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    Design of 6 - Cylinder Radial Engine: Group-1

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    Hariprasath Thangavelu
    This document describes the design of a 6-cylinder radial engine by a student group for a class project. The group redesigned the engine model 4 times to meet given dimensions, designed and added a flywheel and belt/pulley mechanism, and performed static and thermal analyses on select parts. The 23 parts of the engine were modeled in SolidWorks and assembled with mating relationships. Working simulations and finite element analyses were conducted to validate the design. The objectives of learning design, drafting, assembly, simulation and analysis through this project were achieved.

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    Design of 6 - Cylinder Radial Engine: Group-1

    Uploaded by

    Hariprasath Thangavelu
    52 views24 pages
    This document describes the design of a 6-cylinder radial engine by a student group for a class project. The group redesigned the engine model 4 times to meet given dimensions, designed and added a flywheel and belt/pulley mechanism, and performed static and thermal analyses on select parts. The 23 parts of the engine were modeled in SolidWorks and assembled with mating relationships. Working simulations and finite element analyses were conducted to validate the design. The objectives of learning design, drafting, assembly, simulation and analysis through this project were achieved.

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    This document describes the design of a 6-cylinder radial engine by a student group for a class project. The group redesigned the engine model 4 times to meet given dimensions, designed and added a flywheel and belt/pulley mechanism, and performed static and thermal analyses on select parts. The 23 parts of the engine were modeled in SolidWorks and assembled with mating relationships. Working simulations and finite element analyses were conducted to validate the design. The objectives of learning design, drafting, assembly, simulation and analysis through this project were achieved.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    52 views24 pages

    Design of 6 - Cylinder Radial Engine: Group-1

    Uploaded by

    Hariprasath Thangavelu
    This document describes the design of a 6-cylinder radial engine by a student group for a class project. The group redesigned the engine model 4 times to meet given dimensions, designed and added a flywheel and belt/pulley mechanism, and performed static and thermal analyses on select parts. The 23 parts of the engine were modeled in SolidWorks and assembled with mating relationships. Working simulations and finite element analyses were conducted to validate the design. The objectives of learning design, drafting, assembly, simulation and analysis through this project were achieved.

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    You are on page 1of 24

    DESIGN OF 6 - CYLINDER RADIAL ENGINE

    Group-1

    M. Abdul Khaliq - 110033043

    Likhitha Reddy Gorisi - 110024630

    Abid Ali Mohammed - 110040849

    Hariprasath Thangavelu - 110006151

    Submitted to Dr. Syed Mohammad Saqib

    MECH8290-9-R-2021F Computer-Aided Design


    Introduction

    Brown Back Tiger 100 [1] Wright R-1820 Cyclone [2]

    1. It was first built in 1903 with 3 cylinders and used in a triplane.

    2. Predominantly used in small airplanes.

    3. Due to the shorter length of the crankshaft, it creates less vibration.

    4. Not common nowadays.

    MECH8290-9-R-2021F Computer-Aided Design


    Objectives

    1. Redesign the entire model 4 times to the given dimension.[3]

    2. Design and add a flywheel.

    3. Design a belt and pulley mechanism to make use of power


    output.

    4. Perform static and thermal analysis on selective parts.

    MECH8290-9-R-2021F Computer-Aided Design


    Designated Tasks

    Team Member Tasks Completed

    Part Modelling, Assembly, Working Simulation.


    M. Abdul Khaliq

    Part Modelling, Assembly, Report.


    Likhitha Reddy Gorisi

    Part Modelling, Assembly, Drafting.


    Abid Ali Mohammed

    Hariprasath Thangavelu Part Modelling, Assembly, Finite Element Analysis.

    MECH8290-9-R-2021F Computer-Aided Design


    Methodology

    Task
    Designation

    Part Modelling

    Assembly of
    the Parts

    Drafting

    Simulation

    FEA

    MECH8290-9-R-2021F Computer-Aided Design


    Parts of the Radial Engine Assembly

    1. Pillar Support 12. Bearing Support


    2. Valve Housing 13. Valve
    3. Crankcase 14. Crank Assembly (Counterweight,
    Crankshaft Pin & Crankshaft Rod)
    4. Connecting Rod Hub 15. Crankcase Gasket
    5. Crankcase Cover 16. Hub Pin
    6. Cylinder Body 17. Cylinder Bolt
    7. Cylinder Cover 18. Piston
    8. Piston Pin 19. Connecting Rod
    9. Flywheel 20. Base
    10. Pulley 21. Belt
    11. Output Shaft 22. Fasteners & Bearings

    MECH8290-9-R-2021F Computer-Aided Design


    Part Modelling - Flywheel

    Commands used:
    • Boss Extrude
    • Mirrors
    • Circular Patterns
    • Chamfers

    MECH8290-9-R-2021F Computer-Aided Design


    Part Modelling - Crankcase

    Commands used:
    • Boss Extrude
    • Hole Wizard
    • Linear Pattern
    • Extrude Cut
    • Fillets & Chamfers

    MECH8290-9-R-2021F Computer-Aided Design


    Part Modelling - Piston

    Commands used:
    • Revolve Boss
    • Revolve Cut
    • Extrude Cut

    MECH8290-9-R-2021F Computer-Aided Design


    Part Modelling – Pulley & Belt Mechanism

    Commands used:
    • Belt / Chain
    Assembly
    • Extrude Boss
    • Thin Feature
    • Circular Pattern
    • Extrude Cut

    MECH8290-9-R-2021F Computer-Aided Design


    Assembly

    • Bottom-Up approach.

    • Assembled individual parts to the


    respective position using mates.

    • Use of geometrical mates such as


    plane, concentric, coincident, distance
    and width mate.

    • Fasteners and bearings were imported


    from library and modified to the
    requirement.

    • Further, motion study was performed.

    MECH8290-9-R-2021F Computer-Aided Design


    Assembly - Mates

    Width Mate Distance Mate Concentric Mate Belt Mate

    MECH8290-9-R-2021F Computer-Aided Design


    Drafting– Crank Assembly 4 Views With Dimensions

    MECH8290-9-R-2021F Computer-Aided Design


    Drafting– Piston 4 Views With Dimensions

    MECH8290-9-R-2021F Computer-Aided Design


    Drafting– 4 Professional Views

    MECH8290-9-R-2021F Computer-Aided Design


    Drafting– Section View

    MECH8290-9-R-2021F Computer-Aided Design


    Drafting– Exploded View

    MECH8290-9-R-2021F Computer-Aided Design


    Exploded View and Simulation

    MECH8290-9-R-2021F Computer-Aided Design


    Static Analysis - Piston

    Stress Displacement
    Material: Aluminum Alloy 7075-T6
    Pressure:6 MPa
    Yield Strength:5.050e+08 N/m^2
    Name Type Min Max

    Stress VON: von Mises 2.079e+05 N/m^2 1.244e+08 N/m^2


    Stress
    Displacement URES: Resultant 1.000e-30 mm 7.018e-02 mm
    Displacement
    FOS Factor of Safety 1 4

    Factor of Safety

    MECH8290-9-R-2021F Computer-Aided Design


    Thermal Analysis - Piston

    Resultant Heat Flux Resultant Thermal Analysis

    Type Min Max

    Resultant Thermal 505.685 Kelvin 1223.758 Kelvin


    Analysis
    Resultant Heat Flux 1.089e+02 (W/m^2) 2.690e+06 (W/m^2)

    MECH8290-9-R-2021F Computer-Aided Design


    Static Analysis – Connecting Rod

    Stress Displacement
    Name Type Min Max
    Material: AISI 4340 - Alloy Steel
    Stress VON: von Mises 4.266e+03 N/m^2 1.233e+06 Force: 400 N
    Stress N/m^2 Yield Strength: 7.100E+08 N/m^2
    Displacement URES: Resultant 1.000e-30 mm 1.042e-03 mm
    Displacement
    FOS Factor of Safety 1 4

    MECH8290-9-R-2021F Computer-Aided Design


    Static Analysis – Crankshaft

    Stress Displacement
    Name Type Min Max

    Stress VON: von Mises 3.149e-05 N/m^2 1.168e+07 N/m^2 Material: AISI 4340 - Alloy Steel
    Stress Force: 400 N
    Yield Strength: 7.100E+08 N/m^2
    Displacement URES: Resultant 1.000e-30 mm 2.238e-03 mm
    Displacement

    MECH8290-9-R-2021F Computer-Aided Design


    Conclusion

    • The 6-cylinder radial engine has 23 parts in total.

    • All parts were modified 4 times as per the objective using SolidWorks 2021.

    • All the parts were assembled as per the requirement.

    • The group also added a belt and pulley mechanism to use the output.

    • Working simulation was also added to show the movement of all parts including the piston.

    • The Static Analysis and Thermal Analysis was performed on selective parts.

    • The primary objective of learning the concept of design, drafting, assembly, simulation and
    finite element analysis was achieved by this project.

    MECH8290-9-R-2021F Computer-Aided Design


    References

    [1] “SMITHSONIAN NATIONAL AIR AND SPACE MUSEUM,” |Collections: Brownback Tiger 100.[Online]|
    Available:
    https://airandspace.si.edu/collection-objects/brownback-tiger-100-radial-6-engine/nasm_A19670165000
    [Accessed: 05 Dec 2021].

    [2] “SMITHSONIAN NATIONAL AIR AND SPACE MUSEUM,” |Collections: Wright Cyclone P-1.[Online]|
    Available:
    https://airandspace.si.edu/collection-objects/wright-cyclone-r-1820-97-studebaker-radial-9-engine/nasm_A1
    9660459000
    [Accessed: 05 Dec 2021].

    [3] YouTube [Online]. Link: https://youtu.be/IeFaYu58Atk. [Accessed: 04 Nov 2021]

    MECH8290-9-R-2021F Computer-Aided Design

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