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A systematic optimization approach for assembly sequence planning using Taguchi method, DOE, and BPNN

Published: 01 January 2010 Publication History

Abstract

Research in assembly planning can be categorised into three types of approach: graph-based, knowledge-based and artificial intelligence approaches. The main drawbacks of the above approaches are as follows: the first is time-consuming; in the second approach it is difficult to find the optimal solution; and the third approach requires a high computing efficiency. To tackle these problems, this study develops a novel approach integrated with some graph-based heuristic working rules, robust back-propagation neural network (BPNN) engines via Taguchi method and design of experiment (DOE), and a knowledge-based engineering (KBE) system to assist the assembly engineers in promptly predicting a near-optimal assembly sequence. Three real-world examples are dedicated to evaluating the feasibility of the proposed model in terms of the differences in assembly sequences. The results show that the proposed model can efficiently generate BPNN engines, facilitate assembly sequence optimisation and allow the designers to recognise the contact relationships, assembly difficulties and assembly constraints of three-dimensional (3D) components in a virtual environment type.

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  1. A systematic optimization approach for assembly sequence planning using Taguchi method, DOE, and BPNN

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    Published In

    cover image Expert Systems with Applications: An International Journal
    Expert Systems with Applications: An International Journal  Volume 37, Issue 1
    January, 2010
    907 pages

    Publisher

    Pergamon Press, Inc.

    United States

    Publication History

    Published: 01 January 2010

    Author Tags

    1. Assembly precedence diagrams
    2. Assembly sequence planning
    3. Design of experiment
    4. Neural networks
    5. Taguchi method

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    • (2018)Assembly Control Parameter Learning for Complex Robotic Assembly Processes2018 IEEE International Conference on Robotics and Biomimetics (ROBIO)10.1109/ROBIO.2018.8665309(2526-2530)Online publication date: 12-Dec-2018
    • (2017)Knowledge-based design for assembly in agile manufacturing by using Data Mining methodsAdvanced Engineering Informatics10.1016/j.aei.2016.12.00633:C(285-299)Online publication date: 1-Aug-2017
    • (2016)An advanced immune based strategy to obtain an optimal feasible assembly sequenceAssembly Automation10.5555/3206468.320647236:2(127-137)Online publication date: 4-Apr-2016
    • (2016)Design of experiments and focused grid search for neural network parameter optimizationNeurocomputing10.1016/j.neucom.2015.12.061186:C(22-34)Online publication date: 19-Apr-2016
    • (2016)Dynamic supplier selection model under two-echelon supply networkExpert Systems with Applications: An International Journal10.1016/j.eswa.2016.08.04365:C(255-270)Online publication date: 15-Dec-2016
    • (2015)Influence of assembly predicate consideration on optimal assembly sequence generationAssembly Automation10.1108/AA-03-2015-02235:4(309-316)Online publication date: 7-Sep-2015
    • (2015)Transforming expertise into Knowledge-Based Engineering toolsKnowledge-Based Systems10.1016/j.knosys.2015.04.00284:C(89-97)Online publication date: 1-Aug-2015
    • (2013)Relationship matrix based automatic assembly sequence generation from a CAD modelComputer-Aided Design10.1016/j.cad.2013.04.00245:7(1053-1067)Online publication date: 1-Jul-2013
    • (2012)Using the Taguchi method for effective market segmentationExpert Systems with Applications: An International Journal10.1016/j.eswa.2011.11.04039:5(5451-5459)Online publication date: 1-Apr-2012

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