The document is a catalog for assembly tools from Ingersoll Rand that includes electric screwdrivers and fastening tools. It provides specifications for various models of electric screwdrivers including torque range, speed, weight and dimensions. It also lists accessories such as balancers and bits that can be used with the screwdrivers. The catalog describes features of the screwdriver models such as adjustable torque control, ergonomic designs, and ESD protection for electronics assembly. It indicates that Ingersoll Rand tools provide precise torque and speed control for assembly applications.
2. 2
Contents
Electric Fastening Tools
6
Electric Screwdrivers
18
DC Electric Nutrunners
30
DC Electric Fixtured Spindles
36
Fixtured Fastening Systems
42
ICS Software
39
DC Electric Controllers
49
Calibration Equipment
Air Fastening Tools
55
Pistol Grip Screwdrivers
78
Inline Screwdrivers
94
Angle Air Nutrunners
115
Inline Air Nutrunners
125
Pulse Tools
Air Production Drills
140
Pistol Grip Drills
154
Inline Drills
161
Angle Drills
169
Modular Drills
Accessories
177
Spring Balancers
180
Torque Reaction Arms & Holders
182
Workstations
183
Spindle Accessories
186
Other Accessories
Other Air Tools
172
Air Tappers
174
Air Riveters
175
Electrode Dressers
Model Identi๏ฌcation Guide ... 187
Reference Guides ................... 191
Index ....................................... 195
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3
Technical Symbols
Fixtured fastening
systems
Voltage
Spindle accessories
Drilling
Tapping
Riveting
Spring balancers
Pistol grip
fastening tools
Pistol grip
drills
Straight
fastening
tools
Torque range with
light clutch spring
Max. air
consumption
Piston stroke
Bit holder or
Square drive
Square drive or
bit holder
Floating
spindle stroke
Spindle thread
Square drive or
bit holder
Torque range
with medium
clutch spring
Torque range
with heavy
clutch spring
Max. free speed
Bolt capacity
Stall torque
Max chuck/
collet capacity
or bit holder
Blows per minute
Rivet set shank
diameter
Tool weight
Straight drills
Angle
fastening
tools
Angle drills
Fixtured
fastening tools
Torque control
system
Reversible models
Non-reversible
models
Torque range
For ease of use, speci๏ฌcation tables frequently use symbols in column headings.
Please reference the chart below for exact descriptions.
Tool length
Tool length
Tool length
Tool length
Tool length
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4. 4
Technical Symbols (Cont.)
Side-to-
center distance
Operation and
maintenance
manual
Side-to-
center distance
Side-to-
center distance
Side-to-
center distance
Calibration
equipment
Electrode dressers
Working stations
Side-to-
center distance
Angle head height
Angle head height
Nominal load
capacity
Standard height
of lift
1/4โ hex
quick change
1/4โ hex bit holder
1/4โ hex insert
bit holder
1/4โ hex bit
holder (requires bit
guide or ๏ฌnder)
Square drive
Sound level
Tool air inlet
connection
Hose min.
internal diameter
Rated power
Size
Spindle length
Bore
Spindle length
Number of tools
controlled
Side-to-
center distance
Tool length
Parts manual
ICS software
Tool length
Maintenance
information
manual
Tool length
Product
information
manual
ร
SWL
Other accessories
Torque reaction
arms & holders
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5
Electric
Fastening
Tools
Ingersoll Randโs full line of Electric Fastening Tools
delivers the ultimate combination of accuracy, durability,
and ergonomics to maximize your assembly lineโs
productivity. The World-Class QE & QM Series of
handheld and ๏ฌxtured DC electric tools, coupled with
ICD & M Controllers and Software, offer state of the
art closed-loop transducerized control for your most
critical applications. For other applications, our high
quality family of mechanical clutch electric screwdrivers
offers an economical alternative to closed-loop control.
Regardless of the complexity of your requirements, you
can trust Ingersoll Rand to deliver the right solution to
meet your needs.
6Electric Screwdrivers
18DC Electric Nutrunners
30DC Electric Fixtured Spindles
36Fixtured Fastening Systems
42ICS Software
39DC Electric Controllers
49Calibration Equipment
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7
ELM0107N
ECM24N
Electric Screwdrivers
Inline
Service and Accessories
Accessories:
Balancer, see page 177
Shaker box, see page 16
Bits, see page 17
Micro Electric Screwdrivers
ESD protection in an ergonomic space-saving package.
Features
โข Torque Range: 0.18 โ 3.5 in-lbs (0.02 โ 0.40 Nm)
โข Speeds: 600 โ 1,000 rpm
โข 24 V DC from controller (ECM24N)
โข Electro-static discharge (ESD) models offer added protection for
sensitive electronic assembly applications
โข Extremely lightweight and compact ergonomic design
โข Variable speed and soft-start features built into controller
โข Detachable 1.5 m cable, hanger bail, and two bits included
โข Recommended for low-torque applications requiring additional
ESD protection along with precise torque and speed control
Manuals:
45549169
45549144
45549177
Controller Manuals:
45549193
45549185
45549201
Adjustable Shut-Off Clutch
Soft Speed ESD
Start Adjust Control
Model Input Voltage Output Voltage lb (kg) in (mm)
CONTROLLER
ECM24N 115 V AC 24 V DC 1.98 (0.90) 5.9โ x 3.6โ x 2.1โ (150 x 91 x 52) YES YES YES
Controller
Required
Model V in-lbs (Nm) in-lbs (Nm) rpm lb (kg) in (mm) in (mm)
INLINE LEVER START
ELM0107N 24 V DC 0.18 โ 0.62 (0.02 โ 0.07) 0.35 โ 1.77 (0.04 โ 0.20) 750 0.51 (0.23) 6.52โ (165.5) 0.16โ (4.0) ECM24N
ELM0110N 24 V DC 0.18 โ 0.62 (0.02 โ 0.07) 0.35 โ 1.77 (0.04 โ 0.20) 1,000 0.51 (0.23) 6.52โ (165.5) 0.16โ (4.0) ECM24N
ELM0306N 24 V DC 1.33 โ 3.54 (0.15 โ 0.40) โ 600 0.51 (0.23) 6.52โ (165.5) 0.16โ (4.0) ECM24N
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8. 8
Service and Accessories
Accessories:
Balancer, see page 177
Shaker box, see page 16
Bits, see page 17
Low-Torque Versatec ESD
ESD protection in an award-winning ergonomic package.
Features
โข Torque Range: 1.7 โ 10.4 in-lbs (0.19 โ 1.2 Nm)
โข Speeds: 500 โ 1,000 rpm
โข 24 V DC from ESD controller (EC24N-ESD)
โข Electro-static discharge (ESD) models offer added protection for
sensitive electronic assembly applications
โข Variable speed and soft-start features built into controller
โข Lightweight, compact design
โข Clean room-rated
โข Vacuum pickup ready
โข Soft stop models minimize failures to sensitive equipment by
limiting the motor inertia as the clutch begins to shut off
โข Recommended for low-torque applications requiring additional
ESD protection along with precise torque and speed control
Manuals:
16574683
16578692
16575367
Controller Manuals:
45532066
45532041
45532058
Controller
Required
Model V in-lbs (Nm) rpm lb (kg) in (mm) in (mm)
LEVER START ESD ONLY MODEL
EL1007BC-ESD 24 V DC 1.7 โ 10.4 (0.19 - 1.2) 500 โ 700 0.77 (0.35) 10.5โ (267) 1/4โ EC24N-ESD
LEVER START SOFT STOP ESD MODELS
EL0410BC-SS-ESD 24 V DC 1.7 โ 3.5 (0.2 โ 0.4) 700 โ 1000 0.88 (0.4) 10.5โ (267) 0.16โ (4.0) EC24N-ESD
EL0510BC-SS-ESD 24 V DC 2.2 โ 4.8 (0.2 โ 0.5) 700 โ 1000 0.88 (0.4) 10.5โ (267) 0.16โ (4.0) EC24N-ESD
EL0807BC-SS-ESD 24 V DC 3.9 โ 8.2 (0.4 โ 0.9) 500 โ 700 0.88 (0.4) 10.5โ (267) 0.16โ (4.0) EC24N-ESD
EL1007BC-SS-ESD 24 V DC 4.8 โ 10.4 (0.5 โ 1.2) 700 โ 1000 0.88 (0.4) 10.5โ (267) 0.16โ (4.0) EC24N-ESD
EL1007B
Adjustable Shut-Off Clutch
Soft Speed ESD
Start Adjust Control
Model Input Voltage Output Voltage lb (kg) in (mm)
CONTROLLER
EC24N-ESD 115 V AC 24 V DC 5.1 (2.31) 10.5โ x 3.3โ x 4.1โ (267 x 83 x 104) YES YES YES
Electric Screwdrivers
Inline
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9
Controller
Required
Model V in-lbs (Nm) rpm lb (kg) in (mm) in (mm)
INLINE LEVER START
EL0109B 24 V DC 0.26 โ 1.30 (0.03 โ 0.15) 650 โ 950 0.7 (0.32) 9.25โ (235) 0.16โ (4.06) EC24N
EL0410B 24 V DC 0.44 โ 4.79 (0.05 โ 0.54) 750 โ 1000 0.8 (0.32) 9.25โ (235) 0.25โ (6.35) EC24N
EL1007B* 24 V DC 0.5 โ 10.44 (0.06 โ 1.2) 500 โ 700 0.8 (0.32) 9.25โ (235) 0.25โ (6.35) EC24N
INLINE LEVER START CLEAN ROOM
EL0410BC 24 V DC 0.44 โ 4.79 (0.05 โ 0.54) 750 โ 1000 0.8 (0.32) 9.25โ (235) 0.25โ (6.35) EC24N
EL1007BC* 24 V DC 0.5 โ 10.44 (0.06 โ 1.2) 500 โ 700 0.8 (0.32) 9.25โ (235) 0.25โ (6.35) EC24N
Service and Accessories
Accessories:
Balancer, see page 177
Shaker box, see page 16
Bits, see page 17
Low-Torque Versatec
Sets the standards for ergonomics and operator convenience.
Features
โข Torque Range: 0.26 โ 10.4 in-lbs (0.03 โ 1.2 Nm)
โข Speeds: 500 โ 1,000 rpm
โข 24 V DC from controller (EC24N)
โข Ergonomic package features contoured soft-touch grip, two-๏ฌnger lever actuation,
and easy forward reverse control providing the ultimate in operator comfort and
productivity
โข Variable speed and soft-start features built into controller
โข Lightweight, compact design
โข Externally adjustable torque control
โข Clean room models available without soft-touch grip
โข Two bits, 1.5 m cable, and hanger bail included
โข Recommended for low-torque applications requiring precise torque and speed control
Manuals:
45530128
45527595
45530136
Controller Manuals:
45532066
45532041
45532058
Adjustable Shut-Off Clutch
*Two clutch springs are furnished to cover torque range.
Tool is shipped with heavier clutch spring installed.
Soft Speed ESD
Start Adjust Control
Model Input Voltage Output Voltage lb (kg) in (mm)
CONTROLLER
EC24N 115 V AC 24 V DC 5.1 (2.31) 10.5โ x 3.3โ x 4.1โ (267 x 83 x 104) YES YES NO
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10. 10
Service and Accessories
Accessories:
Balancer, see page 177
Shaker box, see page 16
Bits, see page 17
Low-Torque ES Series
Proven performance in an economical package.
Features
โข Torque Range: 0.4 โ 9.0 in-lbs (0.05 โ 1.0 Nm)
โข Speeds: 500 โ 900 rpm
โข 24 V DC from controller (ESCB50)
โข Precise torque control for more ef๏ฌcient and accurate production
โข Variable speed and soft-start features built into controller
โข Externally adjustable torque control
โข Clean room models available
โข Two bits, 1.5 m cable, and hanger bail included
โข Recommended for low-torque applications requiring precise torque
and speed control
Manuals:
45527777
45527702
45527801
Controller Manuals:
45532090
45532074
45532082
Controller
Required
Model V in-lbs (Nm) in-lbs (Nm) rpm lb (kg) in (mm) in (mm)
INLINE LEVER START
ES45T 24 V DC 0.5 โ 4.7 (0.06 โ 0.53) 1.7 โ 6.0 (0.19 โ 0.68) 600 โ 900 0.75 (0.34) 8.87โ (225) 0.25โ (6.35) ESCB50
ES50T 24 V DC 0.4 โ 4.7 (0.05 โ 0.53) 2.0 โ 9.0 (0.23 โ 1.02) 500 โ 650 0.75 (0.34) 8.88โ (226) 0.25โ (6.35) ESCB50
INLINE CLEAN ROOM LEVER START
ES50TC 24 V DC 0.4 โ 4.7 (0.05 โ 0.53) 2.0 โ 9.0 (0.23 โ 1.02) 500 โ 650 0.88 (0.40) 10.50โ (267) 0.25โ (6.35) ESCB50
ES50T & ESCB50
Adjustable Shut-Off Clutch
Soft Speed
Start Adjust
Model Input Voltage Output Voltage lb (kg) in (mm)
CONTROLLER
ESCB50 115 V AC 24 V DC 4.4 (1.9) 6.8โ x 5.8โ x 4.3โ (171 x 146 x 108) YES YES
Electric Screwdrivers
Inline
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11
Service and Accessories
Accessories:
Balancer, see page 177
Shaker box, see page 16
Bits, see page 17
Pistol grip handle: DLW2100TP
High-Torque Brushless
Brushless design provides accuracy and increased durability.
Features
โข Torque Range: 3.5 โ 26.5 in-lbs (0.4 โ 3.0 Nm)
โข Speeds: 1,200 โ 2,000 rpm
โข 115 V AC plug in with integral 3 m cable
โข Excellent accuracy and durability resulting from improved clutch and
brushless motor design
โข Wide torque range allows expanded application coverage from a single tool
โข Ergonomic soft-touch grip improves operator comfort
โข RoHS-compliant
โข Bit, hanger bail, and low-torque spring included
โข Recommended for higher duty cycle applications where precise torque
control is required
Manuals:
45549128
45549110
45549136
Model V in-lbs (Nm) in-lbs (Nm) rpm lb (kg) in (mm) in (mm)
INLINE PUSH-TO-START
EPB2612N 115 V AC 3.54 โ 14.16 (0.4 โ 1.6) 10.62 โ 26.55 (1.2 โ 3.0) 1,200 1.54 (0.7) 10.9โ (276) 0.25โ (6.4)
EPB2620N 115 V AC 3.54 โ 14.16 (0.4 โ 1.6) 10.62 โ 26.55 (1.2 โ 3.0) 2,000 1.54 (0.7) 10.9โ (276) 0.25โ (6.4)
INLINE LEVER START
ELB2612N 115 V AC 3.54 โ 14.16 (0.4 โ 1.6) 10.62 โ 26.55 (1.2 โ 3.0) 1,200 1.54 (0.7) 10.8โ (274) 0.25โ (6.4)
ELB2620N 115 V AC 3.54 โ 14.16 (0.4 โ 1.6) 10.62 โ 26.55 (1.2 โ 3.0) 2,000 1.54 (0.7) 10.8โ (274) 0.25โ (6.4)
ELB2612N
ELB2620N
Adjustable Shut-Off Clutch
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12. 12
Service and Accessories
Accessories:
Balancer, see page 177
Shaker box, see page 16
Bits, see page 17
Pistol grip handle; EP4007N-48
Torque adjusting wrench, see page 16
High-Torque Versatec
Sets the standards for ergonomics and operator convenience.
Features
โข Torque Range: 5.0 โ 40.0 in-lbs (0.6 โ 4.5 Nm)
โข Speeds: 300 โ 2,000 rpm
โข 115 V AC plug in with detachable 8 foot cable
โข Ergonomic package features contoured soft-touch grip, two-๏ฌnger lever
actuation, and easy forward reverse control providing the ultimate in operator
comfort and productivity
โข Removable contoured ๏ฌange and torque adjustment cover protects torque
setting while giving instant visible con๏ฌrmation in readout window
โข Brush replacement light signals when maintenance is required
โข Dual position cord allows 90 degree connector rotation for optimal cable routing
โข Two bits, two brushes, and hanger bail included
โข Recommended for applications where precise torque control is required
Manuals:
45530102
45527579
45530110
EP4007N
Adjustable Shut-Off Clutch
Model V in-lbs (Nm) rpm lb (kg) in (mm) in (mm)
INLINE PUSH-TO-START
EP1520N 115 V AC 5.0 โ 15.0 (0.6 โ 1.7) 2,000 1.6 (0.73) 11.25โ (286) 0.25โ (6.35)
EP1510N 115 V AC 5.0 โ 15.0 (0.6 โ 1.7) 1,000 1.6 (0.73) 11.25โ (286) 0.25โ (6.35)
EP2612N 115 V AC 11.0 โ 26.0 (1.2 โ 2.9) 1,200 1.6 (0.73) 11.25โ (286) 0.25โ (6.35)
EP2607N 115 V AC 11.0 โ 26.0 (1.2 โ 2.9) 700 1.6 (0.73) 11.25โ (286) 0.25โ (6.35)
EP2603N 115 V AC 11.0 โ 26.0 (1.2 โ 2.9) 300 1.6 (0.73) 11.25โ (286) 0.25โ (6.35)
INLINE LEVER START
EL1520N 115 V AC 5.0 โ 15.0 (0.6 โ 1.7) 2,000 1.63 (0.74) 11.25โ (286) 0.25โ (6.35)
EL1510N 115 V AC 5.0 โ 15.0 (0.6 โ 1.7) 1,000 1.63 (0.74) 11.25โ (286) 0.25โ (6.35)
EL2612N 115 V AC 11.0 โ 26.0 (1.2 โ 2.9) 1,200 1.63 (0.74) 11.25โ (286) 0.25โ (6.35)
EL2607N 115 V AC 11.0 โ 26.0 (1.2 โ 2.9) 700 1.63 (0.74) 11.25โ (286) 0.25โ (6.35)
EL2603N 115 V AC 11.0 โ 26.0 (1.2 โ 2.9) 300 1.63 (0.74) 11.25โ (286) 0.25โ (6.35)
TRIGGER START WITH PISTOL ATTACHMENT
ET4007N 115 V AC 18.0 โ 40.0 (2.0 โ 4.5) 700 1.83 (0.83) 11.25โ (286) 0.25โ (6.35)
PUSH-TO-START WITH PISTOL ATTACHMENT
EP4007N 115 V AC 18.0 โ 40.0 (2.0 โ 4.5) 700 1.83 (0.83) 11.25โ (286) 0.25โ (6.35)
Electric Screwdrivers
Inline / Pistol
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13
Service and Accessories
Accessories:
Balancer, see page 177
Shaker box, see page 16
Bits, see page 17
Pistol grip handle: DLW2100TP
High-Torque ES Series
Proven performance in an economical package.
Features
โข Torque Range: 4.0 โ 40.0 in-lbs (0.5 โ 4.5 Nm)
โข Speeds: 400 โ 2,000 rpm
โข 115 V AC plug in with integral 3 m cable
โข Precise torque control for more ef๏ฌcient and accurate production
โข Two bits, two brushes, and hanger bail included
โข Recommended for applications where precise torque control is required
Manuals:
45527751
45527611
45527785
ES60T
ES100T
Adjustable Shut-Off Clutch
Model V in-lbs (Nm) rpm lb (kg) in (mm) in (mm)
INLINE PUSH-TO-START
ES90P 115 V AC 4.4 โ 16.0 (0.5 โ 1.8) 2,000 1.50 (0.68) 10.00โ (254) 0.25โ (6.35)
ES60P 115 V AC 4.4 โ 17.0 (0.5 โ 1.9) 1,000 1.50 (0.68) 10.00โ (254) 0.25โ (6.35)
ES80P 115 V AC 12.0 โ 24.0 (1.4 โ 2.7) 1,200 1.50 (0.68) 10.00โ (254) 0.25โ (6.35)
ES70P 115 V AC 10.0 โ 26.0 (1.1 โ 2.9) 700 1.50 (0.68) 10.00โ (254) 0.25โ (6.35)
INLINE LEVER START
ES90T 115 V AC 4.4 โ 16.0 (0.5 โ 1.8) 2,000 1.53 (0.69) 10.00โ (254) 0.25โ (6.35)
ES60T 115 V AC 4.4 โ 17.0 (0.5 โ 1.9) 1,000 1.53 (0.69) 10.00โ (254) 0.25โ (6.35)
ES70T 115 V AC 10.0 โ 26.0 (1.1 โ 2.9) 700 1.53 (0.69) 10.00โ (254) 0.25โ (6.35)
TRIGGER START WITH PISTOL ATTACHMENT
ES100T 115 V AC 15.0 โ 40.0 (1.9 โ 4.5) 400 1.68 (0.76) 10.00โ (254) 0.25โ (6.35)
PUSH-TO-START WITH PISTOL ATTACHMENT
ES100P 115 V AC 15.0 โ 40.0 (1.9 โ 4.5) 400 1.65 (0.75) 10.00โ (254) 0.25โ (6.35)
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14. 14
Electric Screwdrivers
Angle
Service and Accessories
Accessories:
Balancer, see page 177
Pistol grip handle: EP4007N-48
Sockets, see form # IR-0506-016
High-Torque Versatec
Sets the standards for ergonomics and operator convenience.
Features
โข Torque Range: 5.0 โ 60.0 in-lbs (0.6 โ 6.8 Nm)
โข Speeds: 450 โ 1,850 rpm
โข 115 V AC plug in with detachable 8 foot cable
โข Ergonomic package features contoured soft-touch grip, two-๏ฌnger lever
actuation, and easy forward reverse control providing the ultimate in operator
comfort and productivity
โข Removable contoured ๏ฌange and torque adjustment cover protects torque
setting while giving instant visible con๏ฌrmation in readout window
โข Brush replacement light signals when maintenance is required
โข Dual-position cord allows optimal cable routing
โข Small angleheads designed for close quarter applications
โข Angleheads rotate 360 degrees
โข Two bits, two brushes, and hanger bail included
โข Recommended for applications where precise torque control is required
Manuals:
45530102
45527579
45530110
Adjustable Shut-Off Clutch
EL1510N2S5
Model V in-lbs (Nm) rpm lb (kg) in (mm) in (mm) in (mm) in
LEVER START LARGE ANGLE HEAD
EL1510N2S5 115 V AC 8 โ 23 (0.9 โ 2.6) 650 2.20 (1.00) 17.64โ (448) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
EL2612N2S5 115 V AC 17 โ 40 (1.9 โ 4.5) 800 2.20 (1.00) 17.64โ (448) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
ET4007N2S5 115 V AC 27 โ 60 (3.0 โ 6.8) 450 2.20 (1.00) 17.64โ (448) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
EL1510N2S3 115 V AC 8 โ 23 (0.9 โ 2.6) 650 2.20 (1.00) 17.64โ (448) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
EL2612N2S3 115 V AC 17 โ 40 (1.9 โ 4.5) 800 2.20 (1.00) 17.64โ (448) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
ET4007N2S3 115 V AC 27 โ 60 (3.0 โ 6.8) 450 2.20 (1.00) 17.64โ (448) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
LEVER START SMALL ANGLE HEAD
EL1520N1S5* 115 V AC 5 โ 15 (0.6 โ 1.7) 1,850 2.00 (0.91) 17.45โ (443) 0.33โ (8.38) 1.47โ (37.34) 1/4โ
EL1510N1S5* 115 V AC 5 โ 15 (0.6 โ 1.7) 950 2.00 (0.91) 17.45โ (443) 0.33โ (8.38) 1.47โ (37.34) 1/4โ
EL2612N1S5* 115 V AC 11 โ 26 (1.2 โ 2.9) 1,100 2.00 (0.91) 17.45โ (443) 0.33โ (8.38) 1.47โ (37.34) 1/4โ
*This head is designed for close-quarter applications. Not intended for extensive counterclockwise use. Angle heads can rotate 360 degrees for application adjustment. Torque output will vary with application.
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15. Footer 15
(800) 376-8665 โข irtools.com
15
Service and Accessories
Accessories:
Balancer, see page 177
Pistol grip handle; EP4007N-48
Sockets, see form # IR-0506-016
High-Torque ES Series
Proven performance in an economical package.
Features
โข Torque Range: 4.0 โ 56.0 in-lbs (0.45 โ 6.3 Nm)
โข Speeds: 250 โ 1,850 rpm
โข 115 V AC plug in with integral 3 m cable
โข Precise torque control for more ef๏ฌcient and accurate production
โข Small angleheads designed for close-quarter applications
โข Angleheads rotate 360 degrees
โข Two bits, two brushes, and hanger bail included
โข Recommended for applications where precise torque control is required
Manuals:
45527769
45527678
ES70T2S3
Adjustable Shut-Off Clutch
Model V in-lbs (Nm) rpm lb (kg) in (mm) in (mm) in (mm) in
LEVER START LARGE ANGLE HEAD
ES90T2S3 115 VAC 6 โ 19 (0.68 โ 2.2) 1,300 2.1 (0.95) 16.89โ (429) 0.52โ (13.21) 1.99โ (50.55) 1/4โ
ES60T2S3 115 VAC 6 โ 23 (0.68 โ 2.6) 650 2.1 (0.95) 16.89โ (429) 0.52โ (13.21) 1.99โ (50.55) 1/4โ
ES70T2S3 115 VAC 11 โ 36 (1.2 โ 4.1) 450 2.1 (0.95) 16.89โ (429) 0.52โ (13.21) 1.99โ (50.55) 1/4โ
ES100T2S3 115 VAC 14 โ 56 (1.6 โ 6.3) 250 2.1 (0.95) 16.89โ (429) 0.52โ (13.21) 1.99โ (50.55) 1/4โ
ES90T2S5 115 VAC 6 โ 19 (0.68 โ 2.2) 1,300 2.1 (0.95) 16.89โ (429) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
ES60T2S5 115 VAC 6 โ 23 (0.68 โ 2.6) 650 2.1 (0.95) 16.89โ (429) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
ES70T2S5 115 VAC 11 โ 36 (1.2 โ 4.1) 450 2.1 (0.95) 16.89โ (429) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
ES100T2S5 115 VAC 14 โ 56 (1.6 โ 6.3) 250 2.1 (0.95) 16.89โ (429) 0.52โ (13.21) 1.73โ (43.94) 1/4โ
LEVER START SMALL ANGLE HEAD
ES90T1S5 115 VAC 4 โ 14 (0.45 โ 1.6) 1,850 1.9 (0.86) 16.70โ (424) 0.33โ (8.38) 1.47โ (37.34) 1/4โ
ES60T1S5 115 VAC 4 โ 17 (0.45 โ 1.9) 950 1.9 (0.86) 16.70โ (424) 0.33โ (8.38) 1.47โ (37.34) 1/4โ
ES70T1S5 115 VAC 8 โ 26 (0.90 โ 2.9) 650 1.9 (0.86) 16.70โ (424) 0.33โ (8.38) 1.47โ (37.34) 1/4โ
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16. 16
Torque Adjustment Covers
Suspension Bails
Power and Extension Cords
Other Accessories
Angle Head Conversion
Pistol Attachment
Electric Screwdrivers
Accessories
Part Number Description For Use With
ES60T-675 Torque Adjustment Cover ES60, ES70, ES80, ES90, ES100
EL0410BC-46 Torque Adjustment Cover Low-Torque VersaTec
EL0410BC-46-ESD Torque Adjustment Cover Low-Torque VersaTec - ESD
Part Number Description For Use With
EP4007N-365 Vertical Suspension Bail High-Torque VersaTec
EP4007N-366 Horizontal Suspension Bail High-Torque VersaTec
EL0109B-365 Vertical Suspension Bail Low-Torque VersaTec
DAA40-A366 Horizontal Hanger Electric angle screwdrivers
Part Number Description For Use With
EL0109B-239 Power Cord Assembly High-Torque VersaTec
ES40T-249 Power Cord Assembly Low-Torque ES
EP4007N-239-C6A 6โ Coiled Extension Cord High-Torque VersaTec
EP4007N-239-8A 8โ Coiled Extension Cord High-Torque VersaTec
EP4007N-239-12A 12โ Coiled Extension Cord High-Torque VersaTec
EP4007N-239-25 25โ Coiled Extension Cord High-Torque VersaTec
ES40T-249-2 6.5โ Extension Cord Low-Torque ES and VersaTec
Component Part Number Description
A 3RL23 1/4โ Quick Change
A 3RL25 1/4โ Square Drive
B EL4007N2S5-AHC Coupling Nut
C ET4007N2S5-580 Clutch Cover
Part Number Description For Use With
EP4007N-48 Attachable Pistol High-Torque
Grip handle VersaTec
DLW2100TP Attachable Pistol ES60, ES70 ES80,
Grip handle ES90, EPB, ELB
Part Number Description Shape For Use With
EP4007N-516 Torque Adjusting N/A VersaTec Models
Wrench
DLW3402 Plastic Screw 5-1/2โ x 3-7/8โ Screw sizes
Shaker Box 0 โ 2 mm (0.07โ โ 0.08โ)
DLW3602 Plastic Screw 5-1/2โ x 3-7/8โ Screw sizes
Shaker Box 1 โ 4 mm (0.08โ โ 0.11โ)
DLW3802 Plastic Screw 6-11/16โ x 4-7/8โ Screw sizes
Shaker Box 3 โ 8 mm (0.12โ โ 0.16โ)
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36. 36
Fixtured Fastening Systems
Quick Multiples
Item Description Part Number
Quick Multiple Fixtures
1 Tube elbow joint QMM-712
2 Redundant eye assembly QMM-A463
3 Redundant eye QMM-463-2
4 Cap head screw (M6 x 1 x 6) QMM-F1-638
5 Tube holder assembly QMM-A30
6 Tube โ standard 1 M QMM-809-1M
7 Tie rod โ standard 1 M QMM-763-1M
8 Operator interface (See page 38)
9 Handle (See page 38)
10 Tube bracket vertical QMMV-601
11 Tube bracket horizontal QMM-601
12 Spherical washer QMM-248
13 Interface mount assembly QMML-A763
14 Suspension joint โ 100 Nm QMM-TA
14A Suspension joint โ 500 Nm QMM-TAA
14B Suspension joint โ eye bolt QMM-T
15 Ball end shaft QMM-221-763
16 Cable tray QMM-221
17 Ball to ball shaft โ short QMM-696-100
17A Ball to ball shaft โ long QMM-696-200
18 Flat / tube holder assembly QMM-A208
19 Cotter pin QMM-15
20 Lock nut QMM-582
21 Hex nut (M12 x 1.75) QMM-H1-638
22 QMM warning label QMM-99
22A QMM branding label QMM-301
23 POD mount bracket โ tube QMM-765-T
23A POD mount bracket โ QM9 QMM-765-9
23B POD mount bracket โ QM7 QMM-765-7
23C POD mount bracket โ QM5 QMM-765-5
24 Cap head screw (M3 x 0.5 x 16) QMM-765-638
25 Retractable safety strap QMM-298
26 Custom mounting plate โ
Fixtures
Modular designs provide easy customization of open-or closed-frame vertical, horizontal,
and horizontal rotating Quick Multiple fixtures for DC electric and air spindles.
Features
โข Pre-engineered modular designs provide quick quoting, configuration, and delivery
โข Systems combine world-class portfolio of tools, controllers, handling devices, and
fixtures to deliver superior ergonomics, reduced cycle times, more even clamp loads,
and exceptional durability
โข Fully configurable interface and handle options for optimal ergonomics
โข Up to six DC electric or air spindles per system
โข Multiple suspension and torque reaction options include: balancers, torque tubes,
articulating arms, jib cranes, or pneumatic suspensions
16
5
6
7
11
10
12
23
23A
23B
23C
4
20
15
14B
1
7
6
3 2
4
21
(4 Places)
24
19
14
14A
5
9
13
5
17
17A
18
8
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37. Footer 37
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37
Item Description Part Number
Quick Multiple Fixtures
31 Eye bolt (M12 x 1.75) QMM-34
32 Plate holder assembly QMM-A293
101 Corner spacer โ 1 meter QMM-93-1M
103 Back plate โ small QMMR-28C
103A Back plate โ large QMMR-28
104 Back plate rib โ small QMMR-767C
104A Back plate rib โ large QMMR-767
105 Back plate โ small QMMR-756C
105A Back plate โ large QMMR-756
106 Suspension tube bracket QMM-602
107 Circular handle โ small QMMR-A48C
107A Circular handle โ large QMMR-A48
108 Suspenion tube โ 1 M QMM-810-1M
109 Small bearing assembly QMMR-A24C
109A Large bearing assembly QMMR-A24
110 Channel nut (M6) QMMR-305
111 Button head screw (M6) QMMR-638
112 Grip โ circular handle โ small QMMR-144GC
112A Grip โ circular handle โ large QMMR-144G
113 Tube end cap QMM-202
114 Suspension support QMMR-766
116 Cap head screw (M8 x 1.25 x 25) QMM-T6-638
117 Cap head screw (M10 x 1.5 x 25) QMM-F8-638
119 Cap head screw (M10 x 1.5 x 35) QMM-F10-638
231 Cap head screw (M8 x 1.25 x 20) QMM-T63-638
Service and Accessories
Manuals:
16607228
16607103
Accessories:
QTA torque arms, see page 180
Torque tubes, see form #MHD55226
Balancers, see page 177
Light tower, IC-LIGHT-TOWER
Retractable safety strap, QMM-298
Palm button reset, IC-PALM-RESET
17
17A
12
110
111
101
7
6
11107
107A
112
112A
23
23A
23B
23C
18
5
8 18
10
108 22
22A
21
21
21
13 14A
14B
7
3
14
25
103
103A
104
104A
105
105A
109
109A
12
32
9
18106
16
20
155
2
119
(6 Places)
21
(6 Places)
117
(12 Places)
4
(24 Places)
24
119
(2 Places)
113
12 114
32-41.indd 37 7/10/08 6:57:53 AM
38. 38
DC Electric Fixtured Fastening Systems
Multiples
Service and Accessories
Kits:
Standard Interface, QMML-A424-KIT
Interface Options: Style 1 Style 2
(Idecยฎ) (Telemechaniqueยฎ)
3-Position Switch QMMC-75-1 QMMC-75-2
2-Position Switch QMMC-76-1 QMMC-76-2
Push Button QMMC-77-1 QMMC-77-2
Buzzer QMMC-78-1 โ
Red Pilot Light QMMC-79-1 QMMC-79-2
Green Pilot Light QMMC-80-1 QMMC-80-2
3-Position Key Switch QMMC-81-1 QMMC-81-2
Accessories:
Handle extension cable, QMMC-46-2M
QMMC-46-4M, QMMC-46-6M
Interface extension cables, QMMC-A240-10,
QMMC-A240-20
Powerhead cable, QMMC-A240-2
Handle Operator Interface
Modular designs provide optimal ๏ฌexibility in selecting the exact operator
interfaces that you need for your Fixtured Fastening Systems.
Features
โข Designed to provide maximum ๏ฌexibility: components can be panel, tube, or ball-
joint mounted
โข 18 handle con๏ฌgurations include options for trigger, slide switch, or pneumatic
actuation with ball, ๏ฌange or direct mount for optimal positioning
โข Operator interface enclosures come standard with PCB, E-stop, whip cable, and
con๏ฌgurable LED display that shows individual and master OK/NOK signals for up
to six spindles, organized to match the bolt pattern. Four open positions provide
space for selection from six interface options to enhance control and signaling
Manuals:
16607228
16607103
Con๏ฌ Dead Trigger Pneumatic Slide Switch Slide Switch Slide Switch
Con๏ฌguration Handle Only Pendant Only Type + Trigger
Aligned Rotated
Ball Mount โ โ โ โ โ โ
QMMHB QMMHBT QMMH-A35 QMMHBD Detent QMMHBTDA QMMHBTDP
QMMHBM Momentary QMMHBTMA QMMHBTMP
Flange Mount โ โ โ โ โ โ
QMMHF QMMHFT QMMH-A36 QMMHFD Detent QMMHFTDA QMMHFTDP
QMMHFM Momentary QMMHFTMA QMMHFTMP
Direct Mount โ โ
QMMH QMMHT
lange Mount
irect Mountunt
Ball Mount
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39. Footer 39
(800) 376-8665 โข irtools.com
39
DC Electric Controllers
Service and Accessories
โข Complete installation and
repair service available
โข Socket selector: IC-socket-4
โข Light tower, see page 48
โข Transfer key: 80150113
โข Custom racks
โข For additional accessories,
see pages 47 โ 48
IC1D Controllers
The Ingersoll Rand IC1D Insight controllers give you full
closed-loop control in a compact package. With features
like a 1/4 VGA color display and easy, intuitive, quick set-up
programming, the IC1D provides unmatched performance.
Standard Features
โข 1/4 VGA color display (IC1D)
โข Full keypad and navigation keys (IC1D)
โข One-line LED Display (IC1M)
โข Ethernet connection
โข RS232
โข Eight I/O
โข 1000 cycle storage (IC1D)
โข 200 cycle storage (IC1M)
โข Eight instant con๏ฌgurations
โข 256 stored con๏ฌgurations
โข Dual power mode 120-240 V AC
โข Quick set-up feature
โข Small footprint (mm) 152h x 191w x 238d
Optional Features
All units are available with the
following options:
โข 115 V AC power cord
โข 220 V AC power cord
โข 230 V AC EU pigtail power cord
โข Cabinet mount / wall mount
โข PFCS software package
โข Plus software package
โข 16 additional I/O
โข Fieldbus cards
Languages Available
โข Chinese
โข English
โข French
โข German
โข Italian
โข Russian
โข Spanish
Manuals:
04581732
IC1M Controllers
The Ingersoll Rand IC1M Insight Controller is a basic single-spindle controller that works
with all QE Tools and QM motors. It can be either rack- or cabinet-mounted as a single unit
or in groups of up to 40 units for multiple spindle systems. Programming is accomplished
via ICS Software over Ethernet, Parameter Transfer Key or direct computer connection.
IC1D IC1M
32-41.indd 3932-41.indd 39 7/2/08 10:39:15 AM7/2/08 10:39:15 AM
40. 40
DC Electric Controllers
Number of
Power Input / Communication Transfer
IC1D Model IC1M Model Cord Outputs Package Key
IC1D1A1AWS IC1M1A1AWS 115 V AC USA 8 Ethernet and Serial No
IC1D2A1AWS IC1M2A1AWS 220 V AC USA 8 Ethernet and Serial No
IC1D1A1BWS IC1M1A1BWS 115 V AC USA 8 Ethernet and Serial Yes
IC1D2A1BWS IC1M2A1BWS 220 V AC USA 8 Ethernet and Serial Yes
IC1D3A1BWS IC1M2A1BWS 230 V AC Europe 8 Ethernet and Serial Yes
IC1D1A3AWS IC1M1A3AWS 115 V AC USA 8 PROFIBUS, Ethernet, and Serial No
IC1D2A3AWS IC1M2A3AWS 220 V AC USA 8 PROFIBUS, Ethernet, and Serial No
IC1D1A3BWS IC1M1A3BWS 115 V AC USA 8 PROFIBUS, Ethernet, and Serial Yes
IC1D2A3BWS IC1M2A3BWS 220 V AC USA 8 PROFIBUS, Ethernet, and Serial Yes
IC1D3A3BWS IC1M2A3BWS 230 V AC Europe 8 PROFIBUS, Ethernet, and Serial Yes
IC1D1A4AWS IC1M1A4AWS 115 V AC USA 8 DeviceNet, Ethernet, and Serial No
IC1D2A4AWS IC1M2A4AWS 220 V AC USA 8 DeviceNet, Ethernet, and Serial No
IC1D1A4BWS IC1M1A4BWS 115 V AC USA 8 DeviceNet, Ethernet, and Serial Yes
IC1D2A4BWS IC1M2A4BWS 220 V AC USA 8 DeviceNet, Ethernet, and Serial Yes
IC1D3A4BWS IC1M2A4BWS 230 V AC Europe 8 DeviceNet, Ethernet, and Serial Yes
IC1D1A5AWS IC1M1A5AWS 115 V AC USA 8 Interbus-S, Ethernet, and Serial No
IC1D2A5AWS IC1M2A5AWS 220 V AC USA 8 Interbus-S, Ethernet, and Serial No
IC1D1A5BWS IC1M1A5BWS 115 V AC USA 8 Interbus-S, Ethernet, and Serial Yes
IC1D2A5BWS IC1M2A5BWS 220 V AC USA 8 Interbus-S, Ethernet, and Serial Yes
IC1D3A5BWS IC1M2A5BWS 230 V AC Europe 8 Interbus-S, Ethernet, and Serial Yes
IC1D1A6AWS IC1M1A6AWS 115 V AC USA 8 EtherNet/IP, Modbus-TCP, Ethernet, and Serial No
IC1D2A6AWS IC1M2A6AWS 220 V AC USA 8 EtherNet/IP, Modbus-TCP, Ethernet, and Serial No
IC1D1A6BWS IC1M1A6BWS 115 V AC USA 8 EtherNet/IP, Modbus-TCP, Ethernet, and Serial Yes
IC1D2A6BWS IC1M2A6BWS 220 V AC USA 8 EtherNet/IP, Modbus-TCP, Ethernet, and Serial Yes
IC1D3A6BWS IC1M2A6BWS 230 V AC Europe 8 EtherNet/IP, Modbus-TCP, Ethernet, and Serial Yes
IC1D1B1AWS IC1M1B1AWS 115 V AC USA 24 Ethernet and Serial No
IC1D2B1AWS IC1M2B1AWS 220 V AC USA 24 Ethernet and Serial No
IC1D1B1BWS IC1M1B1BWS 115 V AC USA 24 Ethernet and Serial Yes
IC1D2B1BWS IC1M2B1BWS 220 V AC USA 24 Ethernet and Serial Yes
IC1D3B1BWS IC1M2B1BWS 230 V AC Europe 24 Ethernet and Serial Yes
IC1D1B3AWS IC1M1B3AWS 115 V AC USA 24 PROFIBUS, Ethernet, and Serial No
IC1D2B3AWS IC1M2B3AWS 220 V AC USA 24 PROFIBUS, Ethernet, and Serial No
IC1D1B3BWS IC1M1B3BWS 115 V AC USA 24 PROFIBUS, Ethernet, and Serial Yes
IC1D2B3BWS IC1M2B3BWS 220 V AC USA 24 PROFIBUS, Ethernet, and Serial Yes
IC1D3B3BWS IC1M2B3BWS 230 V AC Europe 24 PROFIBUS, Ethernet, and Serial Yes
IC1D1B4AWS IC1M1B4AWS 115 V AC USA 24 DeviceNet, Ethernet, and Serial No
IC1D2B4AWS IC1M2B4AWS 220 V AC USA 24 DeviceNet, Ethernet, and Serial No
IC1D1B4BWS IC1M1B4BWS 115 V AC USA 24 DeviceNet, Ethernet, and Serial Yes
IC1D2B4BWS IC1M2B4BWS 220 V AC USA 24 DeviceNet, Ethernet, and Serial Yes
IC1D3B4BWS IC1M2B4BWS 230 V AC Europe 24 DeviceNet, Ethernet, and Serial Yes
IC1D1B5AWS IC1M1B5AWS 115 V AC USA 24 Interbus-S, Ethernet, and Serial No
IC1D2B5AWS IC1M2B5AWS 220 V AC USA 24 Interbus-S, Ethernet, and Serial No
IC1D1B5BWS IC1M1B5BWS 115 V AC USA 24 Interbus-S, Ethernet, and Serial Yes
IC1D2B5BWS IC1M2B5BWS 220 V AC USA 24 Interbus-S, Ethernet, and Serial Yes
IC1D3B5BWS IC1M2B5BWS 230 V AC Europe 24 Interbus-S, Ethernet, and Serial Yes
IC1D1B6AWS IC1M1B6AWS 115 V AC USA 24 EtherNet/IP, Modbus-TCP, Ethernet, and Serial No
IC1D2B6AWS IC1M2B6AWS 220 V AC USA 24 EtherNet/IP, Modbus-TCP, Ethernet, and Serial No
IC1D1B6BWS IC1M1B6BWS 115 V AC USA 24 EtherNet/IP, Modbus-TCP, Ethernet, and Serial Yes
IC1D2B6BWS IC1M2B6BWS 220 V AC USA 24 EtherNet/IP, Modbus-TCP, Ethernet, and Serial Yes
IC1D3B6BWS IC1M2B6BWS 230 V AC Europe 24 EtherNet/IP, Modbus-TCP, Ethernet, and Serial Yes
32-41.indd 4032-41.indd 40 7/2/08 10:39:19 AM7/2/08 10:39:19 AM
41. Footer 41
(800) 376-8665 โข irtools.com
41
DC Electric Controllers
Insight IC1Display IC1Module
Optional
Fieldbus
Serial Port
Rotary Switches
(CAN2 Address)
Termination
Resistor Switch
Transfer Key Port
Powerhead
Synchronization
Bus
Ethernet Port
Base
Inputs / Outputs
24V DC
Optional
Inputs /
Outputs
E-stop
Measurement torque: ยฑ0.2% of torque full scale
Accuracy ยฑ1 count of angle (degrees)
Measurement ยฑ0.025% of torque full scale
resolution
Torque transducer ยฑ5V DC/GND
bridge excitation
Torque transducer zero ยฑ0.4% of full scale
offset / drift compensation
Input signal sensitivity 2.0 mV/V
Calibration Values read from spindle memory
Automatic digital correction
Frequency response Selectable 75 Hz, 150 Hz, 350 Hz,
(torque ๏ฌlter) 500 Hz, 750 Hz
Keypad (IC-D only) Membrane keypad containing 4 hot keys, 4
function keys, numerical keypad and directional
keypad
Display IC-D: 3.5-inch diagonal, 320px by 240px, 8-bit 65K
backlit color (QVGA) ๏ฌat panel display
IC-M: 5- character, 7-segment numerical LED
display
Parameter sets 256
Number of cycles IC-D: 1,000
stored in memory IC-M: 200
Communication Serial RS232, Ethernet, optional PROFIBUS,
DeviceNet, Interbus-S, EtherNet / IP, Modbus - TCP
I/O 8 inputs / 8 outputs, with behavior assignable
through ISC software: with optional I/O card, an
additional 16 inputs and outputs are available
Indicators Power ON lamp
Input voltage Single-phase 120 volts, 50/60 Hz, 16 amps
Single-phase 230 volts, 50/60 Hz, 8 amps
Ambient operating 0 โ 50ยฐ C, 20/90% non-condensing humidity
conditions
Enclosure IP-52
System weight 5.6 kg (12.4 lb)
Dimensions (mm) 152 h x 191 w x 238d
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42. 42
ICS Software
Description Part Number Licenses
ICS-NETWORK-001 1
ICS-NETWORK-002 2
ICS-NETWORK-005 5
ICS-NETWORK-010 10
ICS-NETWORK-020 20
ICS-NETWORK-050 50
ICS-NETWORK-100 100
ICS-NETWORK-500 500
Description Part Number Licenses
ICS-MULTISYNC-001 1
ICS-MULTISYNC-002 2
ICS-MULTISYNC-005 5
ICS-MULTISYNC-010 10
ICS-MULTISYNC-020 20
ICS-MULTISYNC-050 50
ICS-MULTISYNC-100 100
Description Part Number Licenses
ICS-ENTERPRISE-001 1
ICS-ENTERPRISE-002 2
ICS-ENTERPRISE-005 5
ICS-ENTERPRISE-010 10
ICS-ENTERPRISE-020 20
ICS-ENTERPRISE-050 50
ICS-ENTERPRISE-100 100
ICS-ENTERPRISE-500 500
ICS Connect
ICS Connect gives operators the ability to
access and program basic fastening strategies,
as well as view cycle data with a single IC1D
or IC1M controller via a one-to-one Ethernet
connection. ICS Connect is supplied standard
with all IC1D and IC1M controllers.
ICS Network
ICS MultiSync
ICS Enterprise
ICS Network enables programming of multiple IC1D
and IC1M controllers connected through a local area
network (LAN) or direct connection. This option
also allows operators to program advanced fastening
strategies including yield and prevailing torque control.
Finally, ICS Network unlocks the patented TactAlert
feature of the QE Series tools that provides the
operator with tactile feedback of a tool fault or NOK
signal through gentle mechanical oscillation in the grip
surface, reducing reliance on visual or audible signals.
The ICS MultiSync package facilitates set-up and control
of multiple spindle systems consisting of up to 100
spindles in groups of up to 40 spindles. This package also
offers advanced multiple spindle fastening strategies such
as fault back-out. Remote monitoring and data archiving
are also standard features in this versatile package.
ICS Enterprise offers advanced programming and
management of a network of up to 500 IC1D or IC1M
controllers using QE tools, QM spindles, or multiple
spindle systems. This package includes all elements of
ICS Connect, Network, and MultiSync, and also enables
ODBC-compliant database archiving, searching, and
statistics processing.
Additional versions of software have been developed to meet speci๏ฌc customer requirements and protocols.
Paired with an Insight IC1D or IC1M controller and a computer,
our groundbreaking ICS Software Suite makes it possible to more
precisely control and monitor your fastening process. Optimizing your
system is as simple as selecting one of four packages. Visibility of
real-time data and controller status can be viewed from your desk
top or other remote locations connected to your network. Additional
speci๏ฌc information on each software package can be found on the
following pages. Software is available in the following languages:
Chinese, English, French, German, Italian, Russian and Spanish.
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43
Ingersoll Rand offers two levels of controllers and four levels of software. The IC1M controller can only be programmed via one of the software packages.
The IC1D controller offers limited basic programming via the keypad. Either controller can be combined with any of the four ICS software packages to
provide the features and level of sophistication required for various applications. The ICS Connect program is included standard with each controller. ICS
site software is licensed based on the number of controllers to be connected to the network.
IC1M IC1D ICS ICS ICS ICS
Controller Controller Connect Network MultiSync Enterprise
SOFTWARE PROGRAMMING
Maximum Number of Con๏ฌgurations 256 256 256 256 256 256
Maximum Number of Steps per Con๏ฌguration 32 32 1 32 32 32
Program Parameters: Editable
Gang Count
Auto Increment
Quick Setup
Advanced Setup
Name Con๏ฌguration
CW/CCW Tightening
Tubenut Operation
Adjustable Acceleration
Optional End of Run Data for Each Step
DATA ARCHIVING
Number of Stored End of Run Records 200 1000 Unlimited Unlimited Unlimited Unlimited
Data Can be Transferred to MS SQL MS SQL
POWERHEAD
Powerhead Operation
Maximum Number of Spindles in Powerhead 40 40
Maximum Number of Groups 8 8
Fault Backout Options: None, Spindle, Group, Powerhead
Final Fault Backout Options: None, Spindle, Group, Powerhead
Synchronizing Spindles
SOFTWARE GENERAL
Date/Time Set
System Name
Select Language
Network Time Protocol
End of Run Onscreen Filter
End of Run Viewable on Screen Value Only
Load New Software via Ethernet
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IC1M IC1D ICS ICS ICS ICS
Controller Controller Connect Network MultiSync Enterprise
TOOL PROGRAMMING
Transducer Value Adjustment
Angle Scaling Constant Adjustment
Transducer and ASC Reset
Auto Calibration Function
Torque Units Selection
Select Start Mode
Tool Operation Selection
Special Function Switch
Con๏ฌguration Mode Selection
Set Preventive Maintenance Alarms
View Tool Memory
PASSWORDS
Number of Passwords 0 1 Unlimited Unlimited Unlimited Unlimited
Auto Timer Lockout
STATISTICS
Sample and Population Statistics
Statistics Values Calculated Cp, Cpk, Mean, SD, Capability, CAM, Max Value, Min Value, % Number of Rejects, % Number
of Pass, Number of Rejects High, Number of Rejects Low, Mean Shift, Range
Statistics Alarms
Statistics Alarms Output
Maximum Sample Statistics Size 200 1000 1000 1000 1000 1000
Powerhead Statistics
Mean Range Charts
Histograms
Pareto Chart
Statistics E-mail Alarms
Stats Calculation from User Selected Data
TIGHTENING CURVES
Curve Types Torque vs Angle, Torque vs Time, Current vs Time
Curves Stored on Controller Last Reject Last Reject
Last Cycle Last Cycle
Display Curves On Screen
Print Tightening Curves
Print Tightening Curve Data
Full View
Zoom Function
Number of Curves that Can be Overlaid 1 10 10
Archive Curves
Parameter Values Shown on Curve
ICS Software
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45
IC1M IC1D ICS ICS ICS ICS
Controller Controller Connect Network MultiSync Enterprise
TIGHTENING STRATEGIES
Torque Control
Torque Control with Angle Monitoring
Torque Control with Yield Override
Angle Control
Angle Control with Torque Monitoring
Angle Control with Yield Override
Yield Control
Prevailing Torque
Drag Torque
Backout
Fault Backout
Final Fault Backout
Retorque
Wait
Jog
Bypass
COMMUNICATIONS
Serial End of Run Data Out
Serial Custom End of Run Data
Host Data Out
PFCS
Plus
Barcode Passive
Barcode Active
Barcode Setup on Screen
Field Bus Setup on Screen
Ethernet End of Run Setup
Ethernet End of Run
Ethernet Programming
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IC1M IC1D ICS ICS ICS ICS
Controller Controller Connect Network MultiSync Enterprise
DIAGNOSTICS
Error Codes
Text Errors
System Test
Store System Test Results
View Input Status
Set Output Status
View Outputs
Assign Inputs
Assign Outputs
Event Log
View Event Log
Tool Test
Lamp Test
HELP
Help Screen Menu
Wizard Text
PRINTED REPORTS
Number of Reports 0 0 6 6 9 11
Report Types Cycle Log, Stats, Parameter Dump, Diagnostics, Event Log, Tightening Curve
Histogram, Histogram,
Pareto, Pareto,
Mean/Range Mean/Range
VIN, Custom
Export to File Function
ICS Software
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47
DC Electric
Accessories
Part Number Description
GEA40-C0RD-3M 3 m Standard Cable
GEA40-C0RD-6M 6 m Standard Cable
GEA40-C0RD-10M 10 m Standard Cable
GEA40-C0RD-3M-90 3 m 90 Degree Cable
GEA40-C0RD-6M-90 6 m 90 Degree Cable
GEA40-C0RD-10M-90 10 m 90 Degree Cable
GEA40-EXT-10M 10 m Extension Cable
GEA40-EXT-20M 20 m Extension Cable
GEA40-EXT-40M 40 m Extension Cable
GEA40-INT-01 50โ 90 degree Extension Cable
GEA40-INT-02 60โ 90 degree Extension Cable
GEA40-INT-03 70โ 90 degree Extension Cable
GEA40-INT-04 80โ 90 degree Extension Cable
GEA40-INT-05 90โ 90 degree Extension Cable
GEA40-INT-06 100โ 90 degree Extension Cable
GEA40-INT-07 110โ 90 degree Extension Cable
GEA40-INT-08 120โ 90 degree Extension Cable
GEA40-INT-09 130โ 90 degree Extension Cable
Part Number Description
GEA40-K98SL Short Lever Kit
GEA40-K98EL Extended Lever Kit
Part Number Description For Use With
GEA15-K364 Swivel Hanger Kit QE4
GEA40-K364 Swivel Hanger Kit QE6 QE8
7L-365 Suspension Bail All QE Series
GEA15-K48 Reaction Bar Kit QE4, QA4 inline up to 27 Nm
GEPTS15-K48 Reaction Bar Kit QE4TS
DEA120-K48 Reaction Bar Kit QE6 QE8, QA4 inline 46 Nm
15E4-K48 Flanged Mounting Kit QE4, QA4 / QA8 inline up to 55 Nm,
angle up to 55 Nm
GEM120-K48 Flanged Mounting Kit QE6 QE8 , QA6 / QA8 inline 70 /
90 Nm, angle 115 / 150 Nm
GEA4-K48 Mounting Plate Kit QE4 , QA6 / QA8 inline up to 55 Nm,
angle up to 90 Nm
DAM120-K48 Mounting Plate Kit QE6 QE8 , QA6 / QA8 inline 70 /
90 Nm, angle 115 / 150 Nm
Standard and Extension Cables
Lever Kits
Hanging and Mounting Accessories
Standard Cable 90 Degree Cable
Swivel Hanger Kit
Flange Mounting Kit Mounting Plate Kit
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48. 48
Part Number Description
IC-PALM-RESET Palm Button Reset Station
IC-ESTOP Emergency Stop Button
IC-LIGHT-TOWER Light Tower
3002007 Wall Mounting Bracket For IC1D/M
3002010 Cabinet Mounting Bracket For IC1D/M
IC-SELECT-2 2-Position Remote Selector Switch
IC-SELECT-4 4-Position Remote Selector Switch
IC-SELECT-6 6-Position Remote Selector Switch
80150113 Controller Transfer Key
Part Number Description
IC-SOCKET-4 4-position socket tray
IC-SOCKET-8 8-position socket tray
IC-10PIN-6M 6 m cable for 4-position tray
IC-10PIN-10M 10 m cable for 4-position tray
IC-19PIN-5M 5 m cable for 8-position tray
IC-19PIN-10M 10 m cable for 8-position tray
GEA15-38KIT-5 3/8โ socket pin kit
GEA40-12KIT-5 1/2โ socket pin kit
Controller Accessories
Socket Trays and Accessories
Palm Reset
Emergency Stop Light Tower
4-Position Socket Tray
DC Electric
Accessories
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49
Calibration Equipment
Service and Accessories
Accessories:
Transducer and joint kits, see pages 52 โ 53
Transducer cable: ETA2-TC
PC software: ETW-CONNECT
ETA Series โ Expert Torque Analyzer
Features
โข Use with a variety of transducers to dynamically measure and record output of all
types of fastening tools, including pulse
โข Full statistical capability and the ability to download to a PC via the RS232 cable
โข Membrane keypad, four-line LED display and torque status lights
โข Heavy-duty housing features protective rubber trim
โข Pair with the wide selection of Ingersoll Rand transducers and joint kits to cover all
your calibration needs
โข Memory: 20,000 readings
โข Accepts bar code input
Manuals:
P7529
ETA5 Unit Includes:
ETA5 Torque analyzer
ETA2-STRAP Camera-type neck strap
ETA2-BC Battery charger
ETA2-P525 Port saver
ETA2-PC99 PC connector cable
ETA2-P925 Printer cable
ETA2-CASE Carrying case
ETA2-99 Certi๏ฌcation of calibration
Model Description Units of Measure Data Analysis Number of Con๏ฌgurators Languages Recording Models
ETA5 Expert Torque 9 CP, CPK, CM, CPM 250 English, German, French peak, click,
Analyzer Italian, Spanish, Swedish pulse, track
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50. 50
Service and Accessories
Accessories:
Printer cable: ETA2-P925
Quick disconnect plate: ETT-QD
ETT Series โ Expert Torque Testers
Features
โข Ideal for testing output torque on most hand screwdrivers, wrenches, or
power tools in the calibration lab, repair crib, or on the production line
โข Four operating modes: Peak, click, impulse, and track
โข Data transfer function to a PC or a printer via the RS232 port
โข Quick-clamp mounts integrated into the housing
โข 8 hours of battery power under normal use; equipped with auto power-
down timer
โข Includes certi๏ฌcate of calibration
Manuals:
P7574
ETT Unit Includes:
ETT-BC Battery Charger
ETT-RA Rundown Adapter
ETA2-PC99 PC Connector (RS232)
ETT-CASE Carrying Case
ETT-P7574 Operating Manual
ETA2-99 Certi๏ฌcation of Calibration
Accuracy
FSD
Model in-lbs (Nm) lbs (kg) in (mm)
ETT-1-US 0.88 โ 8.8 (0.1 โ 1) 0.5% 5.0 (2.7) 9-1/4โ x 8-1/4โ x 2-1/4โ (213 x 238 x 70)
ETT-4-US 3.50 โ 35 (0.4 โ 4) 0.5% 5.0 (2.7) 9-1/4โ x 8-1/4โ x 2-1/4โ (213 x 238 x 70)
ETT-12-US 10.6 โ 106 (1.2 โ 12) 0.5% 5.0 (2.7) 9-1/4โ x 8-1/4โ x 2-1/4โ (213 x 238 x 70)
ETT-30-US 26.5 โ 265 (3.0 โ 30) 0.5% 5.0 (2.7) 9-1/4โ x 8-1/4โ x 2-1/4โ (213 x 238 x 70)
Calibration Equipment
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51
Service and Accessories
Accessories:
PC software: ETW-CONNECT
PC cable: ETW-ED9B
1/4โ square ratchet head: ETW-E25-R04
3/8โ square ratchet head: ETW-E75-R06
1/2โ square ratchet head: ETW-E180-R08
Universal battery charger: ETW-EBC
Rechargeable battery pack: ETW-EBP
Carrying case: ETW-ECC
Colored Boots:
ETW-BOOT-RD (Red)
ETW-BOOT-GN (Green)
ETW-BOOT-YL (Yellow)
Expert Torque Wrenches
Features
โข An indispensable item for developing, meeting, and verifying virtually any
tightening speci๏ฌcation for bolted assemblies
โข Torque, angle, yield, and dynamic torque tracking modes
โข Perform advanced tightening strategies including closed-loop torque control,
angle control, and yield control
โข Ability to store up to 1500 ๏ฌnal tightening values and then download the results
to a PC
โข Tri-color LED display and buzzer for visual and audible indication of cycle status
โข Includes rechargeable batteries with up to 8 hours of continuous use
โข Includes certi๏ฌcate of calibration
Manuals:
04581922
ETW-E75
Part Number ETW-E25 ETW-E75 ETW-E180
Torque Capacity (Nm) 25 55 180
Square drive 1/4โ 3/8โ 1/2โ
Torque Units Nm, Ncm, lb-ft, Kgm, Kgcm
Overload Capacity 125% max capacity of wrench
Torque Accuracy + / - max 0.5% capacity of wrench
Angle Range 0 โ 3000ยฐ
Tightening Direction CW CCW
Operating Temperature Range 5ยฐ โ 40ยฐ Celsius (41 โ 104ยฐ Fahrenheit)
Storage Temperature Range 0ยฐ โ 50ยฐ Celsius (32 โ 122ยฐ Fahrenheit)
Temperature Stability + / - 0.1% per ยฐC
Humidity Range 5% โ 75% non-condensing
Sealing IP54
Weight 2.2 lb (1 kg)
Length 20.2โ (512 mm)
Width 1.9โ (48 mm)
Depth 1.5โ (38 mm)
Power Rechargeable cell pack (typically 8 h of continuous use)
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Transducer Joint Kits
Rotary Transducers:
โข Industry-standard โ works with ETA analyzers and other
equipment that utilizes industry-standard transducers
โข ETA โSmartโ Series โ the range and calibration will auto-identify
when working with the ETA analyzer (available in Torque and
Torque/Angle models)
Stationary Transducers:
โข Industry-standard โ works with ETA analyzers and other
equipment that utilizes industry-standard transducers
โข ETA โSmartโ Series โ the range and calibration will auto-
identify when working with the ETA analyzer
Industry ETA Series โSmartโ Transducers
Standard* Torque Torque Angle
in-lbs (Nm) in
ROTARY TRANSDUCERS
TR2H4 โ โ 1.0 โ 18 (0.10 โ 2) 1/4โ
TR5H4 TRD5H4 TRDA5H4 2.2 โ 44 (0.25 โ 5) 1/4โ
TR20H4 TRD20H4 TRDA20H4 9.0 โ 180 (1 โ 20) 1/4โ
TR20S4 TRD20S4 TRDA20S4 9.0 โ 180 (1 โ 20) 1/4โ
TR75S6 TRD75S6 TRDA75S6 2.8 โ 55 (3.8 โ 75) 3/8โ
TR180S8 TRD180S8 TRDA180S8 6.7 โ 133 (9 โ 180) 1/2โ
TR250S12 โ โ 9.2 โ 185 (12.5 โ 250) 3/4โ
TR500S12 TRD500S12 TRDA500S12 18.5 โ 370 (25 โ 500) 3/4โ
Stationary ETA Series
Transducer โSmartโ Transducers
ft-lbs (Nm) in
STATIONARY TRANSDUCERS
TS30S4 TSD28S4 1.1 โ 22 (1.5 โ 30) 1/4โ
TS150S6 TSD135S6 5.5 โ 110 (7.5 โ 150) 3/8โ
TS300S8 TSD270S8 11 โ 221 (15 โ 300) 1/2โ
TS1000S12 TSD1000S12 37 โ 738 (50 โ 1000) 3/4โ
*Industry-standard transducers require ETA2-TC cable.
Shown with
joint kit
Manuals:
7464
Manuals:
7464
Calibration Equipment
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