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Application of Process Failure Modes and Effect Analysis for Acceptance Quality Limit in Lot Sentencing

Published: 06 May 2024 Publication History

Abstract

The quality control process performs an acceptance sampling plan to determine if a batch of products meets quality specifications. Acceptance Quality Limit (AQL) defines the acceptable level of defects, but determining the appropriate AQL rate is challenging due to manufacturing process variations. This study utilized Process Failure Mode and Effect Analysis (PFMEA) to determine the AQL for acceptance sampling plans and evaluate its performance against the current method using Operating Characteristic Curve. The study identified eighteen failure modes from PFMEA, with severity level 7, occurrence level 3, and detection level 3. The results demonstrated that PFMEA can serve as a valuable reference for modeling acceptance sampling plans. Acceptance sampling with AQL effectively assesses defective batches compared to the current method. Incorporating PFMEA in acceptance sampling plans enables companies to enhance their understanding of process performance and potential risks, empowering them to make informed decisions and improve product quality.

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    ICCMB '24: Proceedings of the 2024 7th International Conference on Computers in Management and Business
    January 2024
    235 pages
    ISBN:9798400716652
    DOI:10.1145/3647782
    Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than the author(s) must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected].

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    Published: 06 May 2024

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    Author Tags

    1. AQL
    2. Operating Characteristics Curve
    3. PFMEA

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