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    2C Flanges 9-01

    Uploaded by

    Javier García
    The document provides information on flanges, including their purpose, materials, pressure ratings, facings, and types. It discusses the common uses of flanges for dismantling joints and at equipment connections. Key flange types are defined, such as weld neck, slip-on, and threaded. Dimension charts and drawing representations of different flange types in piping plans and isometrics are also included.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    2C Flanges 9-01

    Uploaded by

    Javier García
    100 views33 pages
    The document provides information on flanges, including their purpose, materials, pressure ratings, facings, and types. It discusses the common uses of flanges for dismantling joints and at equipment connections. Key flange types are defined, such as weld neck, slip-on, and threaded. Dimension charts and drawing representations of different flange types in piping plans and isometrics are also included.

    Original Description:

    Bridas

    Original Title

    2C_FLANGES_9-01

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    © © All Rights Reserved

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    The document provides information on flanges, including their purpose, materials, pressure ratings, facings, and types. It discusses the common uses of flanges for dismantling joints and at equipment connections. Key flange types are defined, such as weld neck, slip-on, and threaded. Dimension charts and drawing representations of different flange types in piping plans and isometrics are also included.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    100 views33 pages

    2C Flanges 9-01

    Uploaded by

    Javier García
    The document provides information on flanges, including their purpose, materials, pressure ratings, facings, and types. It discusses the common uses of flanges for dismantling joints and at equipment connections. Key flange types are defined, such as weld neck, slip-on, and threaded. Dimension charts and drawing representations of different flange types in piping plans and isometrics are also included.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 33

    LESSON OBJECTIVE

    A. Student become familiar with different:


    • Pressure Class Rating
    • Flange Facings
    • Types of Flanges
    A. Draw a simple isometric, fully
    dimensioned with all necessary callouts
    Lesson Outline:
    • Flanges: General Purpose
    • Material & Rating of Flanges
    • Flange Facings
    • Types of Flanges
    • Drawing representation
    Flanges: Basically used as
    dismantling joints
    1. For periodic inspection
    2. In pipe runs that may require
    replacement
    3. At equipment tie-ins
    4. At end of headers for future expansions
    Material & Rating of Flanges

    Flanges are made of several different


    types of material, the most common
    being steel and cast iron.
    iron
    Flange Rating: the maximum pressure
    the code for pressure piping allows at a
    specified temperature.
    (also known as pressure class rating)
    PRIMARY
    SERVICE PRESSURE RATINGS
    STEEL FLANGES CAST IRON FLANGES
    (for strength) (for low pressure & temperature services)

    *150# 25#
    *300# * 125#
    400# * 250#
    600# 800#
    900#
    1500#
    2500#
    *most common
    •Chart shows pressure and temperature limitations based on type of
    material.
    •Pressure-Temperature have an inverse relationship. When pressure
    increases, the temperature decreases and vice versa.

    Pressure Rating Chart


    Flange Facings: Actual contact
    surface of flange
    1. Raised Face = RF
    2. Flat Face = FF
    3. Ring Joint = RJ
    Common Flange Facings
    Y Y Raised Face:
    •The raised face is most
    commonly used.
    •The raised face is 1/16”
    high for flanges of
    150#,250#, and 300#
    ratings.
    •The raised face is 1/4”
    high for all flanges with
    a rating above 300#.

    Flat Face:
    •Flat face flanges are used for mating with nonsteel flanges on pumps
    and for mating with 125# and 250# cast iron flanges
    •Flat face flanges are generally 150# and 300# steel flanges.
    CAST IRON FLANGE BREAKAGE
    FACT :
    Cast iron flanges are brittle and cracking can occur.
    PROBLEM :
    Joining steel pipe flange to cast iron flanged valves,
    pumps, or other equipment.
    SOLUTION :
    Always mate flat face steel flange
    to flat face cast iron flange.
    CAUTION :
    Do not over torque bolts.
    Cracking is still possible
    due to the brittle nature
    of cast iron flanges.
    Ring Joint
    Flange
    •More expensive facing $ $ $
    •Primarily used in high pressure
    and high temperature services.
    •Steel ring gasket serves as a seal.
    •Only one ring required for each
    pair of flanges.
    •Disadvantage: Dismantling
    requires flanges to be spread apart
    to pass the ring for removal. In
    tight hook-ups, this could present a
    problem.
    Types of Flanges:
    1. Weld neck • Ring Joint
    2. Slip on • Threaded
    3. Reducing slip on • Socketweld
    4. Lap joint(w/stub end) • Blind

    “All flanges make a bolted joint, which can be broken


    apart. Flanges are expensive, and the good “piper” will
    use them only where necessary. Piping specifications will
    indicate when to use flanges. The student must also
    remember the basic flange types.”
    Weld Neck Flange

    Butt welded to pipe


    Long tapered hub
    provides reinforcement
    for added strength at
    the flange
    Slip-On Flanges
    FITS OVER PIPE OR FITTING
    EXTERNAL
    WELD REQUIRES TWO WELDS
    ADVANTAGE:
    Permits a shorter hookup
    at equipment when space
    limitations do not allow a
    INTERNAL
    WELD weld neck flange.

    DISADVANTAGE:
    Use of the flange under
    fatigue conditions are about
    one third that of a weld neck.
    Slip-On Flange Fitting Chart

    REFERENCE: Practice # 670.250.9811


    Slip-On Reducing Flange
    USE FOR REDUCING LINE SIZE
    WHERE SPACE LIMITATIONS
    WILL NOT ALLOW THE USE OF
    A WELD NECK AND RECURER
    COMBINATION.

    PREFERRED INSTALLATION:
    Flow coming from small size
    to large.
    (If flow is opposite, the
    smaller end would cause
    turbulence or excessive
    pressure drop at that point.
    This should be avoided
    whenever possible)

    SEE CATALOG FOR DIMENSIONS


    Socketweld Flange

    Pipe is inserted into the socket and welded


    at the flange hub.
    An inside weld at the pipe end is
    frequently made for greater strength.
    Most commonly used in sizes 2” and
    smaller.
    Threaded Flanges

    Normally used in 2” sizes and smaller.


    Frequently used in lower temperature &
    pressure systems.
    Blind Flange

    Used to blank off the ends of:


     Piping systems
     Valves
     Pressure vessel openings
    Lap Joint Stub End Flange
    PIPE
    BUTT WELD

    STUB END

    LAP JOINT FLANGE


    Used in piping systems of services that require
    stainless steel pipe and fittings.
    Flange may be carbon steel and only the stub end
    need be of the line material
    Also used in services requiring frequent dismantling
    for inspection and cleaning.
    ANSI STANDARDS

    All flange ratings,


    facings and
    dimensions are
    governed by
    ANSI (American
    National
    Standard
    Institute) RESULTS OF DIFFERENT
    MANUFACTURING STANDARD
    Dimension Charts
    150#
    Dimension Charts
    300#
    Dimension Charts
    600#
    BOLT HOLE PATTERN AND LOCATION
    RULE: 1. Bolt holes shall straddle the centerlines.
    2. Always an even number of holes, in graduations of 4
    3. Divide number of bolt holes into 360 degrees for angular
    location. Example: Bolt holes = 8
    360 degrees divided by 8 = 45 degrees
    1st bolt hole shall be 22 ½ degrees from
    centerline (Shown below)

    4-Bolt Hole 8-Bolt Hole

    (12 and 16 bolt hole not shown)


    Drawing Representation :
    PIPING PLAN PIPING ISOMETRIC

    Single Line Double Line

    WELD NECK

    LAP JOINT
    STUB END

    REFERENCE: FLUOR PRACTICE # 670 250 9818


    Drawing Representation :
    PIPING PLAN PIPING ISOMETRIC

    Single Line Double Line

    SLIP ON

    REDUCING
    SLIP ON

    SIZE CALLOUT REQUIRED:


    10” = NOMINAL FLANGE SIZE REFERENCE:
    6” = NOMINAL PIPE SIZE FLUOR PRACTICE # 670 250 9818
    Drawing Representation :
    PIPING PLAN PIPING ISOMETRIC

    Single Line Double Line

    SOCKET
    WELD

    THREADED

    REFERENCE: FLUOR PRACTICE # 670 250 9818


    Drawing Representation :
    PIPING PLAN PIPING ISOMETRIC

    Single Line Double Line

    BLIND

    REFERENCE: FLUOR PRACTICE # 670 250 9818


    Locating Flanges
    PDS MODELING
    Blind Flange
    at Valve
    Flanged
    end for
    flushing
    Flanges at
    removable
    spool

    Butterfly
    Valve
    connection
    PDS GENERATED ISO
    PDS GENERATED ISO

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