Preparation Vaccine and Sera: Group: Iii
Preparation Vaccine and Sera: Group: Iii
Preparation Vaccine and Sera: Group: Iii
Biological products are derived from cells, tissues or microorganisms and reflect
the inherent variability characteristic of living materials.
INTRODUCTI
ON The active substances in biological products are often too complex to be fully
characterized by utilizing physicochemical testing methods alone and may show a
marked heterogeneity from one preparation and/or batch to the next.
Subunit Vaccines
• Ex : Hepatitis B, Influenza
(Kistner, 2003)
To produce a live vaccine, the wild or disease- causing virus is
attenuated (weakened), traditionally by repeated culture in the
laboratory,
Live The virulence properties of the virus are reduced so that it does
not cause disease in healthy individuals. The attenuated vaccine
attenuated virus multiplies to a limited extent in host tissue and induces an
immune response similar to wild virus infection in the majority of
vaccines subjects. Live vaccines are generally very effective and induce
long-lived immunity.
Eg. Measles, Mumps, Rubella, Varicella, Rotavirus, Tuberculosis
(BCG)
(Kistner, 2003)
The term ‘killed’ is generally used for bacterial vaccines and
the term ‘inactivated’ for viral vaccines
These vaccines are prepared by treating the whole cell or virus
Killed and with chemicals that cause inactivation
inactivated Generally these organisms remain intact and whole
(Kistner, 2003)
Subunit vaccines are developed using only the antigens known to
elicit protective immunity.
Subunit They can be further categorised as follows
vaccines Eg : Hepatitis B, Influenza
(Kistner, 2003)
1. Raw materials, pengambilan bibit vaksin terbaik
[virus/bakteri] agar jumlahnya memenuhi kebutuhan
pembuatan vaksin.
2. Cultivation & Harvest, penanaman virus/bakteri
pada media yang sudah dimurnikan
3. Purification, melakukan pemurnian virus/bakteri
Proses yang sudah tumbuh, dalam proses purifikasi, yaitu
Produksi suatu proses untuk menghilangkan zat – zat yang
tidak reevan dengan produk vaksin.
Vaksin 4. Formulation, memformulasikan bulk vaksin yang
telah dimurnikan dengan zat – zat tambahan
5. Filling, melakukan pengisian vaksin kedalam
kemasan
6. Packaging & Product, pemasangan label pada
kemasan
The production of a vaccine can be divided in the following steps:
1. Generation of the antigen
- The first step in order to produce a vaccine is generating the
antigen that will trigger the immune response. For this purpose
the pathogen’s proteins or DNA need to be grown and harvested
Preparation of using the following mechanisms:
Vaccines - Viruses are grown on primary cells such as cells from chicken
embryos or using fertilised eggs (e.g. influenza vaccine) or cell
lines that reproduce repeatedly (e.g. hepatitis A)
- Bacteria are grown in bioreactors which are devices that use a
particular growth medium that optimises the production of the
antigens Recombinant proteins derived from the pathogen can
be generated either in yeast, bacteria or cell cultures.
2. Release and isolation of the antigen
- After the antigen is generated, vaccines are isolated from
the cells, used to generate it. For weakened or attenuated viruses
no further purification may be required.
- The aim of this second step is to release as much virus or
bacteria as possible. To achieve this, the antigen will be separated
from the cells and isolated from the proteins and other parts of
the growth medium that are still present.
- Recombinant proteins need many operations involving
ultrafiltration and column chromatography for purification before
they are ready for administration.
3. Addition of adjuvants, stabilizers and preservatives
- Once the antigen is developed the vaccine is formulated by
adding adjuvants, stabilizers, and preservatives.
- The role of the adjuvant is to enhance the immune response of
the antigen.
- The stabilizers increase the storage life.
- Preservatives allow the use of multi dose vials.
- Finally, all components that constitute the final vaccine are
combined and mixed uniformly in a single vial or syringe.
4. Packaging
- Once the vaccine is put in recipient vessel (either a vial or a
syringe), it is sealed with sterile stoppers.
Validation Stage I
Validation Stage II
Validation Stage III
Proses validasi Revalidation
Validation Studies and the WHO Pre-Qualification process
Expectation
• Process Description • Concentration
• Process Characterization • Inactivation and Detoxification
• Raw Materials / Starting • Clarification (pre-filtration)
Materials
• Viral clearance
• Extractables and Leachables
from Product-contact Surfaces • Chromatography resins and
reusable membranes
Validation • Seed Banks
• Buffer preparation
• Cell Lines and Cell Banks
Stage I • Analytical Methods
• Process Intermediates
• Blending (polyvalent vaccines)
• Validation of production Steps
or Unit Operations • Formulation of Bulk Product
• Propagation
• Fermentation
• Harvest
Definition of Operational Parameters at commercial scale
Manufacturing of Consistency Lots
Consistency Lots
Manufacturing of Clinical Phase Material
Bracketing, Family and Matrix Validation Approach
documentation Requirements
personnel Training and Qualification
Validation Process Technology Transfer
Stage II Legacy products
Design and Execution of Process Validation Studies
Deviations Management
Final Report
Serum merupakan produk sebenarnya produk biologi yang sudah
mengandung kekebalan terhadap suatu infeksi.
Serum diberikan kepada individu bila terserang adanya infeksi
penyakit, atau diduga akan terkena infeksi.
SERA Salah satu contohnya adalah serum anti bisa ular (SABU) atau
snake anti venom merupakan produk biologis yang digunakan
dalam pengobatan gigitan ular berbisa.
Anti bisa ular diberikan ketika seorang pasien terbukti atau diduga
telah digigit ular berbisa.