Presented By: Sreeraj M. Sreeraj P. Mani
Presented By: Sreeraj M. Sreeraj P. Mani
Presented By: Sreeraj M. Sreeraj P. Mani
Presented By
Sreeraj M.
Sreeraj P. Mani
What are mycotoxins?
Mycotoxins are secondary metabolites of fungal
origin that are toxic to animals and humans.
Primary metabolites are essential compounds
that aid basic growth and reproduction
Secondary metabolites are compounds
produced that are not required for primary
metabolic processes (e.g. response to stress)
Why Mycotoxins are
concerns?
Health Risk- food safety hazard.
residues
Plant
y
in
growth Phytopatholog food
Feeding
studies
and
development
Succeeding
crops
Field trials Processing
studies
13
Conclusion
Mycotoxin is a very important food safety
hazard and unavoidable under current
agricultural practices
Mycotoxins may contaminate our food directly
and indirectly, thus feed safety is not only a
production issue
Innovative technologies are urgently needed to
reduce the risks of Mycotoxin in food / feed
chains
• Mycotoxin is a very important food safety
hazard and unavoidable under current
agricultural practices
Physical
Recognizing the Threat
1) Biological Hazards.
Of the three categories, biological hazards
present the most significant threat, accounting
for at least two thirds of foodborne illnesses.
Biological hazards are discussed in greater
detail in Chapter’s 8 and 9
Recognizing the Threat
2) Chemical Hazards.
intoxication due to chemical contamination of food
residues on food or food contact surfaces
pesticides and metal residues
cleaning compounds, camouflage paint
Metal residues
can produce toxic effect in minute quantities
galvanized containers w/ acidic foods causes zinc to leach out
Lead-based flatware and crystal can present similar problems
Residues from detergents, cleaning solutions, or
concentrated sanitizers
Recognizing the Threat
Misuse of pesticides either on farm or in
facility
bug spray in food preparation areas
Food service workers are prohibited by TB
MED 530 to apply pesticides in food
storage, preparation, or service areas
purchase food only from approved sources
and wash all fresh fruits and vegetables
Recognizing the Threat
Physical Hazards
involve injuries caused by chewing or ingesting
foreign objects in food
not as significant as biological hazards because
threat impacts fewer people
Examples: metal shavings packing staples,
tacks, and pins, glass, hair, fingernails, wood,
stones, toothpicks
Allergens
FDA classifies food additives as allergens
cause some people to become ill
MSG, nitrates, and sulfating agents, are
used as flavor enhancers or food
preservatives
Peanuts
Layers of Protection
prevent foodborne illness by enforcing “Layers of
Protection.”
leading causes of foodborne illness in the Army
come from violations in the food safety layers of
protection associated with the following:
(1) Personal hygiene and work habits
(2) Time and temperature discipline
(3) Proper cleaning and sanitizing
Personal Hygiene and Identifying
Unhealthy Personnel
Supervisors
must identify unsanitary and unhealthy personnel
Observations are the only effective means of
identifying health risks
look for cuts/burns on fingers, hands, and arms; oozing
sores, pimples, or boils; and significant coughing or
sneezing
Workers obligated to disclose conditions if they are
experiencing fever, vomiting, or diarrhea
Health Requirements
TB MED 530 lists diseases that must be disclosed
Acute gastrointestinal illnesses, jaundice, diarrhea,
sore throat w/ fever, Hepatitis A and Shigella are a
few of reportable diseases/symptoms
workers sick or w/diarrhea must be cleared by IMA
SOP outlining criteria
for sick call
prohibiting personnel from working in food areas
return to food service duties
approved by the IMA
Uniform Standards
Uniforms must be clean
Cook whites generally worn in garrison
outer smock or apron is optional in
garrison, but must be kept clean if worn
BDUs are worn in field feeding operations
Uniform Standards
hair restraints, such as a hat or hair net must be
utilized by all food handlers
workers with no hair, a hat must be worn to catch
perspiration
Personnel with beard must wear a beard restraint
authorized jewelry to be worn by food handlers is a
plain, smooth wedding band or medical alert bracelet
or necklace ONLY
supervisors not actively engaged in food preparation
may wear a watch.
Hygiene Standards
Fingernails
must not extend beyond the fleshy tip of the finger and
must be neatly trimmed and smooth.
False fingernails, fingernail adornments, and fingernail
polish are not authorized
Eating and drinking is prohibited in all food
preparation areas
only exception to this policy is during routine recipe
sampling as long as an appropriate method is used
workers may drink water as long as it is in a completely
enclosed container
Handwashing
most common source of contamination leading to illness is the
fecal-oral-route
contaminated after using the latrine
bacteria and viral contamination transferred via contaminated
food or utensils
single use gloves must be used when handling ready-to-eat
foods
hands must be washed between glove changes
must wash hands after a break, smoking, using latrine, applying
make-up, between food handling tasks, before dawning gloves,
between glove changes, and hands potentially contaminated
Handwashing Standards
designated sink in the food preparation area for
handwashing
Pot/pan sink and janitor’s sink not authorized for
handwashing
Hot and cold running water
hot water must have a minimum temperature of 110 oF
Liquid soap is preferred
trash receptacle must be present
Only disposable paper towels or air dryer are
authorized for drying hands
Handwashing Standards
Handwashing procedures
lathering all exposed skin up to mid-
forearm for a minimum of 20 seconds
nailbrush should be used to scrub around
the nail bed
after 20 seconds of scrubbing, rinse and
dry
Time & Temperature
Discipline
second layer of protection
time and temperature controls throughout
the flow of food
must assume all potentially hazardous foods
are contaminated
Thermometers. A bi-metallic, stem-type
thermometer used to measure the internal
temperature
Time & Temperature
Discipline
Equipment Thermometers
Each piece of equipment used for hot or cold food storage
and holding, or for cooking should have an indicating
thermometer
should be placed closest to the door of each unit so as to
indicate the warmest reading for cold storage and the
coolest reading for hot holding
Unauthorized thermometers include mercury, glass, and
zone type
Time-Temperature Indicators (TTI)
used to monitor temperatures during transport or storage
Calibrating Thermometers
ice-water
fill insulated container with ice
add water to the rim
cover top with plastic wrap
Press through the plastic until the entire stem is
submerged
Wait until the temperature reading stabilizes
should yield a reading of 32 +2oF
boiling method
Thawing
Potentially hazardous foods held in cold storage
must have an internal product temperature of 40 oF
(4.4°C) or less to significantly retard or reduce
bacterial growth.
Frozen potentially hazardous foods must be
tempered using a process that will either keep the
internal product temperature from exceeding 40 oF
or will ultimately raise the temperature to
adequately kill existing pathogens.
Thawing
only three approved methods
(1) In a refrigeration unit set at an ambient temperature
of 38 oF.
most preferred method and requires proper menu planning
(2) Thawing as part of the conventional cooking
process generally involves products that need little or
no preparation
thaw as they cook
items thawed in a microwave must be immediately
transferred to a conventional cooking process; no time delay
between steps
Thawing
(3) least preferred method is placing the item under
potable running water that is set at 70 oF or less.
requirements when used:
PHF should be kept in its original wrapper if possible
placed in a pan or pot, which is then placed into the sink
water at a pressure strong enough to agitate loose particles
constant turnover of water during this process
Regardless of method caution should be taken to avoid
cross contamination and time in the TDZ minimized
Preparation & Cooking
Time and temperature controls are critical
most likely stage that bacteria will have an opportunity
to grow or survive
Time in the danger zone is cumulative from the
time of receipt to the time of cooking
TB MED 530 allows a maximum of 4 hours in the
TDZ before it must be discarded
batch preparation and progressive cooking will
reduce the potential hazard of violating time and
temperature standards
Preparation & Cooking
All products containing poultry; stuffed foods, such
as stuffed noodle shells and bell peppers; and all
leftovers to be eaten hot: 165 oF for a minimum of
15 seconds
Pork roasts/chops; ground beef; and eggs prepared
in bulk: 155 oF for 15 seconds
Whole muscle meats (beef and lamb); fish and
seafood; and made-to-order eggs: 145 oF for 15
seconds
Cooking standards in TB MED 530, paragraph 3-42
Holding & Serving
Protecting products from contamination
tubing on bulk milk dispensers must be cut
no more than one inch protrudes from the dispenser
cut diagonally (45-degree angle) to allow excess milk
to drip free from the tube between use.
too long or not cut properly will allow milk to become
trapped in the tube and will subsequently result in
bacterial growth since it is not refrigerated.
condiments dispensed using individual packages
or approved dispensing units
Holding & Serving
salad dressing, mustard, ketchup, and other bulk
containers wiped down between meals
Ice dispensed by food service workers or using an
automatic ice dispensing unit
Serving lines and self serve hot or cold bars have sneeze
guards
Self-service items, however, cannot be retained as a
leftover unless it is individually wrapped
Everything is contaminated when it arrives
time and temperature discipline will help to prevent growth of
bacteria already on PHF’s
Holding & Serving
spot check the internal temperature of PHFs of both
hot and cold holding with thermometers
Verify equipment temperature settings and
calibration
hot holding or serving line items that fall below 140
oF should be re-heated to 165 oF or discarded if 4
distributes workload
Reduces duplication of effort
Pinpoints responsibility
Establishes basis for inspection
Provides training aid by identifying hard to clean
areas/equipment and incorporate them into the training
program
Ensures tasks will not be overlooked
Steps in a Cleaning Program
Developing a cleaning program SOP:
1. Survey your cleaning needs
Evaluate all areas of the facility
2. Obtain cleaning materials suitable for each surface being
cleaned
approved by the EPA
3. Devise cleaning schedule:
Who, What, When, and How
4. Introduce cleaning program and HAZCOM procedures to
all food service workers
5. Supervise all processes
CHAPTER 4
Keeping Food Safe
Food Preservation and
Protection
six basic methods: dehydration, heating, freezing,
fermentation, chemical preservation, or irradiation.
Dehydration (drying)
prevents rotting of meat
Inhibits germination/sprouting of stored grains/vegetables
inhibits the growth of microorganisms
Heating
destroys bacteria causing disease/spoilage
Examples: canning, pasteurization, and cooking
heated to a specific temperature for a specific time
Food Preservation and
Protection
Freezing
basically stops bacterial growth and enzymatic activity
Fermentation
gradual chemical change caused by the enzymes of bacteria,
molds, and yeasts
cheeses with a long shelf life are produced by lactic-acid
fermentation
Pickling-by treating foods with vinegar or some other acid
Food additives have been
used for thousands of years
effective preservatives
Food Preservation and
Protection
Irradiation
Exposing food to radiation source, most often Co60 or
Ce137
beginning to be accepted in the food industry
kill pathogenic bacteria and spoilage microorganisms
on everyday type foods
used on spices and other foods for over 50 years
processing methods
employed to utilize technologies to reduce/eliminate
microbial loads on foods
Food Preservation and
Protection
Clean
Separate
Chill
Cook
Clean: Wash Hands and
Surfaces Often
Bacteria can spread throughout the kitchen and get
on to cutting boards, knives, sponges and counter
tops.
prevent food contamination from outside sources:
Wash hands in hot soapy water before preparing food
and after using the bathroom, changing diapers and
handling pets
use warm water to moisten their hands and then apply
soap and rub their hands together for 20 seconds before
rinsing thoroughly
Clean: Wash Hands and
Surfaces Often
Wash cutting boards, knives, utensils and counter
tops in hot soapy water after each food item
Use plastic or other non-porous cutting boards
Cutting boards should be run through the
dishwasher or washed in hot soapy water
Consider using paper towels to clean up kitchen
surfaces
cloth towels - wash them often in hot water
Separate: Don’t Cross-
Contaminate
Principles to preventing cross contamination are:
Keep raw meat, poultry and seafood separate from each
other and other food
Store raw meat, poultry and seafood on the bottom shelf
use one cutting board for raw meat products and another
for salads and other foods that are ready to be eaten
wash cutting boards and utensils with hot soapy water after
contact with raw meat, poultry and seafood
Never place cooked food on a plate that previously held
raw meat, poultry or seafood
Chill: Refrigerate Promptly
cold temperatures keep most harmful bacteria from
growing and multiplying
maintain a temperature of 40°F or lower
freezer units maintain below 0°F
Never defrost food at room temperature. Use the
refrigerator, cold running water or the microwave.
Divide large amounts of leftovers into shallow
containers for quick cooling in the refrigerator
With stuffed meats, remove the stuffing and
refrigerate it in a separate container
Cook: Cook to Proper
Temperatures
Use a meat thermometer to verify thorough cooking
Cook roasts and steaks to at least 145°F. Whole
poultry, cook to 180°F for doneness
Cook ground meat to at least 160°F
Cook eggs until the yolk and white are firm, not
runny
Cook fish until it is opaque and flakes easily
Make sure there are no cold spots in food
Heat other leftovers thoroughly to 165°F
CHAPTER 5
Requirements of TB MED
530
Food Sources
obtained from approved sources that comply with AR
40-657
Food in hermetically sealed containers shall be
obtained from regulated food processing plants
Food prepared in a private home may not be used or
offered for human consumption in a food
establishment
does not apply to private/social functions (such as chapel
suppers, family childcare homes, neighborhood cookouts,
unit bake sales, or similar functions) provided the food is
identified as home-prepared food on a sign or label
Food Sources
Packaged food shall be labeled as specified by law
Fish, other than shellfish, that are intended for
consumption in raw form have special requirements
Wild mushroom species picked in the wild have
special requirements (highly discouraged)
Meats shall be obtained from establishments listed in
USDA’s Meat and Poultry Inspection Directory
Game animals received for shall be commercially
raised for food
Temperature
Refrigerated potentially hazardous foods shall be at a
temperature of 40°F (4.4°C) or below when received
Exception: if a temperature other than 40 °F (4.4 °C) is
specified in law (milk, molluscan shellfish, and shell eggs)
DATE TIME
Leftover Disposition
may be retained 5 hours if maintained at 140°F after initial
cooking
may be kept 24 hours at 40 °F if properly cooled
can be served for up to 4 hours if refrigerated leftovers are
properly reheated
may be offered for service once then discarded
Food creamed or receive extensive preparation (hashes,
gravies, stuffings, creamed meats), raw or partially cooked
PHF’s shall not be retained
Leftovers shall not be frozen or mixed with fresh
ingredients
Time as a Public Health
Control
Time only, rather than time in conjunction with
temperature
requirements:
a. Food shall be identified to indicate the time 4 hours from
removal from temperature control
b. food shall be cooked and served within 4 hours from the
point in time when the food is removed from temperature
control
c. food in unmarked containers or packages or exceed a 4-hour
limit shall be discarded
d. Written procedures ensuring compliance available to the
regulatory authority upon request
Person-in-Charge (PIC)
food establishment manager shall be the person-
in-charge or shall designate a person-in-charge
In the absence of the person in charge, there will
be an identified alternate person-in-charge present
at the food establishment during all hours of
operation
The overall person-in-charge is responsible to
ensure that all food handlers receive medical
clearances required by the IMA
EMPLOYEE HEALTH
The PIC shall:
require food employees and applicants offered
employment to report information about their health and
activities related to diseases transmissible through food
require a food employee or applicant shall report the
information, including symptom and the date of onset of
jaundice or certain illnesses
require employees with a lesion containing pus, that is
open or draining and on the hands or wrists, on exposed
portions of the arms, or on other parts of the body to be
excluded from food preparation facilities unless covered
EMPLOYEE HEALTH
Employees diagnosed with Salmonella typhi
(S. typhi), Shigella spp., E. coli O157:H7,
or Hepatitis A virus - exclude completely
other diseases such as amebiasis,
camplyobacteriosis, cholera, norwalk virus,
giardiasis, staphylococcal or streptococcal
infections, yersiniosis, or had a recent illness
should also be excluded
EMPLOYEE HEALTH
Employees suspected of causing or has been
exposed to a disease outbreak, or a person who
lives in the same household as a person diagnosed
with certain diseases should be excluded
Persons who traveled OCONUS with identified
epidemic or endemic gastrointestinal diseases, or
work OCONUS and traveled to areas with
identified epidemic or endemic gastrointestinal
diseases should be excluded until an acceptable
time has passed indicating they are free of disease
Employee Exclusions and
Restrictions
The PIC shall exclude an employee from a food
establishment if diagnosed with an agent capable of
being transmitted through food
shall also be restricted from working with exposed food,
clean equipment, utensils, and linens; and unwrapped
single-service and single-use articles
Specific timetables are provided in TB MED 530 for
each disease
An excluded food employee shall be cleared by the IMA
or representative prior to returning to food operations
Removal of Exclusions &
Restrictions
The PIC may allow an exception for certain
illnesses with IMA approval
person shall provide written medical documentation
(licensed medical physician or the IMA or
designated representative) specifying that the
person may work in an unrestricted capacity in a
food establishment and is free of infectious agents
Tables 2-1 and 2-2 in TB MED 530 for
exclusion/restriction requirements and clearance
requirements
PERSONAL CLEANLINESS
Hands & Exposed Arms
Food Employees shall vigorously wash hands and
exposed portions of arms with soap and warm
water for at least 20 seconds followed by a
thorough rinsing with clean water at designated
handwashing facility
Employees should wash before engaging in food
preparation, after touching bare human body parts
other than clean hands and clean, exposed portions
of arms and always after using the toilet
Hands & Exposed Arms
wash hands
after coughing, sneezing, using a handkerchief or tissue
using tobacco, eating, or drinking, after handling soiled
equipment or utensils, during food preparation, to
remove soil and contamination and to prevent cross
contamination when changing tasks
when switching between working with raw food and
working with ready-to-eat food, or after engaging in
other activities that contaminate the hands
Hands & Exposed Arms
Food employees shall wash hands in handwashing
lavatory
may not clean their hands in a sink used for food
preparation or in a service sink or a curbed cleaning
facility used for the disposal of mop water and similar
liquid waste
A hand sanitizer and a chemical hand sanitizing solution
used as a hand dip shall contain active antimicrobial
ingredients
sanitizer shall be applied only to hands that are
thoroughly cleaned
Hands & Exposed Arms
Food employees shall keep fingernails trimmed,
filed, and maintained so edges and surfaces are
cleanable, not rough, and do not extend beyond
the fleshy portion of the fingertip
prohibited from wearing artificial nails; nail
jewelry, or other nail products such as nail polish
or sparkles, during food preparation or while
serving food
Hands & Exposed Arms
With the exception of a plain ring, such as a wedding
band, or medical bracelet, employees may not wear
jewelry, which may be touched, when preparing or
serving food
Prohibited jewelry includes nose, tongue, and lip
rings; other exposed body jewelry; and watches
Employees who handle only closed food containers,
such as stop and shop operations, are exempt
Food employees shall also wear clean outer clothing
HYGIENIC PRACTICES
Employees shall eat, drink, or use any form of
tobacco only in designated areas where the
contamination of exposed food; clean equipment,
utensils, and linens; unwrapped single-service and
single-use articles; or other items needing protection
cannot result. A food employee may drink from a
closed beverage container with a protected drinking
mechanism (sports bottle) if the container is handled
in a manner that prevents contamination of the
employee’s hands and exposed food or contact
surfaces.
HYGIENIC PRACTICES
Food employees experiencing persistent
sneezing, coughing, or a runny nose that
causes discharges from the eyes, nose, or
mouth may not work with exposed food;
clean equipment, utensils, and linens; or
unwrapped single-service or single-use
articles.
HYGIENIC PRACTICES
Food employees shall wear authorized hair restraints
(such as clean hats, hair coverings or nets, beard
restraints, and clothing that covers body hair) that are
designed and worn to effectively keep their hair from
contacting exposed food; clean equipment, utensils,
and linens; and unwrapped single-service and single-
use articles. Certain employees, such as counter staff
who only serve wrapped or packaged beverages and
foods; hostesses; and wait staff (waiters and
waitresses) if they present a minimal risk are exempt
from the hair restraint requirement
HYGIENIC PRACTICES
Food employees may not care for or handle
animals that may be present, such as patrol dogs,
support animals, or pets. Food employees with
support animals may handle or care for their
support animals and food employees may handle
or care for fish in aquariums or molluscan
shellfish or crustacean in display tanks, if they
wash their hands properly and change outer
clothing before returning to food preparation
tasks
TRAINING
Supervisor or PIC Training
The PIC, the COR, the Quality Assurance Evaluator
responsible for contract quality assurance functions on
food service contracts, and food service supervisor are
required to attend a certified training program in food
sanitation
must be renewed every 4 years or complete 12 hours of
continuing education
shall include the following topics: food, HACCP,
facilities, food handlers, and management
records maintained at the establishment where
employees work
Food Employee’s Training
All food employees and KP supervisors shall
receive a minimum of 8 hours introductory food
sanitation training
New food employees shall receive this 8-hour
introductory training within 30 days of beginning
food service duties
All food employees shall receive a minimum 4-
hour annual food sanitation refresher training that
may be accumulated over the 1-year time period
after the initial or subsequent refresher training
Food Employee’s Training
Temporary food employees, assigned for 30
days or less, bartenders, waiters, and
waitresses that do not prepare food only
require 4 hours of initial training and are
exempt from the 8 hour training
requirement
Training records shall be maintained at
establishment where employees work
Field Feeding
Insulated Food Containers
IFC inserts not properly sanitized or stored, foods
become contaminated
The IFC can also become an incubator for bacteria
when the internal product temperature of
contaminated food drops into the temperature
danger zone
IFC inserts should be cleaned and sanitized
immediately prior to use to ensure no residual
contamination is present
Insulated Food Containers
When packing the IFC for remote-site feeding,
supervisors must ensure that hot foods are at 140o F or
above and chilled foods are at 40o F or below before
they are placed in the inserts
IFC inserts must be pre-heated or pre-chilled regardless
of the type of IFC used (Cambro or Mermite)
Failure to pre-heat or pre-chill IFCs has resulted in an
increased cooling rate of food products during transport
increasing the potential of bacterial growth and
foodborne illness
Insulated Food Containers
Filled IFC must contain label indicating item
name, internal temperature when filled, number of
servings, and date/time placed in the inserts
When serving, hot foods should still be at or
above 140o F
designed to keep foods hot for 3 to 5 hours and
cold for 3 to 4 hours if managed properly
PHFs can only be held 4 hours in IFC and then
discarded
Insulated Food Containers
All foods, including tray packs and canned items,
must be removed from their original containers
and placed directly in the IFC inserts prior to
distributing for remote-site feeding
Items packed in IFC are better protected from
residual dust/dirt that may contaminate the
lids/covers of tray packs and cans
Exceptions to this are individually packaged items
served in its packaged form (i.e., pastries, cookies)