BL BOSCH 5.

3 ABS

System
System Description
Description of
of BL
BL ABS
ABS
BL BOSCH 5.3 ABS
BL ABS Specification
▶ System
- BOSCH ABS 5.3
- 4Sensor 4Channel
- BRAKE Line : X Split
- ABS with EBD Control
▶ Hydro-Electronic Control Unit (HECU )
- Hydraulic Modulator : Size(84 X 118 X 170mm), Weight(2.6Kg)
- Motor : Large Size(180W)
- Solenoid Valve : Sol-Sol Type(Inlet/Outlet)
- ECU : Attached ECU
▶ Wheel Speed Sensor
- Inductive Sensor(Passive Type)
- Minimum P-P voltage : 120mV (2.75KPH)
▶ Acceleration Sensor
- Offset Voltage : 2.5V
- Operating voltage : 4.5V ∼ 5.5V
BL BOSCH 5.3 ABS
BL ABS Specification
Operating volt. 8 ~ 16V
Operating
ECU -40℃ ~ 120 ℃
Temp.
Reverse volt. -13.5V
Weight 2.7 Kg
HECU
Pump capacity 4.8 cc/sec
(HU+ECU)
Power consum. 230W
Inlet Valve (EV) : 8.54Ω ± 0.5Ω
Solenoid
Resistance Outlet Valve (AV) :4.29Ω ± 0.25Ω EV AV
Valve

Operating 45A or less

Return current (10.5V ± 0.5V , 23 ℃ ± 5 ℃)
Pump
Motor 145A or less PUMP MOTOR
Max. current
(16V ± 0.1V , 23 ℃ ± 5 ℃)

Wheel Coil resistance 1600Ω ± 10% - Air Gap

Speed Insulation resist. 1MΩ Front : 0.3~1.2 mm
Sensor Tone wheel 48 EA Rear : 0.3~1.2 mm
BL BOSCH 5.3 ABS
HECU
▶ABS5.3 model
RR RL MC2 MC1

ECU housing
FR

ECU connector
FL

Connecting bolt
Pump Motor

Return pump
BL BOSCH 5.3 ABS
HECU Location
BL BOSCH 5.3 ABS
HECU Appearance
ECU connector

▶Top view
Motor Power line

▶ABS 5.3 Damping

Chamber

Accumulator
▶Bottom view
BL BOSCH 5.3 ABS
ABSCM Housing

▶ Never Disassemble HECU

▶ valve seat coil assembly

a b c d a Inlet valve (RR)

b Inlet valve (FL)
e f g h c Inlet valve (FR)
d Inlet valve (RL)
e Outlet valve (RR)
f Outlet valve (FL)
g Outlet valve (FR)
h Outlet valve (RL)
BL BOSCH 5.3 ABS
ABSCM Input & Output

Battery
Diagnosis (K-line)

Ignition

ABSCM
Wheel speed
sensors
ABS/EBD
warning lamp
Acceleration
sensor
BL BOSCH 5.3 ABS
Valve/Pump motor relay fuse

VALVE, MOTOR RELAY FUSE

BL BOSCH 5.3 ABS
Acceleration Sensor
BL BOSCH 5.3 ABS
Diagonal Circuit of BL ABS5.3

Hydraulic Unit

Return Pump

FL RR FR RL
BL BOSCH 5.3 ABS
Hydraulic Unit (Modulator)

▣ Normal Condition

LFEV/RFEV/LREV/RREV NO
Solenoid Valve
LFAV/RFAV/LRAV/RRAV NC
Pump Motor OFF

LF : LEFT WHEEL OF FRONT LR : LEFT WHEEL OF REAR

RF : RIGHTWHEEL OF FRONT RR : RIGHT WHEEL OF REAR

EV : INLET VALVE NO : NORMAL OPEN

AV : OUTLET VALVE NC : NORMAL CLOSE
BL BOSCH 5.3 ABS
Normal Brake pressure from the M/C directly delivers to wheel cylinders
ABSCM does not operate
condition Normal braking without the operation of NO, NC valves

EV OPEN (OFF)
Solenoid valve CLOSE
AV
(OFF)
PUMP MOTOR OFF

D D
BL BOSCH 5.3 ABS
Pressure Stiff braking pressure → reduced friction, Wheel Lock-up tendency
ABSCM reduces the brake pressure of corresponding wheels
Dump Pump Motor dumps brake pressure to the M/C side

EV CLOSE (ON)
Solenoid valve
AV OPEN (ON)

PUMP MOTOR ON

D D
BL BOSCH 5.3 ABS
Pressure To make a proper decision of wheel rotation while pressure dump
or pressure increase mode
Hold To hold the brake pressure of wheel cylinder

EV CLOSE (ON)
Solenoid valve CLOSE
AV
(OFF)
PUMP MOTOR ON

D D
BL BOSCH 5.3 ABS
Pressure If a frictional force between tire and road surface increases,
ABSCM increases brake pressure again
Increase
EV OPEN (OFF)
Solenoid valve CLOSE
AV
(OFF)
PUMP MOTOR ON

D D
BL BOSCH 5.3 ABS
EBD(Electronic Brake-force Distribution)

1. EBD Modulation

2. Advantage of EBD

3. EBD Failure Matrix(Rev. 4)

BL BOSCH 5.3 ABS
EBD Modulation
* EBD control example
BL BOSCH 5.3 ABS
EBD Curve
Brake-force
Ideal brake force
rear axle 0.9G line
distribution (Laden)

0.8G line

μ=0.9, locking line rear

w heels ① Range w here only rear axle locks
in case of ABS/EBD disabled

Zcrit Rear w heel brake force w ith

EBD control a P-valve at μ=0.9 condition.

w ith P-valve

μ=0.9, locking line front

w heels
Ideal brake force
distribution (Unladen)
Brake-force
front axle
BL BOSCH 5.3 ABS
Advantages of EBD

- (load sensitive) proportioning valve may be omitted

- increase of rear axle contribution to brake-force

- Approach to ideal brake-force distribution

(straight-ahead and bend driving)

- Adaptive to different loading conditions

- Constant brake-force distribution during vehicle live time

- Monitoring of EBD-function

- Minimal extension of ABS hardware required

BL BOSCH 5.3 ABS

<- reversible*1) thresholds hard-

Power-supply *1)

ware depended
Failure Matrix of EBD Rev.4

<- reversible

G-Switch
ABS disabled, EBD enabled(Keep Alive Function)

WSS

BLS

MR
PM

VR
ABS and EBD disabled second failure

WSS-failure low-frequency (FFZ)

WSS-failure non-ohm (FDFP)
low voltage 9,4V > Uz > 6,9V
ABS and EBD enabled

WSS-failure high-frequency
X not possible

over-voltage >17,4 V
low voltage <6,9 V

WSS-failure ohm

2 WSS-failures
first failure

sensor failure
BLS-Failure

interruption
that always
leads to keep

sticking
failure
failure
alive function
.
Power-supply reversible -> low voltage 9,4V > Uz > 6,9VX X *1)
X
WSSwheel speed sensor ohm
non-ohm (FDFP)
2 WSS-failures
reversible -> high-frequenzy
BLS brake light switch X
PM pump motor failure X X
MR motor relay failure X X
VR ventil relay sticking X X
G-Switch sensor failure X
BL BOSCH 5.3 ABS
ABS & EBD Warning Lamp

Illuminate for 3
EBD & Parking brake lamp seconds after ABS Warning Lamp
IG key ON

• ECU Failure • Wheels sensor failure (Open or short) •

• Solenoid Valve Failure Pump Motor & Valve Fuse Open
• Paring Brake • Low / High Voltage
• Lacking of Brake Oil • While diagnosis
• Short ’ G Bar failure • Short ’ G Bar failure
BL BOSCH 5.3 ABS
Function of ABS & EBD Warning Lamp Relay

1. ABS & EBD Warning Lamp(Passive Type)

2. ABS External Wiring Diagram

3. ABSCM Connector

4. Pin Assignment
BL BOSCH 5.3 ABS
ABS & EBD Warning Lamp(Passive Type)
BL BOSCH 5.3 ABS
ABS External Wiring Diagram
BL BOSCH 5.3 ABS
60A

Wiring Diagram 17

18
10A
15
Ignition EBD
Switch 21
HAS 19
Stop 20
ABS
Switch
14

Stop 11
Lamp
diagnosis

Signal ground
30
Acceleration longitudinal ABSCM
10
Sensor V(5V)
28
TOD
Signal 13
4WD ECU
16

7
FL
6
5
FR
Wheel 4
Speed 9
Sensor RL
8
2
RR
1
BL BOSCH 5.3 ABS
ABSCM Connector

15 UZ 26 ---
15 31 31 ---
26 14 BLS
14 30 25 --- 30 AGND
25 13 TOD
13 29 24 --- 29 ---
24 12 ---
12 28 23 --- 28 UST
23 11 DIAGK
11 27 22 --- 27 ---
22 10 AL
10 21 EBVSILA
21 9 DFRL
9 20 ABSSILA
20 8 MDFRL
8 19 SGND
7 DFFL
7 19
6 MDFFL 18 UB-VR
6
5 DFFR
5 18
4 MDFFR 17 UB-MR
4
17 3 ---
3
2 DFRR 16 MGND
2
16 1 MDFRR
1
BL BOSCH 5.3 ABS
Pin Assignment

1 WSS - RR( － ) 14 Brake lamp switch

2 WSS - RR( ＋ ) 15 ECU power (IG)
3 16 Ground
ABS & EBD- motor
경고등
4 WSS - FR( － ) 17 Power - relay
5 WSS - FR( ＋ ) 18 Power - relay
6 WSS - FL( － ) 19 Ground - ECU
7 WSS - FL( ＋ ) 20 ABS warning lamp
8 WSS - RL( － ) 21 EBD warning lamp
9 WSS – RL( ＋ ) 28 AL – input voltage
10 AL sensor output 30 AL - ground
11 Diagnosis - K line
12
13 TOD
BL BOSCH 5.3 ABS
Troubleshooting

1. DTC list

2. System failure diagnosis

3. Air Bleeding

4. Hi-Scan Pro
BL BOSCH 5.3 ABS
Troubleshooting

DTC list

DTC Description W/L Check point

C0800 High voltage (over 16V) O Battery voltage, Wire, Fuse
C0800 Low voltage (8V or less) O Battery voltage, Wire, Fuse
C0035 WSS FL - Continuity O WSS, Conn., Wire Harness
C0035 WSS FL - Plausibility O Wire check, Short, Air gap, Tooth
C0040 WSS FR - Continuity O WSS, Conn., Wire Harness
C0040 WSS FR - Plausibility O Wire check, Short, Air gap, Tooth
C0045 WSS RL - Continuity O WSS, Conn., Wire Harness
C0045 WSS RL - Plausibility O Wire check, Short, Air gap, Tooth
C0050 WSS RR - Continuity O WSS, Conn., Wire Harness
C0050 WSS RR - Plausibility O Wire check, Short, Air gap, Tooth
BL BOSCH 5.3 ABS
Troubleshooting
DTC list
DTC Description W/L Check point
C0930 Acceleration sensor O Plug Conn., Sensor failure, Wire open
C0060 Solenoid Valve - LF(AV) O Short, MV line open
C0065 Solenoid Valve - LF(EV) O Short, MV line open
C0070 Solenoid Valve - RF(AV) O Short, MV line open
C0075 Solenoid Valve - RF(EV) O Short, MV line open
C0080 Solenoid Valve - RL(AV) O Short, MV line open
C0085 Solenoid Valve - RL(EV) O Short, MV line open
C0090 Solenoid Valve - RR(AV) O Short, MV line open
C0095 Solenoid Valve - RR(EV) O Short, MV line open
C0110 Motor pump O Motor or Relay circuit failure
C0121 Valve Relay O Valve relay failure
BL BOSCH 5.3 ABS
Troubleshooting

DTC list
DTC Description W/L Check Point
C0161 Brake Switch X SW failure, Brake lamp
C0245 WSS frequency error O Poor Tooth Gear or damage
C0550 ECU malfunction O ECU failure