Pom PPT 1
Pom PPT 1
Pom PPT 1
Forecasting
Anandhu Raj
B160475EE
Work Study
movement
effectively
● Increased efficiency
ANAND V
B160519EE
A BATCH
13
METHOD STUDY
.
1 Improvement of processes and procedures
2.Improvement in the design of plant and equipment
3.Improvement of layout
4.Improvement in the use of men, materials and machines
5.Economy in human effort and reduction of unnecessary fatigue
6.Improvement in safety standards
7.Development of better working environment.
METHOD STUDY PROCEDURE
1. DEFINE
2. RECORD
3. EXAMINE
4. DEVELOP
5. DEFINE NEW METHOD
6. INSTALL
7. MAINTAIN
1.DEFINE
Before any method study investigation is begun, it is necessary to establish clear terms of
reference which define the aims, scale, scope and constraints of the investigation. This should
also include an identification of who "owns" the problem or situation and ways in which such
ownership is shared. This may lead to a debate on the aims of the project, on reporting
mechanisms and frequencies, and on the measures of success. This process is sometimes
introduced as a separate and distinct phase of method study, as the "Define" stage. It leads to
a plan for the investigation which identifies appropriate techniques, personnel, and timescale.
2.RECORD
The Record stage of method study involves gathering sufficient data (in terms of both quality
and quantity) to act as the basis of evaluation and examination. A wide range of techniques are
available for recording; the choice depends on the nature of the investigation; the work being
studied; and on the level of detail required. Many of the techniques are simple charts and
diagrams, but these may be supplemented by photographic and video recording, and by
computer based techniques.
3.EXAMINE
The recorded data are subjected to examination and analysis; formalised versions of this
process are critical examination and systems analysis. The aim is to identify, often through a
structured, questioning process, those points of the overall system of work that require
improvements or offer opportunity for beneficial change.The questioning technique is the
means by which the critical examination is conducted, each activity being subjected in turn to a
systematic and progressive series of questions.
The last and most important plus expensive step in process of method development is the
simplification of activities in order to allow the operator/worker to complete the job more quickly and
easily by reducing the number of operations, reducing or eliminating the delays and storage etc.
Finally after selecting the work method to be adopted, certain amount of experimentation will be
required to locate and eliminate snags if any specify the improved method. It is essential that the
selected method be described fully and in a systematic manner
5.DEFINING THE IMPROVED METHOD
• The report should show:
1.Relative costs in material, labour and overheads of the two methods, and savings
expected.
2.The cost of installing the new method, including the cost of new equipment and of
re-laying out shops or working areas
3.Executive actions required to implement the new method.
● Basic time: This is the standardised time for carrying out an element of work at
standard rating.
● Allowances : Extra time is allowed for various conditions like recovery from the
effort of carrying out specified work under specified conditions ,attention to
personal needs, adverse environmental conditions etc.
● Standard time: Basic time + allowances
● Frequency: The basic time is the time for a complete cycle to be performed but
as not all elements are repeated in every cycle their times per average cycle must
be pro rata. For example, of an element that only occurs once every eight cycles.
So its basic time is one eighth of the element time, per cycle.
Uses of Time Study
By determining the quantum of human work in a specified
task and thereby establishing the standard time, within
which an average worker working at a normal pace should
complete the task using a specified method, time study
aims :
2.Method study
3.Time study
WORK STUDY
ADVANTAGES:
• Helps to establish the standard time of an operation .
• Reduction in unit cost of production, Quality products to consumers,
fast delivery schedule.
• It helps us to achieve smooth production flow with minimum
interruptions.
• It helps to reduce the cost of product by eliminating waste and
unnecessary operations.
• Better work management relations.
• Meets the delivery commitment.
• Reduction in rejections and scrap and higher utilisation of resources of
the organisation.
• Helps to achieve the better working conditions.
• Improves upon the existing methods and process and helps in
standardisation and implication.
• Harmonious employer-employee relation, and Better service to
customers.
LIMITATIONS
● Its not economical for studying a single operator or machine for studying operators or machines located over wide
areas.
● It cannot provide much detailed information.
● It is little value in helping to improving the methods.
METHOD STUDY
ADVANTAGES:
● Many times we caught in a situation where we are unable to get the desired
results.
● The outcome in this process take a longer time than required.
● The human behavior is most uncertain and it is not possible to predict how man
will react into a particular policy decision.
● It is not possible to formulate definite principle.
● Uniform principles, rules and policies cannot be laid down for all type of
organization.
TIME STUDY
ADAVANTAGES:
• Output standards are easily convertible into standard labour cost per unit of output.
• Output standards serve as yardsticks guiding managerial comparisons of actual and standard
hourly production rates. An operations manager prepares lists showing actual-to-standard output
ratios for each operator and each operator’s group.
• These reports enable the supervisor to identify substandard workers, so that they may be brought
up to standard production efficiency.
● Output standards facilitate scheduling and controlling the flow of production,
through the determination of numbers of machines and operators required to
maintain production
● Output standards also facilitate evaluation of machine capacities
● Time study may be taken for checking operators complaints about tight rates.
● Observation during a time study may enable the engineer to suggest further
improvement in work methods and work-place output.
● During a time study, the engineer may note inconsistencies in motion sequences
used by individual operators, leading to retraining recommendations.
LIMITATIONS
• Time study is not suitable for non-repetitive jobs and for non standardized
or indirect labour jobs.
• It is less suitable on jobs paced by automatic machines than on jobs where
operators control the work place.
• If an output standard is unattainable, it subverts effective performance by
lowering operator morale, due to the offered but unfulfilled incentive.
• Coupled to incentive wages, output standards may contribute to under
emphasis on the quality of production.
• Production cost may be increased due to loose output standards.
● Unions quite frequently oppose the time study because the accuracy of time
study is overly dependent upon the skill and judgement of the time-study man.
● Mechanical, physiological, psychological and sociological sources of variation
may affect the output and quality performance of workers adversely. This could
definitely upset the successful application of time study based output standards.
Forecasting Definition and
Features
Definition:
● Forecasting is the process of
making predictions of the
future based on past and
present data and most
commonly by analysis of
trends.
● A commonplace example
might be estimation of some
variable of interest at some
specified future date.
● Prediction is a similar, but
more general term. Both might
refer to formal statistical
methods employing
time series, cross-sectional or
longitudinal data.
● Usage can differ between
areas of application: for
example, in hydrology the
terms "forecast" and
"forecasting" are sometimes
reserved for estimates of
values at certain specific future times, while the term "prediction" is used for more
general estimates, such as the number of times floods will occur over a long period
Risk and uncertainty are central to forecasting and prediction;
● It is generally considered good practice to indicate the degree of uncertainty
attaching to forecasts.
● In any case, the data must be up to date in order for the forecast to be as
accurate as possible.
● In some cases the data used to predict the variable of interest is itself
forecasted.
In management terms:
● In preparing plans for the future, the management authority has to make some
predictions about what is likely to happen in the future.It shows that the
managers know something of future happenings even before things actually
happen.Forecasting provides them this knowledge.
● The future cannot be probed unless one
knows how the events have occurred in
the past and how they are occurring
presently.
● The past and present analysis of events
provides the base helpful for collecting
information about their future occurrence.
● Thus, forecasting may be defined as the
process of assessing the future normally
using calculations and projections that take
account of the past performance, current
trends, and anticipated changes in the
foreseeable period ahead.
● Whenever the managers plan business operations and organisational set-up for
the years ahead, they have to take into account the past, the present and the
prevailing economic, political and social conditions.
● Forecasting provides a logical basis for determining in advance the nature of
future business operations and the basis for managerial decisions about the
material, personnel and other requirements.
● However, it must be recognised that the process of forecasting involves an
element of guesswork and the managers cannot stay satisfied and relaxed after
having prepared a forecast.
● The forecast will have to be constantly monitored and revised—particularly when
it relates to a long- term period.
● The managers should try to reduce the element of guesswork in preparing
forecasts by collecting the relevant data using the scientific techniques of
analysis and inference.
Features of forecasting:
● Basis of Planning:
● Forecasting is the key to planning.
● Planning decides the future course of action which is expected to take place in
certain circumstances and conditions. Unless the managers know these
conditions, they cannot go for effective planning.
● Forecasting provides the knowledge of planning premises within which the
managers can analyse their strengths and weaknesses and can take appropriate
actions in advance before actually they are put out of market. Forecasting
provides the knowledge about the nature of future conditions.
● Promotion of Organization:
● The objectives of an organisation
are achieved through the
performance of certain activities.
What activities should be performed
depends on the expected outcome
of these activities. Since expected
outcome depends on future events
and the way of performing various
activities, forecasting of future
events is of direct relevance in
achieving an objective.
● Facilitating Co-ordination and Control:
● Forecasting indirectly provides the way for effective co-ordination and control.
Forecasting requires information about various factors. Information is collected
from various internal and external sources.
● It provides interactive opportunities for better unity and co-ordination in the
planning process.
● Similarly, forecasting can provide relevant information for exercising control.
● The managers can know their weaknesses in the forecasting process and they
can take suitable action to overcome these.
● Success in Organisation:
● All business enterprises are characterised by
risk and have to work within the ups and
downs of the industry. The risk depends on the
future happenings and forecasting provides
help to overcome the problem of uncertainties.
● Though forecasting cannot check the future
happenings, it provides clues about those and
indicates when the alternative actions should
be taken. Managers can save their business
and face the unfortunate happenings if they
know in advance what is going to happen.
Categories of forecasting
methods
● Qualitative vs. quantitative methods
Qualitative forecasting techniques are
subjective, based on the opinion and
judgment of consumers and experts; they
are appropriate when past data are not
available. They are usually applied to
intermediate- or long-range decisions.
Examples of qualitative forecasting
methods are informed opinion and
judgment, the Delphi method,
market research, and historical life-cycle
analogy.
● Average approach
In this approach, the predictions of all future values are equal to the mean
of the past data. This approach can be used with any sort of data where
past data is available
● Naïve approach
Naïve forecasts are the most cost-effective forecasting model, and provide
a benchmark against which more sophisticated models can be compared.
● Seasonal naïve approach
The seasonal naïve method accounts for seasonality by setting each
prediction to be equal to the last observed value of the same season.
etc.
FORECASTING PROCESS
AND IMPORTANCE
AHAMMED ASHIR KP
B160420EE
EEE - A
Features of forecasting
● Estimation of future
● Comparison of results
● Development of business
● Effective control
● Key to success
All business organization are facing risks. Forecasting providing clues and
reduce risks and uncertainties. The management executives can save the
business and get success by taking appropriate action
● Implementation of project
● Primacy to planning
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iii. Competition forecasts:
■ It is necessary to predict as to what strategies our competitors would be employing.
■ The competitor may be working to employ a different marketing strategy for the same
product or bringing out a substitute for the product which could be cheaper and easily
acceptable.
v. Other forecasts:
■ Other necessary forecasts are predictions about new laws, political events, labour supplies
etc.
■ These are all critical areas with impacts on the planning process.
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TYPES OF FORECASTING METHODS
Various techniques of forecasting are used in the field of business. An accurate
forecasting may reduce the degree of uncertainty. In practice, more than one
technique can be combined for making the forecasting effective.
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○ i) QUALITATIVE AND JUDGEMENTAL METHOD
○ It involves the use of subjective judgements and is appropriate in situations where essential
data is not available. It is used in economic and technological forecasts. For example when a
new product is launched there is no past–experience for estimating near term effects.
· The opinion of experts in sales, finance, purchase etc. is sought under this method and the
meritorious one is accepted by combining and averaging the views of executives.
· The manager may bring together top executives from major functional areas of the organisation
and supplies the group with background information on the item to be forecast, then combines and
averages the executives' views.
· The idea is that discussion by the group will produce better forecast than any one individual.
b. b) Sales force composite:
· The top management asks each area sales manager to develop a sales forecast for his area. The
area sales manager in his turn asks his salesmen to develop forecasts for their areas. They in turn
ask wholesalers and retailers in their areas to do the same.
· Thus, different opinions are gathered and a composite forecast is made for specific products or
total sales.
· Since this technique derives a forecast by compiling inputs from those at the end of the hierarchy
who deal with what is being forecast, it is also known as grass roots technique.
c. c) Survey technique:
· Polls and surveys are conducted to find out what the future will be.
· Quantitative and qualitative information is collected by interrogating selected customers about
their future needs.
· Also known as marketing research method.
b. d) Delphi method:
c. e) Scenario construction:
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❏ ii) METHOD BASED UPON PAST RESULT
In situations where the past has been more or less consistent and the future is expected to
conform to the past, an efficient way to forecast is by extrapolating from the past
experiences .
· Forecasts are based on the assumptions that the business conditions affecting its steady growth
or decline are reasonably expected to remain unchanged in the future.
· We may draw a graph of past sales and project the same into future, then adjust it for any
changes that are expected to occur in future.
b) Focus forecasting :
· Has several logical and easy to understand forecasting rules to project past data into future.
· Each of these rules is used in a computer simulation programme to actually project demand
and then measure how well that rule performed when compared to what actually happened.
· These forecasting rules are not hard and fast. If a new rule seems to work well, it is added. If
one is not working well, it is deleted.
· Used primarily in finished goods inventory management.
a. a) Regression analysis:
· It is use to find the effect of changes of relative movements of two or more inter-
related variables.
· It is used to estimate the changes in one variable as a result of specified changes in
other variable or variables.
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b) Econometric models:
· Various cause variables are responsible for effect on one variable. The best example is Gross
National Product.
c) Business barometers:
· Index numbers are used to measure the state of an economy between two or more periods.
These index numbers are the device to study the trends, seasonal fluctuations, cyclical movements,
and irregular fluctuations.
· These index numbers, when used in combination with one another, provide indications as to the
direction in which the economy is proceeding
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SELECTION OF TYPE OF FORECASTING METHOD TO BE
USED
● A manager should bear in mind that a perfect forecast is impossible. Therefore, rather
than searching for a perfect forecast, it is far more important to establish the practice
of continual review of forecasts.
The technique a manager will select depends on :
AMINA I
B160864EE
INTRODUCTION
● Average of Errors:
● Mean Absolute Percentage Error(MAPE)
● Tracking Signal(TS):
T S = Sum of Forecasting Errors ÷ MAD
CONCLUSION