Pcs 7

SIMATIC PCS 7
System Overview
SIMATIC PCS 7 Date: 2019/12/20

File:ST-PCS7SY1_1V52_SYS_ÜB.1
SITRAIN Training for
Automation and Drives
Siemens AG 2001. All rights reserved.
Overview of Functions of an Entire Plant
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C C C
B B B B
A A A A A

Totally Integrated Automation
Tele
Office Service
(
Local control room Central control room Engineering Local control room
(
SIMATIC PCS 7
SIMATIC HMI SIMATIC

Controller
OP 032 S
PROFIBUS DP SIPART DR
SIMATIC
S7/M7-300
SIWAREX M
PROCES S FIELD BUS
SIEMENS SIMODRIVE SINUMERIK

SENSOR SIMODRIVE
M ICRO M AS T ER
PROFIBUS PA SIMOVERT
MASTERDRIVES
MICROMASTER
E/R
M odul
SITRANS P
SIMODRIVE
POSMO 1FT6/1FK6
Batch Warm area Cold end

Vertical Integration
SIMATIC
Database Communication
Data Management
Software
Communication
HMI SCADA
SPS Controller
Distributed I/O I/O
Field

Horizontal Integration
TI
C
TI
C
TIC
TI
C
TI
C
TIC
SF
C
?
COROS OP45
WinCC C C C
B B B B
A A A A A

The Classic Solution
PC
?
C C C
PLC PCS B B PLC

B B
A A A A A

The New SIMATIC Control System
?
PC
SIMATIC Process Control System 7 C C C
PLC PLC
B B B B
PCS A A A A A

What Is Process Control?
Automation
• AS
technology
• Measurement
• Closed-Loop Con.
• Open-Loop Con.
etc.
• HMI
•Displaying
•Operating OS
•Logging
+ etc.
Communication
•
technology Bus

Seamless Integration of Today's Systems
TELEPERM M SIMATIC Process Control System 7
SIMATIC PCS
SIMATIC S5/COROS

A New PLC Generation with Integrated Process Control Functionality
SIMATIC Controllers
S7 200 S7 300
+
S7 400 SIMATIC M7
SIMATIC C7

SIMATIC PCS 7 Automation Systems:
S7 Controller/CPU 414-3 to 417-4H
Configuration: modular, no fan
24 VDC power supply or 115/230 VAC
CPU with a memory card and

integrated interfaces for PROFIBUS-DP and MPI
Communications processor for the PROFIBUS

system bus or Industrial Ethernet
Additional communications processors for

distributed I/Os to the PROFIBUS DP or
SM 421 digital input for cabinet messages

Complete I/O Module Spectrum
SIMATIC Distributed I/Os
S
0
1
2
•
3
Standard I/O modules (A class)

4
5
6
7
0
1
2
3
4
•
5
6
I/O modules with diagnostics (B class)

7
•
S
Ex(i) modules
0
1
2
3
4
5
6
7
0
1
•
2
Functional modules (e.g. closed-loop

3
4
5
6
7
controllers and counters)

Distributed I/Os
Ind. Ethernet
SIMATIC Distributed I/O - ET 200M
Standard I/O modules
Intrinsically safe modules [EEx ib] AS 414, AS 416, AS 417
Function modules
ET 200 M
Properties ET 200M
Up to 8 modules per station PROFIBUS DP
Up to 61 analog values per station
ET 200 M
High channel density and functionality [EEx ib]
Removing and connecting modules
possible during operation
Degree of protection IP 20 Field
devices

Standard Signal Modules in ET 200M
Ind. Ethernet
Non-diagnostics-capable modules (Class A)

Digital input 16 channels, 24 VDC
Digital output 16 channels, 24 VDC / 0.5 A AS 414, AS 416, AS 417
Diagnostics-capable modules (Class B)

ET 200 M
Digital input 16 channels, 24 VDC
Digital output 8 channels, 24 VDC / 0.5 A, PROFIBUS-DP
Can be made redundant (redundant output on a

simple actuator)
Analog input 8 channels, 14 bit
Analog output 4 channels, 12 bit

Advanced support for redundant I/O modules
 I/O-redundancy for selected modules  Configuration via Browser

of the ET 200M line
AS 414 H
AS 417 H
PROFIBUS-DP
I/O module
sensor
redundant
I/O module
 Redundancy configurable separately for every module

 mixture of red. & non-red. modules in one CPU possible
 no specific logic in CFCs necessary - channel switch-over done
automatically by the system

I/O modules that support new redundancy concept
 fail safe:
F-DI F-DI
 DI 14 x DC24 V (6ES7326-1BK00-0AB0)
 DI 8 x NAMUR [EEx ib] (6ES7 326-1RF00-0AB0)
F-DO F-DO
 DO 10 x DC24V/2A (6ES7 326-2BF00-0AB0)
 AI 6 x 13Bit (6ES7 336-1HE00-0AB0) F-AI F-AI
 standard ET200M line: DI DI
 DI 16 x DC24V, Diagnosis (6ES7 321-7BH00-0AB0)
 DO 32 x DC24V/0.5A
DO DO
(6ES7 322-1BL00-0AA0)
 AI 8 x 12Bit (6ES7 331-7KF02-0AB0) AI-U AI-U
 AO support in progress
R
 project specific solutions, e.g.: I
 AO 4 x 12 Bit (6ES7 332-5HD01-0AB0)

 DO 8 x DC24V/0.5A (6ES7 322-8BF00-0AB0)
 DO 16 x DC24V/0.5A (6ES7 322-8BH00-0AB0)

ET 200M “Hot Swapping” Mounting Rack
Bus module 1 Bus module 2 Bus module 3

(for IM 153) 2 I/O mod. à 40 mm 1 I/O mod. à 80 mm
Rail
ET 200 M

SIMATIC S7-400F/FH with ET 200M

Cabinet Design - CPUs and I/Os
Standard cabinet (2000 x 800 x 400 mm)

Conforms to CE
Completely pre-wired
AS 414, AS 416
With PROFIBUS DP and system bus
IP 40 degree of protection (IP 54 optional)
5 x ET 200 M with 8 modules each
Power supply:
DC 24 V single / redundant
230 VAC
Capacity (example for mixed operation):

20 x 8 = 160 analog values and
20 x 16 = 320 binary values

The New Generation of HMI Systems: WinCC
SIMATIC HMI
WinCC
Windows
Control Center
WinCC
Open for
other
PLC systems
Standard
Operator
System

Communication via Fieldbus/System Bus:
PROFIBUS, Industrial Ethernet and MPI
SIMATIC NET
ES
OS OS
MPI / PROFIBUS / Industrial Ethernet

PROFIBUS DP
PROCES S FIEL D BUS
M
AS-Interface

SIMATIC NET - Which Bus for Which Task?
MPI (only for test purposes)

Communication for small to medium-sized systems
Integrated programming interface for the controller
PROFIBUS (small configurations only)

Fast, standardized fieldbus (EN 50170)
Fast system bus for medium- to large-scale configurations
Industrial Ethernet (recommended)

System bus with high performance for large-scale configurations
Communication with the corporate management level (TCP/IP)

PROFIBUS PA
Master Master
(Class 1) (Class 2)
PROFIBUS DP
PROFIBUS PA
Slaves
(Field devices, distributed I/Os, lower-level PLCs,
network transition to PROFIBUS PA)

SIMATIC PCS 7 - Engineering Toolset

Special Process Industry Requirements:
Integral OS-AS-ES System Architecture
Operator Interface
Engineering Station
OS ES
Communication
Controller

Availability
 High availability
 High quality
 Standard SIMATIC components
 Short MTTR
 Diagnostics functions
 Removing/inserting under power
 Process control message concept
 Redundancy
 CPU
 Module
 Communication

Special Process Industry Requirements: Integrated AS and OS
Configuration
GF-LI GF SCHRI GFE-LI
Grundzustand P-AUSGL. AB FR
0000 Y1 000.0 % V1 P1 0000.0 MBAR

INERTGAS
0000
V2
Y2 000.0 % V4 P4 0000.0 MBAR
ABLUFT1
F1
V5 P5 0000.0 MBAR
R1 ABLUFT2
0000.0
PC V3
0000.0 MBAR
V6 P6 0000.0 MBAR
ABLUFT3
A1 0000.0 %
Reaktor 01
M1
produkt
M
ES HT FO AU AS HD FR FW VORBEREITEN/STARTEN
Engineering
System

SIMATIC PCS 7 - Automation Systems:
Configuring with Function Blocks
OS Central Engineering System (ES)

Configuring
CFC library: Substitute modules,
for field devices and distributed peripherals,
Industrial Ethernet Picture Blocks for WinCC,
network configuring: DP Master
Reporting
Configuring
Operating &
Monitoring
AS 414, AS 416, AS 417
Reading measured values and

Writing manipulated variables
PROFIBUS DP
SIMOCODE SIMOVERT SIPOS 3 MC SIPART ET 200 M ET 200 iS ET 200 X

Top-Down Design Methodology

Standards
Library package for the process industry
Standard batch package

Special Process Industry Requirements: Interface to the Plant Control
Level
OLE
ODBC / DDE
File transfer
Cornerstone OS HC ES
C C C
B B B B
A A A A A

SIMATIC Process Control System 7
System-Wide Engineering
WIN CC
Ind. Ethernet
Engineering
SIMATIC S7
PROFIBUS
Instrum. Drives
M

Summary (1)
IT ‘Intranet / Internet’
‘System-wide
engineering’ ES OS OS client , OPC, at@Glance,
SPC, MES, ERP etc.
• OS
•Batch
‘System bus’
•AS and SPSen
•industrial Ethernet and
•Remote I/O ‘ET200…’
100 Mbit/s high-speed Fast Ethernet ring
•Networks
•fully redundant
•FB library incl.
•field-proven (since 1996)
- PROFIBUS devices
- SIMOVERT
- SIMOCODE
- MicroMaster
10/100 Mbit/s
PLC Ident. components
& software tools!
- ...
- SIPART
AS
- SIPOS HART
Remote
- SITRANS ‘H2’ fieldbus I/O M
- SIWAREX ‘PROFIBUS DP‘ 12 Mbit/s
- S5-95F ‘failsafe’
•high-speed ...
... 31,25 kbit/s ‘H1’ fieldbus
- AS-interface & link DP/PA
•fully redundant
-…
bus and ring PA PA PA ‘PROFIBUS PA‘
•field-proven • intrins. safe/ Exi
12 Mbit/s
For more information about
(since 1992) • bus-supplied devices
drivers, go to e.g.:
•IEC 61158
M PID • field-proven (since 1997)
http://intra1.khe.siemens.de/~infopage/
DP • IEC 61158
95F AS
...
A S ...

@ SAP R/3
@
Summary (2)
Office LAN Etherne Office Ethern
t LAN et
Plant Plant
Internet/Intrane Informatio Maintenance
OS Engineerin OS Clients / SIMATIC Plant @PCS 7 /t n
Single g Multi-Clients BATCH Opti. OPC-Server
Station Station ES Clients APC
(Multi- SIMATIC
VGA) PDM
Engineering Servic
OS Toolset OS-LAN Ethernet e
ES
OS-Server Batch-Server
(redundant) (redundant)
Industrial Ethernet / Fast
Ethernet
AS AS 417 OS AS 414 AS 414 H
414 AS 416 F/FH AS 417 H
AS 414 ET AS 417
DP/AS- 200M F/FH ET 200M ET
I Ex-I/O Fail-Safe 200M
O
PROFIBUS-
PROFIBUS-
HART
PROFIBUS-
P DP/PA-Link
ET
PROFIBUS-
DP/EI 200M PROFIBUS-PA
PA
B DP/PA-
DP
Y-Link
DP
DP/PA-Link
DP
Link
PROFIBUS- PROFIBUS-PA
ET ET DP ET
200 200 200iS COx,
Zone 1
X S NOx,
Zone 2
...


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SIMATIC PCS 7

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC HMI SIMATIC

SIEMENS SIMODRIVE SINUMERIK

Batch Warm area Cold end

SIMATIC PCS 7 Date: 2019/12/20

Distributed I/O I/O

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC PCS 7 Date: 2019/12/20

PLC PCS B B PLC

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC Process Control System 7 C C C

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC PCS 7 Date: 2019/12/20

TELEPERM M SIMATIC Process Control System 7

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC PCS 7 Date: 2019/12/20

Configuration: modular, no fan

24 VDC power supply or 115/230 VAC

CPU with a memory card and

Communications processor for the PROFIBUS

Additional communications processors for

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC Distributed I/Os

Standard I/O modules (A class)

I/O modules with diagnostics (B class)

Functional modules (e.g. closed-loop

controllers and counters)

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC PCS 7 Date: 2019/12/20

Non-diagnostics-capable modules (Class A)

Digital output 16 channels, 24 VDC / 0.5 A AS 414, AS 416, AS 417

Diagnostics-capable modules (Class B)

Can be made redundant (redundant output on a

SIMATIC PCS 7 Date: 2019/12/20

 I/O-redundancy for selected modules  Configuration via Browser

 Redundancy configurable separately for every module

SIMATIC PCS 7 Date: 2019/12/20

 AI 6 x 13Bit (6ES7 336-1HE00-0AB0) F-AI F-AI

 standard ET200M line: DI DI

 DI 16 x DC24V, Diagnosis (6ES7 321-7BH00-0AB0)

 AI 8 x 12Bit (6ES7 331-7KF02-0AB0) AI-U AI-U

 project specific solutions, e.g.: I

 AO 4 x 12 Bit (6ES7 332-5HD01-0AB0)

SIMATIC PCS 7 Date: 2019/12/20

Bus module 1 Bus module 2 Bus module 3

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC PCS 7 Date: 2019/12/20

Standard cabinet (2000 x 800 x 400 mm)

Capacity (example for mixed operation):

SIMATIC PCS 7 Date: 2019/12/20

SIMATIC PCS 7 Date: 2019/12/20

MPI / PROFIBUS / Industrial Ethernet

PROCES S FIEL D BUS

SIMATIC PCS 7 Date: 2019/12/20

MPI (only for test purposes)

PROFIBUS (small configurations only)