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Applying data mining techniques to address critical process optimization needs in advanced manufacturing

Published: 24 August 2014 Publication History

Abstract

Advanced manufacturing such as aerospace, semi-conductor, and flat display device often involves complex production processes, and generates large volume of production data. In general, the production data comes from products with different levels of quality, assembly line with complex flows and equipments, and processing craft with massive controlling parameters. The scale and complexity of data is beyond the analytic power of traditional IT infrastructures. To achieve better manufacturing performance, it is imperative to explore the underlying dependencies of the production data and exploit analytic insights to improve the production process. However, few research and industrial efforts have been reported on providing manufacturers with integrated data analytical solutions to reveal potentials and optimize the production process from data-driven perspectives.
In this paper, we design, implement and deploy an integrated solution, named PDP-Miner, which is a data analytics platform customized for process optimization in Plasma Display Panel (PDP) manufacturing. The system utilizes the latest advances in data mining technologies and Big Data infrastructures to create a complete analytical solution. Besides, our proposed system is capable of supporting automatically configuring and scheduling analysis tasks, and balancing heterogeneous computing resources. The system and the analytic strategies can be applied to other advanced manufacturing fields to enable complex data analysis tasks. Since 2013, PDP-Miner has been deployed as the data analysis platform of ChangHong COC. By taking the advantages of our system, the overall PDP yield rate has increased from 91% to 94%. The monthly production is boosted by 10,000 panels, which brings more than 117 million RMB of revenue improvement per year.

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Cited By

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  • (2023)A Taxonomy and Archetypes of Business Analytics in Smart ManufacturingACM SIGMIS Database: the DATABASE for Advances in Information Systems10.1145/3583581.358358454:1(11-45)Online publication date: 7-Feb-2023
  • (2023)Critical Data Detection for Dynamically Adjustable Product Quality in IIoT-Enabled ManufacturingIEEE Access10.1109/ACCESS.2023.327694211(49464-49480)Online publication date: 2023
  • (2021)MultiCloud-basierte Dienstleistungen für die ProduktionDienstleistungsinnovationen durch Digitalisierung10.1007/978-3-662-62144-8_10(457-503)Online publication date: 5-Jan-2021
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    cover image ACM Conferences
    KDD '14: Proceedings of the 20th ACM SIGKDD international conference on Knowledge discovery and data mining
    August 2014
    2028 pages
    ISBN:9781450329569
    DOI:10.1145/2623330
    Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than ACM must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected]

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    Publication History

    Published: 24 August 2014

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    Author Tags

    1. advanced manufacturing
    2. big data
    3. data mining platform
    4. process optimization

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    KDD '14 Paper Acceptance Rate 151 of 1,036 submissions, 15%;
    Overall Acceptance Rate 1,133 of 8,635 submissions, 13%

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    • (2023)A Taxonomy and Archetypes of Business Analytics in Smart ManufacturingACM SIGMIS Database: the DATABASE for Advances in Information Systems10.1145/3583581.358358454:1(11-45)Online publication date: 7-Feb-2023
    • (2023)Critical Data Detection for Dynamically Adjustable Product Quality in IIoT-Enabled ManufacturingIEEE Access10.1109/ACCESS.2023.327694211(49464-49480)Online publication date: 2023
    • (2021)MultiCloud-basierte Dienstleistungen für die ProduktionDienstleistungsinnovationen durch Digitalisierung10.1007/978-3-662-62144-8_10(457-503)Online publication date: 5-Jan-2021
    • (2019)Digitale Services in der FabrikZWF Zeitschrift für wirtschaftlichen Fabrikbetrieb10.3139/104.112131114:9(580-583)Online publication date: 27-Sep-2019
    • (2019)Realization of Data Analytics Projects in Manufacturing Using a Microservice-Based Approach2019 IEEE International Conference on Mechatronics (ICM)10.1109/ICMECH.2019.8722926(321-326)Online publication date: Mar-2019
    • (2019)Datenprozessabbildung über multiple Cloud-DienstleisterDigitale Dienstleistungsinnovationen10.1007/978-3-662-59517-6_18(363-391)Online publication date: 28-Aug-2019
    • (2018)Leveraging Dependency in Scheduling and Preemption for High Throughput in Data-Parallel Clusters2018 IEEE International Conference on Cluster Computing (CLUSTER)10.1109/CLUSTER.2018.00054(359-369)Online publication date: Sep-2018
    • (2017)User Study on the Facility Asynchronous Data Analysis Tool (FADAT) for Teleanalysis and Optimization of an Industrial Robot Plant * *funded by the Bavarian Ministry of Economic Affairs, Infrastructure, Transport and Technology in its R&D programs ‘MainTelRob’ and ‘Bayern digital’.IFAC-PapersOnLine10.1016/j.ifacol.2017.08.160450:1(11239-11244)Online publication date: Jul-2017
    • (2017)FIU-Miner (a fast, integrated, and user-friendly system for data mining) and its applicationsKnowledge and Information Systems10.1007/s10115-016-1014-052:2(411-443)Online publication date: 1-Aug-2017
    • (2017)Data Analysis for Software Process Improvement: A Systematic Literature ReviewRecent Advances in Information Systems and Technologies10.1007/978-3-319-56535-4_5(48-59)Online publication date: 28-Mar-2017
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