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Helicopter Tracking

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HELICOPTER TRACKING

HELICOPTER

What comes to
your mind when
you see it ?
SEVERAL ROTATING
COMPONENTS
Tail Gear Box

Main Gear Box Intermediate Gear Box Gears Tail Rotor Blades
VIBRATIONS
3 Types

1. Low FrequencyVibrations
Vibration rate :0 – 500 RPM
Beats
Main Rotor Blades

2. Medium Frequency Vibrations


Vibration rate : 500 – 2000 RPM
Beats and Buzz

3. High Frequency Vibrations


Vibration rate : Above 2000 RPM
Buzz
Tail rotor blades
WHAT IS TRACKING ?

• It is a procedure to check if the blades are travelling


within the same tip path plane.
WHY TRACKING ?

If the blade is out of track, it produces vibrations.


• Track problems – All types of helicopters.
• Because of Vibrations wear factors will increase.
• Effects the life of Rotating Components.
• Effects fatigue life of stationary components.
• If not corrected – wear rate progesses.
WHEN IS TRACKING REQUIRED ?

• When blades, heads, or pitch change components are


replaced.
• During initial run-up.
• Helicopter is grounded for longtime.
METHODS :

1. Stick Method
2. Flag Method
3. Light Reflector Method
4. Pre-Track Method
5. Electronic or Strobe Method
1.STICK METHOD
• Ground Use
• Rubber Wick (2-4inch) placed on stick of
sufficient length.
• This stick is used to touch the rotor
• Rubber wick is quoted with prussian blue color
• When contact is made stick is removed
• After shutdown – check for marks made by
wick.
• If one blade shows higher mark than the other –
the blade with lower mark must be lowered.
• If both blades show same mark then they are on
track.
• Disadvantage – Takes more trials to confirm
On Track

Not in track
2.FLAG METHOD
 Ground tracking
 Uses a frame – Flag itself is covered with a clothwith masking tape
 Here color used on each blade tips- different colors for each blade tip
 The helicopter is operated to prescribed RPM
Frame is rotated towards it till the blades
touch the flag
• It gives notches on the flag edge
• If there is only one notch – blades travel
in same tip path plane
• If multiple notches – blades are not on
track
• Here, red blade is higher from figure So, it
must be lowerd or blue blade must be
raised.
• More preferred than the stick method
3. LIGHT REFLECTOR METHOD

Both on ground and air


 Uses reflectors at blade tips.

 One blade with plain reflector, other


with stripes reflector
 A hand spotlight is used from the
cockpit to point towards the reflector.
 Gets back the image.
4. PRE – TRACK METHOD
Manufacturers uses this method
 To check for tracking when new blade is installed.

 Comparision with a master blade during spintest.


 Align the size of pitch change rods to make the blades
follow same tip path plane.
 Record the changes made and depict them on butt of the
blade.
5. ELECTRONIC STROBE METHOD

 Can be used in air and ground for tracking.


 Reflectors are placed on the blade tips facing the
cabin.
 Uses stripes system to identify different blades.
 Strobe light is sent .
 An interupter and pick-up present on the
swashplate which allows the strobe light flash when
blades passes from certain point.
 The light is reflected back to the device which
gives motionless images of blade as in the figure .
BLADE ALIGNMENT
 Changing the blade Alignment – pitch change rods.
 Rods are lengthened or shortened – End Fittings.
We hope you have learnt something
new today….

THANK YOU

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