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Characterization of Industrial Waste Waters

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Industrial Wastewaters and their

Characterization and
Quantification
Wastewater characteristics
Inventory of the wastewaters generated by an industry: identification
of sources, quantification and characterization of each of the
wastewaters
Better characterize and quantify wastewaters closest to their sources
prior to mixing with other effluents
• Recycling and reuse can become more feasible
• Resources and byproducts recovery
• Deciding on appropriate segregation and mixing scheme for
wastewaters demands this
Two approaches can be followed for the quantification
• Mass balance approach
• Actual measurement approach (preferred approach) – involves
use of calibrated flow meters
– Meters for open channel flow measurement
– Meters for pipe flow measurement
– Flow measurement technique should be appropriately chosen to suit
the site conditions
Wastewater composition can be known at least qualitatively from
• knowing the inputs to the operation
• understanding the mechanism of effluent generation
Contaminants that may Affect the
Utility Value of Water
• Biodegradable organic matter (BOD as indicator)
• Suspended, colloidal and dissolved solids (TSS, turbidity,
TDS, salinity, chlorinity, conductivity as indicators)
• Nutrients (nitrogen and phosphorus) (nitrate-N, TKN,
Ammonical-N, orthro-P and total-P as indicators)
• Pathogens (E. coli as indicator)
• Acids & bases and ionic species (acidity, alkalinity, pH,
sulfates, fluorides as indicator)
• Heavy metals (chromium, nickel, zinc, etc. as indicators)
• Inorganic toxic substances (cyanides as indicator)
• Priority organic pollutants (Pesticides, Recalcitrant pollutants,
Colour and odour causing substances, Volatile organic
compounds, etc.)
Water Contaminants
Biodegradable organic matter
– Depletes of DO and kills aquatic life
– Produces acids, reduces pH & pE, and solubilizes metals
– Responsible for bad odours and gases responsible for air
pollution (H2S, N2O, CH4, etc.)
– BOD is used to measure concentration (COD can also be used if
BOD-COD relationship is established)
– Aerobic & anaerobic treatment processes for removal
Suspended matter
– Spoils aesthetic look
– Bottom sediments affect benthic aquatic life
– Organic suspended matter bleeds soluble biodegradable organic
matter
– Settling, filtration, flotation for removal
Colloidal matter
– Imparts turbidity, obstructs penetration of light and affects
photosynthesis, contribute to taste & odor
– Turbidity is the parameter used for knowing the concentration
(JTU, NTU)
– Coagulation-flocculation-settling for removal
Water Contaminants
Dissolved solids
– Affects utility value of water for drinking, industrial and irrigation
uses (taste, scaling, salinization of soils)
– Requires softening, demineralization, desalinization processes
– TDS, conductivity, salinity, chlorinity, hardness are used for
measuring
– Reverse osmosis, evaporation, ion-exchange process for
removal

Nutrients
– Municipal sewage, effluents from fertilizer industry, agricultural
drainage
– Eutrophication of surface waters (coastal waters and fresh
waters), nitrate pollution of ground water
– TKN, NH3-N, NO3-N; orthrophosphate and total phosphorus
– Biological treatment systems for removal (nitrification-
denitrification, ecological engineering systems and assimilative
use by plants)
Water Pollution (contd..)
Pathogens
– Sources- sewage, effluents from animal keeping, and food
processing industry
– Water borne diseases – hepatitis, colera, disentry, etc.
– Measurement – coliform bacteria (fecal) as indicator and
MPN test
– chlorination, ozonation, UV radiation and even filtration for
disinfection

Heavy metals
– Metals having toxicity, metals with SG > 4 to 5
– Aluminum, arsenic, cadmium, chromium, lead, mercury,
nickel, strontium, zinc, etc.
– Sources- industrial processes, mining and mineral
processing, contaminated ground water
– Bioaccumulation and toxicity – affecting nervous system
and kidneys, carcinogenic & mutagenic
– Use of AAS and ICP for measurement
– Precipitation removal
Water Pollution (contd..)
Pesticides
• Pesticides (insecticides, fungicides and rodenticides) and
herbicides – agricultural activity, public health and industrial
production
• Synthetic organic pesticides – organochlorines,
organophosphates and carbamates
– DDT, organochlorine compound, (bioaccumulation) – endrin,
endosulfan, heptachlor, etc.
– Organophosphates (parathion, malathion, etc.) – replacement
to organochlorines – more toxic
– Carbamates (aldicarb, carbaryl, etc.) – toxic
• Banning and regulating use, replacing with biopesticides, and
integrated pest control, natural farming
• GC and HPLC are used for measurement
VOC (volatile organic compounds)
Industrial solvents found in ground water (vinyl chloride, tetrachloro-
ethylene, trichloro-ethylene, 1,2-dichloro-ethane, carbon
tetrachloride) -landfills
– carcinogenic & mutagenic and toxic – air stripping
Water Pollution (contd..)
Fluorides and Cyanides
• Fluoride- natural geological source, industrial waste (fertilizer
industry), intentional addition
• Causes bone fluorosis, prevents tooth decay (causes
mottling of teeth)
• upper and lower limits in drinking water !
• Precipitation removal (defluoridation)
• Cyanide – used in industry (mineral processing, metal cleaning
and electroplating)
• Poisonous to life – great affinity to metals and forms less
toxic cyanide complexes with metals

Thermal pollution
• Cooling waters of industry (power plants)
• Affects life
– within limits promote fish productivity
– acclimation to sudden changes is difficult
– increased metabolic rates and oxygen demand
– decreased ability of water to hold oxygen
Water Pollution (contd..)
Soaps and detergents
• Soaps are salts of higher fatty acids
• Ca+2 and Mg+2 precipitates soaps and form unsighty but
biodegradable scums
• Detergents have
– surfactants like alkyl benzene sulfonate (ABS)
– builders like polyphosphates
• ABS are non-biodegradable and toxic, and cause foaming,
lower surface tension, deflocculate colloids, flotate solids and
emulsify oils and grease
• LAS (linear alkyl sulfonates) is biodegradable and can be a
substitute to ABS

Refractory organic pollutants


• Poorly biodegradable aromatic or chlorinated hydrocarbons
• Cause taste and odour problems (colloidal matter facilitates)
• Biodegradable methods not fit for removal – air stripping,
solvent extraction, ozonation and carbon adsorption can remove
Water Pollution (contd..)
PCBs (polychlorinated biphenyls) & PBBs
• PCBs are hydrophobic and have high chemical, thermal and
biological stability, low vapour pressure and high dielectric
constants
• Used mainly as coolant-insulation fluid in rectifiers and
transformers
• Show accumulation in sediments and bioaccumulation
• Can be slowly biodegraded through anaerobic and then aerobic
biodegradation (act as electron acceptors rather than as carbon
source)
• Lead to loss of disease resistance, increased incidence of
rashes, liver ailments and headaches
• Manufacture, use and disposal of PCBs is either banned or
controlled
Water Pollution (contd..)
Radionuclides
• Fission products and products of reactions of neutrons with
stable nuclei
• Present in the nuclear wastes (power plants, nuclear tests); used
in research as tracers; uranium producing regions have radium
in the environment
• Emit ionizing radiation (, and  radiation) -  particles less
penetrating more ionizing (internal radiators), while  and  are
more penetrating but less damaging
• Radionuclides may be incorporated or bioaccumulated into life
forms –Radionuclides of life elements (strontium-90
interchangeable with calcium)
• Ionizing radiations initiate harmful chemical reactions in tissues
and cause genetic damages
• Type and energy and half life, degree of absorption, chemical
interactions, and transport determine the effect of radionuclides
• Concentration is measured in picoCuries/liter
(Curie = 1012 picoCuries = 3.7x1010 disintegrations)

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