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공개세미나 기계공학전공 Rev Final

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전공종합평가

2024 년도 전기 부경국립대학교 기계공학전공 전임교원 초빙


The Major of Mechanical Engineering
( 스마트 기계재료 및 생산 분야 )

Innovative High-Performance Composites:


From Materials to Evaluation through Mechanical Engineering

Presenter Young Jung


Original Bending Twisting
Korea institute of Materials Science
Affiliation (KIMS)

Day Dec. 20, 2023 (11:00~11:30)


Introduction
 Education & research achievements
in Mechanical Engineering

Year Degree & Position Affiliation


Mar 2009 ~ Feb 2015 B.S. (Prof. Chang Yong Lee) Pukyong National University

Mar 2015 ~ Feb 2017 M.S. (Prof. Jong Soo Ko) Pusan National University

Ph. D. (Prof. Jong Soo Ko) Pusan National University


Mar 2017 ~ Feb 2021
Student researcher
Korea Institute of Industrial Technology
(Advisor. Hanchul Cho)

Postdoctoral researcher
Mar 2021 ~ Aug 2023 Korea Advanced Institute of Science and Technology
(Prof. Inkyu Park)

Sep 2023 ~ Present Postdoctoral researcher Korea Institute of Materials Science


Back cover Inside front cover Bronze award
• 9 SCI(E) papers (first author), total 24 SCI(E) papers Samsung Human Tech

Adv. Funct. Mater., IF: 19.0, JCR: 4.49% (Back cover)


Small Methods, IF: 12.4, JCR: 6.96% (Inside front cover)
Small, IF: 13.3, JCR: 6.92%
• 5 representative awards (First author)
Brown award (23th Samsung human tech, 2017)
ICAE award (6th ICAE conference, 2021), etc 2
Introduction
 Patent & project-participation

Materials & fabrications Flexible devices Energy harvester


폴리머 기반의 전도성 롤 몰드를 이용한 나노 구조화된 마이크로 금속 해양플랜트 작업자 안전을 위한 IoT 기반 유해성 가스감지시스템
인체의 물리적 에너지를 이용한 전력생산 기술 (2015-2016)
메쉬의 연속 주조 및 산업적 응용 (2015-2018) 개발 (2016-2019)

줄 발열을 이용한 국부적 폴리머 경화 및 MEMS 및 복합 금속산화물 반도체 기반 에너지 하베스팅 기반 스마트구조체용 모니터링 센싱 기술 개발
마이크로 패턴 제작에 관한 연구 (2019-2022) 저전력 초소형 가스 센서 어레이 개발 (2020-2021) (2017-2019)

열 팽창 입자 기반 마이크로 / 나노 크기의 크랙 제어 및 스마트 센서를 활용한 VR·AR 아케이드 콘텐츠 및


인체 반응형 자가구동식 마찰대전 센서 모듈 개발 (2019-2020)
고성능 유연 전기적 소자로의 응용 (2021-2023, PI) 디지털 샤이니지 플랫폼 구현 (2021-2023)

적용 분야 한계 돌파를 위한 줄 발열 및 딥러닝 기반 IoT 물리 센서의 다종센서의 융복합 및 초소형화를 위한 센서 플랫폼 기술 개발 시청각 장애인의 문화예술 창작 및 협업 지원 기술 개발
감지 특성 최적화 (2023-2026, PI) (2022-2025) (2021-2024)

3
Research Background
 The needs of composites & application
Sensor Harvester Impart absorption

Application

Kyuyoung Kim, et al., Adv. Healthc. Mater., 2019 Xin Fang, et al., Nat Mater, 2022

Composite
materials • Elastomer
• Nanomaterial
• GFRP/CFRP
• Etc

Aircraft Ship Automobile

→ A composite materials have notably dissimilar chemical or


physical properties and are merged to create a material with
properties unlike the individual elements.
Google image 4
Research Background
 Conventional approaches
#1. Development of responsive materials #2. Conventional manufacturing processes

Magneto strictive Photomechanical Open molding

Closed molding

Shape memory alloy Thermoelectric


Cast polymer molding

Google image Google image

→ To date, research on high-performance composites has mainly focused on material development that respond to different stimuli and manufacturing
processes with low degrees of freedom. 5
Research Background
 Research overview

Smart material Mechanical design Manufacturing Evaluation

Expandable microsphere 3D microstructure Joule heating Tensile test

 Thermosetting elastomer  3D porous structure  Dissolvable templates  Four-point bending test


 Shape memory polymer  Hierarchical structure  Photo-lithography  Digital image correlation
    Deep-learning
Carbon nanotube Mechanical metamaterials Electroplating 6
Innovative Structural Design and Manufacturing Process
Young Jung, et al., Adv. Funct. Mater, 2022
 Thermally expandable microspheres for 3D microstructures
Young Jung, et al., Small Methods, 2022

Concept of this work Analysis of expansion characteristics Simulation of


Compression mechanism
ⅰ) Before expansion ⅱ) After expansion

expansion

Top view
Before expansion After expansion

→ Composite with 3D microstructures us- → Analysis of 3D microstructure formation mech- → Demonstration of contact & compression be-
ing expandable microsphere anism using hyperelastic simulations havior of 3D microstructures 7
Innovative Structural Design and Manufacturing Process
 Dissolvable templates for 3D porous structures Young Jung, et al., Polymers, 2020

Concept Commercial cube sugar Elastomer infiltration 3D porous structure


by capillary force

Liquid elastomer

 Water climbs up the paper towel


Elastomer infiltration
 It means that
Liquid elastomer
𝐹 𝑎+ 𝐹 𝑐 > 𝐹 𝑔
Where: MFL-100MCA
Fa = Adhesive force 500 μm 2 mm 500 μm
F c = Cohesive force
Fg = Gravity 8
Innovative Structural Design and Manufacturing Process
Young Jung, et al., ACS Appl. Mater. Interfaces, 2021
 Shape memory polymer-based 3D porous structure
Young Jung, et al., Polymers, 2021

Concept Evaluation results FEM simulation results


ⅰ) Conventional elastomer Porosity 60% Porosity 80%
Eq. Stress
(MPa)

20% strain
0.7

0.2

40% strain
ⅱ) Shape memory polymer

60% strain
→ The 3D porous structure based on shape memory polymer exhibited excellent → Analysis of the compression behavior of a 3D porous struc-
mechanical stability by loading of 500 kPa (100 cycles). ture with different porosities and strains 9
Innovative Structural Design and Manufacturing Process
 Localized joule heating for 3D microstructures Young Jung, et al., In preparation

Concept of this work Temperature observation Measurement & analysis


1. Electrode preparation

2. Localized joule heating

3. Microstructure fabrication

→ Manufacturing of 3D microstructures using localized joule heating


process and liquid thermoset elastomer for high fabrication flexi-
bility and customizable patterning
10
Innovative Structural Design and Manufacturing Process
 Advanced system-level applications

Multi-pixel array sensor Human-computer interaction Energy harvesting

Young Jung, et al., In preparation Young Jung, et al., Adv. Funct. Mater, 2022

VR/AR system Wearable wrist band


Water harvesting
(ⅰ) bare PDMS (ⅱ) 3D Composite

X 100 X 100

50 μm
11
Young Jung, et al., In preparation Young Jung, et al., Small, 2023 Young Jung, et al., Small Methods, 2022
Innovative Structural Design and Manufacturing Process
 Evaluation techniques using strain sensors and deep learning Research project

Test setup Evaluation Array sensor & deep learning


1. Strain sensor 1-1. Strain sensor 1-2. Strain sensor 2. DIC
CFRP with notch 12-array sensor (Only 12-array) (Interpolation) (Deep learning) (168 points)
9 5 1

Crack : 7 mm
Measurement 10 6 2
area 11 7 3
12 8 4
2 cm

Crack = 12mm
Crack (7~15 mm) Four-point bending

Crack = 15mm
→ 12-array strain sensors and four-point bending were used to verify → Using deep learning, we achieved results that closely
the deformation analysis of the CFRP with crack. matched the results from 168 point tracking. 12
Research Plan #1
 Programmable and responsible 4D materials

Smart materials Manufacturing 4-dimensional programmable materials

Shape memory alloy Additive manufacturing


1. Initial 2. Stretch it

Reversible
3. Heat it 4. Recover Google image
Sensor Structural material Harvester
Thermoforming

Google image

Piezoelectric materials

→ The programmable and responsible 4D materials can be used in aca-


demic and industrial applications such as sensors, structural mate-
rials, and harvesters.
13
Google image Google image
Research Plan #2
 Smart IoT system & applicability
• Integrate IoT systems • Industrial application of functional devices
→ Development of IoT system based on 4D programmable materials → Application of smart IoT system for industrial applications
(Reliable, repeatable, and reproducible). Monitoring sensor Energy harvesting

Structure
Communication

Application

Post-processing Google image Google image

Google images
14
Research Plan #3
 Applicability in marine/fisheries
• Smart monitoring system • Ocean energy harvesting

Smart buoy Ocean wave harvester


Pulse monitoring
sensor User safety suit

ECG sensor

Google image Junseong Ahn, et al., Adv. Energy Mater. 2022 Google image Junseong Ahn, et al., Adv. Energy Mater. 2022
Gyro & G sensor

Gas detection Underwater sensor Integrated ocean harvester Smart aquaculture

Dong Jin Cho et al., Sens. Actuator A Phys, 2013 Google image Google image PKNU 15
Ability is decided by
One’s own effort

Thank you for your attention


16
 Appendix #1. Laboratory setup plan

3D composite fabrication Measurement & inspection

Thermoforming LCR-meter I-V analyze


Planetary mixer 3D printer
machine

Probe station Microscope Osilloscope


Laser cutter
Three-roll mixer

Materials testing Application

UTM Load cell Linear stage Arduino Bluetooth chip NFC chip

17
 Appendix #2. Research funding plan
• Keyword analysis • RFP analysis

과제명 부처 년도

고위험군 현장 근로자 재해예방 및 감소를 위한


실시간 생체정보 ( 건강이상징후 ) 측정 기술 한국산업단지공단 2021
및 AI 기반 안전관리 시스템 개발

해양수산과학
선체부착생물 처리 기술개발 2021
기술진흥원

유수식 스마트양식 시스템 개발 해양수산부 2022

저온 성형 탄소섬유 강화 복합소재 개발 및
KBS news 국방과학연구소 2022
분석 / 평가
6 차 9 대 전략산업 (2024~2028)
스마트제조혁신 중소벤처기업부 2022
해양 금융 문화관광 미래모빌리티
융합부품 항공 복합소재 및 복합재 구조 성능시험 국방과학연구소 2023
소재
라이프 복합소재의 구조 적용성 평가를 위한 복합재
바이오헬스 에너지테크 디지털테크 한국산업기술평가원 2023
스타일 날개 구조물 구조 성능 시험
18
 Appendix #3. Teaching plan

• Freshman: Problem based learning (PBL) for logical conversation skills


• Sophomore: Focus on major subjects through flipped learning for in-depth understanding
• Junior: Opportunity for self-study based on term project and presentation class
• Senior: Practice-based classes to improve hand-on experience

• Problem based learning • Flipped learning • Practice-based classes

19
Google images Google images
 Appendix #4. Teaching plan • Arduino

• Core-facility

Google images

• Design & fabrication • Virtual reality & metaverse

Google images Google images 20


Google image
 Appendix #5. Class plan

• Freshman • Sophomore

 재료역학 (104689)
 정역학 (105107)
 응용재료역학 (104236)
 공학수학 1 (109646)
 센서공학 입문
 재료과학
 스마트 재료 및 생산

• Junior • Senior

 스마트제조활용캡스톤디자인
 캡스톤 디자인 (105635)
(112335)
 응용 CAD (107197)
 스마트 재료의 응용
 적층제조공학
 복합재료
 생산시스템공학
 재료성형역학
 사출금형설계
21
 Appendix #6. Students attract plan (Undergraduate)

 Encourage the field experience and internship by utilizing the network with small and medium-sized/middle market en-
terprise
 Research capability improvement by using research training at research institute and participating online/offline Job
Festival

Field experience Internship program Job festival


Student researcher at KITECH

Google image Google image

22
 Appendix #7. Students attract plan (Graduate)

 Promotion of the department and laboratory through various media such as News, Youtube, SNS (social network ser-
vice)
 Hold open-labs (tour type or participation type) to undergraduate students
 Opportunities for participation in domestic/international conferences and academic activities

News Youtube/SNS promotion MINT lab @ KAIST

Healthcare news Youtube Lab photo


23
 Appendix #8. Research achievements
JCR 2022
Bronze award
No. SCIE Journal Vol, page Year IF, JCR Samsung Human Tech

International Journal of Precision Engi-


1 neering and Manufacturing-Green Tech- 5, 303–309 2018 4.2, 22.79%
nology

2 Polymers 12, 1412 2020 5, 18.6%

3 Polymers 12, 1499 2020 5, 18.6%

4 Polymers 13, 824 2021 5, 18.6%


Best award
ICAE Award
5 ACS Applied Materials & Interfaces 13, 28975-28984 2021 9.5, 15.99%

6 Sensors and Actuators A: Physical 331, 113034 2021 4.6, 20.63%

7 Advanced Functional Materials 32, 27, 2201147 2022 19, 4.49%

8 Small Methods 6, 7, 2200248 2022 12.4, 6.88% ∙∙∙

9 Small 2303981 2023 13.3, 9.01% 5 representative awards as


the first author
24
 Appendix #9. Granted patent list
Contract Patent
No. Title Date Number

1 일체형 전극구조체가 구비된 마찰대전 발전기 2020.03.27 10-2096327

웨이퍼용 화학기계연마장치의 패드부 교체 시기 결정 장치 및


2 이의 제어방법
2020.05.14 10-2113067

3 도전성 다공레이어부가 삽입된 마찰대전 발전기 2020.08.10 10-2144700

4 메탈울 구비된 마찰대전 발전기 및 이의 제조방법 2020.08.10 10-2144709

중공미소구를 이용한 다공성 탄성중합체의 제조방법 및 이를


5 이용하여 제조된 다공성 탄성중합체
2020.09.09 10-2156264

6 미세 균열이 형성된 스트레인 게이지의 제작방법 2021.02.08 10-2215926

카본나노튜브를 혼합한 폴리머 합성체 적층구조를 이용한


7 물리센서 및 이의 제조방법
2022.01.14 10-2352961

No. Title Date Institute


열 팽창 입자 기반 마이크로 / 나노 크기의 크랙 제어 및 2021.06.01~
1 고성능 유연 전기적 소자로의 응용 (Completed) 2023.05.31
NRF

적용 분야 한계 돌파를 위한 줄 발열 및 딥러닝 기반 IoT 물리 2023.06.01~


2 센서의 감지 특성 최적화 (Stop) 2026.05.31
NRF
25
 Appendix #10. Paper publication plan : Manuscript writing
: In preparation JCR 2022

No. Title Target SCIE Journal Year IF, JCR Note

Micro/nano Hierarchical Structure Based on Elas-


1 tomer Etching Process
Sens. Actuator A Phys. 2024 4.6, 20.63% with KAIST

Selective Hydrophobic/-philic Surface Using Ex-


2 pandable Microsphere Patterning
ACS Applied Materials & Interfaces 2024 9.5, 15.99% with KAIST

Highly Stretchable and Patternable Conductive Elas-


3 tomer Composites
ACS Applied Materials & Interfaces 2025 9.5, 15.99% with KIMS

Programmable 4D Structure for Flexible Multimodal


4 Sensor
Nano Energy 2025 17.6, 5.23% PNKU

Geometrical and Electrical Modulation of Cracked


5 Metal Films
Small 2026 13.3, 9.01% PNKU

Hybrid Patterning of Metal Nanowire/polymer Com-


6 posites
Advanced Functional Materials 2026 19, 4.49% PNKU

26
 Appendix #11. Novelty of Ph.D thesis

Design Sensor evaluation Advanced sensor application

27
 Appendix #12. Thermoelectric generator mixed with elastomer, Bi2Te3, and CNTs Research project

Design & fabrication Observation Performance evaluation


Bismuth telluride SEM image

Flexibility

28
 Appendix #13. Energy harvester using reused aluminum Research project

Reused aluminum Observation Performance evaluation

Turning process

29
 Appendix #14. Continuous production process of functional micro-mesh Research project

Research concept Observation results

Manufacturing time
: 5~150 min

30
 Appendix #15. Laser-induced graphene film for conductive electrode Young Jung, et al., In preparation

Laser-induced graphene Observation results


CO2 laser treatment

31
 Appendix #16. Hierarchical structure based on nanoimprinting process Young Jung, et al., Small Methods, 2022

Design Energy harvesting application Water harvesting application

120 LEDs t = 0s, before charging


2 cm

t = 1s, After charging

t = 12s, Hand touch


4 cm
32
 Appendix #17. Percolation network change using the curved 3D CNT Young Jung, et al., Small, 2023

Sensor structure & evaluation FEM & numerical simulation Advanced sensor application

33
 Appendix #18. Mathematical mode for sensitivity prediction Young Jung, et al., ACS Appl. Mater. Interfaces, 2021

• Distance change (Kelvin–Voight model) • Dielectric constant change (Maxwell’s equation)

( −1+ 𝑒 ) 𝐶 έ + 𝐾 𝑝 𝜀+ γ ( 1− 𝑒 ) 𝜀 𝑎𝑖𝑟+2 𝜀 𝑠𝑜𝑙𝑖 𝑑 −2(1 − ∅ )(𝜀 𝑠𝑜𝑙𝑖𝑑− 𝜀 𝑎𝑖𝑟 )


𝐾ε 𝐾ε
− −
ε 𝑛
𝜎 ( ε , έ ) =𝑒 𝐶έ 𝐶έ
ε 𝜀 𝑀𝑆𝐶𝑆=𝜀 𝑠𝑜𝑙𝑖𝑑
𝜀 𝑎𝑖𝑟 +2 𝜀 𝑠𝑜𝑙𝑖𝑑+(1 − ∅ )(𝜀 𝑠𝑜𝑙𝑖𝑑− 𝜀 𝑎𝑖𝑟)
Where:
( −1+ 𝑒 ) 𝐶 έ + 𝐾 𝑝 𝜀+ γ ( 1− 𝑒 )
𝐾ε 𝐾ε
− −
ε 𝑛
𝜎 ( ε , έ ) =𝑒 𝐶έ 𝐶έ
ε
ε air = Dielectric constant of air

𝑛 ε solid = Dielectric constant of solid structure


𝜎 ( ε , έ ) = 𝐾 𝑝 𝜀 + γ ( 1 −𝑒 ε ) ε
Volume fraction of solid part of the MSCS
Polynomial exponent
Densification coefficient

Spring constant

34
 Appendix #19. Advanced application based on machine learning Young Jung, et al., Adv. Funct. Mater, 2022

• Human-computer interaction • Touch recognition & mouse cursor movement

35
 Appendix #20. Smart application based on machine learning Young Jung, et al., ACS Appl. Mater. Interfaces, 2021

• Smart glove • Smart cushion for posture detection

CNN model

36
 Appendix #21. Deformation behavior of pyramid-shaped composite Young Jung, et al., Sens. Actuator A Phys, 2021

• Analysis of deformation behavior • Mechanical evaluation & comparison

0 kPa 50 kPa Eq. stress (MPa) Tensile test Compressive test

200

100

0
Simulation result Measurement result
100 kPa 200 kPa

37
Young Jung, et al., Small Methods, 2022
 Appendix #22. Stability in environmental conditions
Young Jung, et al., Adv. Funct. Mater, 2022

Environmental test setup Stability in environmental conditions


Humidity
Load cell
Humidity test setup (Piezoelectric type)

Temperature

Temperature test setup


Long-term stability

38
 Appendix #23. DIC test for real-time crack detection Research project

• DIC test setup • DIC test results according to crack length

39
 Appendix #24. Customization of mechanical evaluation equipment Research project

• High-resolution linear stage • Three-point bending tester • Three-axis pressure tester

Linear motor

Controller

Finger replica Load cell

40
 Appendix #25. Structural health monitoring based on signal change Research project

• Concept & principle • EIT method for tracking cracks • Industrial application

Building

Aircraft

Bridge

Generated cracks
Smart Mater. Struct, 2014, 23, 085001

→ Development of a novel electrical impedance tomography (EIT) technique for real-time crack tracking and
detection that can be applied to various industrial applications. Google image
41
 Appendix #26. Integrated measurement technique
• Electrical resistance & infrared thermography • Optical analysis

ACS Appl. Mater.., 2019, 11, 13416-13422

Micro-scale speckle generation (w/ density, variation)

Kundo Park, et al., Carbon, 2020

→ Development of an integrated measurement technique based on electrical resistance, infrared thermography, and optical analysis to investigate the de-
formation characteristics of different materials. 42

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