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Lesson 1 - Layout

The document outlines the layout work process, detailing the tools and techniques used for transferring information from technical drawings to materials. It differentiates between rough and precision layout, specifying measurement tolerances and the appropriate tools for each type. Additionally, it describes various measuring instruments and their applications, such as calipers, scribers, and height gauges, emphasizing the importance of accuracy in layout work.

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xdalejo255517890
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© © All Rights Reserved
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Download as PPTX, PDF, TXT or read online on Scribd
12 views

Lesson 1 - Layout

The document outlines the layout work process, detailing the tools and techniques used for transferring information from technical drawings to materials. It differentiates between rough and precision layout, specifying measurement tolerances and the appropriate tools for each type. Additionally, it describes various measuring instruments and their applications, such as calipers, scribers, and height gauges, emphasizing the importance of accuracy in layout work.

Uploaded by

xdalejo255517890
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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LAYOUT

160102bA & 160102bB & 160102c


160103C, 160102aA, 160102aB
LAYOUT WORK Used to transfer information
from technical drawings &
blueprints onto materials
that will be shaped into
usable components

Tool selection will depend


on tolerances of the
measurements
ROUGH LAYOUT
• Measurement
tolerances are +/- 1/16”
• Generally, tools used
for rough layout are: CARPENTER
SQUARE/STRAIGHT
A PENCIL

EDGE

SOAPSTONE TAPE MEASURE


PRECISION LAYOUT
• Measurement tolerances LAYOUT BLUING
are +/- 0.001” MACHINIST SOLID SQUARE
• Generally, tools used for
STEEL RULE
precision layout consists of:
COMBINATION SET

SCRIBER

DIVIDERS

CALIPERS

CENTER & PRICK PUNCHES

SURFACE PLATE
LAYOUT BLUING
• Gives an even blue
coating to the material
surface
• Allows markings on
steel to be visible
• Apply a light coat (in
well ventilated area or
vent booth) and let dry
before scribing lines
Applying layout blue to the workpiece.
STEEL RULE
• Inch & Metric increments.
• Inch 1/64”-1/16”-1/8”-1/32”
• Metric ½ mm-mm .
• Flexible and an important to have on your
person when working
Number 4 standard rule graduation.
Decimal rule.
Flexible rule

Narrow rule
Metric rule
Short line measuring tape. Long line measuring tape.
Hook rule
SCRIBER

• Sharp & hardened point

• Used to draw/scribe layout


into workpiece
Types of scribers
Sharpening a scriber point.
DIVIDERS

• Size is determined by the


length of the lengths from the
pivot point
• Center of circle should be
mark with prick punch to
ensure minimal movement of
divider
Dividers are used to scribe circle and arcs.
CALIPERS
• Used to transfer measurements
Outside calipers
• measures thicknesses and outside diameters of
objects.
Measuring an outside diameter with a caliper
Checking the setting of an outside caliper with a
ruler.
Inside Caliper
• measures internal diameters and
distances between surfaces.
Measuring an inside diameter with a caliper.
Checking the setting of an inside caliper
with a micrometer.
Outside and Inside lock joint transfer type
caliper applications.
Hermaphrodite Caliper
One leg bent inward and one straight leg ending in
sharp point and adjustable —scribe lines at a certain
distance from curved or flat surface; to check
dimensions of machined parts, calipers adjusted on
ruler first.
Scribing a line parallel to an edge with the
hermaphrodite caliper.
Locating the center on the end of round
stock
Setting the hermaphrodite caliper to the required
dimension.
Trammels
Trammels
An instrument for drawing ellipses, a compass for drawing
large circles and bisecting angles that consists of a beam
with two sliding parts, any of various gauges used for
aligning or adjusting machine parts.
Scribing an arc with a set of trammels.
CENTER & PRICK PUNCHES

• Made of hardened steel with


sharp, accurate point
• Prick punch is used to make
small marks at intersection
points. 30˚ to 60˚point angle
• Center punch enlarges the
mark to allow for drilling.
90˚point angle
Prick punching layout.
Automatic center punch.
COMBINATION SET
Combination Square with Scriber
Laying out a 45° angle with the square head.
Using the Bevel Protractor

• Used to check or
lay out various
angles from 0˚ to
180˚
• Accurate withing
+/- 0.5˚
Scribing the Center Head on the end of a shaft will
find center.
Solid Square is a basic inspection square and
precision instrument.
Checking a V-block with a solid square.
Vernier height gauge
• Allows for fast, easy &
accurate transfer of
measurements to a
workpiece
• The scale is read exactly
like a vernier caliper
Vernier Height Gauge
• These measuring tools
are used in
metalworking to either
set or measure vertical
distances;
• The pointer is sharpened
to allow it to act as a
scriber and assist in
marking out work pieces.
VERNIER HEIGHT GAUGE (Scale)
VERNIER HEIGHT GAUGE
• Always make sure that
you set finger on
surface table and it
reads 0. If it doesn’t
read 0 get it calibrated.
VERNIER HEIGHT GAUGE
SURFACE PLATE

• Made of Granite
• Allows for a perfectly flat surface
to use as reference point for
layout
• Commonly used with vernier
height gauge
• Can be used to check flatness
of other surfaces
• Should always clean it off before
using it.
Parallels
• Manufactured in pairs
and available in
standard sizes.
• Made from hardened
and ground tool steel
so they do not burr.
• Support workpiece for
milling,grinding,drilling.
• They raise height of
the workpiece.
Straightedge
• Is a precision-ground
rectangular steel bar.
• Should be calibrated
once a year for
through readings.
• Check flatness of
surfaces , scribes
straight lines ,levels
equipment and
straightness of
equipment.
Toolmaker’s Parallel Clamps

• Used for light


clamping.
• Clamping components
together, perform
layout, light drilling,
precision grinding.
Set of V-blocks with clamps.
Finding the center on the end of a shaft with the
work held in a V-block.

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