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    Donner Company.: Yan Anantakusumo Yudistiawan Septima Nurlailia Rizki Setyo P

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    Rizki Setyo Pratomo
    Donner Company manufactures printed circuit boards and has been in business since 1985. It faces competition from around 750 other manufacturers in the US. The company develops new processes and holds patents. When receiving orders, Donner quotes prices based on estimates and delivery times of 3-5 weeks. However, some rush orders with a 4 day delivery time are also accepted. The manufacturing process involves preparation, image transfer, fabrication, and testing. Recent issues have involved productivity, quality, and meeting delivery times due to changes in specifications by clients and improper management practices. Recommendations include keeping a raw material inventory and distributing shipments more evenly through the month.

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    Donner Company.: Yan Anantakusumo Yudistiawan Septima Nurlailia Rizki Setyo P

    Uploaded by

    Rizki Setyo Pratomo
    586 views12 pages
    Donner Company manufactures printed circuit boards and has been in business since 1985. It faces competition from around 750 other manufacturers in the US. The company develops new processes and holds patents. When receiving orders, Donner quotes prices based on estimates and delivery times of 3-5 weeks. However, some rush orders with a 4 day delivery time are also accepted. The manufacturing process involves preparation, image transfer, fabrication, and testing. Recent issues have involved productivity, quality, and meeting delivery times due to changes in specifications by clients and improper management practices. Recommendations include keeping a raw material inventory and distributing shipments more evenly through the month.

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    Donner Company

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    Donner Company manufactures printed circuit boards and has been in business since 1985. It faces competition from around 750 other manufacturers in the US. The company develops new processes and holds patents. When receiving orders, Donner quotes prices based on estimates and delivery times of 3-5 weeks. However, some rush orders with a 4 day delivery time are also accepted. The manufacturing process involves preparation, image transfer, fabrication, and testing. Recent issues have involved productivity, quality, and meeting delivery times due to changes in specifications by clients and improper management practices. Recommendations include keeping a raw material inventory and distributing shipments more evenly through the month.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    586 views12 pages

    Donner Company.: Yan Anantakusumo Yudistiawan Septima Nurlailia Rizki Setyo P

    Uploaded by

    Rizki Setyo Pratomo
    Donner Company manufactures printed circuit boards and has been in business since 1985. It faces competition from around 750 other manufacturers in the US. The company develops new processes and holds patents. When receiving orders, Donner quotes prices based on estimates and delivery times of 3-5 weeks. However, some rush orders with a 4 day delivery time are also accepted. The manufacturing process involves preparation, image transfer, fabrication, and testing. Recent issues have involved productivity, quality, and meeting delivery times due to changes in specifications by clients and improper management practices. Recommendations include keeping a raw material inventory and distributing shipments more evenly through the month.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 12

    Donner Company.

    Yan Anantakusumo Yudistiawan Septima Nurlailia Rizki Setyo P

    Company History

    Donner Company, started in 1985, manufactures printed circuit boards, technically called as soldermask overbare copper boards It faces a competition from around 750 manufacturers in United States. The firm has developed new processes and application and holds patents for these.

    Process Order

    Whenever an order was received, price was quoted based on estimations of labor and material costs. Based on acceptance by the client, delivery time of 3 weeks was quoted for orders below 1000 boards and 5 weeks for rest. Meanwhile some rush orders were accepted which needed to be served in four days

    Manufacturing Process Flow

    Preparation Stage Master Artwork, Punching Location holes Image Transfer Stage Drilling Of Holes, Electroplating, Chemicals Fabrication Stage Solder Mask, Testing, Profilling

    Contd

    Order Processing

    Problem
    Productivity Quality Delivery

    Problem

    Clients often found the necessity to change the product specifications because of some error and this required worked to be stopped on that product. Internal factors like improper management and procurement policies for raw material requirements also introduced delays in the manufacturing process. The problem is majorly because most of the shipments are dispatched towards the end of the month.

    Recommendation

    Hold an inventory of raw material to reduce the time an orders spends waiting for the purchase to happen. Change the policy of shipping more in second fortnight of the month, make it more equally distributed. It may not be possible to stock all raw materials, but key items should be stocked. Especially those related to the start of the manufacturing process Changing Information Transmission

    Recommendation

    Keep the small and special order in cell layout, outside of regular production.

    THANK YOU

    Operator pins a panel to drill

    Drilling of 500 holes CNC (Automatic) Manual Drilling

    Metallization (Copper immersion bath)

    DFPR (panels are washed, scrubbed, and coated with dry film photo resist) Placement of customer artwork on panels Passed through DFPR developing machine Electroplatation of bare panels Flash plantation of Tin over copper plating The DFPR that is not exposed to UV light is chemically exposed (At the end of the step, the circuit pattern would be created on both sides of board)

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