IC Technology: Dr. Sachin D. Pabale Matosri College of Engineering and Research Centre, Nasik
IC Technology: Dr. Sachin D. Pabale Matosri College of Engineering and Research Centre, Nasik
IC Technology: Dr. Sachin D. Pabale Matosri College of Engineering and Research Centre, Nasik
Technology
Military
2%
Communications
24%
Computers
42%
Industrial
8%
Transportation 8% Consumer Electronics
Courtesy of Dr. Bill Flounders, UC Berkeley
16%
Microlab
IC
What advantages do ICs have over discrete components?
Technology
Size: Sub-micron vs. millimeter/centimeter.
Speed and Power: Smaller size of IC components yields higher speed and
lower power consumption due to smaller parasitic resistances, capacitances
and inductances.
Switching between ‘0’ and ‘1’ much faster on chip than between chips.
Lower power consumption => less heat => cheaper power supplies=>
reduced system cost.
However, designing the layout (changing the masks) is usually the most
time consuming task in IC design.
IC Technology
Invention
Early developments of the Integrated Circuit (IC) go
back to 1949.
Kahng Bell Lab 1960 First MOSFET Start of new era for
semiconductor
industry
Fairchild Semicond 1061 First Commercial
uctor And Texas IC
1. Moore’s Law.
2. Continuous technology Scaling.
1965 - Moore's law
"Cramming more components onto integrated
circuits".
90nm 65nm
130nm
32nm 22nm
45nm
Why do we scale MOS transistor?
Static power
and
Variability
issues
13
Scaling
Full Scaling (Constant Electric Field Scaling)
22nm
Carbon nanotube
Device Circuit
Characteristics Performance
Process •
ION/ IOFF
• Subthreshold slope
Voltage • Threshold voltage
• Drive Current
Temperatur • Oxide thickness
• Speed
e • Geometry parameters
Device
Variation Performance
s
Process
Voltage and
Temperatur
e
Circuit Technology
(BJT, BiCMOS, NMOS, CMOS)
Design Style
(Standard cell, Gate array, full Custom,
FPGA)
Circuit Size
(SSI, MSI, LSI, VLSI, ULSI, GSI)
Circuit Technology
IC Technology
BICMOS
Low power consumption
High input resistance
Simple construction and CMOS Fabrication challenges
scaling Challenges in optimizing
parameters of both BJT and
low-power logic gate CMOS
Amplifiers, analog power
management ckt.
SOI
Technology
Silicon on insulator (SOI) technology refers to the
use of a layered silicon-insulator-silicon substrate
in place of conventional silicon substrates.
Full Standard
Gate FPGA
Custom Cell
Array
Full Custom Design
Custom design involves the entire design of the IC, down
to the smallest detail of the layout.
No restriction on the placement of functional blocks and
their interconnections
Very good for prototype design because many FPGAs are re-
usable.
Flexible Circuit Design
Complex
Interconnect • Power
No physical structure • Delay
layout design
lower NRE
Reconfigured cost
Memory • Power
Requirement
FPGA
Complex • Chip
Architecture size
Digital Analog
Regular, hierarchical and Irregular
modular
Designed at system level Designed at circuit level
ROM,RAM,
EEPROM and ADCs and
flash memory DACs.
Voltage
microcontroller,
microprocessor SoC regulator and
power
management
Power Consumption
Performance
Reliability Cost
Power
Dissipation
Packaging Portability
200
High performance microprocesssor chip
Hand held products
150
Po
w
er 100
(
W
att
s) 50
0
1999 2002 2005 2008 2011 2014
Year
MHz, µW
• Embedded, ASICs
• Mobile electronics
KHz , nW
• RFIDs
• Biomedical Sensors
Where does power goes in CMOS?
PStatic Pshort-circuit
Pdynamic
Delay
Leakage
reduces
Delay
1. Dynamic power dissipation
VDD
VOUT
Vin
CL
Dynamic capacitive power and energy
stored in PMOS device
Case I: When input is at logic 0: VDD
Power dissipation in PMOS is,
written as, CL
VO
2
1
EN 2 CLDD
V 2 2
C LV
2
1 L 1 L
ET EP EN 2 C DD
C V
DD DD
V 2 2
E
ET Pt P t T P TfE fC
L
DD
• Power dissipation in terms of
frequency, 2
E
ET Pt P tT P fE T fC LV DD
VDD
T Tf sw DD
DD 2 f sw
CV
CV
Dynamic capacitive power
• Dynamic power:
2
Pdynamic fC L V DD
Observations:
Does not depends on device size
Supply
Voltage:
Has been reduced with
successive generation
Pdynamic fCLV 2
DD
-11
10
0 2 4
10 10 10
Frequency (KHz)
VDD
Finite slope of input signal causes
a
direct current path between VDD and Vin
VOUT
GND for short period of time. CL
40 400
0 Vou short circuit 0
Vin t leakage
VDD
VDD
ISC≈ 0
ISC ≈ Imax
VOUT
Vin
Vin
VOUT
CL
CL
Gate
B S D
p+
p+ n+ n+ n+ n+
Sub-threshold
p-n junction
p-well p-n junction punchthroughp-n junction
punchthroughp-n junction p-
Gate leakage GIDL leakage
Substrate
well
A q3 4 2m 3/2
B ox
16 h ox
3hq
where ‘VOX’ is the potential drop across the thin oxide layer, ‘
ox is the barrier height for the tunneling particles, ‘TOX’ is the oxide
thickness, ‘A’ and ‘B’ are physical parameters.
Gate sizing
Transistor sizing
Power gating
Multi-threshold architectures
Virtual VDD
Multi- Threshold PP
Voltage
In Out
Virtual Ground
VDD
High-Vth sleep
Standby
transistor
VDDV
MTCMOS Logic
Leakage Power Reduction Techniques
1. Adaptive Body Bias
Subthreshold Operating
region
Power Consumption
Power consumption has become a significant
hurdle for recent ICs
Higher power consumption leads to
• Shorter battery life
• Higher on-chip temperatures – reduced
operating life of the chip
There is a large and growing class of applications
where power reduction is paramount – not speed.
How to
• Designing
satisfy Subthreshold
ULP Circuits
demand?
Minimum Operating
• Voltage
Swanson and Meindl (1972) examined the VTC of an
inverter:
Minimum Voltage = 8kT/q or 200 mV at 300K (A
ring oscillator worked at 100 mV soon thereafter.)
VGS
1
<Vth
S 10
VDS<Vth Dr
ai 0
D n 10
C
n+ TOX n+ ur -1
re 10 Subthreshold region Superthreshold region
Isub
nt
p- L (u
Substrate A)10-2 Isub Vth=0.49V
IOFF
Fig. 2.6 NMOS transistor with bias 10
-3
Circuit Delay
Exponentially
Benefits Challenges
Basic Components
Mid 1980’s
Gate delay dominates,
50% 50%
Mid 90
Gate delay and wire
delay
20% 80%
Today
Mostly wire delay
Figure 4.4: Breakdown of (a) delay and (b) energy
in simulation of FPGA at 0.4V subthreshold
voltage [7].
Why
Al
• Low cost, easily purified
• Low resistivity
• Good adherence to Si and
SiO2
• Good patternability
• Ease of deposition
The wiring forms a complex geometry that introduces
parasitics:resistive, capacitive and inductive.
All three have multiple effects on the circuit behavior.
distribution.
An introduction of extra noise sources, which
Decreased reliability
(Electronics, shorting between level of Al
Solution
• Alternative Metal/ Metal Composite – Cu is preffered
in modern process- CNT will prefer in future
Metallic Interconnections Issues
Reduction of Electromigration-Induced
Failure
CMOS inverter driving
interconnect
The delay for RC Cu interconnect
driven by a CMOS driver is given
by [129],
Wire geometry
l
• Pitch= w + s
• Aspect Ratio,
AR=t/w t
h
Modern process have
AR=2 for short
Ground
AR=3 for long H W
interconnect
t S
Ground
Wire_Resistance
Cint di WL
t di
Fringing capacitance
• In modern process W/H ratio drops down
significantly.
• It causes capacitance between side walls of
wire and substrate, called fringing
capacitance.
• It can no longer be ignored.
C fring w. di 2
CWire C pp
t di log( tdi /
where, w W H / H )
di
2
Capacitance as function of W and tdi
@From Schaper83
Inter wire capacitance
• Interlayer capacitance is
more dominant in multilayer
structure. This effect is more
pronounce for wires in the
higher interconnect layers.
Propagation
Delays
Definitions Delay Time
• Time required by the output signal (current or
voltage) to reach 50% of its steady state value
Rise Time
• Time required by the output signal to rise from 10%
to 90% of its steady state value
Propagation Time
• Time required by the output signal to reach 90% of
its steady state value
The Lumped Model
Paracitics of wires are distributed along its length.
. Vou
t
t Vin
cwir Clumped
Driv e
er
24
The Lumped RC-Model
The Elmore Delay
To model propagation delay time along
a path from the source s to destination i
s
considering the loading effect of the
other nodes on the path from s to k
27
• Wires are a distributed system
R R R/2 R/2
C C/2 C/2 C
V in
29
Design Rules of Thumb
rc delays should only be considered when tpRC >>
tpgate of the driving gate
trise < RC
60 Superthreshold regime
Subthreshold regime
50
40
P
D 30
P
(f 20
J)
10
2
0 4
0
10 6
20 8 Interconnect length
1 x min. driver width 30 (mm)
40 10
Delay as function of interconnect
width
3
10 2
10
Conv. device a nd interc onnect Conv. erconn ct and evice
int e d
2
10 1
D 10
el P
ay D
(n 1 P
s) 10 (J)
10
0
0
-1
10 10
20 20 120
15 120 15 Opt. interconnect and
Opt. device and interconnect 100
10 100 device
10 80
80 Minimum X driver
Min. X driver 5 Interconnect width (nm) size Interconnect width
60 60 (nm)
size 5
0 40 0 40
Interconnect Techniques
Driver Sizing Driver Interconnect Receiver
Cin Cpar.
Cload
(a)
Tapered Driver
Tapered Driver Interconnect Tapered Receiver
Cin Cpar.
Cload
Driver Receive
r
Interconnec Interconnec Interconnec
t t t
© 34
Repeaters
R and C are proportional to l
RC delay is proportional to l2
Unacceptably great for long wires
Break long wires into N shorter segments
Drive each one with an inverter or buffer
Wire Length: l
Driver Receiver
NSegments
Segment
l/N l/N l/N
R/
W Cwl/2N Cwl/2N C'W
Interconnect
Slide 36
Effect of repeater insertion
Crosstalk
• The crosstalk coupling represents the parasitic
transient voltage induced by a switching interconnect
on a neighboring interconnect.
• Crosstalk is the interference in a victim line signal
transmission caused by switching activity on
aggressor lines
• As integration density of on chip interconnect
increases at every technology node, the crosstalk
effect becomes more pronounced [132].
• Strongly depends on the value of the coupling
capacitance (Cc), transition-time skew and the
adjacent interconnect length
Crosstalk
• In order to keep crosstalk minimum, the capacitance
between two wires should not be too large [27].
Victim
V
Cgnd-v victim
Driven
• Usually victim Victims
is driven by a gate that fights noise
– Noise depends on relative resistances
– Victim driver is in linear region, agg. in saturation
– If sizes are same, Raggressor = 2-4 x Rvictim
k aggressor
victim
Rvictim Cgnd v Cadj
Figure: Snapshot of signal transition due to
aggressor transitions for Cu interconnect.
Snapshots of voltages across victim
wire due to aggressors
transitions.
5. Effect of Crosstalk on Interconnect Performance
Table : Effect of crosstalk on interconnect performance (L=10
mm).
Aggressor Victim Rise Fall Time Delay RLC Power
Transition Transition Time (ns) (ns) PDP (fJ) (nW)
(ns)
Classification of CNTs
d
Mixed CNT
Bundle SWCNT
Dmin MWCNT
Dmax
RQ h / 4e2 6.5 k
Contact resistance (RC). (20 to 120 kΩ [94])
For longer length, SWCNT resistance depends on its length and
applied voltage.
R CNT h / 4e2 6.5 k lCNT
2
lCNT
CE 2
Electrostatic capacitance (CE) ln
With diameter ‘d’ placed at a distance ‘y’ away from a ground (y/d)
plane