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Gear Trains

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GEAR TRAINS

Introduction to the gear train


Definition:
When two or more gears are made to mesh with each
other to transmit power from one shaft to another, such
a combination is called ‘gear train or train of toothed
wheels’.

Types of gear trains:


1. Simple gear train,
2. Compound gear train,
3. Reverted gear train, and
4. Epicyclic gear train.
Simple gear train
Definition:
When there is only one gear on
each shaft as shown in fig., it
is known as simple gear train.

When the distance between


two shafts is small, the two
gears 1 and 2 are made to
mesh with each other to
transmit motion from one
shaft to other as shown in fig.
Since the gear 1 drives 2,
therefore gear 1 is called the
driver and the gear 2 is called
the driven or follower.
Simple gear train
Since the speed ratio of gear train is the ratio of the
speed of the driver to the speed of the driven or follower
and the ratio of speeds of any pair of gears in mesh is the
inverse of their number of teeth, therefore

Speed ratio = =

It may be noted that ratio of the speed of the driven to


the speed of the driver is known as train value of the
gear train. Mathematically,

Train value = =
Sometimes, the distance between the two gears is large.
The motion from one gear to another, in such a case, may
be transmitted by either of the following two methods :
1. By providing the large sized gear, or
2. By providing one or more intermediate gears.

A little consideration will show that the former method


is very inconvenient and uneconomical ; whereas the
latter method is very economical.

It may be noted that when the number of intermediate


gears odd, the motion of both gears is like but if the
number of intermediate gears even, the motion of both
gears is unlike.
It is seen that the speed ratio and the train value of
gears, is independent of the size and the number of
intermediate gears.

These intermediate gears are called idle gears, as they


do not effect the speed ratio or train value of the system.

The idle gears are used for the following two purposes :

1. To connect gears where a large distance is required,


and
2. To obtain the desired direction of motion of the driven
gear(i.e. clockwise or anticlockwise).
Compound gear train
Definition:
When there are more than one
gear a shaft as shown in fig., it
is known as compound gear
train.

Compound gear trains are


useful in bridging over the
space between the driver and
the driven.
Compound gear train
Whenever the distance between the driver and the
driven has to be bridged over by intermediate gears and
at the same time a great speed ratio is required, then the
advantage of intermediate gears is intensified by
providing compound gears on intermediate shafts.
In this case, each intermediate shaft has two gears
rigidly fixed to it so they may have the same speed.
One of these two gears mashes with the driver and the
other with the driven attached to the next shaft as
shown in fig.
Speed ratio of compound gear train is given by,

Speed ratio

Train value of compound gear train is given by,

Train value

The advantage of compound train over a simple train is


that a much longer speed reduction from one shaft to the
last shaft can be obtained with small gears.
Thank you

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