The document discusses IoT in manufacturing and its applications. It describes how IoT helps with remote monitoring of production, quality control, predictive maintenance, safer work environments, and workforce efficiency. IoT also improves overall equipment effectiveness, asset performance management, and optimizing supply chain logistics. However, IoT faces challenges like large investments, data security, lack of qualified employees, integration issues, and connectivity outages.
The document discusses IoT in manufacturing and its applications. It describes how IoT helps with remote monitoring of production, quality control, predictive maintenance, safer work environments, and workforce efficiency. IoT also improves overall equipment effectiveness, asset performance management, and optimizing supply chain logistics. However, IoT faces challenges like large investments, data security, lack of qualified employees, integration issues, and connectivity outages.
The document discusses IoT in manufacturing and its applications. It describes how IoT helps with remote monitoring of production, quality control, predictive maintenance, safer work environments, and workforce efficiency. IoT also improves overall equipment effectiveness, asset performance management, and optimizing supply chain logistics. However, IoT faces challenges like large investments, data security, lack of qualified employees, integration issues, and connectivity outages.
The document discusses IoT in manufacturing and its applications. It describes how IoT helps with remote monitoring of production, quality control, predictive maintenance, safer work environments, and workforce efficiency. IoT also improves overall equipment effectiveness, asset performance management, and optimizing supply chain logistics. However, IoT faces challenges like large investments, data security, lack of qualified employees, integration issues, and connectivity outages.
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•IoT in Manufacturing
Under the Supervision of:
Dr. Rajneesh Tyagi
Prepared by: Narendra Raj 18134007 What is IoT? The internet of things (IoT) is a system of interrelated computing devices, mechanical and digital machines, objects that are provided with unique identifiers (UIDs) and the ability to transfer data over a network without requiring human- to-human or human-to-computer interaction. IoT Devices IoT devices are smart devices which have support for internet connectivity and are able to interact with the other devices over the internet and grant remote access to a user for managing the device as per their need.
Examples: Home security setups, activity trackers, Smart Farming,
Industrial security and safety, Motion detection. Industrial Revolution Industrial Internet of Things (IIoT) IIoT or Industry 4.0 is the use of IoT to enhance manufacturing and industrial processes. This uses sensors, actuators, wireless networks, big data, AI, data analytics to measure and optimise the industrial processes. In manufacturing, IIoT has a potential for quality control, supply chain traceability and overall supply chain efficiency, sustainable and green practices. IIoT is key to processes such as Predictive Maintenance, energy management and asset tracking. IoT use cases in Manufacturing 1. Remote Monitoring of Production 2. Quality Control 3. Predictive Maintenance 4. Safer Work Environment 5. Workforce Efficiency 6. Remote Monitoring of Production Remote Monitoring of Production By embedding sensors in production equipment, rates of production can be remotely monitored with respect to inputs. By analysing these inputs, input-output ratio can be optimised. Given the current scenario and pandemic, remote monitoring helped the businesses to maintain their production. Quality Control
Detecting an issue at the first stage of production is much better than
identifying it at later stages as it reduces time and cost wastage. IoT helps in identifying errors at various levels of the supply chain enabling warnings. IoT also helps in adjusting the environmental conditions or process parameters according to the deviation in the output. IoT also helps in post production storage. Predictive Maintenance
Predictive Maintenance is performed by evaluating the health and
performance of equipment through periodic or continuous asset condition monitoring. Data captured by IoT devices connecting different assets and systems enable businesses to predict, plan and take proactive steps for any events like failure or repair. Predictive maintenance is performed while the equipment is performing under normal conditions to avoid disruptions and save time. Safer Work Environment
IoT helps in creating healthier and safer environments for everyone
involved. HVAC sensors can be installed in the production plant to ensure healthy air quality. Sensors can be installed to detect any deviation in temperature out of the optimum range. Any accidents that can occur due to any failure of any machine can be detected way before using IoT and saves the workers. Workforce Efficiency
Working environment affects an employee’s productivity. Using IoT,
environment conditions can be modified with maximum energy savings. IoT-enabled building systems offer real-time location information of employees and others in the facility. Such data makes it easier to track employee movement and allocate work efficiently. Impact of IoT in Manufacturing 1. Improving Overall Equipment Effectiveness 2. Asset Performance Management 3. Optimising supply chain logistics Overall Equipment Effectiveness
Overall Equipment Effectiveness is a measure of plant’s efficiency.
Equipment availability gets affected due to failure and maintenance. So, Plant Maintenance Function has to ensure highest availability and almost zero downtime of manufacturing plants. By collecting maintenance data and using IoT, maintenance costs can be brought down by 30% to 35%. Asset Performance Management
As the utilisation of asset improves, operational cost reduces. IoT
provides effective solutions for asset tracking and collects various operational and health parameters inside and around the asset. Additional data with external parameters will assist in-depth analysis and higher utilisation of asset can be achieved. This could emerge as a different business model. Optimising Supply Chain Logistics
Any cost saving or productivity gain in logistics and warehouse
operations reflects on the costs. IoT solutions integrated with Transport Management System provide vehicle visibility and improve planning to optimise vehicle usage. Early maintenance prediction improves uptime leading to early movement of goods, and timely delivery to customer site. Challenges of IoT 1. Large Investment needs and uncertainty about Return of Investments. 2. Data Security and storage issues 3. Lack of Qualified Employees 4. Integration with operational technologies 5. Connectivity Outages
