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The Aisin AW TF-8# SC series is a 6-speed automatic transmission designed for use in transverse engine applications produced by Aisin Seiki. It is built in Anjō, Japan,[1] and is also called TF-80SC[2] (AWF21), AF40-6, AM6,[3] AW6A-EL and TF-81SC (AF21).[4] All-wheel drive transfer cases can be fitted to the AWTF-80 SC.

AWTF-80 SC
Automatic Transmission HP 6HP 26 cutaway
Overview
ManufacturerAisin Seiki
Production2005 – 2019
Model years2005 – 2019
Body and chassis
Class6-Speed Transverse Automatic Transmission
RelatedFord 6R
GM 6L
ZF 6HP
Chronology
SuccessorAWF8F35 Transmission
Gear Ratios[a]
Gear
Model
R 1 2 3 4 5 6 Total
Span
Span
Center
Avg.
Step
Compo-
nents
Aisin AWTF-80
2005
−3.394 4.148 2.370 1.556 1.155 0.859 0.686 6.049 1.687 1.433 3 Gearsets
2 Brakes
3 Clutches
ZF 6HP All · 2000[b] −3.403 4.171 2.340 1.521 1.143 0.867 0.691 6.035 1.698 1.433
  1. ^ Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
  2. ^ for comparison purposes only

Specifications

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Basic concept

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A conventional 5-pinion planetary gearset and a compound Ravigneaux gearset is combined in a Lepelletier gear mechanism,[5] to reduce both the size and weight. It was first realized in 2000 with the 6HP from ZF Friedrichshafen. Like all transmissions realized with Lepelletier transmissions, the AWTF-80 SC also dispenses with the use of the direct gear ratio, making it one of the very few automatic transmission concepts without such a ratio.

It also has the capability to achieve torque converter lock-up on all six forward gears, and disengage it completely when at a standstill, significantly closing the fuel efficiency gap between automatic and manual transmissions.

Gearbox control

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To reduce external wiring as well as to provide a constant environment for the transmission control module (TCM), it is located inside the transmission housing. Gear shifting is managed by a computer program that oversees a clutch-to-clutch actuation that allows one clutch engage the instant the clutch from the previous gear disengages. When idling and with the foot brake depressed neutral gear is selected automatically. This helps to reduce internal temperatures and improve the fuel economy.[citation needed]

Features
Maximum shift speed 7,000/min 6,500/min
Maximum torque 350 N⋅m (258 lb⋅ft) 400 N⋅m (295 lb⋅ft)
Torque converter diameter 260 mm (10.2 in)
Length 358 mm (14.1 in)
Weight 90 kg (198 lb)
Gear Ratios
With Assessment[a][b] Planetary Gearset: Teeth[c]
Lepelletier Gear Mechanism
Count Total[d]
Center[e]
Avg.[f]
Simple Ravigneaux
Model Version
First Delivery
S1[g]
R1[h]
S2[i]
R2[j]
S3[k]
R3[l]
Brakes
Clutches
Ratio
Span
Gear
Step[m]
Gear
Ratio
R
 
1
 
2
 
3
 
4
 
5
 
6
 
Step[m]  [n]    [o]        
Δ Step[p][q]        
Shaft
Speed
             
Δ Shaft
Speed[r]
             
Aisin
AWTF-80 SC
450 N⋅m (332 lb⋅ft)
2005[6]
50
90
36
44
44
96
2
3
6.0494
1.6865
1.4333[m]
Gear
Ratio
−3.3939[n]
 
4.1481
 
2.3704[o]
 
1.5556
 
1.1546[q]
 
0.8593
 
0.6857[r]
 
Step 0.8182[n] 1.0000 1.7500[o] 1.5238 1.3472 1.3436 1.2532
Δ Step[p] 1.1484 1.1311 1.0027[q] 1.0722
Speed -1.2222 1.0000 1.7500 2.6667 3.5926 4.8272 6.0494
Δ Speed 1.2222 1.0000 0.7500 0.9167 0.9259 1.2346 1.2222[r]
ZF 6HP All[b] · 2000[s] 37
71
31
38
38
85
2
3
6.0354
1.6977
1.4327[m]
Gear
Ratio
−3.4025[n]
 
4.1708
 
2.3397[o]
 
1.5211
 
1.1428[q][r]
 
0.8672
 
0.6911
 
Step 0.8158[n] 1.0000 1.7826[o] 1.5382 1.3311 1.3178 1.2549
Δ Step[p] 1.1589 1.1559 1.0101[q] 1.0502
Speed -1.2258 1.0000 1.7826 2.7419 3.6497 4.8096 6.0354
Δ Speed 1.2258 1.0000 0.7826 0.9593 0.9078[r] 1.1599 1.2258
Ratio
R & Even
       
Ratio
Odd
     
Algebra And Actuated Shift Elements
Brake A[t]
Brake B[u]
Clutch C[v]
Clutch D[w]
Clutch E[x]
  1. ^ The AWTF80 SC-transmission is based on the Lepelletier gear mechanism, first realized in the ZF 6HP gearbox
  2. ^ a b Other gearboxes using the Lepelletier gear mechanism see infobox
  3. ^ Layout
    • Input and output are on opposite sides
    • Planetary gearset 1 is on the input (turbine) side
    • Input shafts are R1 and, if actuated, C2/C3 (the combined carrier of the compound Ravigneaux gearset 2 and 3)
    • Output shaft is R3 (ring gear of gearset 3: outer Ravigneaux gearset)
  4. ^ Total Ratio Span (Total Ratio Spread · Total Gear Ratio)
    •  
    • A wider span enables the
      • downspeeding when driving outside the city limits
      • increase the climbing ability
        • when driving over mountain passes or off-road
        • or when towing a trailer
  5. ^ Ratio Span's Center
    •  
    • The center indicates the speed level of the transmission
    • Together with the final drive ratio
    • it gives the shaft speed level of the vehicle
  6. ^ Average Gear Step
    •  
    • With decreasing step width
      • the gears connect better to each other
      • shifting comfort increases
  7. ^ Sun 1: sun gear of gearset 1
  8. ^ Ring 1: ring gear of gearset 1
  9. ^ Sun 2: sun gear of gearset 2: inner Ravigneaux gearset
  10. ^ Ring 2: ring gear of gearset 2: inner Ravigneaux gearset
  11. ^ Sun 3: sun gear of gearset 3: outer Ravigneaux gearset
  12. ^ Ring 3: ring gear of gearset 3: outer Ravigneaux gearset
  13. ^ a b c d Standard 50:50
    — 50 % Is Above And 50 % Is Below The Average Gear Step —
    • With steadily decreasing gear steps (yellow highlighted line Step)
    • and a particularly large step from 1st to 2nd gear
      • the lower half of the gear steps (between the small gears; rounded down, here the first two) is always larger
      • and the upper half of the gear steps (between the large gears; rounded up, here the last three) is always smaller
    • than the average gear step (cell highlighted yellow two rows above on the far right)
    • lower half: smaller gear steps are a waste of possible ratios (red bold)
    • upper half: larger gear steps are unsatisfactory (red bold)
  14. ^ a b c d e Standard R:1
    — Reverse And 1st Gear Have The Same Ratio —
    • The ideal reverse gear has the same transmission ratio as 1st gear
      • no impairment when maneuvering
      • especially when towing a trailer
      • a torque converter can only partially compensate for this deficiency
    • Plus 11.11 % minus 10 % compared to 1st gear is good
    • Plus 25 % minus 20 % is acceptable (red)
    • Above this is unsatisfactory (bold)
  15. ^ a b c d e Standard 1:2
    — Gear Step 1st To 2nd Gear As Small As Possible —
    • With continuously decreasing gear steps (yellow marked line Step)
    • the largest gear step is the one from 1st to 2nd gear, which
      • for a good speed connection and
      • a smooth gear shift
    • must be as small as possible
      • A gear ratio of up to 1.6667:1 (5:3) is good
      • Up to 1.7500:1 (7:4) is acceptable (red)
      • Above is unsatisfactory (bold)
  16. ^ a b c From large to small gears (from right to left)
  17. ^ a b c d e Standard STEP
    — From Large To Small Gears: Steady And Progressive Increase In Gear Steps —
    • Gear steps should
      • increase: Δ Step (first green highlighted line Δ Step) is always greater than 1
      • As progressive as possible: Δ Step is always greater than the previous step
    • Not progressively increasing is acceptable (red)
    • Not increasing is unsatisfactory (bold)
  18. ^ a b c d e Standard SPEED
    — From Small To Large Gears: Steady Increase In Shaft Speed Difference —
    • Shaft speed differences should
      • increase: Δ Shaft Speed (second line marked in green Δ (Shaft) Speed) is always greater than the previous one
    • One difference smaller than the previous one is acceptable (red)
    • Two consecutive ones are a waste of possible ratios (bold)
  19. ^ First gearbox on the market to use the Lepelletier gear mechanism
    for comparison purposes only
  20. ^ Blocks R2 and S3
  21. ^ Blocks C2 (carrier 2) and C3 (carrier 3)
  22. ^ Couples C1 (carrier 1) and S2
  23. ^ Couples C1 (carrier 1) with R2 and S3
  24. ^ Couples R1 with C2 (carrier 2) and C3 (carrier 3)

Applications

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Applications
Make Period Model
BMW Group
BMW 2014–2020 i8
2015–present 225xe Active Tourer (F45)
2020–present X1 xDrive 25e (F48)
2020–present X2 xDrive 25e (F39)
Mini 2014–2017 Cooper (F56/55)
2015–2017 Clubman (F54)[a]
2016–2017 Countryman (F60)[b]
Fiat Chrysler Automobiles[c]
Alfa
Romeo
2005–2011 159[d]
2005–2010 Brera[e]
2006–2010 Spider[f]
Fiat 2005–2011 Croma[g]
2012–2019 500
Lancia 2008–2014 Delta[h]
Ford Motor Company
Ford 2005–2007 Five Hundred
2006–2012 Ford Fusion (US)[i]
2007–2014 Mondeo MkIV[j]
2006–2014 Galaxy[k]
Lincoln 2006 Zephyr
2007–2012 MKZ
Mercury 2005–2010 Milan[8]
2005–2007 Montego[8]
General Motors
Cadillac 2005–2010 BLS[l]
2009–2016 SRX II[m]
Chevrolet 2008–2016 Cruze[n]
Opel
Vauxhall
Astra
Vectra
Signum
Zafira
2008–2017 Insignia
2014–2017 Meriva
Saab 2006–2014 9-3 II (FWD & AWD)[o]
2013–2014 9-3 III
2010–2012 9-5 II
Hyundai 2006–2014 Veracruz[7]
Jaguar Land Rover
Jaguar 2007–2009 X-Type[p]
Land
Rover
2006–2014 Freelander 2
2011–2013 Evoque
Luxgen
2013–2015 S5 2.0 T
2015-2019 S5 ecohyper[q]
2019–Present S5 GT (GT 225) · 1.8 T
2014–2015 U6[r]
2015–2018 U6 ecohyper[s]
2018–Present Luxgen U6 GT (GT 220) 1.8 T
2016–Present Luxgen M7 ecohyper 2.2 T
2016–Present Luxgen U7 ecohyper 2.2 T
2019–Present URX 1.8 T
Mahindra & Mahindra
2015–present XUV&nbsp500
Mazda
2005–2008 6 I
2006–2012 CX-7
2006–present CX-9
2006–present MPV III
2007–2012 6 II
PSA Group
Citroën
[t]
C4
C5
C6
DS3
DS4
DS5
2010–2016 Jumpy
C-Elysée
Peugeot
[u]
2006–2008 307
2014–2018 308
2005–2010 407
2010–present 408 (Saloon)
2011–2018 508
2005–2010 607
2008– 3008
2009– 5008
2010–2016 Expert
Renault
2005–2009 Vel Satis
2006–2010 Espace
Suzuki
2014–present Vitara (FWD & AWD)
2015–present Baleno
2017–present Swift
2017–present SX4 S-Cross
Toyota Group & Lotus
Toyota
[v]
2006–2008 Previa (V6)
2007–2018 Camry
2007–2017 Aurion (V6)
2007–2012 Blade (V6)
2007–2013 Mark X Zio (V6)
2008–2016 Highlander
2008–2017 Alphard (V6)
2008–2018 Avalon
2008–2018 RAV4
2009–2017 Venza
2011–2016 Sienna
2017 ProAce
Lexus 2007–2018 ES350
2010–present RX[w]
2015–present NX200t[x]
Lotus 2012 Evora (IPS)
2022– Emira (V6)
Scion 2011–2016 tC
Volkswagen Group
Audi 2003–2013 A3
2015–2018 Q3
Škoda Octavia
Rapid[y]
VW 2003–2010 Transporter
2007 Jetta
2009–2017 Tiguan
2012–present Passat
2019–present Polo (MK5) (India)
Volvo
2005–2014 XC90[8][10][11][12] (FWD & AWD)[z]
2006–2009 S60[10] (FWD & AWD)[aa]
2006–2008 Volvo V70 II (FWD & AWD)[ab]
2006–2008 XC70 (AWD)
2007–2016 S80 II[11][14] (FWD & AWD)[ac]
2008–2016 V70 III[15] (FWD & AWD)[ad]
2008–2016 XC70 II[11] (FWD & AWD)[ae]
2009–2017 XC60[11] (FWD & AWD)[af]
2011–2018[11] S60 II (FWD & AWD)[ag]
2016–2017 S90 (FWD)[ah]
2016–2018 V90 (FWD)[ai]
2011–2018 V60 (FWD & AWD)[aj]
2011–2012 S40 II (FWD)[ak]
2011–2012 V50[16] (FWD)[al]
2011–2013 C30 (FWD)[am]
2011–2013 C70 II (FWD)
2012–2014 V40 II (FWD)[an]
  1. ^ with 3 cylinder engines (B37 · B38)
  2. ^ with 3 cylinder engines (B37 & B38 FWD)
  3. ^ Predecessor of Stellantis
  4. ^ 1.9 JTDm · 2.4 JTDm · 3.2 JTS[7]
  5. ^ 2.4 JTDm · 3.2 JTS[7]
  6. ^ 2.4 JTDm · 3.2 JTS[7]
  7. ^ 1.9 JTDm · 2.4 JTDm
  8. ^ 1.8 DI Turbo
  9. ^ 3.5 L V6[8]
  10. ^ 2.3 118 kW (160 PS) Petrol · 2.0 TDCi Diesel
  11. ^ 2.3 118 kW (160 PS) Petrol (as standard gearbox)
  12. ^ 1.9 D · 1.9 D (TST)
  13. ^ 2.8 L
  14. ^ US market · 2.0 L Turbo Diesel[1]
  15. ^ 1.9 TiD · 1.9 TTiD · Aero 2.8 L
  16. ^ 2.2 d
  17. ^ 1.8 T · 2.0 T
  18. ^ 2.0 T[9]
  19. ^ 1.8 T · 2.0 T
  20. ^ 1.6 THP · 2.0 HDİ
  21. ^ 1.6 THP · 2.0 HDİ
  22. ^ as Toyota U6xx · Toyota U760e
  23. ^ 350 older models · 200t/300 new models
  24. ^ 300 2018–present
  25. ^ India, 2019 improvement
  26. ^ D5 & D5 AWD · 3.2 · T6 & V8 AWD[13]
  27. ^ 2.4 D · D5 & D5 AWD · 2.5 T & R AWD[8] (2006–2008)
  28. ^ 2.4 D · D5 & D5 AWD · 2.5 T & R AWD (2006–2007)
  29. ^ D5 & D5 AWD · 2.5 T · 2.5 FT · 3.2 · T6 & V8 AWD
  30. ^ D4 AWD · D5 & D5 AWD · 2.5 T · 2.5 FT · 3.2 & T6 AWD[15]
  31. ^ D4 AWD · D5 & D5 AWD · 2.5 T · 2.5 FT · 3.2 & T6 AWD[15]
  32. ^ D4 AWD · D5 & D5 AWD · T6 AWD
  33. ^ D5 & D5 AWD · T6 AWD
  34. ^ D3
  35. ^ D3
  36. ^ D3 · D5 & D5 AWD · T6 AWD
  37. ^ D3 · D4
  38. ^ D3 · D4
  39. ^ D3 · D4
  40. ^ D3 · D4

References

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  1. ^ a b "GM Engine Original Equipment Manufacturer | GM Powertrain" (PDF). Archived (PDF) from the original on 24 September 2015. Retrieved 16 September 2015.
  2. ^ "Volvo Car Bookstore". Archived from the original on 26 March 2015. Retrieved 13 September 2015.
  3. ^ "Archived copy" (PDF). Archived from the original (PDF) on 4 March 2021. Retrieved 4 June 2017.{{cite web}}: CS1 maint: archived copy as title (link)
  4. ^ "Archived copy" (PDF). Archived from the original (PDF) on 4 March 2016. Retrieved 2 January 2015.{{cite web}}: CS1 maint: archived copy as title (link)
  5. ^ Riley, Mike (1 September 2013). "Lepelletier Planetary System". Transmission Digest. Archived from the original on 21 June 2023. Retrieved 3 March 2023.
  6. ^ Kasuya, Satoru; Taniguchi, Takao; Tsukamoto, Kazumasa; Hayabuchi, Masahiro; Nishida, Masaaki; Suzuki, Akitomo; Niki, Hiroshi (2005). "AISIN AW New High Torque Capacity Six-Speed Automatic Transmission for FWD vehicles". SAE Transactions. 114: 1193–1201. ISSN 0096-736X. JSTOR 44725152. Archived from the original on 20 July 2020. Retrieved 9 July 2020.
  7. ^ a b c d "Replacement Aisin Warner TCC Linear Solenoid with Black Connector". Rostra Powertrain Controls. Archived from the original on 22 May 2018. Retrieved 16 January 2019.
  8. ^ a b c d e "Archived copy" (PDF). Archived from the original (PDF) on 4 March 2016. Retrieved 16 September 2015.{{cite web}}: CS1 maint: archived copy as title (link)
  9. ^ "LUXGEN U6 VIETNAM". luxgen-motor.vn (in Vietnamese). Archived from the original on 11 August 2017. Retrieved 25 February 2018.
  10. ^ a b "Volvo Car USA, LLC. Bookstore:RTJ21096-2009-06-10". www.volvotechinfo.com. Archived from the original on 4 March 2016. Retrieved 26 November 2017.
  11. ^ a b c d e "Volvo Car USA, LLC. Bookstore:TJ26840-2014-11-06". Archived from the original on 17 June 2016. Retrieved 26 November 2017.{{cite web}}: CS1 maint: unfit URL (link)
  12. ^ "Kraftstoffbetriebene Heizung, D5244T, TF-80SC" [Fuel powered heater, D5244T, TF-80SC] (Accessory installation instructions) (in English and German). Volvo Car Customer Service. Archived from the original on 25 February 2018. Retrieved 25 February 2018.
  13. ^ "437: Transmission control module (TCM), TF-80SC AWD" (PDF). Volvo Car Corporation. 23 December 2013. Archived (PDF) from the original on 25 February 2018. Retrieved 25 February 2018.
  14. ^ Volvo Car Corporation (2008). "Models - S80 - Technical Data - Volvo Car UK Media Newsroom". Archived from the original on 4 March 2016. Retrieved 13 September 2015.
  15. ^ a b c "Volvo Car USA, LLC. Bookstore:RTJ20857-2009-04-15". www.volvotechinfo.com. Volvo Cars of North America. 15 April 2009. Archived from the original on 25 February 2018. Retrieved 25 February 2018.
  16. ^ "Volvo V50 Betriebsanleitung (MY12)" [Volvo V50 owner's manual (MY12)] (PDF) (in German). Volvo Car Corporation. 2011. p. 312. Archived (PDF) from the original on 13 April 2016. Retrieved 16 January 2019.
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