Hindustan Machine Tools, Ajmer: A Presentation On Summer Training at

A
presentation on
summer training
at
Hindustan machine tools , ajmer
SUBMITTED BY:
SUBMITTED TO: KAPIL DEV SHARMA(14ME28)
VINOD K. VERMA JASWANT ROAT(14ME25)
JITENDRA KR.MEENA(14ME26)
KHUSHI RAM MEENA(14ME29)
RAHUL KR.KUMAWAT(14ME51)
HMT, AJMER DIVISION
The hmt ajmer is situated near ajmer dairy 6Km from ajmer city of ajmer beawar
road.
Founded on 16 Dec 1970.
HMT PRODUCTION DIVISION
H.M.T. INTERNATIONAL LIMITED
 OVERSEAS BRANCHES – AUSTRALIA

KENYA
USA
 OVERSEAS OFFICES- INDONESIA

MALASIYA
NIGERIA
HMT PRODUCTS
DEPARTMENTS
DESIGN
FOUNDARY PATTERN SHOP
ROUND
HMT AJMER
MANUFACTURING
NON ROUND
HEAT TREATMENT
ASSEMBLY
MANUFACTURING DEPARTMENT
ROUND SECTION- HERE SMALL ROUNDED COMPONENTS ARE MANUFACTURED.

MACHINE USED – DRILLING MACHINE
SLOTTER MACHINE
CENTRE LATHE
CAPSTAN LATHE
NON ROUNDED SECTION – HERE NON ROUNDED COMPONENTS ARE
MANUFACTURED
MACHINE USED - HORIZONTAL & VERTICAL MILLING MACHINE
SURFACE GRINDING MACHINE
SHAPING MACHINE
FOUNDRY SHOP
 plant where metal casting is produced
 Molten metal is poured into mould and allowed to solidify and
this solidify part is known as CASTING
FOUNDARY PROCESSES
Pattern Mould and core

making making
Inspection Pouring and

and defects solidification
PATTERN MAKING
 Replica of object to be produced with some modification

 Pattern material – wood
metal
plastic &
wax
Types MOULDING SAND
 Silica sand – it provide strength to the moulding sand

 Clay – it used for formation of bond between sand particle
 Water and sodium silicate- it used for initiating the bond formation between
sand particle
Silica+clay+sodium
Silica+ clay+water=
silicate=
green sand
Dry sand
CASTING process
RUNNER
CASTING DEFECTS
 Misrun
 Cold shut
 Gas defects
 Mould shift defect
 Core shift defect
MACHINE SHOP
.
Machine shop
oLATHE MACHINE
oMILLING MACHINE
oGRINDING MACHINE
oDRILLING MACHINE
oCNC MACHINE
Grinding
 Grinding
is a surface finishing operation
where very thin layer of material is
removed in the form of dust particles.
 Thickness of material removed is in range
of 0.25 to 0.50 mm.
 Tool used is a abrasive wheel.
GCL
 FULL NAME- center less grinding machine
 Grinding of small cylindrical objects
 Abrasive wheel is used as a tool

BASIC VIEW
CYLINDRICAL GRINDING MACHINE
Long and cylindrical objects are used
Abrasive wheel is used as a tool
 grinding wheel perform rotary motion

along with translation motion
While workpiece perform rotary

motion only
WORKING PRINCIPLE
BASIC VIEW
RADIAL DRILLING MACHINE
MAIN FUNCTION-drilling at various positions
360 degree rotation of drill head
Height of drill head can be adjusted
Inclined drilling is possible
OTHER TASKS- taping , boring holes

,countersinking
RADIAL DRILLING MACHINE
HEAT TREATMENT
It is the controlled heating and cooling of metals to alter their
physical and mechanical properties without changing the
product shape.
Purposes of heat treatment

• To remove internal stress
• To improve machinability
• To change mechanical properties
• To remove trapped gases
Heat treatment processes
A. Annealing
B. Normalising
C. Hardening
D. Tempering
E. Case hardening
F. Surface hardening
ANNEALING
 It is a heat treatment process used to
reduce hardness of
increase material
ductility of
material
making it more
workble
Hardening
• hardening is done followed by annealing
• Applied to all tools and machine parts
made from carbon steels and alloy steels
Purposes
• To increase hardness and wear resistance
• To improve ductility, strength and
toughness
Surface Hardening
• Hardening is done to a certain depth
• Core is relatively maintained soft
• Heating and quenching is rapidly done
• There are two types of surface hardening
1. Induction hardening
2. Flame hardening
Nitriding
• Applied to medium carbon alloy steel
• Increases hardness to a very high degree
• Saturation of nitrogen is done over the steel
• Mainly salt bath nitriding is used in hmt

Quenching media
• Brine (water and salt solution)
• Water
• Oil
• Air
• Turn off furnace
MATERIAL TESTING
 Universal testing machine

 Polishing machine
 Magnetic cracking machine
 Rockwell hardness test
 Vicker hardness test
PAINTING SHOP
 Painting
is done on casting products to
prevent from corrosion
Assembly of cnc
 Main parts
Bed
Column
Saddle
Table
AC servo motor
Tool changer arm
Head
Magazine
Main spindle
Thank you

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A

 OVERSEAS BRANCHES – AUSTRALIA

 OVERSEAS OFFICES- INDONESIA

FOUNDARY PATTERN SHOP

ROUND SECTION- HERE SMALL ROUNDED COMPONENTS ARE MANUFACTURED.

Pattern Mould and core

Inspection Pouring and

 Replica of object to be produced with some modification

 Silica sand – it provide strength to the moulding sand

 Grinding of small cylindrical objects

 Abrasive wheel is used as a tool

Long and cylindrical objects are used

Abrasive wheel is used as a tool

 grinding wheel perform rotary motion

While workpiece perform rotary

MAIN FUNCTION-drilling at various positions

360 degree rotation of drill head

Height of drill head can be adjusted

Inclined drilling is possible

OTHER TASKS- taping , boring holes

Purposes of heat treatment

 It is a heat treatment process used to

• Increases hardness to a very high degree

• Saturation of nitrogen is done over the steel

• Mainly salt bath nitriding is used in hmt

 Universal testing machine

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