Safety Induction & Orientation
Safety Induction & Orientation
Safety Induction & Orientation
inside the factory premises. These should be deposited at the Security Office
Any job Inside / Outside Plant battery Limit should be executed after
Wearing of Safety Helmet and Safety Shoes is compulsory while moving inside
Safety belt should be used for working at elevated heights, roofs or at places
For plant visit, all trainees should be accompanied by Training Center personnel. In
All trainees / vocational trainees have to wear Safety helmet during plant visit.
Touching or operating any part of the Plant equipment is not allowed during plant
visit.
Wearing of loose cloths are not allowed inside the plant battery limit.
assemble at one of the Assembly points depending upon the wind direction.
GENERAL SAFETY INSTRUCTIONS
FOR VISITORS
Visitors are allowed only after obtaining Visitor Pass from the Main Gate
Security Office.
Visitor has to display visitor pass during the visit inside the plant main gate
no. 1.
Wearing of Safety Helmet is compulsory while visiting Inside plant battery
limit.
Safety helmet is issued on returnable basis from Time office security gate.
Touching or operating any part of the Plant equipment is not allowed during
plant visit.
In case of an emergency, visitor has to immediately assemble at one of the
Assembly points depending upon the wind direction.
Even if visitor is present at outside plant battery limit area, he/she has to
assemble at assembly point. Following assembly points are designated
inside factory premises:
- Near Time office Gate
- Near Cake building gate
- Near Administration building main entrance
Carrying of Mobile phone is not allowed beyond the Time office Gate.
SAFETY & HEALTH POLICY
SAFETY & HEALTH POLICY
• Productivity with safety is our motto. Safety and health aspects will be considered in
process design, selection of equipments and implementation of programmes.
• Health and safety of the workers is an asset of the company. Continuos improvement
in performance by training and rewarding will be ensured for maintaining a vigilant
workforce.
• The management and workforce equally share the responsibility of maintaining a
healthy and safe workplace. Necessary institutional mechanism will be evolved to
maintain and improve the safety, health & environment of the workplace by
representative participation with checks and balances.
• To fulfill our social responsibility, we will conduct programmes, seminars,
celebrations, and put up hoardings to make the general public aware, so as to react
timely, safety and intelligently in case of emergency.
• We will encourage our associates, contractors and suppliers to implement safe and
healthy practices in their establishments.
• Above all, we commit to fulfill all statutory provisions under the guidance of
regulatory agencies.
TEAM TASK FORCE PLANT COMMUNIC MEDICAL SECURITY ROLL CALL SEARCH & REPAIR
PROTECTION ATION RESCUE
TEAM
TEAM SIC – PROD. SIC – PROD. SIC – INST. SIC Q & A SEC.OFFICER SIC TIME O. SEC.OFFICER SIC - MECH
LEADER
Officer F&S–1 Panel Engr-2 Tech(Inst)-1 Male nurse-1 Head Guard-2 Sec. Guard-1 Sec. Guard-1 Tech (Mech)-1
MEMBERS Fireman–4 Area Optr-1 Amb. Driver-1 Sec. Guard-4 Manual Weigh
Tech(Inst)–1 SIC(Ele)-1 Tech(Lab)-2 Bridge Optr-1
Tech(Mech)–1 Tech(Ele)-1
Tech(Elect)-1
Sec. Guard-4
1.Mobilises the 1.Prepares a list of 1.Team leader/ 1.Closes main gates 1Eensures list of 1. Reports to CEC & 1.Team will receive
technical manpower to persons to be Member will and restricts the company employees take instructions. instructions from CEC
ROLE/ protect the plant in all communicated accompany the injured movements. from T.O.& Contract - 2. Mobilizes team, & immediately attend
1.Ensures availability
respects. internally & externally. to Medical Health 2 Provides security Workers and Visitors repair work.
FUNCTIONS of operator at WP
2.Establishes internal
establishes contact
house 2.Decides shutdown of Centre. coverage at main gate, from security. with the Roll Call 2. Help of contract
the plant & safe communication with 2.If required, injured near time office and 2. Takes head count of Team from time to employees to assist the
2.Cordens off area with
evacuation of following priority: person would be area of emergency. the persons reporting time. repair team may be
the help of security
personnel. HOD (Prod) transferred to 3.Cordons off the near T.O.(Asse.Point) 3. Informs CEC, if any arranged, if required.
team.
HOD (F &S) Contractual Hospital. emergency area and 3. Establishes person is missing, then
3.Containment of
DGM (Opern) 3. Mobilizes additional evacuate the communication with starts searching of
emergency at the place
3.Ensures all telephone transport, if required. unauthorized. CEC to pass on missing person.
of occurrence.
lines are free. 4. List out names of 4.Permits Fire-tender, information about 4.Uses necessary
4. co- ordinates with
4.Refrain external injured persons. Ambulance. missing personnel. PPE’s while searching
the repair team for
communication 5.Provides details of 4. Arranges food &
attending any repair to missing person.
without permission of contract worker/visitor extra vehicle with the
contain the emergency.
executives. inside to rollcall team help of P&A Dept.
5
Testing of Effectiveness of
On - Site Emergency Plan
• Types of Mock - Drill
1. Planned Mock - Drill
2. Surprised Mock - Drill
• Frequency of Mock - Drill
Statutory Requirement - Once in Three
Months.
• Debriefing Meeting after Every Mock - Drill to
evaluate deficiency in the resources or training.
The deviation of the On - Site Emergency Plan may
be corrected on this basis.
What is Fire ?
WHAT IS FIRE
• A FIRE is voluntarily advancing process:
combustion of one or more inflammable materials & releasing
energy
• Fire is a chemical reaction between oxygen and carbon (or even
hydrogen and carbon) in which heat and light energies are also
released.
• combination which may be defined as a chemical reaction of rapid
oxidation accompanied with evolution of light & heat.
FUEL + HEAT ENERGY + OXYGEN/ AIR = FIRE
FIRE TRIANGLE
CHEMISTRY
CHEMISTRYOF
OFFIRE
FIRE
• THREE BASIC ELEMENTS - PRODUCTING FIRE:
• Presence of FUEL VAPOUR
• Presence of OXYGEN
• Presence of HEAT/ SOURCE OF IGNITION
• THIS COMBINATION CAUSING COMBUSTION IS REFERRED AS
FIRE TRIANGLE AND ILLUSTRATED IN ADJOINING FIGURE.
FIRE TRIANGLE
AIR/OXYGEN FUEL
• Labeling
-Label all containers, vessels, discharge and transfer points
-Make appropriate signs on storage containers
• Training
Chemical Hazards
• Flammable/Explosion
– Flash point
– LEL
• Toxic/Poison
– Acute / Chronic
– Local / Systemic
– Routes of entry
• Reactive
• Corrosive
Chemical Hazards- Harmful effects
Injuries
Burns in eyes, skin and other organs; fires and
explosions
Allergy
Breathing problems, skinrash and coughing
Illness
Short & long exposures can cause immediate
or delayed illness
Fatality
Poisonous chemicals can even cause death
Chemical Hazards-
Basic Causes of Accidents
Hurrying, Overconfidence, horse playing, carelessness
Spills and leaks of chemicals if not wiped out
immediately
Working conditions like contamination of atmosphere
with harmful dust, vapors and gases -leading to
respiratory problems
Exposures of inflammable chemicals to heat, sun - fire
and explosion hazards
Contact of two or more incompatible material- can prove
to be detrimental.
Neglect or failure of chemical disposal in a proper way
-can become a source of fire or explosion
Mechanical Safety
MECHANICAL SAFETY
Crushed hands and arms, severed fingers, blindness -
the list of possible machinery-related injuries is as long
as it is horrifying. Safeguards are essential for
protecting workers from needless and preventable
injuries.
• Point of operation
• All parts of the machine which move, such as:
– flywheels, pulleys, belts, couplings, chains, cranks,
gears, etc.
– feed mechanisms and auxiliary parts of the
machine
• In-running nip points
Point of Operation
That point where work is performed on the
material, such as cutting, shaping, boring,
or forming of stock must be guarded.
Rotating Parts
In-Running Nip Points
Rotating Belt and
cylinders pulley
•Also -
– Keep work areas free from debris and materials
– Store materials safely to avoid struck by/crushed by hazards
Personal Protective Equipment
Personal Protective Equipment(PPE)
I. Non-Respiratory equipment
II. Respiratory equipment
Non-Respiratory Equipment
Head protection
Eye and Face protection
Hand and Arm protection
Foot and Leg protection
Body protection
Ear protection
Fall proof protection
Respiratory Protection
• Air-Purifying (APR) • Supplied Air (SAR)
– Chemical Filters – Air-line
• Canister Mask • Hood style
• Cartridge Mask (Half and • Facepiece style
Full Face)
– Half Face
– Mechanical Filters – Full Face
• Dust Mask
• Escape Provision
• Micro Filters
– Blower
– Combination of Chemical – Self Contained
and Mechanical Filters Breathing Apparatus
(SCBA)
Work Permit System
• Boxing up Permit
• Process Equip. cleaning
• Entry into confined space.
• Excavation
• Electrical Isolation Work
Work Permits - Requirement?
Major & Minor Maint. work.- Cold work, Hot work
Construction - Hot work, excavation, Cold work
Process Equip. cleaning- Cold work
Entry into confined space- Confined space/ Vessel
Entry
Excavation- Excavation/Digging
Chemical unloading - Cold Work
Electrical Isolation: Lock out/ tagout permit
TYPES OF PERMITS Cold Work Permit
NLBA/F&S/FMT/002
NLBA/F&S/FMT/001
NLBA/F&S/FMT/004
NLBA/F&S/FMT/003
First Aid Treatment
Basic First Aid
• Shock
• Burns
– Lay victim down
– 1st Degree - redness only,
– Keep victim warm
flush with cool water
– Keep victim calm
– 2nd Degree - blisters,
– Get assistance place damp bandage, use
• Bleeding no ointments
– Use clean bandage – 3rd Degree - white or
– Apply pressure charred, use dry bandage
– Elevate wound – 2nd or 3rd - get medical
attention
Basic First Aid
A. The back of the tongue may obstruct the airway.
Minor –
Accident which requires special medical / surgical
procedure but injured can resume duty within 48 Hrs from the
time of an accident.
Major -
Accident which requires special medical / surgical
procedure / reference to tertiary care hospital and injured can
not resume duty within 48 Hrs from the time of an accident.
Achieving safety at workplace ...
HEINRICH PRINCIPLE Ratios
MAJOR ACCIDENT 1
MINOR INJURIES
29
PREVENTION IN ADVANCE
BY
INVESTIGATING ACCIDENTS
AND NEAR ACCIDENTS NEAR ACCIDENTS 300
Team
Safety committee
work
Accident Investigation
Unsafe
Unsafe Act Indirect Causes Condition
In case of Major accident, Injured person / respective SIC / HOD fills up the
Work Injury Report as per LAB / FS / FMT / 5 (in English) or LAB / FS / FMT /
6 (in Gujarati) and sends original copy to Medical Officer and duplicate copy
to HOD Fire & Safety. Originator retains file copy.
Upon receiving the accident report, investigation is done by HOD Fire &
Safety / Fire & Safety SIC for understating the unsafe condition / act
happened causing an accident to happen.
In case of Major accident, Injured person / respective SIC / HOD fills up the
Accident investigation Report as per LAB / FS / FMT / 7 (in English) or LAB /
FS / FMT / 8 (in Gujarati) and sends original copy to HOD Fire & Safety,
duplicate copy to Personnel Dept. and Triplicate copy to Medical Officer.
Originator retains file copy.
If the injured leaves the work place and takes treatment from
outside doctor without reporting injury to Medical Center, then
such an accident is not treated as an Industrial Accident.