SUNSHINESOLAR

Welcome to the Presentation on 100KW

Solar Photovoltaic Power Plant which to
be installed at OFBHQ Building at
Kolkata.

-:Presenting By: -
SUNSHINE Power Products Pvt. Ltd
 About SUNSHINESOLAR

SUNSHINE is the brand name of “Sunshine Power Products Pvt. Ltd”, one
of the largest manufacturer and supplier of Non-conventional energy
system in India.
 

The company was founded in 2001 in Kolkata, India by a group of experts

in the area of alternative power generation. The group comprises highly
qualified and dedicated engineers & technicians.
Their skills & potentials are continuously upgraded through vigorous
training and practices to keep pace with the latest technological
development in this field. They are fully turned to move towards
company’s new directions of focusing more on the energy movement.
 
SUNSHINE is currently operating in vast areas covering various major
states in India.
 Milestone of SUNSHINESOLAR

 2001 :The Company was founded on May 2001 by Sri Uttam Mukherjee under
the name of Sunshine Energy System Enterprise.
 2001 :Started actual production of solar electronics, charge controller & CFL
based luminary for PV Home system & street light systems.
 2002 :Empanelment with WBREDA, Govt. of W.B. Kolkata, India.
 2002 :Registered with SSI unit under Govt. of W.B.

2003 :Enter into North-Eastern India Market.

2004 : i) Converted into Pvt. Ltd. Company & Registered under Indian company
Act 1956.
ii) Registered under NSIC (Govt. Of India)
iii) Awarded ISO 9001 Certification.
 2008 : Awarded ISO 14001 environment management systems.
2009 :Registered under DGS&D, Govt. Of India.
2010 :Started SPV Module Manufacturing unit of capacity 10MW.
 2011: First Sunshine solar module more than 100Wp & got Module IEC
Certificate.
 2012: Start service provider up to 250Wp.
 2014: Got module IEC Certificate capacity up to 290Wp.
 Process of Production of SPV Module

 Wide power Range:- 3Wp to 300Wp

 Customized Solution:- Mono Crystalline / Poly Crystalline; framed/

laminate; large / normal size

CELL
TESTING
 List of our major customers:
 WEST BENGAL RENEWABLE ENERGY DEVELOPMENT AGENCY (WBREDA)

 WEST BENGAL GREEN ENERGY DEVELOPMENT CORPORATION LIMITED

(WBGEDCL)

 MANIPUR RENEWABLE ENERGY DEVELOPMENT AGENCY (MANIREDA)

 ASSAM ENERGY DEVELOPMENT AGENCY (AEDA)

 JHARKHAND RENEWABLE ENERGY DEVELOPMENT AGENCY (JREDA)

 TRIPURA RENEWABLE ENERGY DEVELOPMENT AGENCY (TREDA)

 MEGHALAYA NON CONVENTIONAL ENERGY DEVELOPMENT

AGENCY(MNREDA)

 DEPT. OF NEW & RENEWABLE ENERGY (DNRE, NAGALAND)

 GARDEN REACH SHIPBUILDERS AND ENGINEERS LIMITED (GRSE) Kolkata

 STEEL AUTHORITY OF INDIA LIMITED (SAIL)

 INDIAN OIL CORPORATION LIMITED (IOCL)

 NORTH EASTERN ELECTRIC POWER CORPORATION LIMITED (NEEPCO)

&
Many Others………
 Introduction to Energy

In this modern world energy has become and integral part

of our daily life. One cannot think of leaving a single day
without the use of energy. We use energy in cooking our
food, cooling our spaces, travelling from one point to other,
transportation of goods, watching TV using our mobile
phones running machines in a industry, water pumping and
so on.
The energy we use must come from some where normally
the energy we use is supplied to us in the form of diesel,
petrol, coal, LPG etc. This sources of Energy are finite in
nature and cause environmental pollution. Also in India
every citizen does not get sufficient amount of energy that
he /she requires, there is a huge shortage of energy supply.
Using of Solar photovoltaic technology is one of the most
important solution to resolve these problem.
 Solar PV Programme in India

There is an increasing focus on the development of solar energy in India to

address the issues related to climate change and energy security. Importance
to harness energy from renewable has also been given to ensure energy
access.

The Nehru National Solar Mission (NSM) was envisaged as one of the eight
missions under the National Action Plan for Climate Change (NAPCC). The
strategy of NSM is to create necessary environment to attract industry and
project developers for investment in power generation, manufacturing.
The objective of the Mission is to establish India as a global leader in solar
energy by creating the policy conditions for its large scale diffusion across the
country as quickly as possible.

Mission revised the target of adding 100 GW of solar power Generation out of
which 40 GW is for rooftop solar PV projects capacity by 2022.
Mission is largely focusing on utility scale grid-connected projects, which are
essentially commercial projects.

According to the trend of PV market, cost reductions in PV will continue

further. Such price reductions coupled with the ever increasing price of
conventional fossil fuels, appear to bring the PV generated electricity cost
competitive. These developments have led to an increasing interest in rooftop
solar PV systems as a self consumption source of power in India.
 Solar Photovoltaic Energy
Solar Photovoltaic technology converts sunlight into electricity directly
without any additional energy conversion step. Solar PV system is a common
equipments to supply reliable electricity to the appliance when required or
in case of large PV power plants to supply electricity to the Grid. Broadly
solar PV system is divided in three categories :-

Stand alone /Off-Grid Solar PV System

Grid Connected/ On-Grid Solar PV System

Hybrid Solar PV System

 What is a Standalone / Off Grid Solar PV System?

The self-dependent or autonomous solar PV systems are known as standalone Solar PV

system. They do not depend on grid or any other electric power supply, that is why
they are also called off grid solar PV system.
Such type of system has battery as storage facility. The solar electricity is stored in the
battery and can be utilized during night also when the sun is not available.

The Standalone solar PV system are suitable for small electric loads located at the
remote places where grid supply is not present.
 What is a Grid Connected / On grid Solar PV System?

In grid connected rooftop or small SPV system, the DC power generated from
SPV panel is converted to AC power using power conditioning unit and is fed to
the grid either of 33 kV/11 kV three phase lines or of 440/220 Volt
three/single phase line depending on the capacity of the system installed at
institution/commercial establishment or residential complex and the
regulatory framework specified for respective States.
These systems generate power during the day time which is utilized fully by
powering captive loads and feed excess power to the grid as long as grid is
available. In case, where solar power is not sufficient due to cloud cover etc.,
the captive loads are served by drawing power from the grid.
 What is a Hybrid Solar PV System?

In some cases an auxiliary source of energy like diesel generator/Wind

Energy is used in addition to Solar PV system and or grid. This need to be
done when solar PV systems are not design to supply the full required
energy by the load. In such case of use of auxiliary source a solar PV
systems is called “Hybrid solar PV Systems”.
 About On-Grid Solar PV system
 Since our point of discussion is limited about 100KW Grid
Connected / On-Grid Solar PV system, hence we now discussing
about such System:

 A Grid Connected/ On-Grid Solar PV system consist with

following major Equipments/components:-

1. Solar Photovoltaic Module

2. Module Mounting Structure with Civil Foundation
3. PV Array Junction Box
4. Grid Tied String Inverter
5. Grid Interfacing LT Panel
6. Export Import Energy Meter
7. Cables & other wiring materials
8. Earthing System
 Project Summary

Executive Summary of 100KW Solar Rooftop Project at Roof top of OFBHQ Kolkata,
West Bengal.

Location
State West Bengal
District Kolkata
Name of the beneficiary Ordinance Factory Board
Latitude : 22.56o N
Longitude : 88.34o S
SPV Power Plant
Array capacity 100 kW
Technical details of a SPV Module
PV Module type Poly crystalline
Minimum Capacity 250 Wp
Mounting Arrangement
Mounting Roof mounted, Fixed Type
Inverter
Each Rated Capacity 25kW X 4 nos.
Output Voltage 3Ø,400 V AC, 50 Hz
Grid Connection Details
Electrical parameters for interconnection 440 V, 3Ø, 50 Hz
Utility CESC / WBSEDCL
Project completion time 5 months
Proposed configuration of Grid Connected PV Power System

SINGLE LINE DIAGRAM OF 100KW SPV POWER PLANT

 About On-Grid Solar PV system :

Solar Photovoltaic Module:

 The solar photovoltaic modules is the main

item of SPV power plant it turns the sunlight
into electricity.
 Each module is rated by its DC output
power under standard test conditions (STC).
 A single solar module can produce only a
limited amount of power, therefore we
connect them in series or parallel to get more
power.

In 100kWp power plant which to be

installed at Roof top of OFBHQ, Kolkata. It
consist to be of total 400 nos. 250Wp module.
connected in a series & Parallel configuration. SPV Module
 Details Technical Specification of SPV Module:

The Solar PV Modules to be made of Poly Crystalline Silicon Solar Cells. Solar cells
of 60 nos. are connected in series to give required 250Wp Solar Module. For 100KWp
Solar PV Power plant is made-up of 400 nos. of 24 V, 250Wp SPV Modules as per IEC
61215, 61730 part-I & Part –II standard.
Manufacture by : SUNSHINE POWER PRODUCTS PVT LTD
Model No : SP0250
Type : Poly-Crystalline Silicon Solar Module
Nos. of Cell : 60
Module size : 1639 mm x 982mm x 42 mm
Junction Box : Four Terminals with IP65 Protection
Diode : 15A bypass
Nominal Rating : 24 V, 250W
V max at P max : ≥ 31.12 V
I max at P max : ≥ 8.03 A
Voc : ≥ 36.5 V
Isc : ≥ 8.63 A
FF : > 70.00%
Efficiency (Module) : ≥ 15.00%
PV Module standard : IEC 61215 and IEC 61730-1 & IEC 61730-2
Weight : 18.2 kg. (Approximate)

•The Above parameter under STC : 1000W/m² , 25 deg C ,AM 1.5

Warranty of PV Modules: PV modules to be used in 100kWp solar PV power plants to
be warranted for their 90% output peak watt capacity up to first 10 Years and 80 %
output capacity up to end of 25 Years.
 Details of PV Array:

Total Number of PV Modules 400

Nominal Array Bus Voltage 600
Number of PV Modules in Series String 25
Total Number of Series String 16

1 2 3 24 25

26 50

51 75

200 225

375 400

600 V DC

Figure: Connection diagram of a 100kWp Array

 About On-Grid Solar PV system :

Module Mounting Structure with Civil Foundation:

The Solar PV modules in a system / Power plant is installed on a metallic

mounting/ Support structure is called module mounting structure. It is an
important component of solar power plant.

SPV Module Mounting Structure

 About On-Grid Solar PV system :

PV Array Junction Box (AJB):

The Array Junction Box (AJB) to be used for termination of String prior
connecting array with inverter. The Array Junction Box to be dust, water &
vermin proof and made of Polycarbonate.
In this power plant we can be used inbuilt array junction box with the
inverter.

PV ARRAY JUNCTION BOX (AJB)

Details Technical Specification of PV Array Junction Box:

Item Description Desired Data

Degree of Protection IP65 with UV Protected
Material Polycarbonate.
Withstanding voltage 1000V DC
Withstanding Temperature 100 0C
Type of Surge Protecting DC , Type B+C
Device (SPD)
Fuse Type Glass fuse, for PV Use only
Rating 1.25 times the rated short
circuit current
 About On-Grid Solar PV system :

Grid Tied String Inverter:

The Grid tied string inverter has two

parts:
a) One is MPPT charge controller that
control the maximum power of the
array.
b) Other is inverter, that converts the
Direct current to alternative
current.
Grid Tied String Inverter
 In this 100KW SPV power plant to
be made by 4 nos. of 25KW Inverter,
& Web enable on line data logger
for remote monitoring of the SPV
Power Plant.

On line data logger

Details Technical Specification of Grid Tied String Inverter:

Operating Parameter Desired specification

Type Grid Connected String Inverter

Usage Specially used for PV system

Standards
Efficiency Measurement IEC 61683
Environmental testing IEC 60068-2 (1,2,14,30)
Interfacing with utility grid IEC 61727
Islanding Prevention IEC 62116
Measurement
Input (DC)
Aggregated PV array 25kWp
connectivity capacity
MPPT Voltage range 500 – 800 Volt
Total number of MPPT Two or more

Output (AC)
AC Active Power 25 kW at unity pf
AC Grid Connection 3Ø 400 V + N 50Hz ,
Adjustable AC voltage range As per prevailing grid code
Frequency range As per prevailing grid code
AC wave form Pure Sine wave
THD As per prevailing grid code
 Details Technical Specification of Grid Tied String Inverter:
General Electrical data
Efficiency Minimum 95 %
Sleep mode consumption Less than 10 W
Protection
DC Side 1. Reverse-polarity protection
2. Reverse current to PV array protection, over voltage,
Under voltage protection
3. Over current

AC Side 1. DC inject protection to grid

2. Over voltage and Under voltage
3. Over current
4. Over and under grid frequency protection,
5. Anti Islanding protection

Isolation Switch PV array Isolation switch (DC) is to be inbuilt with the

inverter.
Display
Display type LCD /LED Display
Interface (Communication Suitable port to be provided in the inverter for
protocol) i) On site upgrade of Software,
ii) On site dumping data port,
iii) Compatible to Web based remote monitoring system
 About On-Grid Solar PV system :

Grid Interfacing LT Panel :-

Output of the Inverter is to be

terminated to a Grid Interfacing
LT Panel to be located close to
the point of common coupling of
the Inverter to be outdoor type
made with sheet steel
enclosure.

 In this 100KW SPV power

plant to be made by 1 no.
Grid Interfacing LT Panel.

Grid Interfacing LT Panel

 Details Technical Specification of Grid Interfacing LT Panel:

Parameter Desired Specification

MCCB (Inverter side)
Number 04 (Four) numbers
Type 4 pole
Rating 415V , 80 A, 20 Ka
MCCB ( Grid Side)
Number 01(one) number
Type 4 pole
Rating 415V, 300 A, 50 Ka
Indicator Outgoing and incoming side
(R,Y,B)
Earthing Provision To be provided
Surge Protection Device To be provided
Mechanical Data
Type Sheet steel enclosure
Housing Floor Mounted
Glands Position At cable entry and exit
 About On-Grid Solar PV system :

Export – Import Energy Meter:

Output of the Grid Interfacing LT Panel is

to be terminated to customer DB Panel
(Grid) through export-import energy
meter.

 In this 100KW SPV power plant to

be made with 1 no. 3 phase 415V
export-import energy meter for
recording the exported & imported
energy from grid.

Export – Import Energy Meter

 SYSTEM, EQUIPMENT AND ARRAY STRUCTURE EARTHING:

 All Equipments including SPV array structures grounding (Earthing)

shall connect all non‐current carrying metal receptacles, electrical
boxes, appliance frames, chassis and PV panel mounting
structures in one long run with minimum two earth connectors.

Earth bus bar of MS flat 25 mm x 3 mm complete with GI bolts, nuts, \

washers, spacing insulators etc.

Earthing system design to be done as per the standard practices.

 Objective of this Power Plant

Ordinance Factory Board desires to utilize roofs of the buildings for setting
up of grid connected solar roof top systems to supplement their electricity
consumption from grid source. The generated solar electricity would be
utilized in grid connected mode to avail net-metering benefit. The main
objectives are:

To reduce expenditure for purchase of Grid Electricity

To use the unused roof top effectively for generation of electricity
through solar PV route

To reduce carbon foot print

 Net-metered solar rooftop system

PV systems provide Green, Renewable power by exploiting the solar energy

radiated from the sun. One time investment in solar energy acts as long-term
hedge against regularly rising power cost, as there is practically no recurring
expenditure thereafter.

Net metering for solar PV systems (solar PV generator) is a regulation for

consumers who own solar power generator in grid connected mode in such a
way that the demand of electrical energy at consumer’s end is met from grid in
tandem with Solar PV generator. A net meter (technically called import-export
meter) shall keep on recording net energy consumption over a period
considering excess energy flow into grid and energy inflow from grid and the
energy bill is prepared on the basis of net energy consumed by the consumer
over a billing period. Therefore, net metering is a billing mechanism that
credits solar energy system owners for the electricity they add to the grid.
PV Array PV Array Junction Web based Monitoring
Box System

Grid –Tied Switch /Router

Inverter

MODEM
Grid Interfacing LT Panel

Server through Web

Export- Import Energy

Main Distribution Box Meter
(NET-Meter)
(Utility Meter)

Power Line Supply Grid

Internal Load of Building Signal Line

Schematic diagram of a typical solar PV equipped net metering

system
 What are the advantages of Grid-Connected Rooftop
Solar PV System?

• Electricity generation at the consumption centre and

hence Savings in transmission and distribution losses
• Low generation time.
• No requirement of additional land.
• Improvement of tail-end grid voltages.
Expected Energy Generation of 100kWp PV Systems in Roof top of OFBHQ.

Average solar Insulation at Kolkata = 4.5KWH/m²/day

Total SPV Module area (Effective) = (1.639 X .982 X 400)M² = 644 M²
Losses:
• Inverter Loss = 5%
• Loss in Cable = 2%
• Temperature factor = 5%
• Dirt & Dust factor = 5%
• Module Efficiency = 15%

Expected Annual Energy Generation = (4.5 X 365 X 644 X 0.15 X 0.83) KWh / Year
= 1,31,692 KWh / Year
 Implementation Schedule:

The project is planned to be implemented at the earliest. The most essential aspect regarding the
implementation of this project is to ensure that the project is completed within the schedule, spanning
within five (05) months from the date of Sanction of the project.
A good planning, scheduling, and monitoring program is imperative to complete the project on time and
without cost overruns.

                     
Design & Drawing
Approval                      
                       
Procurement process                      
                     
Supply the Materials
ACTIVITY

                     
Civil work, Design
Fabrication & Installation                      
                     
Testing & Commissioning                      
                     
Handing over                      

0 1 2 3 4 5
MONTH
 DO’s & DONT’s
For Keeping the system in good health we recommend the followings:-

 Clean the surface of the Solar  Do not allow any dust and dirt on SPV
Module once in every 15 days. Module surface.

 Do not allow any shadow on the Module

 Check & keep all electrical
surface.
connections tight to avoid
generation of heat.  Do not touch anything inside the Inverter
enclosure while the unit is ON.
 Use only insulated Spanner,  Do not disconnect Solar Input Cable /
Torque Wrench, Screw Driver etc. Main Cable of the Inverter / Power Cable
from the Power Socket Output during
 In case of system breakdown call operation.
the company.
 Do not connect the Inverter Output to a
 Servicing to be done by an Generator or any Incoming utility power
to avoid damaging the Inverter.
authorized service personnel
only.  Do not tamper with any component of
the SPV System.
 In case of grid failure, is there any chance for shocks to the person who is repairing?

• In case the grid fails, the solar power plant / system has to be
stopped immediately feeding to the grid so as to safe-guard any
grid person/technician from getting shock (electrocuted) while
working on the grid for maintenance etc. This feature is termed as
‘Islanding Protection’.
• In this protection is controlled by inverter.
 Some Pictures of Our Major Installation

200kWp SPV Power Plant at Haldia Refinery Under IOCL. 160kWp SPV Power Plant at IISCO Hospital Under SAIL.

100kWp SPV Power Plant at Garden Reach Under GRSE. 80kWp SPV Power Plant at Nirman Bhawan Under UDD.
 Some Pictures of Our Major Installation

50kWp SPV Power Plant at Agartala Under NEEPCO. 30kWp SPV Power Plant at Assam Under AEDA.

25kWp SPV Power Plant at Uluberia Under WBREDA. 25 Nos. 10kWp SPV Power Plant at Various Schools Under
WBSEDCL.
 Some Pictures of Our Major Installation

15 Nos. 5kWp SPV Power Plant at Various Schools Under 10kWp SPV Power Plant at Manipur Under MANIREDA.
WBGEDCL.

10kWp SPV Power Plant at Tripura Under TREDA. 10kWp SPV Power Plant at Nagaland Under DNRE.
 Conclusion:

For concluding of the presentation we can say that

installing of solar PV system at roof top of OFBHQ
building, Kolkata can get support to their daily
electricity needs and being a partner of
“SAVINGS OF THE EARTH AND ENVIRONMENT”
• USE GREEN ENERGY

• USE CLEAN ENERGY

• USE SOLAR ENERGY

Thanks