Oil Gas Flow Metering System
Oil Gas Flow Metering System
Oil Gas Flow Metering System
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Products Solutions Services
Cerabar
Proline Promass
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Custody flow metering systems
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Custody flow metering systems
• Engineering
• Design optimal solution for your requirements
• Project Management
• One single point of contact
• Procurement
• The right product at the right price in the right place
• Managing import and logistics
• Our global logistics network allows us to optimally
manage all logistic risks even for projects in distant
locations.
• Project field support
• on-site support for commissioning, training and calibration or
online the choice is yours.
• Quality management
• Our standardized project management ensures that all projects
are realized according to uniform rules
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• These are all views into the (glass) pipe to see the actual fluid flow
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• Liquids
• Gas eliminator or filter (removes gas or solids)
• Proving facility: Piston-Prover or Master Meter
• Water-cut meter (water in oil measurement)
• NOC (net oil computation)
• Gases
• Filter-separator (removes liquid or solids)
• Gas chromatograph (for mixture analysis)
• Master meter or check meter arrangement
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Multi-phase / Upstream
Well-testing Net Oil /
Water Cut
Bunkering
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Products Solutions Services
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OIML Accuracy
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OIML Accuracy
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MI-005 Accuracy
Pipeline Loading/offloading
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Products Solutions Services
• Piston Prover
• Master Meter Proving System
• The master-meter is recalibrated in the factory e.g. each year
• Coriolis as master meter according API MPMS 4.5
• Ball Prover (non-preferred)
• Tank Prover (non-preferred)
• Etc.
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Piston Prover
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Approved by
SABS dep.
of
Metrology,
South Africa
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Ball prover
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Ball prover
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• E.g. Waterdraw method of small Volume Prover Using Top Filling Test
Measrues
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Products Solutions Services
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Products Solutions Services
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Flow computers
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Products Solutions Services
• Executed in 2011
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• Main contractor
• Basic Engineering and Design
• Pipe and Instrumentation Diagram (P&ID)
• General assembly (GA)
• Project Management
• Sub-supplier/contractor selection and coordination
• Installation and commissioning supervision
• Training
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Meter run A
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P&T Junction
Indicators Control Valve Box
Filter/Strainer
Temperature
Air Eliminator
Check Valve Computer
System Cabinet
Pressure
TRV
Flow -Coriolis
Double Block
& Bleed
valve Gas detector
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They are used to prevent measuring errors due to gas or air inclusions.
The automatic vent valve
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For our Coriolis meter we don’t need any strainers for all of the refined
products.
Strainers are used normally to protect:
Mechanical meters (PD meters)
Valves
Filtration of the product
Volume provers (piston typ)
We use in our project following strainers:
Y- Type strainer
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• Control valve
• Ball type
• Used for pressure and flow
control
• Very low pressure loss when open
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Indicators
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• Flowcomputer 1
• Stream 1
• Flowcomputer 2
• Stream 2
• Flowcomputer 3
• Master Meter + Prover
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Cabinet
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Sampler
Hydraulic
unit
Transporting cylinder
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Automatic Sampler
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Customer challenges
• Impurities in the delivered oil (air, water)
• Long offloading time for one road tanker (about 30 min)
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Products Solutions Services
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Engineered by Endress+Hauser
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Electrical
• The laying and termination of all site cables.
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Replacement of
the product
harbour- turbine
meters
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The customer-request
• Preemraff refinery sent an inquiry in April 2005 for the replacement of the
turbines to multiple flow meter manufactures including:
• Emerson
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Solution by Endress+Hauser
• Endress & Hauser investigated the Preemraff needs and advised not only to
replace the turbine meters, but also to include flow computers and the OPC
connectivity to their Honewell Experion PKS system.
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Preemraff awarded Endress & Hauser with the order for the following reasons:
• Overall systems uncertainty guaranty 0.15 % better then the OIML R117
class 0.3
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Running on
Oural crude
oil
with
6-7 cSt and
853 kg/M3
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Maximum
permissible error
Flow rate of tandem meters at 4.3 Bars (g): acc to OIML R117
3050 m3/hrs = 460,000 BPD
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Berth 2
Another 20
Turbine meters
to be
exchanged by
coriolis meters
by 4th quarter
2006 and 2007
Side view of
the tandem
10” Promass
gasoil meters
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Custody flow metering systems
Jetty 5
Tandem 6”
coriolis meters
with remote
electronics for
fuel oil
pipeline and
meter run
tracing and
insolation
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Custody flow metering systems
Jetty 5
Tandem 6”
coriolis meters
with remote
electronics for
fuel oil
pipeline and
meter run
tracing and
insolation)
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Custody flow metering systems
Harbour
E &I Room
Jetty 1-4
E +H
cabinet
consisting of:
OMNI 6000
flowcomputers
handeling
gasoil meters
48 FT 10 A/B
48 FT 11 A/B
on
berth 2 and 3
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Harbour
E &I Room
Jetty 1-4
Location of the
E +H
Cabinets
consisting of:
• Flowcomputers
• OPC Servers
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Harbour
E &I Room Jetty
1-4
E +H
cabinet consisting of:
OPC servers for Data
transmission from
Flowcomputers and
coriolis meters via the
LAN TCP/IP to the
Honeywell Experion
system and O.A.S
( Oil accounting system)
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Custody flow metering systems
SCADA-HMI Site-Overview
Endress+Hause
r
SCADA
package based
on Infilink as
the Active X
container for
override on the
Honeywell
TDC 3000 /
Experion
operator
interfaces
Meter- run
selection
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SCADA-HMI
Endress+Hause
r
SCADA
package based
on Infilink as
the Active X
container for
override on the
Honeywell
TDC 3000 /
Experion
operator
interfaces
overview
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SCADA-HMI
Endress+Hauser
SCADA package
based on Infilink as
the Active X
container for
override on the
Honeywell
TDC 3000 /
Experion operator
interfaces
Batch settings
&
Meter run details
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SCADA-HMI
Endress+Hauser
SCADA package
based on Infilink as
the Active X
container for
override on the
Honeywell
TDC 3000 /
Experion operator
interfaces
Batch report layout
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SCADA-HMI
Endress+Hauser
SCADA package
based on Infilink as
the Active X
container for override
on the
Honeywell
TDC 3000 /
Experion operator
interfaces
Recalculation screen
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Custody flow metering systems
SCADA-HMI
Endress+Hauser
SCADA package
based on Infilink
as the Active X
container for
override on the
Honeywell
TDC 3000 /
Experion operator
interfaces
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Custody flow metering systems
Berth 5: Local Display at loading arms for batch preset,
delivered, remaining, loading time
Explosion proof
Local display
48 FI 340
48 FI 330
visible for ships
personnel at
loading arms
Indicating
• batch preset
• delivered
• remaining
• loading time
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Custody flow metering systems
Berth 2: Local Display at loading arms for batch preset,
delivered, remaining, loading time
Explosion proof
Local display
48 FI 10
visible for ships
personnel at
loading arms
Indicating
• batch preset
• delivered
• remaining
• loading time
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Modbus connectivity
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Custody flow metering systems
Berth 2
2 loading arms
connected,
gasoil supply
line and vapor
return
Location of dual
10” Promass F
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Vessel Nimbus
VEF
(Vessel Experience Factor) =
1.0005
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0.07 %
Deviation compared to ships figures
excl. VEF
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Vessel Oktavia
VEF
(Vessel Experience Factor)
=0.9996
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The sum of the meter run including
the flow weighted batch averages
Vessel Oktavia
Batch report of
jetty 5 3342,5
fuel oil
coriolis meters
48 FT 330A 990,59
48 FT 330B
&
the sum for the
meter run
including the
flow weighted
batch averages
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Custody flow metering systems
Recalculation of Standard Volume
with reference density in the laboratory
Vessel Oktavia
Recalculation
report of jetty 5
fuel oil 990,430
coriolis meters
48 FT 330A
48 FT 330B
Measured standard Volume has 0,02% difference
Based on compared to recalculated standard volume
Lab results of the (reference density in the lab)
reference density -
batch flow
weighted averages
of temperature and
pressure
3343,195
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Custody flow metering systems
Advantages for the customer.
How to earn money with the new FMS system?
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Custody flow metering systems
LPG Terminal
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LPG Terminal
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Control Cabinet
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Custody flow metering systems
Country: Romania
Notified Body: Metrology Institute of the republic of Slovenia
Product: Vegetable Oil (Crude Seed Oil, Sunflower, Soya)
Application: 8 non-custody transfer points
1 custody transfer point
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Custody flow metering systems
system according to OIML R117, class 0,5 (MID 005) with Module G
certificate Qty Description
1 Coriolis custody transfer mass flow meter 84F1H, DN100 PN40, 316
st.st. wetted parts
1 Batching Valve (Full bore Ball type) DN100 PN16,c.st. with alloy
trim, automatic operation pneumatic actuator
Engineering services
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PID
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General Arrangement
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Custody flow metering systems
Overfill protection during filling of the rail wagons
by Liquiphants
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Custody flow metering systems
Scope of Work
1 Custody transfer standard coriolis mass flow meter, 3”nb PN40, 316 st.st. wetted
parts
1 Set stop flow control valve, 4”nb
1 Batching flow computer package for all 4 loading stations, consists of 2 off MFX4
Terminal,
2 off MFX4 Controller, 1 off MFX4 communication converter, 1 off OPC server
license
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• Project Management
• Detail design, including PID, GA to suit client own layout, calculations,
installation recommendations
• Selection and specification of instruments and system components.
• Batching computer configuration
• FDS (Functional Design Specifications) and FAT (Factory Acceptance
Test)documents
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System Drawing
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General Arrangement
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• Certificate by MIRS
metrological institute to Module-G
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Metering Skid
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TRUCK
Offloading
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MESC systems
Custody flow metering
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TRUCK
LOADING
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MESC systems
Custody flow metering
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C
A B IsoButene from Comp. 2
Company 1 Dehygrogenation
Process
C
B A
Company 2
IsoButane from
Company 1
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Check stream (in series with Custody Transfer Stream on Opposite Skid):
• 1. One (1) E+H Coriolis flow meter (84F1H-CACSBGPABAA2Z1)
• 2. One (1) E+H Pressure transmitter (PMP71- TAC1SC1RAA4M1)
• 3. One (1) E+H Temperature transmitter (TMT142R)
• 4. One (1) Flow Computer
• 5. One (1) Gas Chromatograph
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• 2 X 1 ½ “ Promass 84F
LPG bullets
this way !
Bottling
plant
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FMS Case Study - Shell Port Dickson Malaysia LPG CT System
↙
Slide Barry
08/06/2014
200 Clark
FMS Case Study - Shell Port Dickson Malaysia LPG CT System
Duty meter
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Slide Barry
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Also calibration of
competition flow meters
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Products Solutions Services
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Custody flow metering systems
Complete “plug and play” skid mounted metering systems from basic to fully
equipped configuration for typical Terminal/Depot loading/off loading metering
applications
Application Model
Truck loading light
LMS080
hydrocarbons
Truck loading LPG LPG080
Truck offloading OMS080
Railcar loading LMS100 MID
Ship loading LMS150
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LMS 150:
• Horizontal installation • Flow rates: 250…12000 kg/min
• Application: ship/barge loading • Pressure class: ANSI Cl. 150
• Size: DN150/6” with 6” PROMASS • EX d approval
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8 Temperature Transmitter
TR61
9 Junction box
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BASIC
FULLY
EQUIPPED
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Fast Loading
Increased meter size for model LMS080
and 100 to safely increase loading process Armored or conduit
cabling
PMP71/75
Grounding unit P compensation
Overfill prevention
bottom loading
ID card reader Printer for safe area
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Products Solutions Services
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Introduction
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Fuel
Fuel supplier
supplier or
or Trader
Trader
Loading Storage
Storage
Unloading contract
contract
m
me diu
ph ase
Terminal i n g le
S
Transport
Transport Up to3h
contract
contract
Installation on Deck
Installation under
Deck
Example of malpractices
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• Manual height
measurement
• Manual sounding
h
• Radar measurement
• Tank strapping table
• Density
• Temperature
• Ship stability
• Environmental conditions
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Bunkering Separation
Storage
tank (on- Day
Fuel Fuel tank
board)
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• http://www.exxonmobil.com/Mari
neLubes-En/performance-and-relia
bility_mass-flow-metering-system.
aspx
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You have real time information about the quality of bunker fuel, which you
receive !!!
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Printer
• Audit Trail
• Metering Profile
• Dual channel
• Bi-directional measurement
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• Calibration certificate for the truck weight scale must be available for the
verification process
• Prepare enough pumps for the requested flow rate
• Prepare enough trucks for smooth batching (filled truck must be weighted
and then offloaded via the meter under test)
• Sight glass for visual check of the flow
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Liquiphant not
centered; touching the
pipe
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No protection from
falling (approx. 5 meters
above ground level)
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No comment
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Products Solutions Services
Summary
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