ACS800 - Placas
ACS800 - Placas
ACS800 - Placas
Performance, user-friendliness
and reliability in one package.
© Company name - 1
01-04-06 -
Choose the Item
ACS 800 Product Series
Hardware Description
ACS800-01
ACS800-02
Software Description
New features
Start-up Assistant
Adaptive Programming
Ratings & Dimensions
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Product Variants within ACS 800 Product Series
ACS 800 Product Series
P / kW
5.5
power units will 4.0
be available 3.0
later! 2.2
1.5
1.1
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Contents
ACS 800 Product Series
Hardware Description
ACS800-01
ACS800-02
Software Description
New features
Start-up Assistant
Adaptive Programming
Ratings & Dimensions
Type Code
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Mechanics
Backward compatibility
Always less installation space
needed than with corresponding ACS
600
Considerably smaller
Around 50% reduction in volumes
New enclosure classes
IP 21 (NEMA 1) and:
IP 55 (NEMA 12)
done with separate cover and internal
cooling fan
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Mechanics
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Mechanics
ACS800-01 Construction
Easy installation
Plug in option boards
Excellent wire bending space
because of cabling box
Wide cable size range
Easy to replace fan
IP 55 as option
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ACS800-01 Construction
Built-in options:
I/O extension modules
Fieldbus modules
Pulse encoder module
Fibre optic link module (master-
follower, PC connection etc.)
EMC filter
Braking chopper
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Motor Control and I/O Board Main Circuit Board
Fan
Gland Box
Panel (backward
compatible)
EMC Board
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(option)
Plastic Cover
+ Separate Cover for IP55 (option)
+ Internal Braking Chopper (option)
Panel Holder
ACS800-01 Construction
R2 R3 R4 R5 R6
Boards Motor Control and I/O Motor Control and I/O
Main circuit Main circuit
Filter (EMC or varistor) Current measurement (R6)
Filter (EMC or varistor)
Power Soldered PIM (includes braking IGBT) Rectifier (soldered) Rectifier (screw)
semiconduc- IGBT (soldered) IGBT (screw)
tors As option: braking As option: braking IGBT (screw)
IGBT (soldered)
Charging Relay and charging resistor Half controlled input bridge, charging diode and
resistor
Chokes DC-chokes AC-chokes
Main circuit Main circuit board (some of the busbars on the PCB may be reinforced) R5 400/500V: on main circuit board
busbars Others: busbars / on board
Fan 1*DC, intake side 1 * DC, intake side 1*DC, intake side
Internal fan in the Internal fan in the biggest rating of the frame With IP 55 also internal fan
biggest rating of the With IP 55 also internal fan
frame
With IP 55 also
internal fan
Mechanics Injection moulded frame, heat sink in the cast Sheet metal frame
Separate lamella aluminium profile heat sink
Plastic deck, skeleton and cover
Changeable Motor Control and I/O Board All
parts Filter (EMC or varistor) Board
Control Panel
Fan(s)
DC-capacitors (R4 only)
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Motor Control and I/O Board (RMIO)
Digital inputs
•6 programmable Analogue I/O
3 programmable +24VDC •1 dedicated stop (start •2 current inputs
relay outputs interlock)
•1 bipolar voltage input
•Two isolated groups
•2 current outputs
•Galvanically isolated AI
DDCS adapter
with 4 channels
•PC connection
•Master/Follower
•‘Old’ options Panel
connector
+24VDC
DDCS PPCC-link = serial 2 parallel ports for fieldbus power
adapter communication to RINT •Fieldbuses supply
connector
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•ACS800-02 and 690 V drives: •New option module series
fibre optic connection
Motor Control and I/O Board (RMIO)
Features
Motor Control
16 Mbit flash memory
Fast reference handling (2 ms)
All sw 6.x features
I/O
Galvanic isolated analogue inputs
Bipolar voltage input
Dedicated stop input (start interlock)
12 bit analogue to digital conversion
1,5 mm2 connectors (no need for
special screwdriver)
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ACS 800-01 Main Circuit Board (RINT)
Power Supply
DC-capacitors
Clamping capacitor
RASI-board
Diode bridge snubber - A/D
capacitor - PPCC-asic
- earth fault
detection
Capacitors to
minimise
radiated Current measurement
emissions scaling by converter
type (soldered slots)
Optical isolators for
DC-link gate drivers
Output phases
(Braking resistor output)
Gate driver
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transformers
Current transducers
ACS 800-01 Main Circuit Board (RINT)
Features
Integrated power supply
Integrated gate drivers
Integrated input bridge control
and charging circuit
Fan control
Integrated braking chopper
control
Adjustable earth fault current
trip limit
Earth fault detection is based
on output phase currents
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ACS800-01 Filter Board (RRFC)
Features
1st Environment, Restricted
Distribution
2nd Environment,
Unrestricted Distribution
Up to 100 m motor cable
length
EN 61800-3
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Control Panel (CDP-312R)
ACS 800 Product Series
Hardware Description
ACS800-01
ACS800-02
Software Description
New features
Start-up Assistant
Adaptive Programming
Ratings & Dimensions
Type Code
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ACS800-02 Construction
Complete IP21 single drive
(90 - 500 kW)
Two mounting directions
Separate cabling pedestal
Possibility to do the cabling before hand
Easy to pull in or out the drive
Wheels under the unit
No need to disconnect the power cables, when
removing the unit
No need for UR fuses
Long life time fan
IP54 as option (coming later)
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Mechanics
ACS800-02 Construction
Built-in options:
IO extension modules
Fieldbus modules
Pulse encoder module
Fibre optic link module (master-
follower, PC connection etc.)
EMC filter
Braking chopper
Common mode filters
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ACS800-02 Construction
ACS800-02 Construction
ACS800-02
Drive unit Enclosure
extension
(fuse switch,
Standard contactor,
ACS800-02 motor
delivery temperature
protection, …)
ACS800-02
Cable
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connection
pedestal
ACS800-02 Construction
Auxiliary power AC choke Heatsink
transformer + fuses
Main circuit
Control panel interface board
Air inlet
EMC capacitors
DC Capacitors (option)
Power supply board Common mode filters or
ferrite rings for EMC
Current transducers
filtering (option)
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ACS800-02 Construction
Motor
temperature X2 customer
protection relays terminal block
(thermistor
relays or Pt 100
relays RMIO board
Contactor +
power loss ride
through relays
Switch fuse
Power supply
transformer + its
protection Supply terminals
(required with
contactor or
motor Motor terminals
temperature
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protection)
ACS800-02 Main Circuit
AC choke
Semi-controlled (thyristor/diode) input bridge
Charging:
charging diode
charging resistor (in case of failure no damage to other components)
semi-controlled bridge
IGBTs: six pack (EconoPak+)
Fast, more accurate temperature measurement
Current measurement from all three phases
Single phase cooling fan
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Block Diagram of ACS800-02
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ACS800-02 Circuit Boards
~230 T
RDCO CDP
ACS 800-02 FAN
312R
option
+24V AIBP
Ch 3
ADPI APOW
Ch 2 +24V AINP
Ch 1 RMIO AINT
Ch 0
Option Option
modules modules AGDR
External V
U W + -
option
modules Pulse encoder, Fieldbus, Extended I/O M
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Motor Control and I/O Board (RMIO)
Digital inputs
•6 programmable Analogue I/O
3 programmable +24VDC •1 dedicated stop (start •2 current inputs
relay outputs interlock)
•1 bipolar voltage input
•Two isolated groups
•2 current outputs
•Galvanically isolated
DDCS adapter
with 4 channels
•PC connection
•Master/Follower
•‘Old’ options Panel
connector
+24VDC
DDCS PPCC-link = serial 2 parallel ports for fieldbus power
adapter communication to RINT •Fieldbuses supply
connector
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•ACS800-02 and 690 V drives: •New option module series
fibre optic connection
Motor Control and I/O Board (RMIO)
Features
Motor Control
16 Mbit flash memory
Fast reference handling (2 ms)
All sw 6.x features
I/O
Galvanic isolated analogue inputs
Bipolar voltage input
Dedicated stop input (start interlock)
12 bit analogue to digital conversion
1,5 mm2 connectors (no need for
special screwdriver)
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ACS800-02 Main Circuit Board (AINT)
Contains all the high voltage and internal measurement components
of the drive
Automatic current measurement scaling - no need for soldered slots
Powers the AINP and AGDR boards (+ ABRK board)
Earth fault and short circuit
protections
Adjustable earth fault current
trip limit
Earth fault detection is based
on output phase currents
One type can be used with
all ACS800-02 types
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ACS800-02 Gate Driver Board (AGDR)
ACS800-02 Power Supply Board (APOW)
ACS800-02 Input Bridge Control Board (AINP)
ACS800-02 Input Bridge Protection Board (AIBP)
ACS800-02 Brake Chopper Control Board (ABRK)
ACS800-02 Filter Boards (ARFC & NRFC)
Diagnostic and panel interface board (ADPI)
Panel connectors, Red and Green
indication leds located on the board
Two boards connected parallel in every
module (for flat and bookshelf assembly)
Both control panels places plug & play - two
panels cannot be used simultaneously
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Control Panel (CDP-312R)
Service of ACS800-02
Service of ACS800-02
Service of ACS800-02 / Replacing the Capacitors
(Applies to frame R7)
1. Remove the front plate and and the control 3.2
3.1
panel cable.
2. Remove the capacitor package fixing
screws.
3. Remove:
- 3.1 DC busbar and the wires from
heat sink 3 pcs.
- 3.2 DC output busbars 2 pcs.
- 3.3 Bleeder resistor wire 1 pc.
3.3
Service of ACS800-02 / Replacing the Fan
5. Remove the fan mounting nuts.
ACS 800 Product Series
Hardware Description
ACS800-01
ACS800-02
Software Description
New features
Start-up Assistant
Adaptive Programming
Ratings & Dimensions
Type Code
© Company name - 46
Support for New Hardware
RMIO - Motor and IO Control Board RINT -
Main Circuit
RO1-3 DI1-6+1 AI1-3 AO1,2 Board
Power SW ctrl
DSP ANYBUS ANYBUS Measurements
or or PPCC-
+ MEM Rxxx Rxxx Interface
+ ICMC Option Option Brk Chopper
Inv Fan Ctrl
Parallel Prt Slot1 Parallel Prt Slot2 RS485
PC-tool Link
Old Rxxx Rxxx
Nxxx
FB MOD
Master / Follower Link
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Rxxx Option
Mother Board
Wherever the ACS 800 is delivered…
Versatile and Extendable
Fast Reference Chain
Overload Protection
Trim Control
Fan Control (ACS800-01 only)
Braking Chopper
resistor thermistor
Drive detects short circuit or wrong connection of the BC
immediately after the power-up
In frame sizes R7 and R8 input bridge thyristors are
opened, if chopper short circuit is detected (charging
resistor may be damaged)
=> no need for contactor, if braking resistor
overtemperature protection is connected to DI7
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Plus...
ACS 800 Product Series
Hardware Description
ACS800-01
ACS800-02
Software Description
New features
Start-up Assistant
Adaptive Programming
Ratings & Dimensions
Type Code
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New Software Features
Start-up Assistant
Guides step-by-step through
setting of the most common
parameters and installation
of options
User-friendliness and
easiness of use
To shorten the start-up time
To prevent mistakes in
parameter setting
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New Software Features
Adaptive Programming
Simple modification method to
be used e.g. in commissioning
Can be used for
Creating new or modifying
existing I/O signals
ACS 800 Product Series
Hardware Description
ACS800-01
ACS800-02
Software Description
New features
Start-up Assistant
Adaptive Programming
Ratings & Dimensions
Type Code
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Ratings
IMAX / 10 s
110% x IN / 1 min
Icont.max
IN
Ihd
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NOTE: Power limit limits the max. output power to 1.5 * PHd
Ratings
No-
Nominal ratings overload Light-overload use Heavy-duty use Frame
Ratings Type use
Icont.max Imax Pcontmax IN PN Ihd Phd
A A kW A kW A kW
UN = 400 V (380, 400, 415 V)
ACS 800-01-0003-3 5,1 6,5 1,5 4,1 1,5 3,3 1,1 R2
ACS 800-01-0004-3 6,5 8,2 2,2 5,4 2,2 4,1 1,5 R2
ACS 800-01-0005-3 8,5 10,8 3 6,9 3,0 5,4 2,2 R2
ACS 800-01-0006-3 11 13,8 4 8,8 4,0 6,9 3,0 R2
ACS 800-01-0009-3 14 17,6 5,5 12 5,5 8,8 4,0 R2
I2N and I2hd: Typical ACS 800-01-0011-3 18,5 24 7,5 16 7,5 12 5,5 R3
6-pole ABB motor ACS 800-01-0016-3 25 32 11 23 11 16 7,5 R3
currents.
Measured values ACS 800-01-0020-3 34 46 15 31 15 23 11 R3
will be available ACS 800-01-0025-3 44 62 22 36 18,5 31 15 R4
later. ACS 800-01-0030-3 55 72 30 43 22 36 18,5 R4
ACS 800-01-0040-3 72 86 37 56 30 43 22 R5
ACS 800-01-0050-3 86 112 45 69 37 56 30 R5
ACS 800-01-0060-3 103 138 55 82 45 69 37 R5
ACS 800-01-0070-3 141 164 75 101 55 82 45 R6
ACS 800-01-0100-3 166 202 90 141 75 101 55 R6
ACS 800-01-0120-3 202 282 110 163 90 141 75 R6
ACS 800-02-0140-3 206 326 110 202 110 163 90 R7
ACS 800-02-0170-3 245 404 132 240 132 202 110 R7
ACS 800-02-0210-3 289 432 160 284 160 240 132 R7
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H H+30
H+55 (R2)
Hgb
Height 2 = height without cable connection / pedestal
Type Code
ACS800-01 Type Code Sheet 3 - 55 kW, Wall Mounted
Updated on 20 Nov 2001
1…6 A C S 8 0 0 Product Series Industry Segment
Industry Segments
7…9 - 0 1 Construction
01 = Wall Mounted, IP21, with control panel CDP312R, no Application Area
EMC filter, Standard software, Cable connection box,
Braking chopper in frame sizes R2 and R3 Application Areas
10…14 - Size
Frame Size R2 Frame Size R3 Frame Size R4 Frame Size R5
400V 0003 0004 0005 0011 0016 0020 0025 0030 0040 0050
0006 0009
500V 0004 0005 0006 0016 0020 0025 0030 0040 0050 0060 0070
0009 0011
3 = 400 V 5 = 500 V
I/O options
L500 Analogue I/O extension RAIO-01
L501 Digital I/O extension RDIO-01
L502 Pulse encoder interface RTAC-01
2 slots available for I/O options or Fieldbus
L503 DDCS Communication 3 RDCO-03 adapters.
L509 DDCS Communication 2 RDCO-02 Communication board has always one
L508 DDCS Communication 1 RDCO-01 dedicated slot.
2 digital I/O extension are supported.
Fieldbus
K451 DeviceNet adapter RDNA-01
K454 Profibus-DP adapter RPBA-01
K458 Modbus adapter RMBA-01
Software
N650 PFC Macro
N651 Master/Follower Macro
N666 Extruder Application Check availability
N653 FCB Programmable Template Check availability
N654 Spinning Macro Check availability
Control panel
J405 No control panel
Protection class
E.g. ACS800-01-0016-3+E202+L500
B056 IP55
P901 Coated boards
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Filters
E202 EMC/RFI-filters, 1st Environment, Restricted (A-limits, Earthed Network)
Resistor braking
D150 Braking chopper Included as standard in frame sizes R2 and R3
Cabling
H358 Cable conduit box (US & UK version)
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