Building End
Building End
Building End
CHAPTER-
.
CONTENTS
Introduction
Types of roofs
Sloping (pitched) roofs
Forms of sloping roofs
Types of sloping roofs
Roof coverings for sloping
roofs
Flat roofs
Types of flat roof coverings
Dome and shell roofs
ROOF AND ROOF COVERINGS
1. INTRODUCTION
A roof is defined as the upper most part of the building, provided as
etc.
Requirements of a roof
The requirements of a good roof are summarised as follow:
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ROOF AND ROOF COVERINGS
2. TYPES OF ROOFS
The selection of the type of roof depends upon:
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ROOF AND ROOF COVERINGS
2. TYPES OF ROOFS
Curved roofs:
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ROOF AND ROOF COVERINGS
2. TYPES OF ROOFS
2.1 Slopping (pitched) roofs
The various shapes of pitched roof depend on
a) Shed roof: it is the simplest type and slopes only in one direction.
It is used for smaller span and is also known as lean to roof.
At the upper ends, the rafters are nailed to the wooden wall
plate, which may be of stone, brick or steel.
At the lower end the rafters are notched and nailed to the
wooden post plate.
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ROOF AND ROOF COVERINGS
2.1.1 Forms of sloping roofs
b) Gable roof: it slopes in two directions and is commonly used.
It is formed by a pair of inclined rafters with their upper ends
nailed to a common ridge piece and their low ends, notched
and nailed to the wooden wall plates embedded in masonry
on the top of the wall on either end.
c) Hip roof: It slopes in four directions such that the end formed by
intersection of slopes results in triangular and/ or trapezoidal form.
d) Butterfly roof: It slopes in two directions and intersect at the
centre of the span and will have common drainage system.
e) Pyramid roof: It is similar to hip roofs, slopes in four directions and
the intersections of slopes make a pyramid.
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ROOF AND ROOF COVERINGS
2.1.1 Forms of sloping roofs
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2.1.1 Forms of sloping roofs
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2.1.2 Elements of slopping roofs
Some of the important elements of pitched roofs are:
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2.1.2 Elements of slopping roofs
Some of the important elements of pitched roofs are:
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ROOF AND ROOF COVERINGS
2.1.2 Elements of slopping roofs
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ROOF AND ROOF COVERINGS
2.1.2 Elements of slopping roofs
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
Pitched roofs are basically categorised under three categories.
Single roof,
Double or purlin roofs, and
Tripled-member or framed or trussed roofs.
a) single roof: This roof consists of common rafters that are secured at
the ridge and wall plates. The various forms of this types are as
follows:
i. Lean to roof: Is a roof, which covers the verandas of a building
and projects from the main wall of the building.
It is suitable for spaces up to 2.5m and is generally used for
sheds, out-houses attached to the main buildings, verandas,
etc.
17
WALL SYSTEMS
2.1.3 Types of slopping roofs
ii. Couple roof: each couple or pair of common rafters is made
to slope upwards from the opposite walls and they are
supported at the upper ends at the ridge piece or ridge board
in the middle.
The lower ends of the common rafters are fixed to the wall
plates embedded in the masonry on the top of the walls.
iii. Couple-close roof: It is similar to a couple roof except that
the legs of the common rafters are closed by a horizontal tie
known as tie beam.
This tie beam is connected at the feet of the common rafters
to check their tendency of spreading out wards and hence
save the walls from the danger of overturning.
Under normal loading conditions, this type of roof can be
used for maximum span of 4.5m.
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
iv. Collar-beam roof: This is similar to the couple-close roof,
except that the horizontal tie is now raised up from the feet of
the rafters to almost the middle of the rafters.
It is considered to be suitable for spans varying 4-5.5m.
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
b) Double or purlin roof: Additional members called Purlins are
introduced to support the common rafter at intermediate point.
The purlins are used to tie the rafters together and act as
intermediate support.
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
c) Trussed roof: Trussed roofs are usually used when the span
exceeds 5m and where there are no inside walls to support purlins.
The spacing of trusses depends upon the various factors, such as
loads on roof, position of cross walls, span, material of truss,
etc. and are spaced not more than 3m centre to centre.
There are three elements in a trussed roof system:
Rafters which support the roofing materials,
Purlins to provide intermediate support to rafters, and
Trusses to provide support to the ends of purlins.
The various types of trusses include:
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
ii. Queen-post truss: differs from a king-post truss in having two
vertical posts , rather than one. The vertical posts are known as
queen posts.
The tops of queen post are connected by a horizontal piece known
as straining beam.
These trusses are suitable for spans b/n 8-12 meters.
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
iii. Combination of King-post and queen-post trusses:
For greater spans, the queen-post truss can be strengthened by one
or more upright member, called princess-post to each side.
They are suitable for spans up to 18m.
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
iv. Mansard roof truss:
It is a combination of king-post and queen post trusses.
It is a two-storey truss, with upper portion consisting of King-post
truss and the lower portion of queen post-truss.
The entire truss has two pitches. The upper pitch varies from 30-
40° while the lower pitches varies from 60 to 70°.
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
v. Truncated roof truss:
It is similar to mansard truss except that its top is formed flat, with a
gentle slope to one side.
It is used when it is required to provide a room in the roof, b/n the
two queen posts.
vi. Bel-fast roof truss (Bow string truss):
This truss, in the form of a bow, consists of thin sections of timber,
with its top curved.
If the roof covering is light, this roof truss can be used up to 30m
span.
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
vii. Composite roof truss:
Roof truss made of two materials are known as composite roof
trusses.
In a composite truss, the tension members are made of steel, while
compression members are made of timber.
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ROOF AND ROOF COVERINGS
2.1.3 Types of slopping roofs
Steel roof trusses:
When the span exceeds 10m, timber trusses become heavy and
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2.1.3 Types of slopping roofs
Steel roof trusses:
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2.1.3 Types of slopping roofs
Steel roof trusses:
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2.1.3 Types of slopping roofs
Steel roof trusses:
Steel trusses have the following advantages over timber trusses:
roofing structure.
The function of the covering is only to prevent ingress or egress of
roofs are:
Thatch roof covering
Galvanized corrugated iron/steel sheet
Corrugated Asbestos cement Sheets
Fiber Cement Profiled sheets
Aluminum sheeting
Harvey roof tile coverings
Decra roof tiles
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ROOF AND ROOF COVERINGS
2.1.3 Roof coverings for sloping roof
The various types of roof coverings materials commonly used are:
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ROOF AND ROOF COVERINGS
2.1.3 Roof coverings for sloping roof
i. Thatch roof coverings
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ROOF AND ROOF COVERINGS
2.1.3 Roof coverings for sloping roof
ii. Galvanised corrugated iron/steel sheet
Galvanization means that the iron/steel sheet is covered with a thin
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ROOF AND ROOF COVERINGS
2.1.3 Roof coverings for sloping roof
iii. Corrugated Asbestos Cement Sheets
Corrugated asbestos cement sheets were frequently used as the
eaten by vermin.
Nowadays, however, concern with the health risk attached to the
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ROOF AND ROOF COVERINGS
2.1.3 Roof coverings for sloping roof
iii. Corrugated Asbestos Cement Sheets
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ROOF AND ROOF COVERINGS
2.1.3 Roof coverings for sloping roof
iv. Fiber Cement Profiled Sheets
Fiber cement sheets are made by combining natural and synthetic
non-toxic fibers and fillers with Portland cement and unlike asbestos
cement sheets which are rolled to form the required profile, these
sheets are pressed over templates.
The finished product has a natural gray color but sheets with factory
profile.
The sheets are normally made from an aluminum-manganese alloy
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ROOF AND ROOF COVERINGS
2.1.3 Roof coverings for sloping roof
v. Aluminum Sheeting
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ROOF AND ROOF COVERINGS
2.1.3 Roof coverings for sloping roof
vi. Copper Sheeting
Copper has been used as a building material for many centuries. It is
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2.1.3 Roof coverings for sloping roof
vi. Copper Sheeting
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ROOF AND ROOF COVERINGS
2.1.3 Roof coverings for sloping roof
vii. Clay Roof Covering
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ROOF AND ROOF COVERINGS
2.2. Flat Roof
A roof, which is nearly flat, with angles less than 10 0 to the
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ROOF AND ROOF COVERINGS
2.2. Flat Roof
Flat roofs are often considered to be a simple form of construction,
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ROOF AND ROOF COVERINGS
2.2. Flat Roof
Advantages of Flat Roof
6) They require lesser area of roofing material than pitched roof.
7) They are more stable against high wind.
8) They do not require false ceiling, which are essential in pitched
roofs.
9) Flat roofs are proved to be overall economical.
10) In multi-story buildings, flat roof is the only choice, since
overhead water tanks and other services are located on the
terrace.
11) The construction of upper floors can be easily done over flat
roofs, if so required in the future.
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ROOF AND ROOF COVERINGS
2.2. Flat Roof
Disadvantages of Flat Roof
1) The span of flat roof is restricted, unless intermediate columns
are introduced. Pitched roofs can be used over large span.
2) The self weight of flat roof is very high. Due to this, the sizes of
beams, columns, foundations, and other structural members are
heavy.
3) They are unsuitable at places of heavy rainfall.
4) They are highly unsuitable to hilly areas or other areas where
there is heavy snow fall.
5) They are vulnerable to heavy temperature variations, especially
in tropics, due to which cracks are developed on the surface.
These cracks may lead to water penetration later, if not repaired
in time.
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ROOF AND ROOF COVERINGS
2.2. Flat Roof
Disadvantages of Flat Roof
6) It is difficult to locate and rectify leak in flat roof.
7) The speed of flat roof construction is much slower than the
pitched roof.
8) The initial cost of flat roof is more than pitched roof.
9) The flat roof exposes the entire building to the weather
agencies, while the projecting elements (such as eaves etc.) of
pitched roof provide some protection to the building.
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ROOF AND ROOF COVERINGS
2.3. Curved Roofs
2.3.1 Shells
A shell is structural curved skin covering a given plan shape and
area where the forces in the shell or membrane are compressive and
in the restraining edge beams are tensile.
The main factors of shell roofs are:
area where the forces in the shell or membrane are compressive and
in the restraining edge beams are tensile.
The main factors of shell roofs are:
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Shell structures
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2.3.2. DOMES
Domes are double curvature shells which can be rotationally formed
types of construction.
Advantages:
They are completely span-free
Have high ratio of thickness to span
Aesthetically very pleasing
Virtually any size and number of openings are possible
excellent for athletic facilities, schools, auditoriums, churches,
convention halls, museums etc.
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ROOF AND ROOF COVERINGS
Types of dome structures
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ROOF AND ROOF COVERINGS
Dome structures
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ROOF AND ROOF COVERINGS
Shell and Dome Roofs
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CONTENTS
Introduction
Plastering
Pointing
White washing
Color washing
Paints and painting
Varnish and varnishing
Distemper and Distempering
Miscellaneous finish
External Finish
1. INTRODUCTION
Building finishes are used:
To give protective coating to the surface which preserves and
protects the materials used in building from weather effects such
has rain water, heat, frost, etc.
To provide decorative finishes which add to the appearance of
the material surfaces and building as a whole.
Types of building finish:
Plastering,
pointing,
white washing and color washing,
painting,
varnishing, and
distempering
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1. INTRODUCTION
SELECTION OF FINISHING TYPE
In making the decision for the selection of a suitable finish, its
63
2. PLASTERING
2.4 REQUIREMENTS FOR GOOD PLASTERING
Some requirements of a good plaster are:
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2. PLASTERING
2.5 DEFECTS IN PLASTERING
Some of the defects in plastered work include cracking, blistering,
efflorescence and falling out of plaster.
A. Cracking in plastering
The major causes of cracking in plastering can be:
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2. PLASTERING
2.5 DEFECTS IN PLASTERING
D. Efflorescence
Efflorescence is the whitish crystalline substance, which
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2. PLASTERING
2.5 DEFECTS IN PLASTERING
E. Faulty workmanship
The following points can be cited as major workmanship error in
plastering:
i. Excessive trawling may cause the binder to come to the
surface,
ii. The interval between successive application may be short,
iii. The coats may have been too thick,
iv. Addition of water to hydraulic lime after initial set has taken
place may prove to be harmful.
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3. POINTING
Pointing is the process of finishing of mortar joints in exposed brick
or stone masonry.
Pointing consists of raking out the green mortar in the joint to a
depth of about 15mm and then refilling the joint with fresh
mortar.
Pointing gives good appearance and water resistance.
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3. POINTING
Types of pointing finishes
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4. WHITE WASHING
Process of white washing :
Preparation of white wash - Preparation of Surface - Application of
white wash
Preparation of White Wash
White wash is prepared from fresh burnt shell lime or pure lime stone
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4. WHITE WASHING
Preparation of Surface
Surface – shall be clean, made free from loose materials
If surface to be coated is extra smooth – then rub by sand paper for
adhesion
Re – whiting – scales shall be scrapped off, holes, irregularities,
minor repair shall be made
Application of white wash
Apply white wash in specified coats with a jute brush
Usually three coats for new and one to two for old works
5. COLOR WASHING
A color wash is usually prepared by adding the necessary coloring
pigments in suitable quantifies to the screened whitewash or liquid
mixture or whitewash.
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6. PAINTS AND PAINTING
Paints are coating of fluid materials, which are applied as a final
finish to all surfaces such as walls, ceilings, woodwork, metalwork,
etc.
The process of application of paint as a coating is termed as
painting.
OBJECTS OF PAINTING
The objects of painting can be summarized as to:
Protect the surface from weathering effects of the atmosphere,
Protect the decay of wood and corrosion of metals,
Provide a decorative finish to obtain a clean, colorful and
pleasing surface.
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6. PAINTS AND PAINTING
CHARACTERISTIC OF A GOOD PAINT
A good paint should have such a consistency that it can be
applied easily and freely on the surface with a brush or spray,
a good paint should be in initial cost and prove economical in
the long run,
The paint color should neither fade nor change by
atmospheric influences in its designed service life, and
should not show any signs such as brush marks, shrinkage
marks, cracks, patches, etc. on drying.
TYPES OF PAINT
Aluminum paint Cement paint
Anti corrosive paint Oil paint
Asbestos paint Plastic paint
Bituminous and tar paint Synthetic rubber paint
Cellulose paint Cellulose paint
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6. PAINTS AND PAINTING
Defects in painting work
Some of the usual defects in paining works are:
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8. DISTEMPER AND DISTEMPERING
Distempering is the process of applying distempers over the various
surfaces more easily and with less cost than paints and varnishes, to
safeguard them against weather effects and improve their appearance.
Distempers are considered to water paints, consisting of whiting (i.e.
powdered chalk), glue or casein as a binder, and suitable proportion
of coloring pigments if desired.
Distempers form a cheap, durable and easily applied decoration for
internal use on plastered, cement concrete and various wall board
surfaces.
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9. MISCELLANEOUS FINISH
I. Wall tilling: It is the process of lining or finishing the walls with
special tiles either for height varying from 60 to 120 cm above the
floor level or up to the ceiling.
II. Papering: It is the process of pasting the papers on the walls and
ceilings for improving the aesthetic values of the interior of rooms.
III. Whitening: It is the process of whitening the walls and ceilings by
a mixture of white fine powder, glue and water.
IV. Coal tarring: it is the process of applying the coating of local tar
to woodwork or iron work for preserving them.
V. Wax-polishing: It is done on varnished surface to improve their
elegance and also to protect the under coats.
VI. Wood oiling: It is normally used as a substitute for paining on
woodwork not exposed to weather,
VII. Glazing: It is the work of fixing panels of glass in window, door
and other frames.
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10. OTHER EXTERNAL FINISH
The following external finishes are considered to be important in the
application of various finishing qualities.
Pebble-dash or dry-dash: This is the finish in which small pebbles
or crushed stone of suitable sizes are thrown on to a freshly applied
final coat of mortar and left exposed.
Rough cast: This is a finish in which the final coat containing a
proposition of fairly coarse aggregate is thrown as a wet mix and is
left in a wet condition.
Scarped finishes: In this type of finishes the final coat of mortar,
after being leveled and allowed to stiffen, is scraped with a steel
straight edge so as to give a rough surface.
Textured finishes: with the aid of suitable tools, ribbed stucco or fun
textures can be created in the final coat.
Smooth finish: this type of finish has got a level and a smooth
surface. The wooden float normally used as a steel float, gives surface
much more liable to craze.
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10. OTHER EXTERNAL FINISH
Machine applied finishes: A variety of finishes in which the final
coat is applied by machine, which throws or spatters the material
on the wall.
Board marked concrete: A variety of surface textures and overall
patterned effects can be achieved by casting concrete against
suitably prepared rough sawn boards.
Exposed aggregate concrete finishes: Removal of the cement-
Sand mortar from the surface of concrete to reveal the underling
coarse aggregate produces a durable textured finishes.
Tooled concrete finishes: By tooling hardened concrete, the outer
surface is broken away to leave a rough textured durable finishes.
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CONTENTS
Introduction
Requirements of a good formwork
Materials for formwork
Factors affecting selection of formwork
Construction of formwork
Formwork striking
Releasing agent
Formwork design principle
Failure of formwork
Scaffolds and false works
1. INTRODUCTION
Formwork, sometimes known as shuttering or casing, is the
boarding or sheeting which is erected to contain and mould the wet
concrete during placing and the initial hardening period.
Formwork is a temporary structure that is required to support and
form concrete members.
False work is the complete structure erected to support the wet
concrete.
In most of the project formwork activity accounts for 30% to 60%
of the cost of the concrete skeleton and extends 40% to 60% of the
total project duration.
Proper selection of formwork has greater influence:
On reducing materials and labor cost,
Improving the quality of the produced concrete and
Saving time leading to smooth running of the projects.
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1. INTRODUCTION
BREAK UP OF DIFFERENT TRADES OF WORK
TYPE OF WORK PERCENTAGE
Piling work 1.9%
Earth work 2.7%
Concrete work 2.3%
Water proofing 6.8%
RCC work 58.7%
Brick Work 4.3%
Wood Work 0.6%
Steel Work 1.1%
Flooring Work 14.9%
Roofing 1.5%
Finishing 3.3%
Road Work 0.7%
Boundary Wall 0.2%
Miscellaneous 1.0%
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1. INTRODUCTION
BREAK UP OF DIFFERENT FORMWORK ITEMS
Formwork item Percentage
For rafts, pile caps, bases of columns etc 2.1%
Walls 25.5%
Columns, pillars, posts and struts 1.6%
Lintels, beams, girders 6.0%
Suspended floors, roofs, landing and balconies 21.9%
Chajjas 2.1%
Staircases 1.2%
Arches, domes, vaults 0.3%
Vertical and horizontal fins 6.6%
Ribs in RCC slabs 31.2%
Extra for circular work 1.5%
85
1. INTRODUCTION
TYPICAL COST BREAKDOWN OF CONCRETE SLABS
86
2. REQUIREMENTS OF A GOOD FORMWORK
BASIC OBJECTIVES
i. Quality
Desired size, shape and finish of the concrete is achieved.
ii. Safety
Capable of supporting all dead and live loads without
87
2. REQUIREMENTS OF A GOOD FORMWORK
A good formwork should satisfy the following:
i. it should be strong enough to withstand all types of dead and
live loads such as:
• Self weight,
• Weight of reinforcement,
• Weight of wet concrete,
• Loads due to workmen,
• Construction equipment,
• Other incidental loads and forces caused by placement and
consolidation of concrete imposed upon it during and after
casting of concrete.
ii. It should be rigidly constructed and efficiently propped and braced
both horizontally and vertically so as to retain its shape without
undue deflection.
88
2. REQUIREMENTS OF A GOOD FORMWORK
iii. The joints in the formwork should be tight against leakage of
cement grout.
iv. It should be constructed in such a manner that it may permit the
removal of various parts in desired sequence without damaging
the concrete.
v. The material of the formwork should be cheap, easily available
and should be suitable for reuse several times.
vi. It should be set accurately to the desired line and levels and
should have plain surfaces.
vii. It should be as light as possible.
viii. The material of formwork should not warp or get distorted when
exposed to sun, rain or water during concreting.
ix. All joints of the formwork should be stiff so that lateral
deformation under loads is minimum. Also the joints should be
leak proof.
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2. REQUIREMENTS OF A GOOD FORMWORK
A good formwork should satisfy the following:
Containment;
Strength ;
Rigidity;
Tightness;
Good alignment;
Surface finish;
Durability;
Resistance to leakage;
Accuracy;
Ease of handling;
Finish and re-use potential;
Access for concrete;
Economy, and
Ease of stripping and economy.
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3. MATERIALS FOR FORMWORK
Formwork can be mainly made up of
Timber,
Plywood,
Steel
Aluminium
Precast concrete or fibreglass, used separately or in
combination.
TIMBER FORMWORK
The timber used for the formwork should satisfy the following
requirements:
It should be well seasoned,
It should be light in weight,
It should be easily workable with nails without splitting, and
It should be free from knots.
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3. MATERIALS FOR FORMWORK
TIMBER FORMWORK
Timber used for shuttering exposed concrete work should have
smooth and even surface on all faces, which are to come in contact
with concrete.
In situations where concrete surfaces are not exposed, as in the case
days.
Resin bonded plywood sheets are attached to timber frames to make
economical in the long run due to its large number of reuses of the
same shuttering.
The advantage of steel formwork over timber formwork include:
i. It is stronger, more durable and have longer life as compared with
timber forms
ii. It can be put to sufficient large number of reuses, as high as 100
cycles.
iii. It can be installed and dismantled with greater ease and speed.
iv. The quality of exposed concrete surface obtained by use of steel
form is excellent and most of the time it need no further treatment.
93
3. MATERIALS FOR FORMWORK
STEEL FORMWORK
v. There is no danger of the formwork absorbing water from the
concrete and hence the chances honey combing are minimised.
vi. They are not liable to shrink or distort an hence it is possible to
achieve better workmanship and higher accuracy by use of steel
forms.
ALUMINIUM FORMWORK
Enables the walls and slab to be placed monolithically in the same
operation
Consistent concrete shapes and finishes are obtained
94
4. FACTORS AFFECTING SELECTION OF FORMWORK
Formwork for building nearly account for 25% of RCC work.
Selection of formwork material to be used should be based on
maximum economy to the contractor consistent with safety and
quality required in the finished work.
Proper selection of formwork has greater influence:
On reducing materials and labor cost,
Improving the quality of the produced concrete and
Saving time leading to smooth running of the projects.
Factors to be considered at the time of selection :
Strength
Economic use
Ease of handling, erection and dismantling
Ability to form the desired shape
Concrete quality and finish required
95
4. FACTORS AFFECTING SELECTION OF FORMWORK
For a given set of circumstances and as a result of certain specific
requirements each material may have some particular attribute that
will resolve a particular constructional problem on a work
DECISION MAKING PRINCIPLES
i. Knowledge base evaluation
Factors considered
Type of finish
Re-use for good finish
Re-use for rough finish
Formwork component applied
Shuttering shapes
Likely concrete defects
Area practice
Where fabricatable
96
4. FACTORS AFFECTING SELECTION OF FORMWORK
Noise produced
Fire resistance
Liability of shuttering damage
Formwork repairs
Ease of making openings
Insulation properties
ii. Project data
Contract Specialty
Contract type
Contract conditions
Project duration
Type of concrete finish
97
4. FACTORS AFFECTING SELECTION OF FORMWORK
Building Specialty
Building type ( commercial, residential, industrial)
Structural systems and details
Building scale (shape, length, width, height and no. of floors)
Building area(total, floor-wise and phase-wise)
Site Specialty
Access to site
Site size
Site surroundings and its relationships
Space for formwork fabrications
Contractor Specialty
Contractor’s experience with different formwork systems
Formwork available with contractor
98
4. FACTORS AFFECTING SELECTION OF FORMWORK
Construction Specialty
Labor available and productivity
Construction equipments used and frequency of use
Construction sequence/ program
Site Specialty
99
4. FACTORS AFFECTING SELECTION OF FORMWORK
s. Formwork Surface finish Re-use Re-use for Formwork Shuttering Likely Area Where
No. material for good rough finish component shapes concrete Practice Fabricatab
finish applied defects le
3 Steel High class/fine 45 to 50 100 to 200 Sheeting, Any Blowholes yes offsite
finish shutter frame
props,
accessories
4 Fibre glass High class/fine 85 to 120 to 150 sheeting Any Blowholes yes Offsite
finish 100
10
0
4. FACTORS AFFECTING SELECTION OF FORMWORK
s. Formwork Surface finish Re-use for Re-use Formwork Shuttering Likely Area Where
No. material good for rough component shapes concrete Practice Fabricatab
finish finish applied defects le
10
1
5. CONSTRUCTION OF FORMWORK
The construction of formwork normally involves the following
operations
i. Propping and centring
The props used for centring may be of steel or timber plates.
40mm thickness.
ii. Shuttering
The shuttering can be made up of timber planks, or it may be in
grout.
10
2
5. CONSTRUCTION OF FORMWORK
iii. Provision of camber and cleaning
it is desirable to give an upward camber in the horizontal member
rubbish particles.
All surface of timber shuttering that are to come in contact with
releasing agent.
10
3
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR FOUNDATION
10
4
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR COLUMNS
Columns are usually square or circular in section.
10
5
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR COLUMNS
10
6
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR COLUMNS
10
7
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR COLUMNS
10
8
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR BEAMS
this is basically a three sided box supported and propped in the
to support the initial load of the wet concrete and finally the set
concrete until it has gained sufficient strength to be self supporting.
It is essential that all joints in the formwork are constructed to
10
9
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR BEAMS
11
0
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR BEAMS
11
1
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR SLABS
Formwork to suspended slabs is similar to that for beams, except
11
2
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR WALLS
This type of form work consists of timber sheeting supported by
11
3
5. CONSTRUCTION OF FORMWORK
FORMWORK FOR STAIRS
The landing is first set in position. The process for constructing the
11
4
6. FORMWORK STRIKING
Removal of formwork is also important as erecting it.
Before formwork can be removed the concrete must have sufficient:
11
6
6. FORMWORK STRIKING
FORMWORK STRIPPING PERIODS
11
7
6. FORMWORK STRIKING
METHOD OF REMOVING FORMWORK
Formwork should be planned and constructed in such a manner that
11
8
7. FORMWORK ECONOMY
Formwork is the single largest component of concrete building.
Considering the impact of formwork on the total cost, the engineer
should design the formwork so that the maximum economy can be
obtained.
Economy of formwork begins with the design development of the
structure itself.
The following point should be considered while designing
formwork for a building structure.
i. While designing the structure, consider the material and tools
that will be required to make, erect, and remove the formwork.
ii. Design the structure with standard dimensions that will be unit
multiple of forms and centering sheets.
iii. Use the same size of columns from the foundation to the roof,
this will permit the use of column forms with out alteration.
11
9
7. FORMWORK ECONOMY
iv. Use beams of the same depth and spacing in every floor; this
will permit the reuse of beam forms without alteration.
v. Specify the same for columns and column-support girders in
order to reduce or eliminate the cutting and fitting of girder
forms into column forms.
Some of the important points to achieve economy in formwork
expenditure are as follows:
i. While designing formwork, maximum usage of material should
be achieved.
ii. High quality finish on concrete surface is not required for sides
that will not be exposed.
iii. When planning forms, consider the sequence and methods of
striping.
iv. Use prefabricated panels wherever possible.
12
0
7. FORMWORK ECONOMY
v. Strip forms as soon as it is safe in order to facilitate maximum
reuse of forms.
vi. Create cost awareness among carpenters and other workers
involved in formwork construction.
vii. Use long length timber or plywood with out cutting, where
their extending beyond the working area is not objectionable.
viii. After removal clean panels and store them at a safe place so
that they can be reused.
12
1
8. RELEASING AGENT
Facilitate the striking or removal of the formwork.
Prevent the concrete adhering to the form face.
Most oils will fulfill the function of a release agent, but different
oils can produce blow holes or variations in the color of concrete,
affect efflorescence, or retard the hardening of the surface.
12
2
9. FORMWORK DESIGN PRINCIPLES
The person designing the formwork for a project is doing much
more than planning the containers with in which the in situ concrete
will be cast.
Formwork design includes
design of the formwork support structure,
the formwork deck and connection details.
The design of formwork will involve decisions on the location of
construction joints, which may impinge on reinforcement detailing,
and will certainly relate to the volume of concrete to be placed in
one pour.
It will also be necessary for the designer to take into account the
skills available, both quantitatively and qualitatively, for fabricating
and handling the formwork.
12
3
9. FORMWORK DESIGN PRINCIPLES
LOADS ON FORMWORK
Wind loading
12
4
9. FORMWORK DESIGN PRINCIPLES
LOADS ON FORMWORK
12
5
9. FORMWORK DESIGN PRINCIPLES
FACTORS AFFECTING PRESSURE
Concrete density,
Rate of rise,
Height of section cast,
Concrete temperature,
Cement type, admixtures, latent hydraulic binders and shape
and plan area of the section.
12
6
10. FAILURE OF FORMWORK
The failure of formwork is always embarrassing and expensive for
everyone involved in the project.
Failure may be collapse of entire formwork or part of it.
Some of the reasons for the failure of formwork are given below:
a) Improper or inadequate shoring
b) Inadequate bracing of members
c) Lack of control of placement of concrete
d) Improper connection
e) Premature striping of formwork
f) Improper design
g) Failure to follow codes and standards
h) Negligence of workers or supervisors
12
7
10. FAILURE OF FORMWORK
In order to prevent failure of formwork the following precautions
should be taken:
i. The formwork should be designed properly
ii. Erection and stripping should be done only under engineering
supervision
iii. The sequence of removal should be pre-designed and correctly
executed.
12
8
11. SCAFFOLDS AND FALSE WORKS
Where work cannot safely be done on or from the ground or from
part of a building or other permanent structure, a safe and suitable
scaffold shall be provided and maintained or other equally safe and
suitable provisions should be made.
It is essential that scaffolds should be provided with safe means of
straight grained, sound, and free from large knots, worm holes and
other defects likely to affect its strength.
The mechanical properties of fastening on wooden scaffolds should
12
9
11. SCAFFOLDS AND FALSE WORKS
INSPECTION AND MAINTENANCE
Scaffolds should be inspected at periodic intervals as prescribed by
ascertain that:
i. The scaffold is of suitable type and adequate for the job,
ii. Materials used in its construction are sound and of
sufficient strength,
iii. It is of sound construction and stable, and
iv. That the required safeguards are in position.
13
0
11. SCAFFOLDS AND FALSE WORKS
13
1
11. SCAFFOLDS AND FALSE WORKS
13
2
CONTENTS
Introduction
Terminologies
Types of fire-places
Function and components of a chimney
Typical fire-place dimensions
Materials for chimney and fire-place construction
1. INTRODUCTION
A fireplace is an architectural structure that contain a fire for heating.
A fire is contained in a firebox or firepit; a chimney or other flue
directs gas and particulate exhaust to escape.
A fire place is a framed opening in a chimney to hold an open fire. It
must be designed and constructed to:
Sustain the combustion of fuel.
Draw properly to carry smoke and other combustive by-products to
the outside.
Radiate the maximum amount of heat comfortably in to the room.
Ensure proper distances from combustible materials.
The dimension and proportion of a fireplace, its flue and the
arrangement of its components are subject to
The laws of nature,
The requirement of the building, and
The prevalent building codes.
13
4
1. INTRODUCTION
13
5
2. TERMINOLOGIES
The following terminologies are used in connection with chimneys
and fire places
a) Chimney flue: this is a shaft, which carries gases from a fire
place through the building to the atmosphere.
Normally this flue is not less than 400cm2 in sectional area
and is constructed in brickwork or stone masonry.
b) Chimney back: this term applies to the back of a fire place
opening.
c) Chimney jambs: these are the vertical sides of a fireplace
opening.
d) Chimney bar: this is a metallic bar, which ties the jambs of
chimney together.
e) Chimney cowl: this is a cap or fitting to a chimney and promotes
an upward draught in the chimney.
13
6
2. TERMINOLOGIES
f) Chimney breast: this is the opening of chimney or fire place
projecting outside the wall face.
g) Chimney gutter: this is suitably shaped piece of metal, which
collects and diverts water which otherwise would penetrate the
roof at the back of the chimney stack.
h) Chimney lining: this is the rendering on the inner side of a flue,
may be of special fire proof material.
i) Chimney piece or mantle piece: this is an ornamental
surrounding to a fire place.
j) Chimney pot: this is a terracotta unit at the top of a chimney
stack. It increases the height and prevents down draught.
13
7
2. TERMINOLOGIES
13
8
3. TYPES OF FIRE PLACES
13
9
4. FUNCTION AND COMPONENTS OF A
CHIMNEY
When chimneys, fireplaces and flues are constructed as an integral
part of the structure, they have to fulfill the same requirements as the
wall in which they are incorporated.
They must fulfill the requirements of weather exclusion, thermal
insulation, sound insulation and fire protection, at least to the same
degree as the wall or the partition of which they form a part.
The major components of a chimney include the foundation,
chimney breast, flues and chimney stacks.
A. Foundations:
The foundation of a chimney shall be properly designed and
should be at least as deep as the adjacent walls.
The chimney should be properly bonded to the wall and it will
sometimes be necessary to make special calculations for strength
and stability of the chimney.
The chimney is often wider than the wall and thus it will be
necessary to make the foundations larger.
14
0
4. FUNCTION AND COMPONENTS OF A
CHIMNEY
A. Foundations:
14
1
4. FUNCTION AND COMPONENTS OF A
CHIMNEY
B. Chimney breast:
A fire place generally needs greater depth than the thickness of a
wall. Hence the chimney is accommodated in the chimney breast.
This projection can be avoided if chimney is provided in external
walls where the projection can be provided on the outer side.
The fire place opening will depend on the size of the room or the
type of fireplace.
The smallest room may need a fireplace opening of 50cm width.
C. Flues:
The purpose of the flue from a fireplace is to provide an outlet for
the products of combustion and also to include the airflow through
the fire necessary for the burning of the fuel.
It commonly draws air from the room in which the fire is situated,
there by inducing ventilation.
All open fire depend on the suction developed by the flue to
provide sufficient air for combustion.
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2
4. FUNCTION AND COMPONENTS OF A
CHIMNEY
B. Flues:
The suction exerted by the flue depends on the difference in
pressure b/n the column of warm gas it contains and the column of
cool air of equal height.
The taller the flue the higher the temperature of the flue gas and
the greater will be the velocity in the flue.
The amount of ventilation induced in a room is greatly influenced
by the volume of air drawn up the flue.
The greater the air change, the greater will be heat loss and thus
care should be taken in designing flue sizes depending on room
sizes.
Flues have a minimum size of 20cm by 20cm and should be
uniform in section through out their height. However a throating
i.e. Reduced opening may be made at the end.
The inside of a flue is plastered or rendered with mortar to prevent
escape of flame or smoke through cracks or open joints.
14
3
4. FUNCTION AND COMPONENTS OF A
CHIMNEY
B. Flues:
The materials used for the flues must be incombustible and
durable.
Special circular, rectangular, or square fire clay flue linings may be
available.
14
4
4. FUNCTION AND COMPONENTS OF A
CHIMNEY
C. Flues:
Chimneys whose outlets are in high pressure areas will be more
likely to give rise to down draught and smokiness at the
appliances.
When flue is designed to be on internal wall, two advantages can
be obtained
a) Heat loss to the outside air is avoided and it will contribute
towards warming the rooms; and
b) The heat loss will be less and the flue gas temperature will
be maintained, consequently improving the flow and
reducing the risk of down draught.
14
5
4. FUNCTION AND COMPONENTS OF A
CHIMNEY
B. Flues:
14
6
4. FUNCTION AND COMPONENTS OF A CHIMNEY
D. Chimney stacks:
The chimney breasts are reduced in width when
they penetrate above the roofs.
According to many countries building codes, the
chimney stacks must be carried up to a height of
at least 1m above the highest point of the
adjoining roof.
To prevent down draught, the chimney stack is
generally taken at least one meter above the
ridge.
Special considerations should be given to prevent
the rain water coming down the walls.
14
7
5. TYPICAL FIRE-PLACE DIMENSIONS
14
8
5. TYPICAL FIRE-PLACE DIMENSIONS
14
9
5. TYPICAL FIRE-PLACE DIMENSIONS
15
0
5. MATERIALS FOR CHIMNEY AND FIRE-PLACE CONSTRUCTION
15
1
5. MATERIALS FOR CHIMNEY AND FIRE-PLACE CONSTRUCTION
A. Brick chimneys:
15
2
6. MATERIALS FOR CHIMNEY AND FIRE-PLACE CONSTRUCTION
B. Concrete chimneys:
Concrete chimneys are becoming more popular nowadays due to
their better appearance and economical consideration both
initially and during maintenance.
Concrete chimneys can be formed either by using precast units or
cast in situ, or a combination of both methods.
When reinforced concrete is used the reinforcement should have a
proper cover.
The application of damp proof courses are necessary at the base of
the chimneys to prevent rising dampness.
C. Hollow blocks:
Hollow clay or concrete blocks are generally unsuitable for
building flues unless the blocks are specially made for the purpose.
15
3
6. MATERIALS FOR CHIMNEY AND FIRE-PLACE CONSTRUCTION
15
4
6. MATERIALS FOR CHIMNEY AND FIRE-PLACE CONSTRUCTION
15
5
6. MATERIALS FOR CHIMNEY AND FIRE-PLACE CONSTRUCTION
E. Metal flues:
The use of free-standing metal flues in buildings is restricted.
However, steel or cast-iron can be used to produce metal flues.
Though metal chimneys are light in weight, they require careful
maintenance and large initial expenses.
Free standing-flues of metal have to be frequently supported,
usually at every section, as recommended by the codes of practice.
Allowance should be made for the expansion and contraction of
the pipes at the joints and at supports so that the whole stack may
move.
15
6
6. CHIMNEY DETAILS
15
7
6. CHIMNEY DETAILS
15
8
6. CHIMNEY DETAILS
15
9
CONTENTS
Introduction
Source of dampness
Effects of dampness
Method of damp proofing
Materials used for damp proofing course
1. INTRODUCTION
One of the basic requirements of a building is that it should remain
dry or free from moisture passing through walls, roofs or floors.
Dampness is the presence of hygroscopic or gravitational moisture.
It leads to unhygienic conditions affecting badly the health and
comfort of the inhabitants.
It also seriously deteriorates the stability of the building.
Damp prevention is, therefore, one of the important items of
building design.
16
1
2. SOURCE OF DAMPNESS
The following causes are considered to be the main sources of
dampness in buildings
I. Moisture rising up the walls from the ground
All the structures are founded on soils, and the substructure is
embedded into it. If the soil is pervious, moisture constantly
travels through it.
This moisture may rise up into the wall and the floor through
capillary action.
Ground water rise will also result in moisture entry into the
building through walls and floors.
II. Rain travel from wall tops
If the wall tops are not properly protected from rain penetration,
rain will enter the wall and will travel down.
Leaking roofs will also permit water to enter.
16
2
2. SOURCE OF DAMPNESS
III. Moisture rising up the walls from the ground
Heavy showers of rain may beat against the external faces of walls
and if the walls are not properly treated, moisture will enter the
wall, causing dampness in the interior.
This moisture travel would completely deface interior decoration of
the wall.
IV. Condensation
Due to condensation of atmospheric moisture, water is deposited on
the walls, floors and ceilings. The moisture may cause dampness.
V. Miscellaneous causes
Moisture may also enter due to the following miscellaneous
causes
poor drainage at the building site,
Imperfect orientation: walls getting less sunlight and heavy
showers may remain damp,
16
3
2. SOURCE OF DAMPNESS
Imperfect roof slope: specially in the case of flat roofs,
Defective construction: imperfect wall jointing, joints in
roofs, defective throating etc.,
Absorption of water from defective rainwater pipes,
water introduced in the building during construction,
shrinkage of wooden frames permits an entry of rain,
Poor material choice, e.g. use of porous bricks in chimneys.
16
4
3. EFFECTS OF DAMPNESS
The following are some of the ill effects of dampness in buildings:
A. Dampness gives rise to breeding of mosquitoes and crate
unhealthy living conditions.
B. Travel of moisture through walls and ceiling may cause unsightly
patches.
C. Moisture travel may cause softening and crumbling of plaster,
especially lime plaster.
D. Wall decoration (i.e. painting, etc) is damaged, which is very
difficult and costly to repair.
E. Continuous presence of moisture in the walls may cause
efflorescence resulting in disintegration of bricks, stones, tiles,
etc., and consequent reduction in strength.
F. The flooring gets loosened because of reduction in the adhesion
when moisture enters through the floor.
16
5
3. EFFECTS OF DAMPNESS
G. Timber fittings, such as doors, windows, wardrobes, etc., coming
in contact with damp walls, damp floors, etc, get deteriorated
because of warping, buckling, dry-rotting, etc. of timber
H. Electrical fittings get deteriorated, giving rise to leakage through
electrical fittings and consequent danger of short-circuiting.
I. Floor covering are damaged. On damp floors, one cannot use
floor coverings.
J. Dampness promotes and accelerates growth of termites.
K. Dampness together with warmth and darkness breeds germs of
dangerous diseases. Occupants may even be asthmatic.
L. Moisture causes rusting and corrosion of metal fittings attached
to walls, floors and ceilings.
16
6
4. METHOD OF DAMP PROOFING
The following methods are used to make a building damp proof :
A. Use of damp proofing course (D.P.C): membrane damp proofing
B. Integral damp proofing
C. Surface treatment
D. Cavity wall construction
E. Guniting
F. Pressure grouting
A. Membrane damp proofing: use of D.P.C
This consists of introducing a water repellent membrane or damp
proof course (D.P.C) between the source of dampness and the part of
building adjacent to it.
D.P.C may consist of flexible materials such as bitumen, mastic
16
7
4. METHOD OF DAMP PROOFING
A. Membrane damp proofing: use of D.P.C
Damp proofing courses may be provided either horizontally or
vertically in floors, walls, etc.
The following general principles should be kept in mind while
providing D.P.C.:
i. The D.P.C. Course should cover the full thickness of
walls, excluding rendering.
ii. The mortar bed supporting D.P.C. Should be levelled and
even, and should be free from projection, so that D.P.C. Is
not damaged.
iii. D.P.C. Should be so laid that of a continuous projection is
provided.
iv. At junction and corners of walls, the horizontal D.P.C.
Should be laid continuous.
16
8
4. METHOD OF DAMP PROOFING
A. Membrane damp proofing: use of D.P.C
i. When a horizontal D.P.C. (i.e. That of a floor) is continued
to a vertical face, a cement concrete fillet of 7.5cm radius
should be provided at the junction.
ii. D.P.C. Should not be kept exposed on the wall surface
otherwise it may get damaged during finishing work.
16
9
4. METHOD OF DAMP PROOFING
B. Integral damp proofing
This consists of adding certain water proofing compounds of materials
to the concrete mix, so that it becomes impermeable.
This water proofing compounds may be in either of the following
forms:
1) Compounds made from chalk, talc, fullers earth, which fill the
voids of concrete under the mechanical action principle.
2) Compounds like alkaline silicates, aluminium sulphate, calcium
chlorides, etc. Which react chemically with concrete to produce
water proof concrete.
3) Compounds, like soap, petroleum, oils, fatty acid compounds
such as stearates calcium, sodium, ammonia, etc. Work on water
repulsion principle. When these are mixed with concrete the
concrete becomes water repellent.
4) Commercially available compounds like Publo, Permo, silka, etc.
17
0
4. METHOD OF DAMP PROOFING
C. Surface treatment
The surface treatment consists of application of layer of water
repellent substances or compounds on these surfaces through which
moisture enters.
The use of water repellent metallic soaps such as calcium and
aluminium oletes and stearates are much effective against rain water
penetration.
It should be noted that surface treatment is effective only when the
moisture is superficial and is not under pressure.
Sometimes, exposed stone or brick wall face may be sprayed with
water repellent solution.
17
1
4. METHOD OF DAMP PROOFING
D. Cavity wall construction
This is an effective method of damp prevention, in
which the main wall of a building is shielded by
an outer skin wall, leaving a cavity b/n the two.
17
2
4. METHOD OF DAMP PROOFING
E. Guniting
This consists of depositing under pressure, an impervious layer of
rich cement mortar over the exposed surfaces for water proofing or
over pipes for resisting water pressure.
Cement mortar consists of 1:3 cement sand mix, which is shot on the
cleaned surface with the help of a cement gun, under high pressure.
The mortar mix of desired consistency and thickness can be
deposited to get an impervious layer.
The layer should be properly cured.
17
3
4. METHOD OF DAMP PROOFING
E. Pressure grouting
This consists of forcing cement grout, under pressure, into cracks,
voids, fissures etc. present in the structural components of the
building, or in the ground.
This method is quite effective in checking the seepage of raised
ground water through foundations and sub-structure of a building.
17
4
5. MATERIALS USED FOR DAMP PROOFING COURSE
An ideal damp proofing material should have the following
characteristic:
1) The material should be perfectly impervious and it should not
permit any moisture penetration or travel through it.
2) The material should be durable, and should have the same life
as that of the building.
3) The material should be strong, capable of resisting
superimposed loads/pressure on it.
4) Material should be flexible, so that it can accommodate the
structural movements without any fracture.
5) The material should not be costly.
6) The material should be such that leak-proof jointing is
possible.
7) The material should remain steady in its position when once
applied. It should not allow any movement in itself.
17
5
5. MATERIALS USED FOR DAMP PROOFING COURSE
The following materials are commonly used for damp-proofing
1. Hot bitumen
This is a highly flexible material, which can be applied with a
minimum thickness of 3mm.
It is placed on the bedding of concrete or mortar, while in hot
condition.
2. Mastic asphalt
Mastic asphalt is semi rigid material which is quite durable and
completely impervious.
It is obtained by heating asphalt with sand and mineral fillers.
However it should be laid very carefully, by experienced persons.
It can withstand only very slight distortion. It is also liable to squeeze
out in very hot climate or under heavy pressure.
17
6
5. MATERIALS USED FOR DAMP PROOFING COURSE
3. Bituminous or asphaltic felt
This is a flexible material which is available in rolls of various wall
thickness.
It is laid on a levelled flat layer of cement mortar.
17
8
5. MATERIALS USED FOR DAMP PROOFING COURSE
5. Combination of sheets and bituminous felts
Lead foil sandwiched between asphaltic or bituminous felts can be
effectively used as D.P.C.
The combination, known as lead core possesses characteristics of
easy laying, durability, efficiency, economy an resistance to cracking.
6. Bricks
Special bricks, which have less water absorption capacity, may be
used as D.P.C. in locations where damp is not excessive.
This bricks are laid in two to four courses in cement mortar.
7. Stones
Dense and sound stones, such as granite, can be laid in cement
mortar (1:3) in two courses or layers to form effective D.P.C.
The stones should extend to the full width of the wall.
17
9
5. MATERIALS USED FOR DAMP PROOFING COURSE
8. Mortar
Cement mortar (1:3) is used as bedding layer for housing with other
D.P.C. materials.
9. Cement concrete
Cement concrete of 1:2:4 mix or 1:1½:3 mix is generally provided at
plinth level to work as D.P.C. The thickness may vary from 4cm to 15
cm.
Such a layer can effectively check the water rise due to capillary action.
Where dampness is more, two coats of hot bitumen paint may be applied
on it.
10. Plastic sheets
This relatively a new type of D.P.C. Material, made of black
polyethylene, 0.5 to 1mm thick in the usual walling width and wall
length of 30m.
The treatment is cheaper but is not permanent.
18
0
CONTENTS
Introduction
The problem of safety and health
Safety and health in international and local practice
Cause of construction site accidents
Safety precautions
Occupational health hazards
Hazard control measures
Personal protective equipments
Accident costs
Cost of the safety program
Quantification of accidents
1. INTRODUCTION
Health and safety are the responsibility of everyone at work.
Construction industry, in general, is comparatively less organized
and involves participation of major percentage of unskilled labor as
compared to other industrial sectors.
As a major employment generator in many parts of the world,
construction is also a sector associated with a proportionately high
number of job-related accidents and diseases.
Despite mechanization, the industry is still largely labor-intensive,
while working environments are frequently changing and involve
many different parties.
It is of particular importance to the construction industry, where it is
one of the major employers of the work force in Ethiopia.
Statistics indicate that injuries and death due to construction related
accidents are increasing.
18
2
1. INTRODUCTION
According to ILO estimates:
Each year there are at least 60,000 fatal accidents on
construction sites around the world.
In many industrialized countries, as many as 25% to 40% of
work-related deaths are occurred in on construction sites,
even though the sector employees only 6% to 10% of the
workforce.
In some countries, it is estimated that 30% of construction
workers suffer from back pains or other muscular disorders.
Accidents are generally unavoidable in construction projects but the
number and gravity of accidents can be reduced considerably if
proper safety measures are taken beforehand.
Health and safety in the context of construction industry are the
discipline of preserving the heath of those who build, operate, maintain
and demolish engineering works, and others involved in those works.
18
3
1. INTRODUCTION
The term safety generally applies to the protection from risk of
injury and from avoidable accidents.
The term health refers to the well-being from the immediate and
long-term effects of exposure to unhealthy working condition.
Health and safety are not only confined to construction works on-
site.
Engineers, architects and surveyors are exposed to hazards during
the investigatory stage of a project and while carrying out inspection
tasks during the construction phase and on completed works.
Designers, in particular, carry both a moral responsibility and a duty
of care for the safety of construction works, maintenance staff,
demolition workers and the general public.
18
4
2. THE PROBLEM OF SAFETY AND HEALTH
Construction industry accidents in Ethiopia have not been well
recorded. Nevertheless, it is reported that many people lost their
lives on construction sites and many more seriously injured.
Not only are construction workers who suffer injuries and death but
also people and children who are not employed in the industry.
Besides human tragedies, accidents could substantial economic cost
to the industry due to the fact it could also cause:
Damage to plant and equipment
Damage to work already completed
Loss of productive work time while debris is cleared and
damaged work rebuilt
Increased insurance premiums, and,
Loss of confidence and reputation.
18
5
3. SAFETY AND HEALTH IN INTERNATIONAL AND LOCAL
PRACTICE
Considering the importance of health and safety of construction
18
8
4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
PROCESS PRONE TO ACCIDENTS
Some of the processes prone to accidents are:
Excavation
Scaffolding/Working at Height
Shaft work
False work
Erection of Structural Framework
Tunneling
Use of Cranes
Transportation & Mobile Plants
Sewer Works
Demolition
Road works in hilly terrain
4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
Drowning Fires &
3% Explosions Misc
2% 1%
Electricity
5%
Transport
18%
People Falling
52%
Material Falling
19%
tripping or slipping.
The rest may be attributable to general defects in the scaffolding
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.1 PROCESS RELATED CAUSES OF ACCIDENTS
I. PERSON FALLING
b) From ladder
Most falls are caused by the person slipping or overbalancing and
broken rungs) in the ladder or, in some cases, by the breaking of the
ladder
c) From structure and other heights
Such falls occur in a variety of ways- E.g.
Falls from shuttering (often as a result of a collapse of the
shuttering on which persons are standing).
Falls through unprotected openings and fragile roofs - and are
almost always the result of the individuals concerned.
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.1 PROCESS RELATED CAUSES OF ACCIDENTS
I. PERSON FALLING
d) From plant
Fall from plant are surprisingly frequent on construction sites.
The majority of such falls occur when drivers are climbing on to, or
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.1 PROCESS RELATED CAUSES OF ACCIDENTS
II. FALLS OF MATERIALS
Materials or other objects, whether heavy or comparatively light,
debris.
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.1 PROCESS RELATED CAUSES OF ACCIDENTS
II. FALLS OF MATERIALS
b) On the level
Most accidents result from presumed dropping materials on their
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.2 ROOT CAUSES OF ACCIDENTS
Accidents are primarily caused by people and not by process.
Many safety experts have an opinion that the root causes an accident
most common:
a) Ignorance and luck of training
The majority of plant equipment related accidents stem directly on
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.2 ROOT CAUSES OF ACCIDENTS
b) Ignorance and luck of training
The “it can not happen to me!” attitude is regarded as the biggest
in such people that the earliest possible opportunity the need to take
care in what event they are doing by apprising what will happen if
they don’t.
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.2 ROOT CAUSES OF ACCIDENTS
d) Lack of discipline
This is also anther common cases of accident involving young
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.2 ROOT CAUSES OF ACCIDENTS
g) Management indifference
As a root cause of accident management indifference to safety is
once which gives less priority for the safety of their employees on
account of the cost involved safety.
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.3 ACCIDENTS RELATED TO PLANT, MACHINERY AND
TRANSPORT
a) Striking personnel, collisions and overturning
The majority or plant - or transport- related accidents fall within this
category.
b) Lifting appliances
The majority of such accident consists either of personnel being
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.4 MISCELLANEOUS CAUSES (OTHERS)
c) Collapse of excavation
Such accidents, which are almost exclusively due to inadequate
d) Electricity
Electricity is also one source of enormous potential danger.
workers health.
These may come in the form of liquid, gases, vapors, fumes or
dusts.
They are contained in variety of commonly used products and
material in construction.
The main exposure through inhaling them, but substances such as
in the products they use, and are not told about the health hazards
and how to avoid them.
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4. CAUSES OF CONSTRUCTION SITE
ACCIDENTS
4.4 MISCELLANEOUS CAUSES (OTHERS)
d) Hazardous substances
Renal, hepatic, cardio-vascular problems and central nervous
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5. SAFETY PRECAUTIONS
5.1 SAFETY PRECAUTIONS TO PREVENT FALLS OF A
PERSON
a) From scaffolds
Suitable and sufficient scaffolds shall be provided and erected
for all construction work.
Erection and dismantling of scaffolds should be carried out
efficiently by experienced personnel.
Timber used for the construction of scaffolds shall be of suitable
quality, be in good condition
Ensure that walkways have sufficient width and keep them free
from obstructions.
Do not overload scaffolds
Provide proper access of scaffolding to avoid personal slipping.
Ensure that the foundations are secured and leveled
Provide guardrails to stop persons falling.
Scaffolds should be properly maintained to avoid accidental 20
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5. SAFETY PRECAUTIONS
5.1 SAFETY PRECAUTIONS TO PREVENT FALLS OF A
PERSON
b) From ladders
Every ladder shall be securely fixed.
suitable footholds, and hand-holds shall be provided on the
ladder.
shall be given an inclination not steeper than 1/4 to 1.
Stand ladder on a firm level base.
Ensure a correct angle of repose
Avoid carrying materials when using a ladder.
Check ladders regularly for defects.
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5. SAFETY PRECAUTIONS
5.1 SAFETY PRECAUTIONS TO PREVENT FALLS OF A
PERSON
c) From working platforms
Working platform passageways and stairways should be so
constructed that they should not sag unduly or unequally.
If the height of the platform or the gangway or the stair way
is more than 3.66m above ground level or floor level, they
should be closely boarded, and should have adequate width
and should be suitably fastened.
All roof and floor edges should be fitted with barriers.
Warning notices on fragile roof and floor levels should also
be displayed.
Every opening in the floor of a building or to all working
platforms shall be provided with suitable means to prevent
the fall of persons or materials.
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5. SAFETY PRECAUTIONS
5.1 SAFETY PRECAUTIONS TO PREVENT FALLS OF A
PERSON
d) From Plants
Prohibit the carrying of passages when there is a safe space
seat
Prohibit the carriage of passage by plant which is not
intended for such purpose
Instruct drivers accordingly and ensure that appropriate
warning notices are displayed wherever necessary.
e) Into excavation and manholes
All trenches meters or more in depth at all times should be
supplied with at least one ladder for each 30m or fraction
thereof.
Ladder shall be extended from bottom of the trench to 90cm
above the surface of the ground.
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5. SAFETY PRECAUTIONS
5.1 SAFETY PRECAUTIONS TO PREVENT FALLS OF A
PERSON
f) On the level
warn personnel to look where they are going.
Ensure that walkways are free of materials and other
obstructions which cause falls.
5.2 SAFETY PRECAUTIONS TO PREVENT FALLS OF
MATERIALS
g) From heights or into excavations
Provide tool boxes for tools.
Provide some form of over protection where necessary.
Don't place materials, plant or spoil tools near the edges of
excavations.
Provide batters for the work face of excavation
Lower materials and other object properly, don't throw
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5. SAFETY PRECAUTIONS
5.2 SAFETY PRECAUTIONS TO PREVENT FALLS OF
MATERIALS
a) From heights or into excavations
Take particular care with demolish works.
Encourage the wearing of safety helmets.
b) On the level
Ensure that stacks of material are stable
Institute a safe working procedure when materials are being
moved or stacked.
To facilitate withdrawal of materials, ensure that material
stack is not too high.
Don't stack materials near overhead power lines.
Encourage the wearing of safety boots( appropriate types of
shoes)
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5. SAFETY PRECAUTIONS
5.3 SAFETY PRECAUTIONS TO PREVENT ACCIDENTS BY
AGENCY OF PLANT, MACHINE AND TRANSPORT
a) Striking personnel, collision and overturning
Position personnel and plant to avoid to former being struck
by the latter.
Erect barrier around workman if they are in the vicinity of
moving plant or transport.
Don't track moving plant too near the edges of excavations
Prohibit racing and other dangerous driving
Instruct plant operators in the correct and safe use of their
machines.
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5. SAFETY PRECAUTIONS
5.3 SAFETY PRECAUTIONS TO PREVENT ACCIDENTS BY
AGENCY OF PLANT, MACHINE AND TRANSPORT
b) Lifting appliances (Hoisting machines)
These should be of good mechanical construction, sound
material and adequate strength and free from patent defect.
Every rope used in hoisting and lowering materials or as a
means of suspension shall be of durable quality and adequate
strength and free from patent defects.
Every hoisting appliance operator shall be properly qualified
(i.e.) he should be able to operate the appliance efficiently
and correctly.
Never exceed the safe load of the appliance.
Motors gearing, transmission, electric wiring, and other
dangerous parts of hoisting appliances should be provided
with efficient safeguards.
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5. SAFETY PRECAUTIONS
5.3 SAFETY PRECAUTIONS TO PREVENT ACCIDENTS BY
AGENCY OF PLANT, MACHINE AND TRANSPORT
b) Lifting appliances (Hoisting machines)
Never use a crane when the wind speed is high (exceeds
300mph) at higher elevation.
Always site the appliance on the firm level ground.
Position personnel to avoid them being struck by swinging loads
c) Pneumatic materials and power tools
Ensure that operator knows what he is doing
Provide the appropriate safety clothing and/or equipment (i.e.
safety goggles, safety boots etc.) where necessary.
Ensure that there is sufficient obstruction, free working space
around each tool.
Protect compressed air hoses from damage.
Instill the need for job concentration in operators.
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5. SAFETY PRECAUTIONS
5.4 SAFETY PRECAUTIONS FOR OTHER CAUSES
a) Stepping on or against objects
Keep the site tidy and free from unnecessary rubbish
Remove nails from timber.
Ensure workers sufficient workspace.
Provide protector clothing (e.g. safety boots, googols and
gloves).
a) Hand tools
Use the right tools for the job and instruct personnel in the
correct usage
Position personnel to avoid them from struck by picks, shovels
and others.
Inspect handholds regularly and take defective tools out of use
until repaired.
Load wheelbarrows evenly and not over load.
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5. SAFETY PRECAUTIONS
5.4 SAFETY PRECAUTIONS FOR OTHER CAUSES
c) Collapse of excavation
The side of the trenches shall be stepped back to give suitable
slope or held by timber bracing or any other support
The excavated material shall not be placed within 1.5m of the
edges of the trench.
Cutting shall be done from top to bottom.
d) Electricity
All power tools should be effectively earthed.
Wherever possible use insulated caplets to carry power.
Avoid working high plant near overhead lines.
Be aware of buried cables when using excavating part or
trenches by hand.
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5. SAFETY PRECAUTIONS
5.5 PREVENTIVE MEASURES FOR DEMOLITION WORKS
Before any demolition work is commenced and also during the
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5. SAFETY PRECAUTIONS
5.6 PREVENTIVE MEASURES FOR HAZARDOUS
SUBSTANCES
principle of preventing accidents under this category involves:
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6. OCCUPATIONAL HEALTH HAZARDS
Types
Physical Health Hazard
Noise
Vibration
Working Environment
Ionizing Radiation
Air Pressure Variation
Ergonomics
Chemical Health Hazard
Solids
Liquids
Vapors, Aerosols & Gases
Biological Health Hazard
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6. OCCUPATIONAL HEALTH HAZARDS
6.1 PHYSICAL HEALTH HAZARD
a) Noise
Excessive noise leads to Sensory Hearing Loss
Continuous noise
• 85 dBA, 8 hours-Action level (AL)
• 90 dBA, 8 hours-Permissible exposure level (PEL)
Impact Noise
• No Exposures above 140 dBA shall be permitted
Type of Work Manual Handsaw Tractor Electric Drill Wood working
machine, Tools Class
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6. OCCUPATIONAL HEALTH HAZARDS
6.1 PHYSICAL HEALTH HAZARD
b) Vibration
A most common injury is caused by continued exposure of the
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6. OCCUPATIONAL HEALTH HAZARDS
6.1 PHYSICAL HEALTH HAZARD
c) Working environment
Heat stress gives rise to number of symptoms like fatigue, loss of
Extreme cold ,biting winds and rain effect the mental stability as
well as slower muscle reaction leading to accidents as well as
diseases like Bronchitis ,Arthritis, etc
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6. OCCUPATIONAL HEALTH HAZARDS
6.1 PHYSICAL HEALTH HAZARD
d) Ionizing radiation
Sealed radioactive sources are widely used in the industry to check
radiation
Use of shield layers in the personal protective equipments is also
necessary
Specific safe distance should be maintained from the radiation
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6. OCCUPATIONAL HEALTH HAZARDS
6.1 PHYSICAL HEALTH HAZARD
d) Compressed air
Working at pressures above atmospheric pressure may result in
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6. OCCUPATIONAL HEALTH HAZARDS
6.1 PHYSICAL HEALTH HAZARD
e) Ergonomics
Ergonomics is the study of interaction between human beings and
their working environment
Inconvenient positions and working methods cause many
abnormalities and syndromes like
Carpal tunnel Syndrome-Prolonged flexing of wrist. e.g.: Painter
White finger-loss of adequate blood supply to fingers. e.g.:
Vibrations and tight gripping of Jackhammer
Lower back pain-back stresses due to poor lifting. e.g.: Excess
weight, overhang weights
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6. OCCUPATIONAL HEALTH HAZARDS
6.1 PHYSICAL HEALTH HAZARD
e) Ergonomics
Remedies for preventing these defects:
Avoid sustained repetitive motions
Work between shoulder and elbow height
Use good illumination
Do only what is comfortable, not pushing to the limits
Use good posture
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6. OCCUPATIONAL HEALTH HAZARDS
6.2 CHEMICAL HEALTH HAZARD
The degree of hazard associated with a particular chemical will
depend on:
Its physical properties
Its toxicity
The way it is used
The environment in which it is encountered
Chemicals may be found in solid,
liquid, aerosol, or gas and vapor
form.
Solids Aerosols
The degree of danger varies
according to the form of the
chemical and the factors discussed
Liquids Vapors above
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6. OCCUPATIONAL HEALTH HAZARDS
6.2 CHEMICAL HEALTH HAZARD
a) Solids
Lead- Lead can become a human health hazard if the pipe is sanded
of heat as well as CO2. If proper care is not taken, this can lead to
choking of the workers in congested area where mixing is done.
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6. OCCUPATIONAL HEALTH HAZARDS
6.2 CHEMICAL HEALTH HAZARD
b) Liquids
Many liquids are hazardous in contact with the skin. They either
damage the skin or they are easily absorbed through the skin
Paints, varnishes etc generally get deposited on workers. The
be provided
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6. OCCUPATIONAL HEALTH HAZARDS
6.2 CHEMICAL HEALTH HAZARD
c) Aerosols/Vapors/gas
Silica dust can cause silicosis (scarring of lungs).
Cement particles when inhaled cause asthma, and other lung diseases
concentration and those with a high vapor pressure may produce high
airborne concentrations.
Almost all types of solvents used in paints, paint removing solutions,
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6. OCCUPATIONAL HEALTH HAZARDS
6.2 CHEMICAL HEALTH HAZARD
c) Aerosols/Vapors/gas
Carbon dioxide occurs in chalk and limestone. It results in oxygen
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7. HAZARD CONTROL MEASURES
The measures to be taken against the hazards can be classified into
two groups:
Proactive measures: Actions to be taken in advance,
precautionary measures and its implementation
Safety training
Safety program
Inspection and checklist
Personal protective equipments (PPE)
Reactive measures: Actions to be taken after accident occurs
Medical aid
Accident reporting and analysis
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7. HAZARD CONTROL MEASURES
7.1 PROACTIVE MEASURES
a) Safety training program
Training aims at preventing and minimising the accidents
warnings
First-Aid training to at least one worker in a team
also periodically
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7. HAZARD CONTROL MEASURES
7.1 PROACTIVE MEASURES
b) Inspection and checklist
This is very important aspect in proactive measures.
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7. HAZARD CONTROL MEASURES
7.1 REACTIVE MEASURES
a) Medical Aid
First-Aid should be given to injured person as soon as possible
severe injury
A separate vehicle for this purpose is to be maintained when the
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7. HAZARD CONTROL MEASURES
7.1 REACTIVE MEASURES
b) Accident reporting analysis
Analysis is done by the concerned engineer and he should submit
the report of analysis in standard format with the details like cause
of accident, responsibility, etc. A sample preliminary report is shown
below.
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8. PERSONAL PROTECTIVE EQUIPMENTS
Personal Protective Equipments (PPE) plays a vital role in safety.
Depending on the activities involved, PPE is chosen. E.g. as far as
masks are concerned there are different types of masks are available
but the right choice depends on the activity for which it is to be
selected.
Generally there are numerous PPE available out of which prominent
PPEs are discussed.
8. PERSONAL PROTECTIVE EQUIPMENTS
Head protection
Falling objects, overhead loads and
terylene head-harness.
8. PERSONAL PROTECTIVE EQUIPMENTS
Hearing protection
The noise level in some areas on
Body protection
Skin is extremely vulnerable to all types of
Due to crushing
Due to penetration
Safety footwear are of types like:
Leather shoes- climbing jobs
Normal shoes- heavy duty work
Rubber safety Wellington shoes- corrosive
substances, chemicals and water (with steel
toes)
8. PERSONAL PROTECTIVE EQUIPMENTS
Safety belts and harness
Major accidents in construction are due to falls from
safety nets
A safety harness and lanyard must
limit the fall to a drop not more than 2 m
Be strong enough to support the weight
Be attached to strong structure through firm anchorage
In case where rescue operations may arise
(underground sewer works) chest or body harnesses is
compulsory for the workers
8. PERSONAL PROTECTIVE EQUIPMENTS
High visibility
High visibility of the workers and equipments in construction sites is
vital.
This has many advantages like:
Preventing accidents
Spotting or location accident victim
Clear identification/separation of the work and equipment
The high visibility clothing maintain a contrast.
They should be of vibrant colors with reflective stripes.
All the types of PPE discussed so far are available with high visibility.
Some of the disadvantages of PPE:
Wearing PPE may involve discomfort to the user and slow down the work
and reduce efficiency.
PPE is costly.
But as human life is precious, use of PPE should be mandatory
9. ACCIDENT COSTS
Every accident brings with it losses in the form of sacrifice of human
life, loss of materials or equipment, injuries to workers etc.
In turn accidents also lead to compensation cost.
analysis.
9.2 INDIRECT COST
It is not possible to cover the indirect costs through an insurance
company. Sometimes they sum up to four times that of the direct cost.
Indirect costs include:
average 100 workers with 50 hrs/week. The project lasted for 35 weeks
and during this period, 14 disabling injuries occurred. If the no. of days
lost due to injuries is 35,
A) Calculate IFR, ISR and II
Solution
No. of disabling injuries 1,00,000 14 1,00,000
IFR 8
Total no. of Man - hours worked 100 50 35
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