The document summarizes the periodic service of a machine unit. It provides details of the unit such as the model, serial numbers, and operating hours. It then lists the various maintenance tasks that were performed during the periodic service, such as changing engine oils and filters, greasing parts, and checking fluid levels. The summary concludes that the unit is in good condition with no issues found after the periodic service was completed. It recommends performing periodic services regularly to keep the unit in prime working order.
The document summarizes the periodic service of a machine unit. It provides details of the unit such as the model, serial numbers, and operating hours. It then lists the various maintenance tasks that were performed during the periodic service, such as changing engine oils and filters, greasing parts, and checking fluid levels. The summary concludes that the unit is in good condition with no issues found after the periodic service was completed. It recommends performing periodic services regularly to keep the unit in prime working order.
The document summarizes the periodic service of a machine unit. It provides details of the unit such as the model, serial numbers, and operating hours. It then lists the various maintenance tasks that were performed during the periodic service, such as changing engine oils and filters, greasing parts, and checking fluid levels. The summary concludes that the unit is in good condition with no issues found after the periodic service was completed. It recommends performing periodic services regularly to keep the unit in prime working order.
The document summarizes the periodic service of a machine unit. It provides details of the unit such as the model, serial numbers, and operating hours. It then lists the various maintenance tasks that were performed during the periodic service, such as changing engine oils and filters, greasing parts, and checking fluid levels. The summary concludes that the unit is in good condition with no issues found after the periodic service was completed. It recommends performing periodic services regularly to keep the unit in prime working order.
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PERIODIK SERVICE
• Nama :ABDURRASYID • NIS :73718001 • UT School :TANJUNG REDEB (batch 24) • Lokasi OJT :SITE TANJUNG REDEB
PROGRAM STUDI MEKANIK ALAT BERAT
2018/2019 Karena HM unit yang sudah mencapai 1000 Hours, maka unit memerlukan perawatan secara berkala atau maintenen sesuai dengan prosedur yang tertera pada OMM Menjaga agar unit dalam keadaan prima dan selalu dalam keadaan siap pakai Mengetahui kerusakan yang terjadi pada unit sedini mungkin Mengurangi atau bahkan mencegah biaya perbaikan yang tinggi Memperpanjang usia unit Periodic service merupakan suatu usaha untuk mencegah terjadinya kerusakan pada suatu alat yang dilakukan secara berkala dengan interval pelaksanaan yang telah di tentukan berdasarkan Service Meter atau Hours Meter (HM) DATA UNIT
Kode unit :BDKM85 GO16
S/N Unit :J18361 Model Unit :D85ESS-2 S/N Engine :00119073 HM :1016 Waktu : 21/12/2018 Lokasi :Sambarata customer :PT PSG Gunakan APD lengkap dan standart sesuai SOP
DAN BOTOL PAP Fuel filter catridge, Engine oil SAE engine oil filter 15W40DH, TO 30 catridge
Corrosion resistor, power train
fiter, air cleaner REPORT PART LIST OMM
JSA PARKIR UNIT DI TEMPAT LOTO
RATA EVERY 250 HM EVERY 500 HM EVERY 1000 HM
o Lubricating o Change oil in power
o Check oil level in train case, clean final drive case, add strainers oil o Check oil level in o Check oil level in damper case, add and hydraulic tank, add change oil o Replace fuel filter oil o Change oil in final cartridge o Check level of drive case o Method of using battery electrolyte o Clean breather automatic air bleed o Drain water, o Grease universal mechanism sediment from fuel joint o Change oil in engine filter o Replace corrosion oil pan, replace o Check fan belt resistor cartridge engine oil filter tension, adjust o Check all tightening cartridge o Check, clean fuel parts of turbocharger strainer o Check play of o Replace power train turbocharger rotor oil filter element o Check for loose rops o Check brake mount bolts o Performance Final drive Oil Engine Oil Power train Oil LH & RH Buka cover Kendurkan Plug Kencangkan plug Refill engine oil dan drain Engine Oil kembali
standart :38 liter
Kendurkan dan buka Isi terlebih dahulu Pasang dan kencangkan filter menggunakan filter baru yang akan Kembli filter ¾ hingga filter wrench dipasang menggunakan 1 putaran Engine Oil SAE 15W40 Drain water from Water separator Lepaskan water separator,kemudian bersihkan air dan sediment yang ada dalamnya
Bersihkan fuel strainer dari kotoran yang
terkandung dalam fuel Untuk hasil yang maksimal maka gunakan udara bertekanan/compressor Replace fuel filter catridge Buka fuel filter catridge Isi filter terlebih dahulu dengan fuel Sebelum dipasang Pasang dan kencangkan ½ hingga ¾ putaran
Replace corossion resistor
Menggunakn filter wrench lepaskan corrosion resistor Pasang corrosion resistor yang baru dan kencangkan hingga 2/3 putaran clean Housing and Vacuator air cleaner
replace Outer and Inner element air cleaner
Reset Dust Indicator
Drain power train oil Remove cover power train oil filter Replace power train oil filter Replace O-Ring cover power train, kemudian tutup dan kencangkan Bersihkan strainer power train Refill power train oil (standart :48 liter) Periksa level elektrolit battery, jika kurang tambahkan air suling Periksa dan bersihkan vent plug agar tidak tersumbat Check kekencangan terminal battery
Ukur kekencangan fan belt menggunakan
tool push pull scale
Standart; 15 mm (6”) dengan beban 58,8N(6kgf)
Buka plug oil level damper, periksa level oli jika kurang tambahkan
Standart; 1,7 Liter
Lakukan gresing pada universal join melalui
grease fitting menggunakan greas pump Buka drain plug, dan drain oli final drive RH & LH Refil final drive RH & LH
Standar; 27 Liter 1. Lift cylinder support yoke ( 4 places) 2. Lift cylinder support shaft ( 2 places) 3. Lift , Tilt cylinder ball join ( 2 places) 4. Tilt cylinder ball joint ( 2 places ) 5. Tilt brace ball joint ( 2 places ) 6. Brace ball joint ( 2 places ) 7. Tilt brace tread ( 1 places ) Pastikan satiap contact pada part turbocharge tidak terdapat kebocoran Unit dalam kondisi baik, tidak ditemukan temuan – temuan berbahaya saat service, ukuran gram pada komponen juga masih standart, greasing pada unit yang dilakukan oleh customer juga baik, kondisi semua oli berada pada level.
Unit RFU
SARAN Lakukan Periodic Service ketika HM Unit sudah mencapai masa service agar Unit tetap dalam kondisi prima dan siap pakai, serta bisa memperpanjang umur komponen
Selalu gunakan Genuine Part yang telah distandartkan sesuai OMM
