Mc-44649-Ea-11107 Ab

Código: R4 P8.
3-
Asesoría Técnica y Servicios Industriales, S.A. de C.V.
01
Sistema Integrado de Gestión de la Calidad Versión: 00
Fecha: 21/08/2017
Título: Calculation Memory
Pág. 1 de 1
CALCULATION MEMORY
According to ASME Section VIII, División 1 Edition 2019
2do. Intercambiador Crudo Desalado/GOLA EA-11107 A/B
CONDICIONES DE DISEÑO
LADO TUBOS LADO ENVOLVENTE
DESIGN PRESSURE: 50.0 kgf/cm2/Vacio Total DESIGN PRESSURE: 35.0 kgf/cm2/Vacio Total
DESIGN
180.0 ºC DESIGN
TEMPERATURE: 285 ºC
PRESSURE TEST: 65.1 kgf /cm2 TEMPERATURE:
CORROSION: 3.2 mm PRESSURE TEST: 48.0 kgf/cm2
CORROSION: 3.2 mm
REVIEWED AND APPROVED

REVISION DATE E.M.
3 11/23/2021 ING. NOHELI GALVÁN JUÁREZ
www.atsi.com.mx
CAL-44649 ITEM EA-11107 A/B
Descripción. Página
- Reportes de Datos de Entrada 3
- RESUMEN CÁLCULOS:
- Datos de Diseño 13
- Pesos 13
- Materiales de Construcción 14
- MAWP, MDMT, Presión de Prueba y PWHT 16
- Cilindros, Tapas y Tubos 17
- Boquillas y Bridas de Boquillas 17
- Bridas Principales 19
- Espejos y Tubos 20
- Deflectores 21
- Soportes 22
- CÁLCULOS DETALLADOS:
- Cilindros y Tapas 22
- Bridas Principales 26
- Espejos. 43
- Boquillas 51
- Cargas en Boquillas 67
- Bridas de Boquillas (UG-44(b)) 74
- Soportes 78
- Presión Máxima Permisible de Trabajo (MAWP) 80
- Temperatura Mínima del Metal (MDTM) 81
- Prueba Hidrostática 83
- Calculo por Viento Según CFE 2008 y Sismo Según CFE 2015 85
Página 2 de 88
Aspen Exchanger Design and Rating Shell & Tube Mech V12 Aspen Exchanger Design and Rating Shell & Tube Mech V12
File: P:\44600\44649\Calculos\CAL-44649_3.EDR Printed: 23/11/2021 at 11:08:13 a. m. File: P:\44600\44649\Calculos\CAL-44649_3.EDR Printed: 23/11/2021 at 11:08:13 a. m.
Problem Def Geometry
Description Geometry
Comments Front head type A - channel & removable cover
Front head cover type Flat bolted
User: PTI - Infraestructura de Desarrollo, S.A. de C.V. Front cover welded to a cylinder No
Location: PARAISO, TABASCO, MEXICO Shell type E - one pass shell
Service of Unit: 2DO INTER. CRUDO DESALADO / GOLA Shell outside diameter mm
Item No.: EA-11107 A/B File: 41575 Shell inside diameter mm 977.9
Rev No.: 3 Job: 44649 By: ELM Exchanger (vessel) position Horizontal
Rear head type S - floating head with backing device
Exchanger or Vessel Heat Exchanger Rear head cover type Dished ( S, T types)
Rear cover welded to a cylinder Program
Codes and Standards Shell cover type Ellipsoidal
Design Code ASME Code Sec VIII Div 1 Tube side flange type Hub
TEMA Class R - refinery service Tube side flange design standard Optimized
Service class Normal Tube side confined joints Yes
Material standard ASME Shell side flange type Hub
Dimensional standard ANSI - American Shell side flange design standard Optimized
Shell side confined joints Yes
Specifications Kettle cylinder OD mm
Design Specifications Kettle cylinder ID mm
Shell Side Tube Side
Design pressure (gauge) kgf/cm² 35 50
Vacuum design pressure kgf/cm² 1.033 1.033
Test pressure (gauge) kgf/cm²
Design temperature °C 285 180
Vacuum design temperature °C 200 200
Corrosion allowances mm 3.2 3.2
Radiographing Full Full
Post weld heat treatment Yes No
Lethal service No No
Plate tolerance mm
Página 3 de 88
Drawings/Change Codes Main Materials
Description Create Drawing Drawing Number Component Material
Setting plan drawing Yes 41575-3 R1 01 Supports material SA-516 K02700 Grd 70 Plate
Material specification Yes 41575-3 R1 02 Front head cover material SA-266 K03506 Grd 2 Forgings
Sectional plan Yes 41575-3 R1 03 Front head cylinder material SA-516 K02700 Grd 70 Plate
Bundle layout Yes 41575-3 R1 04 Flange at front head cover - material SA-266 K03506 Grd 2 Forgings
Tube layout Yes 41575-3 R1 05 Flange at front head cover - bolting material SA-193 G41400 Grd B7 Bolt(<= 2 1/2) (%)
Shell Yes 41575-3 R1 06 Flange at front head cover - gasket material Grooved iron or soft metal (#)
Shell cover Yes 41575-3 R1 07 Flange at front tubesheet - material SA-266 K03506 Grd 2 Forgings
Front head Yes 41575-3 R1 08 Flange at front tubesheet - bolting material SA-193 K50100 Grd B5 Bolt(<= 4) (%)
Rear head Yes 41575-3 R1 09 Flange at front tubesheet - gasket material Grooved SS316 With Thermiculite Layers
Floating head Yes 41575-3 R1 10 Shell cylinder material SA-387 K41545 Grd 5 Cls 2 Plate
Bundle Yes 41575-3 R1 11 Baffle material SA-240 S41000 Grd 410 Plate
Baffles Yes 41575-3 R1 12 Tube material SA-268 S41000 Grd TP410 Smls. tube
Flat covers Yes 41575-3 R1 13 Tubesheet material SA-182 K41545 Grd F5 Forgings
Front tubesheet Yes 41575-3 R1 14 Flange at front shell - material SA-182 K41545 Grd F5 Forgings
Rear tubesheet Yes 41575-3 R1 15 Flange at front shell - bolting material SA-193 K50100 Grd B5 Bolt(<= 4) (%)
Expansion joint Yes 41575-3 R1 16 Flange at front shell - gasket material Grooved SS316 With Thermiculite Layers
Gaskets Yes 41575-3 R1 17 Flange at rear shell - material SA-182 K41545 Grd F5 Forgings
Body flanges Yes 41575-3 R1 18 Flange at rear shell - bolting material SA-193 K50100 Grd B5 Bolt(<= 4) (%)
Supports Yes 41575-3 R1 19 Flange at rear shell - gasket material Grooved SS316 With Thermiculite Layers
Weld details Yes 41575-3 R1 20 Rear tubesheet material SA-182 K41545 Grd F5 Forgings
Rear head cover material SA-387 K41545 Grd 5 Cls 2 Plate
Rear head cylinder material SA-387 K41545 Grd 5 Cls 2 Plate
Flange at rear tubesheet - material SA-182 K41545 Grd F5 Forgings
Flange at rear tubesheet - bolting material SA-193 K50100 Grd B5 Bolt(<= 4)
Flange at rear tubesheet - gasket material Grooved SS316 With Thermiculite Layers
Shell cover material SA-387 K41545 Grd 5 Cls 2 Plate
Shell cover cylinder material SA-387 K41545 Grd 5 Cls 2 Plate
Flange at shell cover - material SA-182 K41545 Grd F5 Forgings
Flange at shell cover - bolting material SA-193 K50100 Grd B5 Bolt(<= 4) (%)
Flange at shell cover - gasket material Grooved SS316 With Thermiculite Layers
Backing ring flange at rear tubesheet -

SA-182 K41545 Grd F5 Forgings
material
(#) = With Thermiculite Layers

(%) = With Xylan 1070
Página 4 de 88
Nozzle Materials Rear Head Details

Rear head cylinder outside diameter mm
Shell Side
SA-335 K41545 Grd P5 Smls. pipe Rear head cylinder inside diameter mm
SS Nozzle cylinder material
SA-182 K41545 Grd F5 Forgings Rear head cylinder thickness mm
SS Nozzle flange material
SA-193 K50100 Grd B5 Bolt(<= 4) Rear head length mm
SS Nozzle flange bolt material
Spiral-Wound Metal Fiber Stainless 316 w/ Thermoculite Filler Rear head cylinder length for external pressure mm
SS Nozzle flange gasket material
Longitudinal weld joint efficiency - Circumferential stre
Rear head cylinder girth weld location mm
Tube Side
TS Nozzle cylinder material SA-106 K03006 Grd B Smls. pipe Rear head cylinder longitudinal weld location angle Degrees
TS Nozzle flange material SA-105 K03504 Forgings Rear channel/cover bolted to TubSh Program
TS Nozzle flange bolt material SA-193 G41400 Grd B7 Bolt(<= 2 1/2)
Spiral-Wound Metal Fiber Stainless 304 w/ Thermoculite Filler FH Flat Cover
TS Nozzle flange gasket material
Flat Bolted
Front head cover clad thickness mm
Name OD/Nom. Cylinder Nozzle Reinforcement Flange Gasket Bolt Front head cover clad OD mm
Front head cover 1st recess depth (from center) mm
in Front head cover 1st recess diameter mm
Front head cover 2nd recess depth (from center) mm
S1 6
Front head cover 2nd recess diameter mm
S2 6 ASME-avoid nozzle repad per UG-39(d) No
T1 14 Front head cover clad material
T2 14
Flat Welded
V 1 Front head cover clad thickness mm
Front head cover "C" factor in calculation of flat co
D 1
Front head cover clad material
V1 1 ASME UG-34 Front head cover flat head type ASME fig. UG-34-wholly inserted with 2 welds, fig. f
Cylinders Re.Head Cover

Front Head Details Rear Head Cover Details
Front head cylinder outside diameter mm Rear head cover outside diameter mm
Front head cylinder inside diameter mm Rear head cover inside diameter mm
Front head cylinder thickness mm 22.22 Rear head cover thickness mm 41.28
Front head length mm 1155 Rear head cover joint efficiency
Front head cylinder length for external pressure mm Rear head cover forming tolerance mm
Longitudinal weld joint efficiency - Circumferential stre Dish inside radius mm
Front head cylinder girth weld location mm
Front head cylinder longitudinal weld location angle Degrees
Front channel/cover bolted to TubSh Yes
Página 5 de 88
Shell Cyl. Elliptical

Shell cover head ratio
Shell Cylinder
Shell cover straight flange length mm 50.8
Shell cylinder thickness mm 19.05
Shell cover depth mm
Shell cylinder length mm 5660
Shell cylinder length for external pressure mm
S Type
Longitudinal weld joint efficiency - Circumfe
Circumferential weld joint efficiency - Long Inside Floating Head Ring
Shell cylinder girth weld location mm Inside floating head backing ring type Single split ring
Shell cylinder longitudinal weld location an Degrees Inside floating head backing ring recess typ Angled-TEMA style 'A'
Shell cylinder thickness adjacent to tubesh mm Lever arm hr, corroded mm
Shell cylinder length adjacent to tubesheet mm
Shell cylinder material adjacent to tubeshe Backing Ring
Backing ring angle TEMA style A Degrees 60
Stiffening Rings Backing ring angle ASME Method Degrees 60
Number of stiffening rings Flange ID mm
Buckling distance for stiffening rings mm Flange OD mm
Stiffening ring thickness mm Recess mm 114
Stiffening ring height mm Flange act. thk. mm 184
Stiffening ring material Flange allowable stress, design temp kgf/mm²
Flange allowable stress, ambient temp kgf/mm²
Shell Cover One-pass floating head type
Backing ring design standard Thicker of Code/TEMA
Shell Cover
Shell cover cylinder inside diameter mm
Backing Flanges
Shell cover cylinder outside diameter mm
Flange OD mm
Shell cover cylinder thickness mm 19.05
Flange ID mm
Shell cover cylinder length mm 458
Recess mm 114
Shell cover cylinder length for external pressure mm
Flange act. thk. mm 184
Shell cover cylinder joint efficiency - longitudinal
Front backing ring flange material kgf/mm²
Shell cover cylinder girth weld location mm
Rear backing ring flange material kgf/mm²
Shell cover cylinder longitudinal weld location Degrees
Flange allowable stress, design temp
Shell cover outside diameter mm
Flange allowable stress, ambient temp
Shell cover inside diameter mm
Corrosion Allowance OD of Fl.Head assem
Shell cover thickness mm 19.05
Shell cover joint efficiency
Shell cover forming tolerance mm
Shell cover bolted to shell Program
Shell bolted to stationary tubesheet Program
Página 6 de 88
Flanges
Rear Head Flange at Rear Head Flange at
Shell Cover Flange
Tubsh Cover
Front Head Flange at Front Head Flange at
Front Shell Flange Rear Shell Flange
Cover Tubsh Flange OD mm
Flange OD mm Flange ID mm
Flange ID mm Flange BC mm
Flange BC mm Flange thk. mm
Flange thk. mm Gasket OD mm
Gasket OD mm Gasket width mm
Gasket width mm Gasket thk. mm
Gasket thk. mm Bolt dia. mm
Bolt dia. mm Num. Bolts
Num. Bolts Hub length mm
Hub length mm Hub slope
Hub slope Weld height mm
Weld height mm Hub thk go mm
Hub thk go mm Hub radius mm
Hub radius mm Design standard
Design standard Code type
Code type Standard type
Standard type Standard rating
Standard rating Code facing
Code facing Standard facing
Standard facing Confined joint
Confined joint
Página 7 de 88
Flange Misc.
Front Head Flange at Front Head Flange at
Front Shell Flange Rear Shell Flange
Flange Misc. Cover Tubsh
Design temperature - flanges tube side °C 180
Design temperature - flanges shell side °C 285 Nubbin width mm
Flange at front head cover - Indicator Program Nubbin height mm
Flange at front shell - Indicator Program
Nubbin dia. mm
Flange at rear shell - Indicator Program
Flange at rear head cover - Indicator Program Recess depth mm 11
Body flange full bolt load No Recess dia. mm
Design to satisfy flange rigidity rules Yes
Include gasket rib area for gasket seating Yes OL thk. mm
Type of bolt US Gasket m
Effective gasket rib width - ASME or TEMA ASME
Gasket y kgf/mm2
Minimum bolt diameter mm 19.05
Rear Head Flange at Rear Head Flange at

Shell Cover Flange
Tubsh Cover
Nubbin width mm
Nubbin height mm
Nubbin dia. mm
Recess depth mm
Recess dia. mm
OL thk. mm
Gasket m
Gasket y kgf/mm2
Página 8 de 88
Tubesheet Multi-Segmental Cuts

Double seg-baffle inner cut - % shell ID
Tubesheets
Double seg-baffle outer cut - % shell ID
Tube-to-tubesheet joint type - Appendix A ' i ' - Expanded, enhanced with two or more grooves
Triple seg-baffle inner cut 2-piece sec - % shell ID
Tubesheet extension type To gasket OD; not bolted through
Triple seg-baffle cut 3-piece sec - % shell ID
Tubesheet type Normal
Triple seg-baffle outer cut 2-piece sec - % shell ID
Expansion joint for fixed tubesheet design
Tubesheet design method Code/TEMA (thicker)
Baffle Supports
Tubesheet design temperature °C 285
Number of supports at front head end space
Tubesheet vacuum design temperature °C
Number of supports between central baffles
ASME UHX Tubesheet design
Number of supports at rear head end space
Tubesheet/Cylinder optimization Program
Total number of intermediate supports
Shell mean metal temperature °C
Tubes mean metal temperature °C Tubesheet Details
Tubesheet mean metal temperature °C
Tubesheet Details
Tubesheet Details Tubesheet attachment type Land
Corrosion allowance - shell side mm 3.2 Tube-to-TS weld type - UW-20 Per Fig. UW-20 ( c)
Corrosion allowances - tube side mm 3.2 Fillet weld length, af mm 2
Shell Side Tube Side Groove weld length, ag mm 2
Front Rear Front Rear Backing flange behind tubesheet
Recess Depth at ID Gasket Surface mm Tubesheet tapped - rear 'T' type
Recess Diameter at ID Gasket Surface mm Tubesheet design method Code/TEMA (thicker)
Recess Depth at OD Gasket Surface mm Tubesheet design temperature °C 285
Recess Diameter at OD Gasket Surface mm Front Rear
Tubesheet OD mm
Baffles Tubesheet thickness mm
Width - partition groove mm
Baffle Details
Depth - partition groove mm
Baffle type Single segmental
Clad diameter mm
Baffle orientation Horizontal
Clad thickness mm
Baffle cut in percent of vessel diameter 22.72
Backing ring flange material
Baffle number 10
Tubesheet design temperature - shell side °C
Baffle spacing mm 512
Tubesheet mean temperature - shell side °C
Baffle inlet spacing mm
Tubesheet thickness - shell side mm
Baffle outlet spacing mm
Baffle thickness mm 9.52
Tube Expansion
Baffle diameter mm
Tube expansion maximum length mm 110
Bundle removal space mm
Tube expansion clearance from shell face mm
Tube expansion clearance from channel face mm 0
Tube expansion depth ratio
Página 9 de 88
Tubesheet Options Tubesheet Layout Drawing

Tube pattern Square
Tubesheet Options
Tube pitch mm 31.75
Use differential design pressure No
Tube passes 4
Load transferred from flange to tubesheet-pressure cases kgf
Tube pass layout type Mixed
For thermal cases - use design temperature No
Impingement protection type Program
Actual differential pressure kgf/cm²
Outer tube limit diameter mm
Tubesheet allowable stress at design temperature kgf/mm²
Maximum deviation per pass in percent 5
Tube-to-tubesheet strength welded joint type Program
Degree of symmetry Program will optimize
Load transferred from flange to tubesheet-pressure cases kgf
Minimum U-bend diameter mm 76.2
Tubesheet/Cylinder optimization Program
Tubesheet cladding material
Pass Partitions
Tubesheet clad type None
Pass Partitions
Tubes Lane Clearance, tube OD-to-Tube OD mm 25.4
Pass partition corrosion allowance mm
Tubes
Location of center tube in 1st row Program will optimize
Number of tubes 584
Front Rear
Tube length mm 6096
Pass partition plate thk mm
Tube OD mm 25.4
Pass partition rib length mm
Tube wall thickness mm 2.11
Pass partition rib width mm
Tube type Plain
Pass partition gasket width mm
Tube wall specification Minimum
Pass partition dimension 'a' mm
Tube projection from tubesheet mm 3
Pass partition dimension 'b' mm
Tubes design temperature °C
Allowable pressure drop kgf/cm² 1.365 1.365
Fin density #/m 0
Pass partition material, front
Fin height mm
TEMA Table RCB-9.132 s fixed. Long sides simplyes fixed. One side simply s
Fin thickness mm
Tube design strength, Fd kgf
Longitudinal Baffles
Tubes corrosion allowance (0/blank=none) mm 0
Longitudinal Baffle corrosion allowance mm 0
Tubes allowable stress at design temperature kgf/mm²
Longitudinal Baffle Thickness mm
Tube layout option Create a new layout
Shell Side Gasket Rib Width mm
Unsupported tube span mm
Longitudinal Baffle dimension 'a' mm
Unsupported tube span - Factor k
Longitudinal Baffle dimension 'b' mm
Longitudinal Baffle Allowable pressure drop kgf/cm²
Longitudinal baffle material
TEMA Table RCB-9.132 Short sides fixed. Long sides simply supported
Página 10 de 88
Tie Rods/Spacers Nozzles
Tie Rods and Spacers Nozzles

Number of tie rods
Tie rod diameter mm Name Description Function OD/Nom. Name Angle
Tie rod length mm in Degrees
Tie rod material SA-479 S41000 Grd 410
S1 ENTRADA CUBIERTA Inlet 6 7 0
Number of spacers S2 SALIDA CUBIERTA Outlet 6 3 180

Spacer diameter mm
T1 ENTRADA TUBOS Inlet 14 2 180
Spacer thickness mm
Spacer material SA-268 S41000 Grd TP4 T2 SALIDA TUBOS Outlet 14 2 0
V VENTEO Vent 1 8 0
Nozzles-Global
D DREN Drain 1 8 180
Nozzles Shell Side
V1 VENTEO Vent 1 5 0
SS nozzle flange design ANSI
SS nozzle elevation above vessel wa mm
SS couplings on nozzles None Nozzle Cylinder Nozzle Reinforcing Section
SS nozzle flange rating Program Name Thk. ID Pad OD Pad Thk. Par limit JE 'E1'
SS nozzle flange type Weld neck
mm mm mm mm mm
SS code flange type Program
SS nozzle flange facing Raised face S1 280 19.05
SS code flange face type Program S2 280 19.05
Nozzles Tube Side T1 22.22

TS nozzle flange design ANSI T2 22.22
TS nozzle elevation above vessel wa mm
V 14.29
TS couplings on nozzles None
TS nozzle flange rating Program D 14.29
TS nozzle flange type Weld neck
V1 14.29
TS code flange type Program
TS nozzle flange facing Raised face
Nozzle Flanges
TS code flange face type Program
Name Standard Type Rating Face
S1
S2
T1
T2
V Long weld neck
D Long weld neck
V1 Long weld neck
Página 11 de 88
Nozzle Distances Horiz. Supports
Horizontal Supports
Type Weld Leg Projection Support type - horizontal Saddles
Saddle A location (3-4)
Saddle B location (6-7)
Inward Outward
Name Attachment Nozzle Re Pad Int.Proj. Proj. "L"(*) Supports location angle - horizontal Degrees 180
projection projection
To bolt hole in support A mm 715
mm mm mm mm mm mm To bolt hole in support B mm 4715
Saddle 'A' (weight) kgf
S1 422
Saddle 'B' (weight) kgf
S2 422 Wear plate thickness mm 19.05
T1 438 Base plate thickness in 0.75
Base plate width mm 940
T2 438
Base plate depth mm 204
V 217 thickness in 0.625
D 217 Hole diameter mm 32
Distance edge to x axis mm 102
V1 217
User specified dimension for A mm
User specified dimension for B mm
Distance Axial Nozzle Center Offset Center to center distance mm 700
Hillside Nozzle
Nozzle CL Distance Support elevation - distance C mm 955
Number per support 4
Name Gasket Offset Vertical Horizontal Gusset direction Program
Slot length mm 48
mm mm mm mm Number 2
Saddle to shell angle of contact Degrees
S1 Stacked Exchangers (identical units) None
S2
Wind/Seismic
T1
Wind
T2
Basic wind speed, V km/h 161
V Wind load vessel effective length mm
Wind load vessel effective diameter mm
D
Wind load velocity pressure exposure coefficient, Kz
V1 Wind load topographic factor, Kzt 1.65
Wind load importance Factor, I
Wind load gust response factor, G 0.85
Wind load force coefficient, Cf 0.63
Wind load moment arm mm
Página 12 de 88
Seismic Design Specification

Seismic effective vessel length/height mm
Design Specifications
Seismic building period coefficient, CT
TEMAClass R 978-6096 AES Shell Side Tube Side Tubesheets
Seismic response modification factor, R 1.25
Design Pressure kgf/cm² 35 50
Applied Static Head kgf/cm²
Weight
Vacuum Design Pressure kgf/cm² 1.033 1.033
Exchanger weight empty kgf
Test Pressure kgf/cm² 47.952 65.011
Exchanger weight full kgf
Design Temperature °C 285 180 285
Exchanger weight bundle kgf
Vacuum Design Temperature °C 200 200
Apply wind and seismic loads to supports Yes
Average Metal Temperature °C
WRC Min. Design Metal Temperature °C 10 10
Corrosion Allowance mm 3.2 3.2
Name Radial load (P) Shear (Vc/V2) Shear (Vl/V1) Mc or M1 Ml or M2 Torsional (Mt) Front Tubesheet Corrosion Allowance mm 3.2 3.2
Rear Tubesheet Corrosion Allowance mm 3.2 3.2
N N N N*m N*m N*m
Radiography Full Full
S1 9000 6750 9000 2700 3510 4050 Number of Passes 1 4
S2 9000 6750 9000 2700 3510 4050 Nozzle Flange Rating 300 600
Post Weld Heat Treatment Yes No
T1 35000 26250 35000 24500 31850 36750
Code: ASME Section VIII Div.1 2019 TEMA 10th Edition API 660 (2015)
T2 35000 26250 35000 24500 31850 36750 Weights: Empty: 17143 Full: 22437 Bundle: 6026 kg
Operating: 21308 Material Standard: ASME 2019
V
V1
Página 13 de 88
Materials of Construction
Component Material
Component Material Nozzle S2 SA-335 K41545 Grd P5 Smls. pipe
Shell Cylinder SA-387 K41545 Grd 5 Cls 2 Plate Nozzle T1 SA-106 K03006 Grd B Smls. pipe
Front Head Cylinder SA-516 K02700 Grd 70 Plate Nozzle T2 SA-106 K03006 Grd B Smls. pipe
Shell Cover Cylinder SA-387 K41545 Grd 5 Cls 2 Plate Nozzle V SA-182 K41545 Grd F5 Forgings
Front Head Cover SA-266 K03506 Grd 2 Forgings Nozzle D SA-182 K41545 Grd F5 Forgings
Rear Head Cover SA-387 K41545 Grd 5 Cls 2 Plate Nozzle V1 SA-182 K41545 Grd F5 Forgings
Shell Cover SA-387 K41545 Grd 5 Cls 2 Plate Nozzle Flng S1 SA-182 K41545 Grd F5 Forgings
Front Tubesheet SA-182 K41545 Grd F5 Forgings Nozzle Flng S2 SA-182 K41545 Grd F5 Forgings
Rear Tubesheet SA-182 K41545 Grd F5 Forgings Nozzle Flng T1 SA-105 K03504 Forgings
Front Head Flng At TS SA-266 K03506 Grd 2 Forgings + 5% Cr WOL Nozzle Flng T2 SA-105 K03504 Forgings
Rear Head Flng At TS SA-182 K41545 Grd F5 Forgings Nozzle Flng V SA-182 K41545 Grd F5 Forgings
Front Head Flng At Cov SA-266 K03506 Grd 2 Forgings Nozzle Flng D SA-182 K41545 Grd F5 Forgings
Front Shell Flng SA-182 K41545 Grd F5 Forgings Nozzle Flng V1 SA-182 K41545 Grd F5 Forgings
Rear Shell Flng SA-182 K41545 Grd F5 Forgings Nozzle Reinforcement S1 SA-387 K41545 Grd 5 Cls 2 Plate
Shell Cover Flng SA-182 K41545 Grd F5 Forgings Nozzle Reinforcement S2 SA-387 K41545 Grd 5 Cls 2 Plate
Backing Flng Rear TS SA-182 K41545 Grd F5 Forgings Nozzle Reinforcement T1 SA-516 K02700 Grd 70 Plate
Front Head Gasket At TS Grooved SS316 With Thermiculite Layers Nozzle Reinforcement T2 SA-516 K02700 Grd 70 Plate
Rear Head Gasket At TS Grooved SS316 With Thermiculite Layers Front Hd Bolting At TS SA-193 K50100 Grd B5 Bolt(<= 4) (%)
Front Head Gasket At Cov Grooved iron or soft metall (#) Rear Hd Bolting At TS SA-193 K50100 Grd B5 Bolt(<= 4)
Front Shell Gasket At TS Grooved SS316 With Thermiculite Layers Front Hd Bolting At Cov SA-193 G41400 Grd B7 Bolt(<= 2 1/2) (%)
Shell Cover Gasket Grooved SS316 With Thermiculite Layers Shell Cover Bolting SA-193 K50100 Grd B5 Bolt(<= 4) (%)
Sealing Strips SA-240 S41000 Grd 410 Plate Nozzle Flng Bolting S1 SA-193 K50100 Grd B5 Bolt(<= 4)
Tubes SA-268 S41000 Grd TP410 Smls. tube Nozzle Flng Bolting S2 SA-193 K50100 Grd B5 Bolt(<= 4)
Baffles SA-240 S41000 Grd 410 Plate Nozzle Flng Bolting T1 SA-193 G41400 Grd B7 Bolt(<= 2 1/2)
Tie Rods SA-479 S41000 Grd 410 Bar Nozzle Flng Bolting T2 SA-193 G41400 Grd B7 Bolt(<= 2 1/2)
Spacers SA-268 S41000 Grd TP410 Smls. tube Nozzle Flng Bolting V SA-193 K50100 Grd B5 Bolt(<= 4)
Front Head Partitions SA-516 K02700 Grd 70 Plate + 5% Cr WOL Nozzle Flng Bolting D SA-193 K50100 Grd B5 Bolt(<= 4)
Rear Head Partitions SA-387 K41545 Grd 5 Cls 2 Plate Nozzle Flng Bolting V1 SA-193 K50100 Grd B5 Bolt(<= 4)
Shell Support A SA-516 K02700 Grd 70 Plate Nozzle Flg Gasket S1 Spiral-Wound Metal Fiber Stainless 316 (#)
Shell Support A Pad SA-387 K41545 Grd 5 Cls 2 Plate Nozzle Flg Gasket S2 Spiral-Wound Metal Fiber Stainless 316 (#)
Shell Support B SA-516 K02700 Grd 70 Plate Nozzle Flg Gasket T1 Spiral-Wound Metal Fiber Stainless 304 (#)
Shell Support B Pad SA-387 K41545 Grd 5 Cls 2 Plate Nozzle Flg Gasket T2 Spiral-Wound Metal Fiber Stainless 304 (#)
Nozzle S1 SA-335 K41545 Grd P5 Smls. pipe Nozzle Flg Gasket V Spiral-Wound Metal Fiber Stainless 316 (#)
(#) = With Thermoculite Layers

(%) = With xylan 1070
Página 14 de 88
Overall Dimension
Component Material
Nozzle Flg Gasket D Spiral-Wound Metal Fiber Stainless 316 (#) Overall Dimensions
Major components Overall length
Nozzle Flg Gasket V1 Spiral-Wound Metal Fiber Stainless 316 (#) Overall Front Head Assembly 1276 mm
Gasket at Cover mm
Gasket at Tubesheet mm
Front Tubesheet 120 mm
Tubesheet Thickness 130 mm
Tube Side Recess 5 mm
Shell Side Recess 5 mm
Welding Stub End(s) mm
Clad Thickness mm
Shell 5660 mm
Gasket at Front mm
Gasket at Rear mm
Rear Tubesheet mm
Tubesheet Thickness 130 mm
Tube Side Recess 5 mm
Shell Side Recess 11 mm
Welding Stub End(s) mm
Clad Thickness mm
Overall Rear Head Assembly mm
Gasket at Cover mm
Gasket at Tubesheet mm
Overall Shell Cover Assembly 810 mm
Gasket at Cover mm
Unit Overall Length 7866 mm
(#) = With Thermoculite Layers
Página 15 de 88
Fitting Locations MAWP
Maximum Allowable Working Pressure

Distance
Offset Distance from Design Conditions New and Cold
Side of Elevation
Component OD from shell from front front Component Side Temp Stress MAWP Temp Stress MAWP
vessel from shell CL
CL tubesheet head
nozzle C kgf/mm2 kgf/cm2 C kgf/mm2 kgf/cm2
Rear Shell Flng S 285 13.4 35.182 * 21.11 14.06 36.791

mm mm mm mm mm
Front Hd Bolting At Cov T 180 17.58 50.008 + 21.11 17.58 50.008 +
Nozzle S1 Shell 168.28 930 5414 5957
Shell Cover Bolting S 285 14.06 35.223 21.11 14.06 35.223 *
Nozzle S2 Shell 168.28 930 486 1029
Nozzle T1 Tube 355.6 950 543 *=Shell Side MAWP +=Tube Side MAWP
Nozzle T2 Tube 355.6 950 543

Design Pressure Design MAWP New and Cold MAWP
Nozzle V Shell 53.85 800 6017 6560
Nozzle D Shell 53.85 800 6017 6560 Shell side kgf/cm2 35 35.182 35.223
Nozzle V1 Shell 53.85 725 2890 3433 Tube side kgf/cm2 50 50.008 50.008
Shell Support A 955 715 1258 MDMT

Shell Support B 955 4715 5258
Minimum Design Metal Temperature for Impact Test Exemption
Center of Gravity 2440 2983 Controlling components (see details for potential compliance with UG-20(f))
Component Curve Temperature
Miscellaneous
C
Shell Side Tube Side
Rear Head Cover A 19
Volume liter 3113.7 2184.4
Test Pressure
Average fluid density kg/m3 750.55 836.91
Hydrostatic Test Pressure - UG-99
Area m2 21.2 4.3
Side Controlling Component Material
Insulation thickness mm 127 102
Shell Side Nozzle S1 SA-335 K41545 Grd P5 Smls. pipe
Insulation type Lana de Roca Mineral 1 1
Tube Side Front Head Cylinder SA-516 K02700 Grd 70 Plate
Insulation density kg/m3 128 128
Insulation weight kgf 345 57 Side Test Pressure Temp Stress Temp Stress Ratio
Insulation weight, extras kgf 276 46 kgf/cm2 C kgf/mm2 C kgf/mm2
Shell Side 47.952 285 11.47 21.11 12.02 1.048437

Exchanger weight operating kgf 21308
Tube Side 65.011 180 14.06 21.11 14.06 1
Exchanger weights empty kgf 17143
Exchanger weights full kgf 22437
Página 16 de 88
PWHT Nozzles
Post Weld Heat Treatment Nozzle description ENTRADA CUBIERTA SALIDA CUBIERTA ENTRADA TUBOS SALIDA TUBOS
Controlling Components Nozzle designator S1 S2 T1 T2
Vessel side Shell Shell Tube Tube
ASME Outside diameter mm 168.28 168.28 355.6 355.6

Per ASME
Actual material
Component Material ASME material P Inside diameter mm 146.33 146.33 325.42 325.42
thickness group
section number
number Calculated thickness mm 7.11 7.11 12.36 12.36
Code minimum thk mm 10.79 10.79 13.42 13.42

mm
Actual thickness mm 10.97 10.97 15.09 15.09
Shell Cylinder SA-387 K41545 Grd 5 Cls 19.05 UCS-56 5 B 1
Nozzle weld leg mm 7.77 7.77 11.89 11.89
Shell Cover Cylinder SA-387 K41545 Grd 5 Cls 19.05 UCS-56 5 B 1
Reinf.pad OD mm 280 280 578 578
Rear Head Cover SA-387 K41545 Grd 5 Cls 41.28 UCS-56 5 B 1
Reinf.pad thickness mm 19.05 19.05 22.22 22.22
Shell Cover SA-387 K41545 Grd 5 Cls 19.05 UCS-56 5 B 1
Reinf.pad weld leg mm 11.32 11.32 13.59 13.59
Cylinders & Covers
Corrosion allowance mm 3.2 3.2 3.2 3.2
External pressure kgf/cm2 1.033 1.033 1.033 1.033

Front Head Shell Rear Head Shell Cover
Length ext. press. mm 422 422 438 438
Cover Cyl. Cyl. Cover Cyl. Cover Tubes Nozzle projection mm 422 422 438 438
Head type Flat bolted Dished Ellipsoidal Maximum ext. press. kgf/cm2 52.98 52.98 40.794 40.794
Outside diameter mm 1200 1022.35 1016 935 1165.1 1165.1 25.4
Calculated thk. mm 120.23 21.08 15.41 38.35 17.26 17.13 0.56
TEMA minimum thk. mm 11.11 11.11 11.11 12.7 12.7
Actual thickness mm 126 22.22 19.05 41.28 19.05 19.05 2.11
Radiography Full Full Full Full Full
Joint efficiency 1 1 1 1 1 1 1
Corrosion allowance mm 3.2 3.2 3.2 6.4 3.2 3.2
External pressure kgf/cm2 1.033 1.033 36.033 1.033 1.033 36.033
Length Ext.Press. mm 1155 6096 458 6096
Maximum Ext.Press. kgf/cm2 25.277 7.711 40.114 19.934 14.017 107.157
Minimum thk. Ext.Press. mm 6.86 10.41 38.35 5.84 6.35 0.94
Max.length Ext.Press. mm 52324 51816 59436 18288
Página 17 de 88
Nozzle Flanges
Nozzle description VENTEO DREN VENTEO
Nozzle designator V D V1 Nozzle description ENTRADA CUBIERTA SALIDA CUBIERTA ENTRADA TUBOS SALIDA TUBOS
Vessel side Shell Shell Shell Nozzle designator S1 S2 T1 T2
Outside diameter mm 53.85 53.85 53.85 Flange type Weld neck Weld neck Weld neck Weld neck
Inside diameter mm 25.27 25.27 25.27 Nozzle flange design ASME B16.5 ANSI ANSI ANSI ANSI
Calculated thickness mm 3.9 3.9 3.9 Flange rating 300 300 600 600
Code minimum thk mm 6.16 6.16 6.16 Flange OD mm 317.5 317.5 603.25 603.25
Actual thickness mm 14.29 14.29 14.29 Bolt circle mm 269.88 269.88 527.05 527.05
Nozzle weld leg mm 9.07 9.07 9.07 Bolt diameter mm 19.05 19.05 34.92 34.92
Reinf.pad OD mm Bolt number 12 12 20 20
Reinf.pad thickness mm Gasket OD mm 215.9 215.9 412.75 412.75
Reinf.pad weld leg mm Gasket width mm 23.88 23.88 28.45 28.45
Corrosion allowance mm 3.2 3.2 3.2 Gasket thickness mm 3.18 3.18 3.18 3.18
External pressure kgf/cm2 1.033 1.033 1.033 Flange calc. thk. mm
Length ext. press. mm 217 217 217 Flange actual thk. mm 36.58 36.58 69.85 69.85
Nozzle projection mm 217 217 217 Flange height mm 98.42 98.42 165.1 165.1
Maximum ext. press. kgf/cm2 440.83 440.83 440.83 Lap jnt ring OD mm
Hub length mm
Hub slope
Weld height mm
Página 18 de 88
Flanges
Nozzle description VENTEO DREN VENTEO
Nozzle designator V D V1
Rear
Front Head Shell Shell
Flange type Long weld neck Long weld neck Long weld neck Head
Nozzle flange design ASME B16.5 ANSI ANSI ANSI Cover at TbSh Front Rear at TbSh Cover
Flange rating 300 300 300 Flange type Hub Hub Hub Hub Ring Hub
Flange OD mm 123.82 123.82 123.82 Flange design standard Optimized Optimized Optimized Optimized Optimized Optimized
Bolt circle mm 88.9 88.9 88.9 Flange OD mm 1200 1213 1213 1327 1113.4 1327
Bolt diameter mm 15.88 15.88 15.88 Bolt circle mm 1130 1136 1136 1263 1024 1263
Bolt number 4 4 4 Bolt diameter mm 34.92 38.1 38.1 31.75 41.28 31.75
Gasket OD mm 50.8 50.8 50.8 Bolt number 44 40 40 52 32 52
Gasket width mm 8.64 8.64 8.64 Gasket OD mm 1081 1010 1010 1167 968 1167
Gasket thickness mm 3.18 3.18 3.18 Gasket width mm 17 11.5 11.5 13 13 13
Flange calc. thk. mm Gasket thk. mm 3.18 3.18 3.18 3.18 3.18 3.18
Flange actual thk. mm 17.53 17.53 17.53 Flange calc. thk. mm 133 146 150 152 142 130
Flange height mm 228.6 228.6 228.6 Flange overlay mm
Lap jnt ring OD mm Recess mm 5 11 5 6 5 5
Hub length mm Flange act. thk. mm 138 157 155 158 151 135
Hub slope Lap jnt ring OD mm

Weld height mm Hub length mm 34 25 26 29 29
Hub slope 0.175 0.175 0.175 0.15 0.15
Hub Thickness go mm 22.22 22.22 19.05 19.05 19.05
Weld height mm
Página 19 de 88
Backing Flanges Tubesheets
Rear Front Rear
Flange OD mm 1113.4 Tubesheet diameter mm 1010 968
Bolt circle mm 1024 TEMA minimum thickness mm 25.4 25.4
Bolt diameter mm 41.28 TEMA bending thickness mm 92.07 92.07
Bolt number 32 TEMA shear thickness mm 39.25 39.25
Gasket OD mm 968 TEMA flange extension thk mm
Gasket width mm 13 TEMA effective thickness mm 92.07 92.07
Gasket thk. mm 3.18 Code flange extension thk mm
Flange ID mm 935 Code thickness mm 123.6 123.6
Flange calc. thk. mm 121.37 Corrosion allowance - shell mm 3.2 3.2
Recess mm 114 Shell side land or recess mm 5 11
Flange act. thk. mm 184 Corrosion allowance - tube mm 3.2 3.2
Number of rings 1 Recess mm 5 5
Base thickness mm 130 130
Clad thickness mm
Total thickness (base+clad) mm 130 130
Weld leg size mm
Tube-Baffle Details
Tube type Plain
Tube OD mm 25.4
Tube wall thickness (minimum) mm 2.11
Number of tubes 584
Tube length mm 6096
Tube pitch mm 31.75
Tube pattern 90
Outer tube limit diameter mm 922.3
Number of tube passes 4
Tube projection from front tubesheet mm 3
Tube projection from rear tubesheet mm 3
Tubesheet tube hole nominal diameter mm 25.65
Página 20 de 88
Tube to Tubesheet Joint: ' i ' - Expanded, enhanced with two or more grooves Bundle Removal Space
Baffle type Single segmental
Baffle orientation Horizontal Bundle Removal Space: mm 6521

U-bend Details
Baffle outside diameter mm 973.14
Baffle thickness mm 9.52 Schedule U-bend

Number of U's U-bend length U-tube length
number diameter
Baffle cut as percent of diameter 22.72
mm mm mm
Baffle tube hole diameter mm 25.8
Baffle number 10
Baffle spacing center-center mm 512
End length at front head mm 718.6
End length at rear head mm 769.4
Baffle spacing at front head mm 585.6
Baffle spacing at rear head mm 718.6
Página 21 de 88
Supports Cylinders/Covers
Dimensions
Component: Shell Cylinder
Gussets Hole Dimensions Sad/shell Wear
Thk. Width Depth Number Thk. Size To edge C/C Angle Plt thk. ASME Section VIII-1 2019 UG-27 Thickness of Shells under Int. Pressure
mm mm mm mm mm mm mm Degrees mm
--- Calculations --- Cylinder Internal Pressure
19.05 940 204 4 15.88 32 102 700 126.2 19.05
Material: SA-387 K41545 Grd 5 Cls 2 Plate
Pressure (Des+Static) P = 0.35 kg/mm2 Design temperature T = 285 C
Saddle Distance from Tubesheet
Design pressure, = 35 kg/cm2 Static head presssure = 0 kg/cm2
Exchanger weight Saddle A Saddle B Radiography = Full Joint eff.circ str. E = 1
Design stress S = 14.318 kg/mm2 Joint eff.long str. E = 1
kgf mm mm
Design stress, long S = 14.318 kg/mm2 Min thk. UG-16(b) tmin = 4.79 mm
22437 715 4715 Inside corr.allow. CAI = 3.2 mm Outside corr. all. CAO = 0 mm
Material tolerance Tol = 0 mm TEMA min. thickness tm = 11.11 mm
Zick Stress Analysis
Outside diameter OD = 1016 mm Corroded radius IR = 492.15 mm
Calculated Allowed
Saddle A Saddle B Required wall thickness of the cylinder , greater of:

Circ str t=(P*IR/(S*E-0.6*P))+cai+cao+tol = 15.41 mm UG-27(c)(1)
Bending at saddle + pressure kgf/mm2 5.65 7.57 14.32
Long str t=(P*IR/(2*S*E+0.4*P))+cai+cao+tol = 9.19 mm UG-27(c)(2)
Bending at midspan + pressure kgf/mm2 7.53 6.38 14.32
Actual wall thickness of cylinder: tnom = 19.05 mm
Tangential shear stress - unstiffened kgf/mm2 3.05 2.1 11.45
Tangential shear stress - stiffened kgf/mm2 11.45
Circumferential stress at horn kgf/mm2 -1.67 -1.87 -17.9 (Required wall tks. for nozzle attachments, E=1 , tri = 12.21 mm )
Ring compression in shell kgf/mm2 1.63 1.44 13.4
Tangential shear stress in head kgf/mm2 11.45 ASME Section VIII-1 2019 UG-28 Thickness of Shells under Ext. Pressure
Head stress + pressure kgf/mm2 17.9
--- Calculations --- Cylinder External Pressure
Wind and Seismic Loads Material: SA-387 K41545 Grd 5 Cls 2 Plate
Design pressure PE = 0.0103 kg/mm2 Design temperature T = 200 C
Inside corr. allow. CAI = 3.2 mm Corrosion allow. CAO = 0 mm
Radiography = Full Material tol. Tol = 0 mm
Cyl. outside dia. Do = 1016 mm Cylinder length EP L = 6096 mm
Max length EP Lmax = 51816 mm
Nominal thickness tnom = 19.05 mm (tnom-CAI-CAO-Tol) t = 15.85 mm
L/Do ratio Ldo = 6 Do/t Dot = 64.1
(2*S) or (0.9*yield) SE = - Mod. of elasticity ME = 20558 kg/mm2
A factor SII-D-FigG A = 0.00038 B factor CS-3 B = 3.71
Max allowed external pressure: Pa = 4*B / (3*Dot) = 0.0771 kg/mm2

Actual external design pressure: PE = 0.0103 kg/mm2
(Required cyl. tks. for nozzle attachments at PE, tre = 7.2 mm )
Página 22 de 88
Cylinders/Covers Cylinders/Covers
Component: Front Head Cylinder Component: Shell Cover Cylinder
ASME Section VIII-1 2019 UG-27 Thickness of Shells under Int. Pressure ASME Section VIII-1 2019 UG-27 Thickness of Shells under Int. Pressure
--- Calculations --- Cylinder Internal Pressure --- Calculations --- Cylinder Internal Pressure
Material: SA-516 K02700 Grd 70 Plate Material: SA-387 K41545 Grd 5 Cls 2 Plate
Pressure (Des+Static) P = 0.5 kg/mm2 Design temperature T = 180 C Pressure (Des+Static) P = 0.35 kg/mm2 Design temperature T = 285 C
Design pressure, = 50 kg/cm2 Static head presssure = 0 kg/cm2 Design pressure, = 35 kg/cm2 Static head presssure = 0 kg/cm2
Radiography = Full Joint eff.circ str. E = 1 Radiography = Full Joint eff.circ str. E = 1
Design stress S = 14.061 kg/mm2 Joint eff.long str. E = 1 Design stress S = 14.318 kg/mm2 Joint eff.long str. E = 1
Design stress, long S = 14.061 kg/mm2 Min thk. UG-16(b) tmin = 4.79 mm Design stress, long S = 14.318 kg/mm2 Min thk. UG-16(b) tmin = 4.79 mm
Inside corr.allow. CAI = 3.2 mm Outside corr. all. CAO = 0 mm Inside corr.allow. CAI = 3.2 mm Outside corr. all. CAO = 0 mm
Material tolerance Tol = 0 mm TEMA min. thickness tm = 11.11 mm Material tolerance Tol = 0 mm TEMA min. thickness tm = 12.7 mm
Outside diameter OD = 1022.35 mm Corroded radius IR = 492.15 mm Outside diameter OD = 1165.1 mm Corroded radius IR = 566.7 mm
Required wall thickness of the cylinder , greater of: Required wall thickness of the cylinder , greater of:
Circ str t=(P*IR/(S*E-0.6*P))+cai+cao+tol = 21.08 mm UG-27(c)(1) Circ str t=(P*IR/(S*E-0.6*P))+cai+cao+tol = 17.26 mm UG-27(c)(1)
Long str t=(P*IR/(2*S*E+0.4*P))+cai+cao+tol = 11.89 mm UG-27(c)(2) Long str t=(P*IR/(2*S*E+0.4*P))+cai+cao+tol = 10.09 mm UG-27(c)(2)
Actual wall thickness of cylinder: tnom = 22.23 mm Actual wall thickness of cylinder: tnom = 19.05 mm
(Required wall tks. for nozzle attachments, E=1 , tri = 17.88 mm ) (Required wall tks. for nozzle attachments, E=1 , tri = 14.06 mm )
ASME Section VIII-1 2019 UG-28 Thickness of Shells under Ext. Pressure ASME Section VIII-1 2019 UG-28 Thickness of Shells under Ext. Pressure
--- Calculations --- Cylinder External Pressure --- Calculations --- Cylinder External Pressure
Material: SA-516 K02700 Grd 70 Plate Material: SA-387 K41545 Grd 5 Cls 2 Plate
Design pressure PE = 0.0103 kg/mm2 Design temperature T = 200 C Design pressure PE = 0.0103 kg/mm2 Design temperature T = 200 C
Inside corr. allow. CAI = 3.2 mm Corrosion allow. CAO = 0 mm Inside corr. allow. CAI = 3.2 mm Corrosion allow. CAO = 0 mm
Radiography = Full Material tol. Tol = 0 mm Radiography = Full Material tol. Tol = 0 mm
Cyl. outside dia. Do = 1022.4 mm Cylinder length EP L = 1155 mm Cyl. outside dia. Do = 1165.1 mm Cylinder length EP L = 458 mm
Max length EP Lmax = 52324 mm Max length EP Lmax = 59436 mm
Nominal thickness tnom = 22.23 mm (tnom-CAI-CAO-Tol) t = 19.02 mm Nominal thickness tnom = 19.05 mm (tnom-CAI-CAO-Tol) t = 15.85 mm
L/Do ratio Ldo = 1.13 Do/t Dot = 53.74 L/Do ratio Ldo = 0.39 Do/t Dot = 73.51
(2*S) or (0.9*yield) SE = - Mod. of elasticity ME = 19638 kg/mm2 (2*S) or (0.9*yield) SE = - Mod. of elasticity ME = 20558 kg/mm2
A factor SII-D-FigG A = 0.00306 B factor CS-2 B = 10.19 A factor SII-D-FigG A = 0.006252 B factor CS-3 B = 10.99
Max allowed external pressure: Pa = 4*B / (3*Dot) = 0.2528 kg/mm2 Max allowed external pressure: Pa = 4*B / (3*Dot) = 0.1993 kg/mm2
Actual external design pressure: PE = 0.0103 kg/mm2 Actual external design pressure: PE = 0.0103 kg/mm2
(Required cyl. tks. for nozzle attachments at PE, tre = 3.7 mm ) (Required cyl. tks. for nozzle attachments at PE, tre = 2.6 mm )
Página 23 de 88
Component: Rear Head Cover Component: Shell Cover

ASME Section VIII-1 2019 App. (1-6) Spherically Dished Covers ASME Section VIII-1 2019 UG-32 Formed Heads, and Sections,
Pressure on Concave Side
--- Calculations --- Dished Cover Internal Pressure --- Calculations --- Ellipsoidal Cover Internal Pressure with t/L >= 0.002
Material: SA-387 K41545 Grd 5 Cls 2 Plate Material: SA-387 K41545 Grd 5 Cls 2 Plate
Pressure (Des+Static) P = 0.5103 kg/mm2 Design temperature T = 285 C Pressure (Des+Static) P = 0.35 kg/mm2 Design temperature T = 285 C
Design pressure, = 50 kg/cm2 Static head presssure = 0 kg/cm2 Design pressure, = 35 kg/cm2 Static head presssure = 0 kg/cm2
Radiography = - Joint efficiency E = - Radiography = Full Joint efficiency E = 1
Design stress S = 14.32 kg/mm2 TEMA min. thickness tm = 11.11 mm Design stress S = 14.318 kg/mm2 TEMA min. thk tm = 12.7 mm
Min thk. UG-16(b) tmin = 7.99 mm Min thk UG-16(b) tmin = 4.79 mm
Inside corr. allow. CAI = 3.2 mm Outside corr. all. CAO = 3.2 mm Inside corr.all. CAI = 3.2 mm Outside corr.all. CAO = 0 mm
Material tolerance Tol = 0 mm Forming tolerance Tol = 0 mm Major/minor rat. D/2h = 2.0 Forming tolerance Tol = 0 mm
Outside diameter Do = 935 mm Corroded sph. radius L = 756.2 mm Corroded min. thk t = 13.93 mm Equiv.dish radius L = 1020.06 mm
tnom-CAI-CAO-Tol ts = 15.85 mm Ratio ts/L ts/L = 0.01554
Required wall thickness of the dished cover: K =0.1667*(2+(D/2h)**2) = 1.0 Material tol. Tol = 0 mm
t = 5*P*L/(6*S)+CAI+CAO+Tol = 28.86 mm APP.1-6 Outside diameter OD = 1165.1 mm Corroded diameter OD = 1165.1 mm
Actual wall thickness of cover: tnom = 41.28 mm
Required wall thickness of the cover:
t = (P*OD*K / (2*S*E+2*P*(K-0.1)))+cai+cao+tol = 17.13 mm App. 1-4(c)
(Required wall tks. for nozzle attachments, E=1 , tri = 22.46 mm ) Actual wall thickness of cover: tnom = 19.05 mm
ASME Section VIII-1 2019 UG-33(c) Formed Heads, Press. on Convex Side
(Required wall tks. for nozzle attachments, E=1 , tri = 13.93 mm )
--- Calculations --- Hemi/Dished Cover Ext.Press. (If opening & reinf. are within 80% of head diameter, tri = 12.69 mm )
Material: SA-387 K41545 Grd 5 Cls 2 Plate
Design pressure PE = 0.3603 kg/mm2 Design temperature T = 285 C ASME Section VIII-1 2019 UG-33 Formed Heads, Pressure on Convex Side
Inside corr.allow. CAI = 3.2 mm Outside corr. all. CAO = 3.2 mm
Radiography = Full Forming tolerance Tol = 0 mm --- Calculations --- Ellipsoidal Cover External Pressure
Material tolerance Tol = 0 mm Material: SA-387 K41545 Grd 5 Cls 2 Plate
Outside diameter Do = 941.4 mm Spherical radius Ro = 791.1 mm Design pressure PE = 0.0103 kg/mm2 Design temperature T = 200 C
Nominal thickness tnom = 41.3 mm tnom-CAI-CAO-Tol t = 34.9 mm Inside corr. allow. CAI = 3.2 mm Outside corr. all. CAO = 0 mm
Ro/t Ratio Rot = 22.6832 Mod. of elasticity ME = 19950 kg/mm2 Radiography = Full Forming tolerance Tol = 0 mm
A factor =0.125/Rot A = 0.005511 B factor CS-3 B = 9.1 Material tolerance Tol = 0 mm
Cover outside dia. Do = 1165.1 mm Outside sph.radius Ro = 1048.59 mm
Maximum allowed external pressure: Pa = B / Rot = 0.4011 kg/mm2 Nominal thickness tnom = 19.05 mm tnom-CAI-CAO-Tol t = 15.85 mm
Actual external design pressure: PE = 0.3603 kg/mm2 Ko factor (UG-33.1) Ko = 0.9 Ro/t ratio Rot = 66.1571
UG-33(a) 0.4/1.67 = 0.24 kg/mm2 Mod. of elasticity ME = 19950 kg/mm2
(Required cover tks. for nozzle attachments at PE, tre = 32 mm ) A factor = 0.125/Rot = 0.001889 B factor CS-3 B = 9.28
Maximum allowed external pressure: Pa = B / Rot = 0.1402 kg/mm2

(Required cov. tks. for nozzle attachments at PE, tre = 3.1 mm )
Página 24 de 88
Component: Tubes Component: Front Pass Partition
ASME Section VIII-1 2019 UG-27 Thickness of Shells under Int. Pressure Pass Partition Plate Max. Allowed Pressure Differential (TEMA 10th. Ed. 2019 RCB-9.132)
--- Calculations --- Cylinder Internal Pressure Pass plate material: SA-516 K02700 Grd 70 Plate
Material: SA-268 S41000 Grd TP410 Smls. tube Thickness t = 18 mm Pressure drop qa = 1.365 kg/cm2
Pressure (Des+Static) P = 0.5103 kg/mm2 Design temperature T = 285 C TEMA min thk tmin = 12.7 mm
Design pressure, = 50 kg/cm2 Static head presssure = 0 kg/cm2 Corrosion allowance c = 0 mm Minimum thickness, tm
Radiography = - Joint eff.circ str. E = 1 Design stress S = 14.06 Kg/mm2 tm = b*SQRT((qa*B)/(1.5*S)) + c
Design stress S = 11.333 kg/mm2 Joint eff.long str. E = -
Design stress, long S = - Min thk. UG-16(b) tmin = - Max. allowable pressure drop: q = (1.5*S*((t-c)/b)**2)/B = see table below
Inside corr.allow. CAI = 0 mm Outside corr. all. CAO = 0 mm
Material tolerance Tol = 0 mm TEMA min. thickness tm = 0 mm Sides fixed Dim a Dim b a/b B factor q tm Selected
Outside diameter OD = 25.4 mm Corroded radius OR = 12.7 mm mm mm Kg/mm2 mm
Required wall thickness of the cylinder , greater of: a & b 1155 977.9 1.181 0.391 0.0183 15.6
Circ str t=(P*OR/(S*E+0.4*P))+cai+cao+tol = 0.56 mm APP.1-1(A) a 1155 977.9 1.181 0.458 0.0156 16.8
Long str t=(P*IR/(2*S*E+0.4*P))+cai+cao+tol = - UG-27(c)(2) b 1155 977.9 1.181 0.511 0.014 17.8 *
Actual wall thickness of cylinder: tnom = 2.11 mm Component: Rear Pass Partition
Pass Partition Plate Max. Allowed Pressure Differential (TEMA 10th. Ed. 2019 RCB-9.132)
(Required wall tks. for nozzle attachments, E=- , tri = - )
Pass plate material: SA-387 K41545 Grd 5 Cls 2 Plate
Thickness t = 18 mm Pressure drop qa = 1.365 kg/cm2
ASME Section VIII-1 2019 UG-28 Thickness of Shells under Ext. Pressure TEMA min thk tmin = 12.7 mm
Corrosion allowance c = 0 mm Minimum thickness, tm
--- Calculations --- Cylinder External Pressure Design stress S = 14.55 Kg/mm2 tm = b*SQRT((qa*B)/(1.5*S)) + c
Material: SA-268 S41000 Grd TP410 Smls. tube
Design pressure PE = 0.3603 kg/mm2 Design temperature T = 285 C Max. allowable pressure drop: q = (1.5*S*((t-c)/b)**2)/B = see table below
Inside corr. allow. CAI = 0 mm Corrosion allow. CAO = 0 mm
Radiography = - Material tol. Tol = 0 mm Sides fixed Dim a Dim b a/b B factor q tm Selected
Cyl. outside dia. Do = 25.4 mm Cylinder length EP L = 6096 mm mm mm Kg/mm2 mm
Nominal thickness tnom = 2.11 mm (tnom-CAI-CAO-Tol) t = 2.11 mm a & b 852.45 204 4.179 0.718 0.2366 4.3 *
L/Do ratio Ldo = 240 Do/t Dot = 12.04 a 852.45 204 4.179 0.5 0.3397 3.6
(2*S) or (0.9*yield) SE = - Mod. of elasticity ME = 18652 kg/mm2 b 852.45 204 4.179 0.75 0.2265 4.4

Página 25 de 88
Cylinders/Covers Body Flanges
Floating head cross over area per TEMA RCB-5.11 Component: Front Head Flng At Cov
Flange inside diam. ID = 935 mm Head dish radius dr = 753 mm ASME Section VIII-1 2019 ------- App.2 Bolted Flange With Ring Type Gaskets
Flange thk available t = 69 mm Number tube passes tp = 4
Tube OD tod = 25.4 mm Tube thickness tt = 2.11 mm Flange type: Integral tapered hub - ASME fig.2-4(6)
Number of tubes nt = 584 Flange material: SA-266 K03506 Grd 2 Forgings
Pressure (Des+Sta+Pe) PI = 0.5 Kg/mm2 Design temperature T = 180 C
Head depth h = 162.7 mm Design pressure, = 50 kg/cm2 Static head presssure = 0 kg/cm2
Head segment area: Ext. design pressure PE = 0.01 Kg/mm2 B1 = B+g1 or B+go B1 = -
dr**2*ACOS((dr-h)/dr)-(dr-h)*SQRT(2*dr*h-h**2) s = 103833 mm2 Inside corr. allow CAI = 3.2 mm Outside corr. all. CAO = 0 mm
Stress (operating) SFO = 14.06 Kg/mm2 Stress (atmos.) SFA = 14.06 Kg/mm2
Available turn around flow area under flange = t*ID AF = 64515 mm2 Outside diameter A = 1200 mm Inside spherical rad. L = -
Available turn around flow area in head = s*(1/tp)*2 AH = 51916 mm2 Inside diameter B = 984.3 mm Hub thickness g1 = 24.97 mm
Total turn around area = AF+AH A = 116431 mm2 Bolt circle diameter C = 1130 mm Hub tks. at attach. go = 19.02 mm
Mean gasket diameter G = 1066.31 mm Weld leg/hub length h = 34 mm
Flow area of one tube = Pi*((tod-2*tt)/2)**2 at = 352.32 mm2 Hub to bolt circle R = 47.88 mm Bolt circle to OD E = 35 mm
Average flow area per pass = (1/tp)*nt*at ap = 51439 mm2 Flange thickness t = 133 mm
Overlay thickness OL = -
A >= 1.3 *ap
116431 mm2 >= 66871 mm2 Gasket material: Grooved iron or soft metal
Gasket outside dia. ODG = 1081 mm Gasket width N = 17 mm
Gasket thickness tks = 3.17 mm Gasket eff. width b = 7.35 mm
Gasket seating stress y = 5.34 Kg/mm2 Gasket factor m = 3.750
Gasket rib seat. str. yr = 5.34 Kg/mm2 Gasket rib factor mr = 3.750
Gasket unit stress Sg = 10.14 Kg/mm2 W = 0 mm factor f = 0 mm
Gasket rib length Rib = 2094 mm Seating width bo = 8.5 mm
Gasket rib eff width Br = 4.76 mm (Table 2-5.2 facing 1a/1b Col. II )
Bolt material: SA-193 G41400 Grd B7 Bolt(<= 2 1/2)

Bolt diameter db = 34.92 mm No. of bolts n = 44
Bolt root area Area = 745.16 mm2 Sg = Ab*Sa/((Pi/4)*((do-f)**2-di**2))
Bsmax = 2*db+6*t/(m+0.5) Actual bolt spacing Bs = 80.7 mm
Max bolt spacing BsMax = 257.6 mm Min bolt spacing BsMin = 77.8 mm
Cf = SQRT(Bs/Bsmax) Cf = 0.56 Cf used Cf = 1
Stress (operating) SB = 17.58 Kg/mm2 Stress (atmos.) SA = 17.58 Kg/mm2
Bolting calculations:
Joint-contact compr. load HP = 6.2832*b*G*PI*m+2*Br*mr*PI*RIB= 129689 kgf
Hydrostatic end force H = 0.7854*G*G*PI = 446504 kgf
Hydrostatic end force H = 0.7854*G*G*PE = 9225 kgf
Operating conditions:
Min. calc. bolt load WM1 = HP+H = 576192 kgf
Min. used bolt load WM1 = max of 2 mating flanges = 576192 kgf
Bolting up conditions:
Página 26 de 88
Body Flanges Body Flanges
Minimum bolt load WM2 = 3.1416*b*G*y+Br*yr*RIB = 184792 kgf K = A/B = 1.2191 ho = SQ(B*g0) = 136.8441
Min. used bolt load WM2 = max of 2 mating flanges = 184792 kgf T = Fig.2-7.1 = 1.8312 h/ho = h/ho = 0.2485
Required bolt area AM = WM2/SA or WM1/SB = 32781.5 mm2 Z = Fig.2-7.1 = 5.1127 F = Fig.2-7.2 = 0.8921
Available bolt area AB = No.Bolt*Area = 32787 mm2 Y = Fig.2-7.1 = 9.9117 V = Fig.2-7.3 = 0.4313
Ratio of bolt areas AB/AM = 1 U = Fig.2-7.1 = 10.8919 f = Fig.2-7.6 = 1.0011
Design bolt load W = 0.5*(AM+AB)*SA = 576241 kgf g1/g0 = g1/g0 = 1.3127 e = F/ho = 0.0065
t = = 133 mm
Minimum gasket width NMIN = AB*SA/(6.283*y*G) = 16.1 mm d = U*ho*g0*g0/V = 1250735 Alpha = t*e+1.0 = 1.867
Gasket compression stress Gcst = AB*SA/((Pi*G*N)+(Br*RIB)) = 8.61 Kg/mm2 Beta = 1.333*t*e+1.0 = 2.1558 Gamma = Alpha/T = 1.0196
Design Bolt Tightening Moment = W*0.2*db/n = 91.48 kgf*m Delta = t*t*t/d = 1.881 Lambda = Gamma+Delta = 2.9006
Bolt Tightening friction factor = 0.2
Stress calculations: Allowable stress:
Long. hub SH = (f*M)/(Lambda*g1**2*B) =17.18 Kg/mm2 1.5*SFO =21.09 Kg/mm2
Loads: Integral Flange Calculations Radial SR = Beta*M/(Lambda*t**2*B) = 1.3 Kg/mm2 SFO =14.06 Kg/mm2
Operating conditions: Tangential ST1 = M*Y/(t**2*B)-(Z*SR) =10.72 Kg/mm2 SFO =14.06 Kg/mm2
Hydrostatic end load HD = 0.785*B*B*PI = 380466 kgf (greater) ST2 = (SH+SR)/2 or (SH+ST1)/2 =13.95 Kg/mm2 SFO =14.06 Kg/mm2
Hydrostatic end load HDe= 0.785*B*B*PE = 7860 kgf
Gasket load HG = WM1-H = 129689 kgf
Result. hydrostatic force HT = H-HD = 66038 kgf
Result. hydrostatic force HTe= He-HDe = 1364 kgf Component: Channel Cover
Bolting up conditions: ASME Section VIII-1 2019 ------- UG-34 Unstayed Flat Heads and Covers
Gasket load HG = W = 576241 kgf
--- Calculations --- Channel Cover Internal Pressure
Operating conditions: Material: SA-266 K03506 Grd 2 Forgings
Hydrostatic lever arm hd = R+0.5*g1 = 60.36 mm Design pressure P = 0.5 Kg/mm2 Design temperature T = 180 C
Gasket load lever arm hg = (C-G)/2 = 31.85 mm Stress (operating) SO = 14.06 Kg/mm2 Stress (atmos.) SA = 14.06 Kg/mm2
Result. hydro. lever arm ht = (R+g1+hg)/2 = 52.35 mm Corr. allowance CAI = 3.2 mm
Outside diameter OD = 1200 mm
Bolting up conditions: Bolt circle diameter C = 1130 mm
Gasket load lever arm hg = (C-G)/2 = 31.85 mm Mean gasket diameter G = 1066.31 mm
Operating conditions: Mod. of elasticity ME = 19739 Kg/mm2
Hydrostatic moment MD = HD*hd = 22966 kgf*m Required thickness t = 120.23 mm Nominal thickness tn = 126 mm
Gasket moment MG = HG*hg = 4130 kgf*m
Result. hydro. moment MT = HT*ht = 3457 kgf*m Gasket load lever arm hg = (C-G)/2 = 31.85 mm
Total operating moment MOP = MD+MG+MT = 30553 kgf*m
MOPe = HDe(hd-hg)+HTe(ht-hg) = 252 kgf*m ASME Section VIII-1 2019 ------- UG-34 Unstayed Flat Heads and Covers
Bolting up conditions: --- Calculations --- Channel Cover Internal Pressure

Bolt up moment MATM = W*hg = 18351 kgf*m Operating bolt load Wo = 576192 kgf Factor 'C' C = 0.3
Effective bolt moment MB = MATM*SFO/SFA = 18351 kgf*m Gasket seating load Wb = 576241 kgf Joint efficiency E = 1
Available bolt area Ab = 32787.03 mm2 Factor x per UG-39(d)(2) = 1
Total moment MO = MOP or MB = 30553 kgf*m Bolt stress (oper.) Sb = 17.58 Kg/mm2 Nominal diameter ND = 977.9 mm
Bolt spacing correction M = MO*Cf = 30553 kgf*m Code required cover thickness:
(TEMA 10th. Ed. 2019 RCB-11.23) Cf= 1 Operating: t = G*sqrt(x*(C*P/SO*E+1.9*Wo*hg/(SO*E*G**3))) = 120.23 mm
Bolting: t = G*sqrt(x*(1.9*Wb*hg/(SA*E*G**3))) = 48.22 mm
Flange shape constants:
Página 27 de 88
TEMA 10th. Ed. 2019 RCB-9.21 (cover deflection)

Y = G*(0.0435*G**3*P+0.5*Sb*Ab*hg)/(ME*tn**3) = 1.105 mm
Ymax = 0.03 in. (0.076 mm) or ND/800 or User specified = 1.22 mm Assembly Bolt Stress Determination - PCC-1, O-4.2
t = (G*(0.0435*G**3*P+0.5*Sb*Ab*hg)/(ME*Ymax))**.333 = 116.25 mm
Gasket area Ag = 66921 mm2 Gasket thickness = 3.17 mm
Thicknesses do NOT include corrosion or recesses. Gasket i.d. GID = 1047 mm Bolt diameter Phib = 34.92 mm
Bolt root area Ab = 745.16 mm2 Number of bolts nb = 44
Component: Front Head Flng At Cov Nut factor K = 0.2 Unit factor Fac = 1000
Max. bolt stress Sbmax = 51.68 Kg/mm2 Min. bolt stress Sbmin = 29.53 Kg/mm2
ASME Section VIII Div.1 2019, Appendix 2, 2-14 Flange Rigidity
Gasket maximum design pressure Pmax = 0.5 Kg/mm2
--- Calculations --- Gasket minimum seating stress Sgmin-S = 14.06 Kg/mm2
Gasket minimum operating stress Sgmin-O = 9.84 Kg/mm2
Operating moment, Mo = 30553 kgf*m Gasket seat. moment Ma = 18351 kgf*m Gasket relaxation fraction phig = 0.7
Factor VI VI = 0.4313 Factor L L = 2.9006 Gasket maximum stress Sgmax = 38.67 Kg/mm2
Mod. elast.design T Ed = 19739 Kg/mm2 Mod.elast.atm. temp Ea = 20670 Kg/mm2 Maximum bolt stress prior to flange damage Sfmax = 50.62 Kg/mm2
Thickness g0 g0 = 19 mm Factor h0 h0 = 136.8 mm Flange rotation at Sfmax, deg Thetafmax = -
Factor KI KI = 0.3 Factor KL KL = 0.2 Maximum permissible flange rotation, deg Thetagmax = -
Corrosion allowance ca = 3.2 mm Factor K K = 1.2191
Thickness, T T = 133 mm Step 1 Determine target bolt stress
Flange Rigidity Target assembly gasket stress, SgT SgT = 30.94 Kg/mm2
Loose type flanges without hubs and optional flanges designed as loose type Selected assembly bolt stress Sbsel = SgT*Ag/(nb*Ab) = 63.15 Kg/mm2-1)
Gasket seating J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = - Step 2 Determine if bolt maximum stress controls
Operating J = 109.4 * Mo / (E * T ** 3 * Ln(K) * KL) = -
Sbsel = min(Sbsel,Sbmax) = 51.68 Kg/mm2-4)
Integral type flanges and optional type flanges designed as integral and
Loose type flanges with hubs Step 3 Determine if bolt minimum stress controls
Gasket seating J = 52.14 * Ma * VI/ (L*E*G0**2 * ho * KI) = 0.4633
Operating J = 52.14 * Mo * VI/ (L*E*G0**2 * ho * KI) = 0.8077 Sbsel = max(Sbsel,Sbmin) = 51.68 Kg/mm2-5)
Step 4 Determine if max. bolt stress prior to flange damage controls

ASME appendix 2 calculation of hub thickness 'go' as a cylinder
Sbsel = min(Sbsel,Sfmax) = 50.62 Kg/mm2-6)
Design pressure P = 0.5 Kg/mm2 Allowable stress S = 14.06 Kg/mm2
Outside radius OR = - Inside radius IR = 492.15 mm Sbsel = 50.62 Kg/mm2
Joint efficiency E = 1 Corr.Allow or OL c = 3.2 mm Step 5 Gasket minimum seating stress check
Material tolerance tol = 0 mm
Sbsel >= Sgmin-s*(Ag/(Ab*nb)) (O-7)
Min hub thk / small end = P*IR / (S*E - 0.6*P)+c+Tol UG-27(c)(1) 50.62 Kg/mm2 >= 28.7 Kg/mm2 OK
= 21.08 mm
Hub thk / small end = 22.22 mm Step 6 Gasket minimum operating stress check
New thickness 'go = 22.22 mm New thickness 'g1' = 28.17 mm Sbsel >= (Sgmin-o*Ag + Pi/4*(Pmax*GID^2))/(phig*Ab*nb) (O-8)
Corroded thickness 'go' = 19.02 mm Corroded thk 'g1' = 24.97 mm 50.62 Kg/mm2 >= 47.46 Kg/mm2 OK
Step 7 Gasket maximum stress check
SgT = 0.8*Sgmax
Página 28 de 88
Sbsel <= Sgmax*(Ag/(Ab*nb)) (O-9)

50.62 Kg/mm2 <= 78.93 Kg/mm2 OK Component: Front Head Flng At TS
Step 8 Flange rotation limit check ASME Section VIII-1 2019 ------- App.2 Bolted Flange With Ring Type Gaskets
Sbsel <= Sfmax*(Thetagmax/Thetafmax) (0-10) Flange type: Integral tapered hub - ASME fig.2-4(6)
50.62 Kg/mm2 <= - - Flange material: SA-266 K03506 Grd 2 Forgings
Assembly bolt torque, Tb = (Sbsel)(K)(Ab)(Phib)/Fac (O-2) Design pressure, = 50 kg/cm2 Static head presssure = 0 kg/cm2
= 158.1 Kgf-m (&) Ext. design pressure PE = 0.01 Kg/mm2 B1 = B+g1 or B+go B1 = -
Inside corr. allow CAI = 3.2 mm Outside corr. all. CAO = 0 mm
Outside diameter A = 1213 mm Inside spherical rad. L = -
Inside diameter B = 984.3 mm Hub thickness g1 = 23.4 mm
Bolt circle diameter C = 1136 mm Hub tks. at attach. go = 19.02 mm
Hub to bolt circle R = 52.45 mm Bolt circle to OD E = 38.5 mm
Flange thickness t = 146 mm
Gasket material: Grooved SS or nickel-base alloys

Gasket outside dia. ODG = 1010 mm Gasket width N = 11.5 mm
Gasket unit stress Sg = 14.13 Kg/mm2 factor f = 0 mm
Gasket rib eff width Br = 4.76 mm (Table 2-5.2 facing 1a/1b Col. II )
Bolt material: SA-193 K50100 Grd B5 Bolt(<= 4)

(&) = EL FACTOR UTILIZADO PARA XYLAN K=0.12,

TORQUE= 158.1Kgf-m*(9.80665N/Kgf) =1,550.5 N-m
Página 29 de 88
Available bolt area AB = No.Bolt*Area = 36258 mm2 Y = Fig.2-7.1 = 9.4136 V = Fig.2-7.3 = 0.474
Ratio of bolt areas AB/AM = 1.003 U = Fig.2-7.1 = 10.3446 f = Fig.2-7.6 = 1.0308
t = = 146 mm
Loads: Integral Flange Calculations Radial SR = Beta*M/(Lambda*t**2*B) = 0.96 Kg/mm2 SFO =14.06 Kg/mm2
Operating conditions: Tangential ST1 = M*Y/(t**2*B)-(Z*SR) =11.03 Kg/mm2 SFO =14.06 Kg/mm2
Hydrostatic end load HD = 0.785*B*B*PI = 380466 kgf (greater) ST2 = (SH+SR)/2 or (SH+ST1)/2 =13.98 Kg/mm2 SFO =14.06 Kg/mm2
Result. hydrostatic force HTe= He-HDe = 228 kgf Component: Front Head Flng At TS
Gasket load HG = W = 508987 kgf ASME Section VIII Div.1 2019, Appendix 2, 2-14 Flange Rigidity
Operating conditions: --- Calculations ---

Hydrostatic lever arm hd = R+0.5*g1 = 64.15 mm
Gasket load lever arm hg = (C-G)/2 = 68.75 mm Operating moment, Mo = 33223 kgf*m Gasket seat. moment Ma = 34993 kgf*m
Result. hydro. lever arm ht = (R+g1+hg)/2 = 72.3 mm Factor VI VI = 0.474 Factor L L = 3.953
Mod. elast.design T Ed = 19739 Kg/mm2 Mod.elast.atm. temp Ea = 20670 Kg/mm2
Bolting up conditions: Thickness g0 g0 = 19 mm Factor h0 h0 = 136.8 mm
Gasket load lever arm hg = (C-G)/2 = 68.75 mm Factor KI KI = 0.3 Factor KL KL = 0.2
Operating conditions: Corrosion allowance ca = 3.2 mm Factor K K = 1.2323
Hydrostatic moment MD = HD*hd = 24407 kgf*m Thickness, T T = 146 mm
Result. hydro. moment MT = HT*ht = 799 kgf*m Flange Rigidity
Total operating moment MOP = MD+MG+MT = 33223 kgf*m Loose type flanges without hubs and optional flanges designed as loose type
MOPe = HDe(hd-hg)+HTe(ht-hg) = -35 kgf*m Gasket seating J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = -
Bolt up moment MATM = W*hg = 34993 kgf*m Integral type flanges and optional type flanges designed as integral and
Effective bolt moment MB = MATM*SFO/SFA = 34993 kgf*m Loose type flanges with hubs
Total moment MO = MOP or MB = 34993 kgf*m Operating J = 52.14 * Mo * VI/ (L*E*G0**2 * ho * KI) = 0.7081
Bolt spacing correction M = MO*Cf = 34993 kgf*m

(TEMA 10th. Ed. 2019 RCB-11.23) Cf= 1 ASME appendix 2 calculation of hub thickness 'go' as a cylinder
Flange shape constants: Design pressure P = 0.5 Kg/mm2 Allowable stress S = 14.06 Kg/mm2
Página 30 de 88

= 21.08 mm

38.81 Kg/mm2 <= 48.5 Kg/mm2 OK
Assembly Bolt Stress Determination - PCC-1, O-4.2
Step 8 Flange rotation limit check
Gasket i.d. GID = 987 mm Bolt diameter Phib = 38.1 mm Sbsel <= Sfmax*(Thetagmax/Thetafmax) (0-10)
Bolt root area Ab = 906.45 mm2 Number of bolts nb = 40 38.81 Kg/mm2 <= - -
Nut factor K = 0.2 Unit factor Fac = 1000
Max. bolt stress Sbmax = 39.37 Kg/mm2 Min. bolt stress Sbmin = 22.5 Kg/mm2 Assembly bolt torque, Tb = (Sbsel)(K)(Ab)(Phib)/Fac (O-2)
= 160.8 Kgf-m (&)
Gasket minimum seating stress Sgmin-S = 14.06 Kg/mm2
Gasket relaxation fraction phig = 0.7
Gasket maximum stress Sgmax = 38.67 Kg/mm2
Maximum bolt stress prior to flange damage Sfmax = 50.62 Kg/mm2
Flange rotation at Sfmax, deg Thetafmax = -
Maximum permissible flange rotation, deg Thetagmax = -
Step 1 Determine target bolt stress
Target assembly gasket stress, SgT SgT = 30.94 Kg/mm2

Selected assembly bolt stress Sbsel = SgT*Ag/(nb*Ab) = 38.81 Kg/mm2-1)
Step 2 Determine if bolt maximum stress controls
Step 3 Determine if bolt minimum stress controls
Sbsel = max(Sbsel,Sbmin) = 38.81 Kg/mm2-5)
SgT = 0.8*Sgmax (&) = EL FACTOR UTILIZADO PARA XYLAN K=0.12,

TORQUE= 160.8Kgf-m*(9.80665N/Kgf) =1,577 N-m
Página 31 de 88
Minimum bolt load WM2 = 3.1416*b*G*y+Br*yr*RIB = 128081 kgf

Component: Front Shell Flng Min. used bolt load WM2 = max of 2 mating flanges = 194839 kgf
Required bolt area AM = WM2/SA or WM1/SB = 36136.9 mm2
ASME Section VIII-1 2019 ------- App.2 Bolted Flange With Ring Type Gaskets Available bolt area AB = No.Bolt*Area = 36258 mm2
Ratio of bolt areas AB/AM = 1.003
Flange type: Integral tapered hub - ASME fig.2-4(6) Design bolt load W = 0.5*(AM+AB)*SA = 508987 kgf
Flange material: SA-182 K41545 Grd F5 Forgings
Pressure (Des+Sta+Pe) PI = 0.35 Kg/mm2 Design temperature T = 285 C Minimum gasket width NMIN = AB*SA/(6.283*y*G) = 11.44 mm
Design pressure, = 35 kg/cm2 Static head presssure = 0 kg/cm2 Gasket compression stress Gcst = AB*SA/((Pi*G*N)+(Br*RIB)) = 14.13 Kg/mm2
Ext. design pressure PE = 0.01 Kg/mm2 B1 = B+g1 or B+go B1 = - Design Bolt Tightening Moment = W*0.2*db/n = 96.96 kgf*m
Inside corr. allow CAI = 3.2 mm Outside corr. all. CAO = 0 mm Bolt Tightening friction factor = 0.2
Inside diameter B = 984.3 mm Hub thickness g1 = 20.4 mm Loads: Integral Flange Calculations
Bolt circle diameter C = 1136 mm Hub tks. at attach. go = 15.85 mm Operating conditions:
Mean gasket diameter G = 998.5 mm Weld leg/hub length h = 26 mm Hydrostatic end load HD = 0.785*B*B*PI = 266326 kgf
Hub to bolt circle R = 55.45 mm Bolt circle to OD E = 38.5 mm Hydrostatic end load HDe= 0.785*B*B*PE = 7860 kgf
Flange thickness t = 150 mm Gasket load HG = WM1-H = 234070 kgf
Overlay thickness OL = - Result. hydrostatic force HT = H-HD = 7740 kgf
Result. hydrostatic force HTe= He-HDe = 228 kgf
Gasket material: Grooved SS or nickel-base alloys Bolting up conditions:
Gasket outside dia. ODG = 1010 mm Gasket width N = 11.5 mm Gasket load HG = W = 508987 kgf
Gasket seating stress y = 7.1 Kg/mm2 Gasket factor m = 4.250 Operating conditions:
Gasket rib seat. str. yr = 7.1 Kg/mm2 Gasket rib factor mr = 4.250 Hydrostatic lever arm hd = R+0.5*g1 = 65.65 mm
Gasket unit stress Sg = 14.13 Kg/mm2 factor f = 0 mm Gasket load lever arm hg = (C-G)/2 = 68.75 mm
Gasket rib length Rib = 0 mm Seating width bo = 5.75 mm Result. hydro. lever arm ht = (R+g1+hg)/2 = 72.3 mm
Gasket rib eff width Br = 0 mm (Table 2-5.2 facing 1a/1b Col. II )
Bolt material: SA-193 K50100 Grd B5 Bolt(<= 4) Gasket load lever arm hg = (C-G)/2 = 68.75 mm
Bolt diameter db = 38.1 mm No. of bolts n = 40 Operating conditions:
Bolt root area Area = 906.45 mm2 Sg = Ab*Sa/((Pi/4)*((do-f)**2-di**2)) Hydrostatic moment MD = HD*hd = 17484 kgf*m
Bsmax = 2*db+6*t/(m+0.5) Actual bolt spacing Bs = 89.2 mm Gasket moment MG = HG*hg = 16092 kgf*m
Max bolt spacing BsMax = 265.7 mm Min bolt spacing BsMin = 82.5 mm Result. hydro. moment MT = HT*ht = 560 kgf*m
Cf = SQRT(Bs/Bsmax) Cf = 0.58 Cf used Cf = 1 Total operating moment MOP = MD+MG+MT = 34136 kgf*m
Stress (operating) SB = 14.06 Kg/mm2 Stress (atmos.) SA = 14.06 Kg/mm2 MOPe = HDe(hd-hg)+HTe(ht-hg) = -24 kgf*m
Bolting calculations: Bolting up conditions:

Joint-contact compr. load HP = 6.2832*b*G*PI*m+2*Br*mr*PI*RIB= 53660 kgf Bolt up moment MATM = W*hg = 34993 kgf*m
Hydrostatic end force H = 0.7854*G*G*PI = 274066 kgf Effective bolt moment MB = MATM*SFO/SFA = 33357 kgf*m
Total moment MO = MOP or MB = 34136 kgf*m
Min. calc. bolt load WM1 = HP+H = 327726 kgf Bolt spacing correction M = MO*Cf = 34136 kgf*m
Min. used bolt load WM1 = max of 2 mating flanges = 508135 kgf (TEMA 10th. Ed. 2019 RCB-11.23) Cf= 1
Bolting up conditions: Flange shape constants:
Página 32 de 88
K = A/B = 1.2323 ho = SQ(B*g0) = 124.9045 Outside radius OR = - Inside radius IR = 492.15 mm

T = Fig.2-7.1 = 1.8258 h/ho = h/ho = 0.2082 Joint efficiency E = 1 Corr.Allow or OL c = 3.2 mm
Z = Fig.2-7.1 = 4.8559 F = Fig.2-7.2 = 0.897 Material tolerance tol = 0 mm
Y = Fig.2-7.1 = 9.4136 V = Fig.2-7.3 = 0.4515
U = Fig.2-7.1 = 10.3446 f = Fig.2-7.6 = 1.0629 Min hub thk / small end = P*IR / (S*E - 0.6*P)+c+Tol UG-27(c)(1)
g1/g0 = g1/g0 = 1.2871 e = F/ho = 0.0072 = 16.26 mm
t = = 150 mm Hub thk / small end = 19.05 mm
d = U*ho*g0*g0/V = 718970 Alpha = t*e+1.0 = 2.0772
Beta = 1.333*t*e+1.0 = 2.4359 Gamma = Alpha/T = 1.1377 New thickness 'go = 19.05 mm New thickness 'g1' = 23.6 mm
Delta = t*t*t/d = 4.6942 Lambda = Gamma+Delta = 5.8319 Corroded thickness 'go' = 15.85 mm Corroded thk 'g1' = 20.4 mm

Radial SR = Beta*M/(Lambda*t**2*B) = 0.64 Kg/mm2 SFO = 13.4 Kg/mm2
Tangential ST1 = M*Y/(t**2*B)-(Z*SR) =11.38 Kg/mm2 SFO = 13.4 Kg/mm2 Assembly Bolt Stress Determination - PCC-1, O-4.2
(greater) ST2 = (SH+SR)/2 or (SH+ST1)/2 =13.29 Kg/mm2 SFO = 13.4 Kg/mm2
Gasket i.d. GID = 987 mm Bolt diameter Phib = 38.1 mm
Component: Front Shell Flng Nut factor K = 0.2 Unit factor Fac = 1000
Max. bolt stress Sbmax = 39.37 Kg/mm2 Min. bolt stress Sbmin = 22.5 Kg/mm2
ASME Section VIII Div.1 2019, Appendix 2, 2-14 Flange Rigidity
--- Calculations --- Gasket minimum seating stress Sgmin-S = 14.06 Kg/mm2
Operating moment, Mo = 34136 kgf*m Gasket seat. moment Ma = 34993 kgf*m Gasket relaxation fraction phig = 0.7
Factor VI VI = 0.4515 Factor L L = 5.8319 Gasket maximum stress Sgmax = 38.67 Kg/mm2
Mod. elast.design T Ed = 19950 Kg/mm2 Mod.elast.atm. temp Ea = 21795 Kg/mm2 Maximum bolt stress prior to flange damage Sfmax = 56.25 Kg/mm2
Thickness g0 g0 = 15.8 mm Factor h0 h0 = 124.9 mm Flange rotation at Sfmax, deg Thetafmax = -
Factor KI KI = 0.3 Factor KL KL = 0.2 Maximum permissible flange rotation, deg Thetagmax = -
Corrosion allowance ca = 3.2 mm Factor K K = 1.2323
Thickness, T T = 150 mm Step 1 Determine target bolt stress
Flange Rigidity Target assembly gasket stress, SgT SgT = 30.94 Kg/mm2
Loose type flanges without hubs and optional flanges designed as loose type Selected assembly bolt stress Sbsel = SgT*Ag/(nb*Ab) = 30.78 Kg/mm2-1)
Gasket seating J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = - Step 2 Determine if bolt maximum stress controls
Integral type flanges and optional type flanges designed as integral and
Loose type flanges with hubs Step 3 Determine if bolt minimum stress controls
Operating J = 52.14 * Mo * VI/ (L*E*G0**2 * ho * KI) = 0.7337 Sbsel = max(Sbsel,Sbmin) = 30.78 Kg/mm2-5)

ASME appendix 2 calculation of hub thickness 'go' as a cylinder
Design pressure P = 0.35 Kg/mm2 Allowable stress S = 13.4 Kg/mm2
SgT = 0.8*Sgmax
Página 33 de 88
Sbsel = 30.78 Kg/mm2

Step 5 Gasket minimum seating stress check Component: Rear Shell Flng
Sbsel >= Sgmin-s*(Ag/(Ab*nb)) (O-7) ASME Section VIII-1 2019 ------- App.2 Bolted Flange With Ring Type Gaskets
30.78 Kg/mm2 >= 13.99 Kg/mm2 OK
Flange type: Integral tapered hub - ASME fig.2-4(6)
Step 6 Gasket minimum operating stress check Flange material: SA-182 K41545 Grd F5 Forgings
Sbsel >= (Sgmin-o*Ag + Pi/4*(Pmax*GID^2))/(phig*Ab*nb) (O-8) Design pressure, = 35 kg/cm2 Static head presssure = 0 kg/cm2
30.78 Kg/mm2 >= 18.51 Kg/mm2 OK Ext. design pressure PE = 0.01 Kg/mm2 B1 = B+g1 or B+go B1 = -
Step 7 Gasket maximum stress check Stress (operating) SFO = 13.4 Kg/mm2 Stress (atmos.) SFA = 14.06 Kg/mm2
Sbsel <= Sgmax*(Ag/(Ab*nb)) (O-9) Outside diameter A = 1327 mm Inside spherical rad. L = -
30.78 Kg/mm2 <= 38.47 Kg/mm2 OK Inside diameter B = 984.3 mm Hub thickness g1 = 20.2 mm
Bolt circle diameter C = 1263 mm Hub tks. at attach. go = 15.85 mm
Step 8 Flange rotation limit check Mean gasket diameter G = 1154.15 mm Weld leg/hub length h = 29 mm
Hub to bolt circle R = 119.15 mm Bolt circle to OD E = 32 mm
Sbsel <= Sfmax*(Thetagmax/Thetafmax) (0-10) Flange thickness t = 152 mm
30.78 Kg/mm2 <= - - Overlay thickness OL = -
Assembly bolt torque, Tb = (Sbsel)(K)(Ab)(Phib)/Fac (O-2) Gasket material: Grooved SS or nickel-base alloys
= 138.2 Kgf-m (&) Gasket outside dia. ODG = 1167 mm Gasket width N = 13 mm
Gasket unit stress Sg = 9.3 Kg/mm2 factor f = 0 mm

(&) = EL FACTOR UTILIZADO PARA XYLAN K=0.12,

TORQUE= 138.2Kgf-m*(9.80665N/Kgf) =1,355.28 N-m
Página 34 de 88
Available bolt area AB = No.Bolt*Area = 31166.4 mm2 Y = Fig.2-7.1 = 6.6561 V = Fig.2-7.3 = 0.4467
t = = 152 mm
Loads: Integral Flange Calculations Radial SR = Beta*M/(Lambda*t**2*B) = 0.64 Kg/mm2 SFO = 13.4 Kg/mm2
Operating conditions: Tangential ST1 = M*Y/(t**2*B)-(Z*SR) =11.79 Kg/mm2 SFO = 13.4 Kg/mm2
Hydrostatic end load HD = 0.785*B*B*PI = 266326 kgf (greater) ST2 = (SH+SR)/2 or (SH+ST1)/2 =13.33 Kg/mm2 SFO = 13.4 Kg/mm2
Result. hydrostatic force HTe= He-HDe = 2947 kgf Component: Rear Shell Flng

Bolting up conditions: Thickness g0 g0 = 15.8 mm Factor h0 h0 = 124.9 mm
MOPe = HDe(hd-hg)+HTe(ht-hg) = 713 kgf*m Gasket seating J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = -

Página 35 de 88

= 16.26 mm

39.37 Kg/mm2 <= 58.48 Kg/mm2 OK
= 89.9 Kgf-m (&)


TORQUE= 89.9Kgf-m*(9.80665N/Kgf) =881.7 N-m
Página 36 de 88
Minimum bolt load WM2 = 3.1416*b*G*y+Br*yr*RIB = 179264 kgf

Component: Rear Head Flng At TS Min. used bolt load WM2 = max of 2 mating flanges = 179264 kgf
Required bolt area AM = WM2/SA or WM1/SB = 33792.9 mm2
ASME Section VIII-1 2019 ------- App.2 Bolted Flange With Ring Type Gaskets Available bolt area AB = No.Bolt*Area = 34683.8 mm2
and Appendix 1 (1-6) Ratio of bolt areas AB/AM = 1.026
Flange type: Ring Design bolt load W = 0.5*(AM+AB)*SA = 481439 kgf
Pressure (Des+Sta+Pe) PI = 0.51 Kg/mm2 Design temperature T = 285 C Minimum gasket width NMIN = AB*SA/(6.283*y*G) = 11.44 mm
Design pressure, = 50 kg/cm2 Static head presssure = 0 kg/cm2 Gasket compression stress Gcst = AB*SA/((Pi*G*N)+(Br*RIB)) = 10.84 Kg/mm2
Ext. design pressure PE = 0.36 Kg/mm2 B1 = B+g1 or B+go B1 = - Design Bolt Tightening Moment = W*0.2*db/n = 124.2 kgf*m
Inside corr. allow CAI = 3.2 mm Outside corr. all. CAO = 3.2 mm Bolt Tightening friction factor = 0.2
Outside diameter A = 1107 mm Inside spherical rad. L = 756.2 mm
Inside diameter B = 941.4 mm Hub thickness g1 = - Dished cover attach.angle Beta1 = ArcSin(B/(2*L+t))= 37.4768
Bolt circle diameter C = 1024 mm Hub tks. at attach. go = -
Mean gasket diameter G = 955.15 mm Weld leg/hub length h = - Loads:
Hub to bolt circle R = - Bolt circle to OD E = 44.7 mm Internal pressure -- Operating conditions:
Flange thickness t = 138.8 mm Corroded BC to OD dim Ec = 41.5 mm Hydrostatic end load HD = 0.785*B*B*PI = 355214 kgf
Overlay thickness OL = - Gasket load HG = WM1-H = 109508 kgf
Gasket material: Grooved SS or nickel-base alloys Radial membrane load HR = HD*Cot(Beta1) = 463332 kgf
Gasket outside dia. ODG = 968 mm Gasket width N = 13 mm Internal pressure -- Bolting up conditions:
Gasket thickness tks = 3.17 mm Gasket eff. width b = 6.42 mm Gasket load HG = W = 481439 kgf
Gasket rib seat. str. yr = 7.1 Kg/mm2 Gasket rib factor mr = 4.250 External pressure -- Operating conditions:
Gasket unit stress Sg = 12.5 Kg/mm2 factor f = 0 mm Hydrostatic end force H = 0.785*G*G*PE = 258188 kgf
Gasket rib length Rib = 1252.86 mm Seating width bo = 6.5 mm Hydrostatic end load HD = 0.785*B*B*PE = 250807 kgf
Gasket rib eff width Br = 4.76 mm (Table 2-5.2 facing 1a/1b Col. II ) Result. hydrostatic force HT = H-HD = 7381 kgf
Radial membrane load HR = HD*Cot(Beta1) = 327146 kgf
Bolt material: SA-193 K50100 Grd B5 Bolt(<= 4) External pressure -- Bolting up conditions:
Bolt diameter db = 41.27 mm No. of bolts n = 32 Gasket load W = 0.5*(AM2+AB)*SA = 333483 kgf
Bsmax = --- Actual bolt spacing Bs = 100.5 mm
Max bolt spacing BsMax = - Min bolt spacing BsMin = 88.9 mm Operating conditions:
Cf = --- Cf = - Cf used Cf = -
Stress (operating) SB = 14.06 Kg/mm2 Stress (atmos.) SA = 14.06 Kg/mm2 Hydrostatic lever arm hd = (C-B)/2.0 = 41.3 mm
Gasket load lever arm hg = (C-G)/2 = 34.42 mm
Bolting calculations: Result. hydro. lever arm ht = (hd+hg)/2 = 37.86 mm
Joint-contact compr. load HP = 6.2832*b*G*PI*m+2*Br*mr*PI*RIB= 109508 kgf Radial load lever arm hr = = 21.15 mm
Hydrostatic end force H = 0.7854*G*G*PE = 258188 kgf Bolting up conditions:
Operating conditions: Gasket load lever arm hg = (C-G)/2 = 34.42 mm

Min. used bolt load WM1 = max of 2 mating flanges = 475175 kgf Dish off set distance from gasket face = 69 mm
Página 37 de 88
Operating conditions -- Internal pressure: Int. design pressure PI = 0.5103 Kg/mm2Design temperature T = 285 C
Hydrostatic moment MD = HD*hd = 14670 kgf*m Ext. design pressure PE = 0.3603 Kg/mm2
Gasket moment MG = HG*hg = 3770 kgf*m Inside corr. allow. cai = 3.2 mm Outside corr. allow. cao = 3.2 mm
Result. hydro. moment MT = HT*ht = 396 kgf*m Stress (operating) SFO = 13.4 Kg/mm2 Stress (ambient) SFA = 14.06 Kg/mm2
Radial moment MR = HR*hr = -9800 kgf*m Outside diameter (new) A = 1113.4 mm Outside diam. (corr.) A = 1107 mm
Total operating moment MOP = MD+MG+MT+MR = 9036 kgf*m Inside diameter (new) B = 935 mm Inside diam. (corr.) B = 941.4 mm
Bolting up conditions -- Internal pressure: Bolt circle diameter C = 1024 mm Mean gasket diameter G = 954.7 mm
Bolt up moment MATM = W*hg = 16573 kgf*m Code calculated thk. t = 177 mm
TEMA calculated thk. t = 121.37 mm Actual thickness ta = 184 mm
Operating conditions -- External pressure:
Hydrostatic moment MD = HD*(hd-hg) = 1724 kgf*m
Result. hydro. moment MT = HT*(ht-hg) = 25 kgf*m Loads:
Radial moment MR = HR*hr = -6920 kgf*m Internal pressure -- Operating conditions:
Total operating moment MOP = MD+MT+MR = 5170 kgf*m Joint contact compr. load HP = 6.2832*b*G*PI*m = 83586 kgf
Bolting up conditions -- External pressure: Hydrostatic end force H = 0.785*G*G*PI = 365322 kgf
Bolt up moment MATM = W*hg = 11480 kgf*m Hydrostatic end load HD = 0.785*B*B*PI = 355214 kgf
Design pressure P = PI for internal pressure condition Internal pressure -- Bolting up conditions:
= PE for external pressure condition Gasket load HG = W = 481439 kgf
Calculation factor J = MO*(A+B)/(S*B*(A-B)) External pressure -- Operating conditions:

Calculation factor F = P*B*Sqrt(4.0*L*L-B*B)/(8.0*S(A-B)) Hydrostatic end force H = 0.785*G*G*PE = 257944 kgf
Hydrostatic end load HD = 0.785*B*B*PE = 250807 kgf
Required thickness: Result. hydrostatic force HT = H-HD = 7137 kgf
t = F+Sqrt(F*F+J) External pressure -- Bolting up conditions:
Gasket load W = 0.5*(AM2+AB)*SA = 333483 kgf
Moment Factor Factor Thickness
MO J F t
Internal pressure: Operating conditions:
Operating condition 9036 kgf*m 8857.54 32.02 131.44 mm
Bolting up condition 16573 kgf*m 15486.78 0.00 124.45 mm Hydrostatic lever arm hd = (C-B)/2.0 = 41.3 mm
External pressure: Gasket load lever arm hg = (C-G)/2 = 34.65 mm
Operating condition 5170 kgf*m 5067.75 22.61 97.3 mm Result. hydro. lever arm ht = (C-G)/2 = 34.65 mm
Bolting up condition 11480 kgf*m 10727.40 0.00 103.57 mm Radial load lever arm hr = = -
Corrosion allowance included in above thickness = 3.2 mm Bolting up conditions:

Minimum flange thickness, including corrosion allowance = 142 mm
Gasket load lever arm hg = (C-G)/2 = 34.65 mm
Component: Backing Flange Dish off set distance from gasket face = -
ASME Section VIII-1 2019 App. 2 Rules for Bolted Flange Connections
With Ring Type Gaskets
Operating conditions -- Internal pressure:
Flange material: SA-182 K41545 Grd F5 Forgings Hydrostatic moment MD = HD*hd = 14670 kgf*m
Página 38 de 88

Result. hydro. moment MT = HT*ht = 350 kgf*m Rigidity index, J = 109.4*Sp*Mo/(E*ta**3*Ln(K)*KL) J = 1.28
Radial moment MR = HR*hr = 0 kgf*m
Total operating moment MOP = MD+MG+MT+MR = 17917 kgf*m
Bolting up conditions -- Internal pressure: Component: Backing Flange
Bolt up moment MATM = W*hg = 16682 kgf*m
TEMA Tenth Edition - 2019 RCB-5.141 Backing Device Thickness (Type S)
Operating conditions -- External pressure: Style "A"
Hydrostatic moment MD = HD*(hd-hg) = 1668 kgf*m
Result. hydro. moment MT = HT*(ht-hg) = 0 kgf*m Outside diameter A = 1107 mm Inside diameter B = 970 mm
Radial moment MR = HR*hr = 0 kgf*m Bolt circle diameter C = 1024 mm Distance H H = 27 mm
Total operating moment MOP = MD+MT+MR = 1668 kgf*m Design bolt load W = 481439 kgf Factor Y Y = 14.7346
Bolting up conditions -- External pressure: Tubesheet OD Z = 968 mm Multiplier F F = 1
Bolt up moment MATM = W*hg = 11555 kgf*m BR Allowable stress Sbr = 13.4 Kg/mm2 Ss = 0.8*S Ss = 10.72 Kg/mm2
Tubesheet All Stress Sts = 13.4 Kg/mm2 Ratio Sbr/Sts = 1
Design pressure: P = PI for internal pressure condition Angle (degrees) Angle = 60 Corr.Allow (both sides) = 6.4 mm
= PE for external pressure condition
Shear thickness Shear minimum TEMA thk = 25 mm
Shape constants: K = A/B = 1.14 Y = 12.06 BR, ts= W / (Pi * Z * Ss)= 14.76 mm tubesheet, t*Ratio = 14.76 mm
BR, selected min shear t = 25 mm Tubesheet, min shear tts = 25 mm
Moment factor (split ring(s)) Mf = 2
TEMA thickness T = SQRT(F * W * H * Y / (B * S)) T = 121.37 mm
Required thickness: t = Sqrt(MF*MO*Y/(S*B)) = See Table Below Code thickness tc = 177 mm
Corrosion allowance on thickness not included above c = 6.4 mm
Moment MO Thickness t Actual thickness ta ta = 184 mm
Internal pressure:
Operating condition 17917 kgf*m 177 mm
Bolting up condition 16682 kgf*m 175 mm Assembly Bolt Stress Determination - PCC-1, O-4.2
External pressure:
Operating condition 1668 kgf*m 57 mm Gasket area Ag = 44976 mm2 Gasket thickness = 3.17 mm
Bolting up condition 11555 kgf*m 146 mm Gasket i.d. GID = 942 mm Bolt diameter Phib = 41.27 mm
Code thickness 177 mm Nut factor K = 0.2 Unit factor Fac = 1000
TEMA thickness 121.37 mm Max. bolt stress Sbmax = 39.37 Kg/mm2 Min. bolt stress Sbmin = 22.5 Kg/mm2
corr. allow. on thk not included above 6.4 mm
Actual thickness 184 mm Gasket maximum design pressure Pmax = 0.5 Kg/mm2
ASME Section VIII Div.1 2019, Appendix 2, 2-14 Flange Rigidity Gasket relaxation fraction phig = 0.7
Component: Backing Flange Maximum bolt stress prior to flange damage Sfmax = 56.25 Kg/mm2
Factor KL KL = 0.20 Mod of Elast. E = 19950 Kg/mm2 Maximum permissible flange rotation, deg Thetagmax = -
Factor K K = 1.14 Corroded thk ta ta = 179.6 mm
Split factor Sp = 2.00 Number of split rings = 1 Step 1 Determine target bolt stress
Min thk for Rig tmin = 175.6 mm New thickness tn = 184 mm
Moment Mo = 17917 kgf*m Target assembly gasket stress, SgT SgT = 30.94 Kg/mm2
SgT = 0.8*Sgmax
Página 39 de 88

Step 2 Determine if bolt maximum stress controls Component: Shell Cover Flng
Sbsel = min(Sbsel,Sbmax) = 39.37 Kg/mm2-4) ASME Section VIII-1 2019 ------- App.2 Bolted Flange With Ring Type Gaskets
Step 3 Determine if bolt minimum stress controls Flange type: Integral tapered hub - ASME fig.2-4(6)
Sbsel = max(Sbsel,Sbmin) = 39.37 Kg/mm2-5) Pressure (Des+Sta+Pe) PI = 0.35 Kg/mm2 Design temperature T = 285 C
Step 4 Determine if max. bolt stress prior to flange damage controls Ext. design pressure PE = 0.01 Kg/mm2 B1 = B+g1 or B+go B1 = -
Sbsel = min(Sbsel,Sfmax) = 39.37 Kg/mm2-6) Stress (operating) SFO = 13.4 Kg/mm2 Stress (atmos.) SFA = 14.06 Kg/mm2
Sbsel = 39.37 Kg/mm2 Inside diameter B = 1133.4 mm Hub thickness g1 = 20.2 mm
Step 5 Gasket minimum seating stress check Bolt circle diameter C = 1263 mm Hub tks. at attach. go = 15.85 mm
Sbsel >= Sgmin-s*(Ag/(Ab*nb)) (O-7) Hub to bolt circle R = 44.6 mm Bolt circle to OD E = 32 mm
39.37 Kg/mm2 >= 18.23 Kg/mm2 OK Flange thickness t = 130 mm
Step 6 Gasket minimum operating stress check
Gasket material: Grooved SS or nickel-base alloys
Sbsel >= (Sgmin-o*Ag + Pi/4*(Pmax*GID^2))/(phig*Ab*nb) (O-8) Gasket outside dia. ODG = 1167 mm Gasket width N = 13 mm
39.37 Kg/mm2 >= 32.88 Kg/mm2 OK Gasket thickness tks = 3.17 mm Gasket eff. width b = 6.42 mm
Step 7 Gasket maximum stress check Gasket rib seat. str. yr = 7.1 Kg/mm2 Gasket rib factor mr = 4.250
Sbsel <= Sgmax*(Ag/(Ab*nb)) (O-9) Gasket unit stress Sg = 9.3 Kg/mm2 factor f = 0 mm
39.37 Kg/mm2 <= 50.14 Kg/mm2 OK Gasket rib length Rib = 0 mm Seating width bo = 6.5 mm
Sbsel <= Sfmax*(Thetagmax/Thetafmax) (0-10) Bolt diameter db = 31.75 mm No. of bolts n = 52
39.37 Kg/mm2 <= - - Bolt root area Area = 599.35 mm2 Sg = Ab*Sa/((Pi/4)*((do-f)**2-di**2))
Assembly bolt torque, Tb = (Sbsel)(K)(Ab)(Phib)/Fac (O-2) Max bolt spacing BsMax = 227.7 mm Min bolt spacing BsMin = 71.4 mm
= 229 Kgf-m (&) Cf = SQRT(Bs/Bsmax) Cf = 0.579 Cf used Cf = 1
(&) = EL FACTOR UTILIZADO PARA LUBRICANTE K=0.13,

TORQUE= 229Kgf-m*(9.80665N/Kgf) =2,245.8 N-m
Página 40 de 88
Available bolt area AB = No.Bolt*Area = 31166.4 mm2 Y = Fig.2-7.1 = 12.3872 V = Fig.2-7.3 = 0.4518
t = = 130 mm
Loads: Integral Flange Calculations Radial SR = Beta*M/(Lambda*t**2*B) = 0.85 Kg/mm2 SFO = 13.4 Kg/mm2
Operating conditions: Tangential ST1 = M*Y/(t**2*B)-(Z*SR) =10.02 Kg/mm2 SFO = 13.4 Kg/mm2
Hydrostatic end load HD = 0.785*B*B*PI = 353122 kgf (greater) ST2 = (SH+SR)/2 or (SH+ST1)/2 = 13.3 Kg/mm2 SFO = 13.4 Kg/mm2
Result. hydrostatic force HTe= He-HDe = 385 kgf Component: Shell Cover Flng

Bolting up conditions: Thickness g0 g0 = 15.9 mm Factor h0 h0 = 134 mm
MOPe = HDe(hd-hg)+HTe(ht-hg) = 5 kgf*m Gasket seating J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = -

Página 41 de 88

= 18.23 mm

39.37 Kg/mm2 <= 58.48 Kg/mm2 OK
= 89.9 Kgf-m (&)


TORQUE= 89.9Kgf-m*(9.80665N/Kgf) =881.7 N-m
Página 42 de 88
Tubesheets/Expansion Joints Tubesheets/Expansion Joints
Component: Front Tubesheet Design of Stationary and Floating Tubesheets

ASME VIII-1 2019 UHX-14 - Fig. UHX-14.2(d) Contr. Case: UHX-14.4(b)(1) Do = 2 * ro + dt Do = 922.3 mm
mu = (p - dt) / p mu = 0.2
Tubesheet material: SA-182 K41545 Grd F5 Forgings d* = MAX((dt-2*tt*(Ett/E)*(Stt/S)*Rho),(dt-2*tt)) d* = 22.43 mm
Tube material: SA-268 S41000 Grd TP410 Smls. tube Pass lane area limit 4*Do*p = 117132.1 mm2
Shell material: SA-387 K41545 Grd 5 Cls 2 Plate Actual pass lane area, AL AL = 109336.56 mm2
Channel material: SA-516 K02700 Grd 70 Plate p* = p/SQRT(1-(4*MIN[AL,4*Do*p]/Pi*Do**2)) p* = 34.72 mm
Adjacent shell material: - mu* = (p* - d*) / p* mu* = 0.3539
h'g = MAX[(hg-ct),(0)] h'g = 1.8 mm
Design temp. tubesheet T = 285 C Design temp. tubes Tt = 285 C Calculate ao, rhos, rhoc, xs and xt
Design temp. shell Ts = 285 C Design temp. channel Tc = 180 C ao = radius of the perforated region = Do / 2 ao = 461.15 mm
Shell metal tmp/TubS T's = 203.1 C Channel metal tmp TS T'c = 146.3 C rhos = as/ao rhos = 1.0826
TubSh metal tmp at rim T'= - Tubesheet OD (UHX-10) A = 1010 mm rhoc = ac/ao rhoc = 1.0826
TubSh mod.elasticity E = 19950 kg/mm2 Shell mod.elasticity Es = 19950 kg/mm2 xs = 1 - Nt*(dt/(2*ao))**2 xs = 0.5571
Channel mod.elast. Ec = 19739 kg/mm2 Tube mod.elas. at Tt Et = 18652 kg/mm2 xt = 1 - Nt*((dt-2*tt)/(2*ao))**2 xt = 0.692
TubSh allowable stress S = 13.4 kg/mm2 Tube mod.elas. at T Ett = 18652 kg/mm2
Tube yield stress Syt = 17.98 kg/mm2 Tube allow.Str. at Tt St = 11.33 kg/mm2 UHX-14.5.2 Step 2. Calculate betas, ks, lambdas and deltas
Tube exp.depth ratio rho = 0.89 Tube allow.Str. at T Stt = 11.33 kg/mm2
Tube expanded depth ltx = 110 mm Eff.tube side groove h'g = 1.8 mm betas = (12*(1-vs**2))**0.25 / ((Ds+ts)*ts)**0.5 betas = 0
Tubesheet thickness h = 123.6 mm Unsupported tube span l = 1024 mm ks = betas*(Es*ts**3)/(6*(1-vs**2)) ks = 0
Tube buckling factor k = 1 Unsupp.length lt=k*l lt = 1024 mm lambdas = (6*Ds/h**3)*ks*(1+h*betas+(h**2*betas**2)/2) lamb.s= 0
Center-to-center dis UL = 50.8 mm Tube pitch p = 31.75 mm deltas = (Ds**2/(4*Es*ts))*(1-vs/2) deltas = 0
Pass partition groove hg = 5 mm Tube outside diam. dt = 25.4 mm
Tube side cor.allow. ct = 3.2 mm Shell side cor.allow. cs = 3.2 mm UHX-14.5.2 Step 2. Calculate betac, kc, lambdac and deltac
Tube projection tpr = 3 mm Tube corrosion allow. c = -
Outermost tube rad. ro = 448.45 mm Tube thickness tt = 2.11 mm betac = (12*(1-vc**2))**0.25 / ((Dc+tc)*tc)**0.5 betac = 0
Shell all. stress Ss = 14.32 kg/mm2 Channel all. stress Sc = 14.06 kg/mm2 kc = betac*(Ec*tc**3)/(6*(1-vc**2) kc = 0
Adj Shell all. str. Ss,1 = - Gasket diam G1 G1 = - lambdac = (6*Dc/h**3)*kc*(1+h*betac+(h**2*betac**2)/2) lamb.c= 0
Gasket shell diameter Gs = 998.5 mm Gasket channel diam. Gc = 998.5 mm deltac = (Dc**2/(4*Ec*tc))*(1-vc/2) deltac = 0
Shell radius as = 499.25 mm Channel radius ac = 499.25 mm
Shell thickness ts = 15.85 mm Channel thickness tc = 19.02 mm
Adjacent shell thk ts,1 = - Channel ID Dc = 984.3 mm UHX-14.5.3 Step 3. Calculate h/p. If rho changes, recalculate d* and
Shell ID Ds = 984.3 mm Tube length L L = 5836.4 mm mu* from UHX-11.5.1. Determine E*/E and v* relative to h/p from UHX-11.5.2
Number of tubes Nt = 584 Tube length Lt Lt = 6083.6 mm
Bolt circle C = 1136 mm Flange load W* = 508135 kgf Layout: Square Tubesheet thickness h = 123.6 mm
Tubesheet thickness h = 123.6 mm Actual tubesheet thk ha = 130 mm From fig. UHX-11.2 or UHX-11.3 - E*/E = 0.4038 v* = 0.3216
h/p = 3.8929 mu* = 0.35
Shell pressure Ps = 0.35 Kg/mm2 Tube pressure Pt = 0.5 Kg/mm2 Effective Tubsheet Mod.Elasticity E* = 8055 kg/mm2
Shell vacuum press. Psv = -0.01 Kg/mm2 Tube vacuum press. Ptv = -0.01 Kg/mm2
Parameter Xa = (24*(1-(v*)**2)*Nt*(Et*tt*(dt-tt)*
*Shell th.ex.coe.alpha's = 12.591 *Chan.th.ex.coe.alpha'c = 12.4029 ao**2)/((E*)*L*h**3))**0.25 Xa = 2.292
*TubSh th.ex.coe. alpha' = - *(*10**6) mm/mm/C
Poisson's ratio shell vs = 0.3 Poisson's rat. tubes vt = 0.3 Using the calculated value of Xa, enter either Table UHX-13.1 or Fig.
Poisson's rat.channel vc = 0.3 Poisson's rat. tubSh v = 0.3 UHX-13.2 to determine Zd, Zv, Zw and Zm.
UHX-14.5.1 Step 1. Determine Do, Mu, Mu* and h'g from UHX-11.5.1. Psi1(Xa)=bei(Xa)+(1-v*)/Xa*ber'(Xa) Psi1(Xa) = 1.0332
Página 43 de 88
Psi2(Xa)=ber(Xa)-(1-v*)/Xa*bei'(Xa) Psi2(Xa) = 0.2832 UHX-14.5.7(a) When Pe <> 0:
Za = bei'(Xa)*Psi2(Xa)-ber'(Xa)*Psi1(Xa) Za = 1.0371 UHX-14.5.7(a)(1) Calculate Q3

Zd = (ber(Xa)*Psi2(Xa)+ bei(Xa)*Psi1(Xa))/(Xa**3*Za) Zd = 0.1165
Zv = (ber'(Xa)*Psi2(Xa)+ bei'(Xa)*Psi1(Xa))/(Xa**2*Za) Zv = 0.1481 Q3 = Q1+ 2*Q2 / (Pe*ao**2) Q3 = 0.0531
Zw = (ber'(Xa)*ber(Xa)+ bei'(Xa)*bei(Xa))/(Xa**2*Za) Zw = 0.1481
Zm = (ber'(Xa)**2+bei'(Xa)**2)/(Xa*Za) Zm = 0.633 UHX-14.5.7(a)(2) For each loading case, determine coefficient Fm
from either table UHX-13.1 or Figs. UHX-13.3-1 or UHX-13.3-2.
UHX-14.5.4 Step 4. Calculate diameter ratio K and coefficient F.
Calculation of Fm Controlling x = 0.05 mm
K = A / Do K = 1.095 Calculate functions Psi1 and Psi2 relative to x
F = ((1-v*)/E*)*(lambdas+lambdac+E*Ln(K)) F = 0.153
Psi1(x) = bei(x) + (1-v*)/x * ber'(x) Psi1(x) = 0.0004
Calculate Phi and Q1. Psi2(x) = ber(x) - (1-v*)/x * bei'(x) Psi2(x) = 0.6608
Phi = (1+v*) * F Phi = 0.2017 Calculate functions Qm, Qv and Fm relative to x

Q1 = (rhos-1-Phi*Zv)/(1+Phi*Zm) Q1 = 0.0468
Qm(x) = (bei'(Xa)*Psi2(x)-ber'(Xa)*Psi1(x))/Za Qm(x) = 0.6263
UHX-14.5.5 Step 5. Qv(x) = (Psi1(Xa)*Psi2(x)-Psi2(Xa)*Psi1(x))/(Xa*Za) Qv(x) = 0.2872
UHX-14.5.5(a) Calculate omegas, omegas*, omegac, omegac* Controlling Fm relative to x
omegas = rhos*ks*betas*deltas*(1+h*betas) omegas = 0.0 Fm(x) = (Qv(x) + Q3 * Qm(x)) / 2 Fm(x) = 0.1602

Fm = MAX|Fm(x)| Fm = 0.1602
omegas* = ao**2*((rhos**2-1)*(rhos-1))/4-omegas omegas* = 755.7882
omegac = rhoc*kc*betac*deltac*(1+h*betac) omegac = 0.0 UHX-14.5.7(a)(2) Calculate the max.bending stress in the tubesheet, sigma
omegac* = ao**2*(((rhoc**2+1)*(rhoc-1))/4- sigma = (1.5*Fm/mu*)*(2*ao/(h-h'g))**2 * Pe sigma = -19.87 kg/mm2

(rhos-1)/2)-omegac omegac* = 755.7891
|sigma| <= 1.5*S
UHX-14.5.5(b) Calculate gammab 19.87 kg/mm2 <= 20.11 kg/mm2
gammab = (Gc-Gs)/Do gammab = 0.0 UHX-14.5.8 Step 8. For each loading case, calculate the average shear stress
tau in the tubesheet at the outer edge of the perforated region.
UHX-14.5.6 Step 6. Calculate the effective pressure Pe
Area enclosed by perimeter AP = 578547.13 mm2
Pe = Ps-Pt Pe = -0.51 Kg/mm2 Perimeter of the tube layout CP = 3479.8 mm
Shear diameter, Dia = DL or Do DL = 4*AP/CP DL = 665.03 mm
UHX-14.5.7 Step 7. For each loading case, calculate Q2. |Pe| = 0.51 Do = 922.3 mm
3.2*S*mu*h/Do = 1.15 Dia = 922.3 mm
Q2 = (((omegas*)*Ps-(omegac*)*Pt)+
(gammab/(2*Pi))*(W*)/(1+Phi*Zm) Q2 = -342.03 TubSh allowable str S = 13.4 kg/mm2 TubSh yield str, Sy = 23.82 kg/mm2
Allowable TauA = MIN(0.8S , 0.533Sy) tauA = 10.72 kg/mm2
For each loading case, calculate the maximum bending stress in the tau = 1/(4*mu)*(Dia/h)* Pe tau = -4.76 kg/mm2
tubesheet in accordance with (a) or (b) below.
|tau| <= 0.8*S
Página 44 de 88
4.76 kg/mm2 <= 10.72 kg/mm2

UHX-14.5.9(c)(2) Calculate rt, Ft and Ct
UHX-14.5.9 Step 9. Perform this step for each loading case.
rt = SQRT(dt**2+(dt-2*tt)**2)/4 rt = 8.27 mm
UHX-14.5.9(a) Check the axial tube stress. Ft = lt/rt Ft = 123.8513
Ct = SQRT(2*PI**2*(Et/Syt)) Ct = 143.0954
UHX-14.5.9(a)(1) For each loading case determine coefficient Ft,min
and Ft,max from Table UHX-13.2 and calculate the two extreme values UHX-14.5.9(c)(3) Determine the factor of safety Fs
of sigmat,1 and sigmat,2. These values may be positive or negative
Fs = MAX([3.25-0.25*(Zd + Q3*Zv)*Xa**4] , 1.25) Fs = 2.0
Ft(x) = [Zd(x)+Q3*Zw(x)]*(Xa**4/2) for 0 <= x <= Xa Fs need not be greater than 2.0
Ft,min = MIN[[Zd(x)+Q3*Zw(x)]*(Xa**4/2)] Ft,min = 0.2148 UHX-14.5.9(c)(4) Determine the buckling stress limit Stb
Ft,max = MAX[[Zd(x)+Q3*Zw(x)]*(Xa**4/2)] Ft,max = 1.7159
For Ct <= Ft Stb = MIN[(1/Fs)*(PI**2*Et/(Ft**2),St] Stb = -
UHX-14.5.9(a)(1)(a) When Pe <> 0: For Ct > Ft Stb = MIN[(Syt/Fs)*(1-(Ft/(2*Ct))),St] Stb = 5.1 kg/mm2
sigmat,1 = ((Ps*xs-Pt*xt)-Pe*Ft,min)/(xt-xs) sigmat,1 = -1.79 kg/mm2 UHX-14.5.9(c)(5) Determine sigmat,min

sigmat,2 = ((Ps*xs-Pt*xt)-Pe*Ft,max)/(xt-xs) sigmat,2 = 3.88 kg/mm2
sigmat,min = MIN(sigmat,1 , sigmat,2) sigmat,min = -1.79 kg/mm2
UHX-14.5.9(a)(2) Determine sigmat,max
|sigmat,min| <= Stb
sigmat,max = MAX(|sigmat,1|,|sigmat,2|) sigmat,max = 3.88 kg/mm2 1.79 kg/mm2 <= 5.1 kg/mm2
Allowable tube stress in tension St = 11.33 kg/mm2
Units: Pressure/stress: Kg/mm2 Distance: mm
Controlling case: ***
UHX-14.5.9(b) Check the tube-to-tubesheet joint Load case 1 2 3 4
Factor Q2 -342 241 -101 0
UHX-14.5.9(b)(1) Calculate the tube-to-tubesheet joint load, Wt Flange load, W* 508135.4 327726.3 508135.4 0
Factor Q3 0.053 0.053 0.053 0
Wt = sigmat,max*Pi*(dt-tt)*tt Wt = 599 kgf Factor Fm 0.16 0.16 0.16 0.144
Tube-side press, Pt 0.5 -0.01 0.5 -0.01
UHX-14.5.9(b)(2) Determine the maximum allowable load for the Shell-side press, Ps -0.01 0.35 0.35 -0.01
tube-to-tubesheet joint design Lmax Effective press., Pe -0.51 0.36 -0.15 0
UW-18(d) max load = - TubSh Bending str. -19.9 14 -5.8 0

UW-20 max load = - Max TubSh Bend. st 20.1 20.1 20.1 20.1
App.A max No test load = 1091 kgf Min TubSh thk 122.88 103.54 67.44 0
App.A max test load = 1403 kgf
Lmax = 1091 kgf TubSh Shear stress -4.8 3.4 -1.4 0
UHX-14.5.9(c) Check the tubes for buckling Max TubSh Shear str 10.7 10.7 10.7 10.7
Min TubSh thk 56.67 40.54 17.93 0
UHX-14.5.9(c)(1) Calculate the unsupported buckling length of the tube
Tubesheet thickness 123.6 123.6 123.6 123.6
Unsupported tube span l = 1024 mm
Tube buckling factor k = 1
lt = k * l lt = 1024 mm Tube stress controlling case:
Página 45 de 88
ft = used ft = 0.89 fy = used (0<fy<=1) fy = 1

Load case 1 2 3 4 Tube OD do = 25.4 mm Tube ID di = 21.18 mm
Tube thickness t = 2.11 mm Tube mean radius Rm = 11.64 mm
Tube-side press, Pt 0.5 -0.01 0.5 -0.01 TubSh mean metal tmp T = 195.4 C Ambient temperature Tamb = 20 C
Shell-side press, Ps -0.01 0.35 0.35 -0.01 Tubes Mod.Elasticity EtT = 18652 kg/mm2 TubSh Mod.Elast. EsT = 19950 kg/mm2
Tubes Coef.Th.Exp.(*) at = 11.7 TubSh Coef.Th.Exp.(*) as = 12.78
Factor Fs 2 2 2 1.25 (*)=*10**-6 mm/mm/C fre=MAX[fe,fr,fy,ft,fr(b)]
Tube stress sigmat,o 3.88 -3.08 0.79 0.01
Tube stress sigmat,1 -1.79 0.92 -0.88 0.01 Tube expanding pressure:
Tube stress sigmat,2 3.88 -3.08 0.79 0.01
Maximum tube stress 11.33 11.33 11.33 11.33 Pe = Stu*(t+do/2*(Stt/Stu))/(t+do/2)*(1.945-1.384*(di/do)) Pe = 18.18 kg/mm2
Maximum buckling stress 5.1 5.1 5.1 8.16
Tube to tube hole interfacial pressure:
Type of tube-to-TS joint: 'i' - Expanded with 2 grooves
Po = Pe*(1-(di/do)^2)-(2/(3^0.5))*Stu*ln(do/di) Po = 1.77 kg/mm2
Load case 1 2 3 4 Pt = (Rm/do)*EtT*(at*do*(T-Tamb)-as*do*(T-Tamb))/
Wt, tube-TS Load, kgf 599 476 136 2 (do^2/t - Rm + Rm*(2.9*(EtT/EsT)-0.3)) Pt = -0.19 kg/mm2
Allowable no-test 1091 1091 1091 1091
Allowable test 1403 1403 1403 1403 For joint types i, j, k: Po + Pt <= 0.58*SigmaM
Factor k 1 1 1 1 1.57 kg/mm2 <= 10.43 kg/mm2
Max load K*At*Sa 1750 1750 1750 1750
Allowable Loads per ASME Section VIII-1 2019 ------- Appendix A

No Test Test
Type Joint description fr Lmax fr Lmax
a Welded only a >= 1.4t 0.8 1400 1 1750
b Welded only t <= a < 1.4t 0.55 962 0.7 1225
b-1 Welded only a <= t 0 0 * 0.7 1225
e Welded a >= 1.4t and expanded 0.8 1400 1 1750
f Welded a < 1.4t exp.with 2 grooves 0.75 1169 0.95 1481
g Welded a < 1.4t exp.with 1 groove 0.65 1013 0.85 1325
h Welded a < 1.4t exp.with no grooves 0.5 962 0.7 1225
i Expanded with 2 grooves 0.7 1091 0.9 1403
j Expanded with 1 groove 0.65 1013 0.8 1247
k Expanded with no grooves 0.5 779 0.6 935
* = Load calculated exceeds code allowable for this joint type.
For joints types a,b,b-1,c,d,e : Lmax = At*Sa*fr

For joints types f,g,h, : Lmax = MIN[At*Sa*fre,At*Sa]
For joints types i,j,k : Lmax = MIN[At*Sa*fe*fr*fy*ft,At*Sa]
Cross-sectional area At = 154.38 mm2 Tube allowable stress Sa = 11.3 kgf/mm2

Max stress St = At*Sa St = 1750 kgf/mm2
Tubesheet yield str. Stt = 23.82 kg/mm2 Tube yield stress Stu = 17.98 kg/mm2
fe = (ltx/do or 1) fe = 1 Min Yield Str. (Stt,Stu) = 17.98 kg/mm2
ft = (Po+Pt)/Po ft = 0.89 fy = Stt/Stu = 1.32
Página 46 de 88
UHX-14.5.1 Step 1. Determine Do, Mu, Mu* and h'g from UHX-11.5.1.
Component: Rear Tubesheet Design of Stationary and Floating Tubesheets
ASME VIII-1 2019 UHX-14 - Fig. UHX-14.3(C) Contr. Case: UHX-14.4(b)(1) Do = 2 * ro + dt Do = 922.3 mm
mu = (p - dt) / p mu = 0.2
Tubesheet material: SA-182 K41545 Grd F5 Forgings d* = MAX((dt-2*tt*(Ett/E)*(Stt/S)*Rho),(dt-2*tt)) d* = 22.43 mm
Tube material: SA-268 S41000 Grd TP410 Smls. tube Pass lane area limit 4*Do*p = 117132.1 mm2
Shell material: SA-387 K41545 Grd 5 Cls 2 Plate Actual pass lane area, AL AL = 109336.56 mm2
Channel material: SA-516 K02700 Grd 70 Plate p* = p/SQRT(1-(4*MIN[AL,4*Do*p]/Pi*Do**2)) p* = 34.72 mm
Adjacent shell material: - mu* = (p* - d*) / p* mu* = 0.3539
h'g = MAX[(hg-ct),(0)] h'g = 1.8 mm
Design temp. tubesheet T = 285 C Design temp. tubes Tt = 285 C Calculate ao, rhos, rhoc, xs and xt
Design temp. shell Ts = 285 C Design temp. channel Tc = 180 C ao = radius of the perforated region = Do / 2 ao = 461.15 mm
Shell metal tmp/TubS T's = 203.1 C Channel metal tmp TS T'c = 146.3 C rhos = as/ao rhos = 1.0356
TubSh metal tmp at rim T'= - Tubesheet OD (UHX-10) A = 968 mm rhoc = ac/ao rhoc = 1.0356
TubSh mod.elasticity E = 19950 kg/mm2 Shell mod.elasticity Es = 19950 kg/mm2 xs = 1 - Nt*(dt/(2*ao))**2 xs = 0.5571
Channel mod.elast. Ec = 19739 kg/mm2 Tube mod.elas. at Tt Et = 18652 kg/mm2 xt = 1 - Nt*((dt-2*tt)/(2*ao))**2 xt = 0.692
TubSh allowable stress S = 13.4 kg/mm2 Tube mod.elas. at T Ett = 18652 kg/mm2
Tube yield stress Syt = 17.98 kg/mm2 Tube allow.Str. at Tt St = 11.33 kg/mm2 UHX-14.5.2 Step 2. Calculate betas, ks, lambdas and deltas
Tube exp.depth ratio rho = 0.89 Tube allow.Str. at T Stt = 11.33 kg/mm2
Tube expanded depth ltx = 110 mm Eff.tube side groove h'g = 1.8 mm betas = (12*(1-vs**2))**0.25 / ((Ds+ts)*ts)**0.5 betas = 0
Tubesheet thickness h = 123.6 mm Unsupported tube span l = 1024 mm ks = betas*(Es*ts**3)/(6*(1-vs**2)) ks = 0
Tube buckling factor k = 1 Unsupp.length lt=k*l lt = 1024 mm lambdas = (6*Ds/h**3)*ks*(1+h*betas+(h**2*betas**2)/2) lamb.s= 0
Center-to-center dis UL = 50.8 mm Tube pitch p = 31.75 mm deltas = (Ds**2/(4*Es*ts))*(1-vs/2) deltas = 0
Pass partition groove hg = 5 mm Tube outside diam. dt = 25.4 mm
Tube side cor.allow. ct = 3.2 mm Shell side cor.allow. cs = 3.2 mm UHX-14.5.2 Step 2. Calculate betac, kc, lambdac and deltac
Tube projection tpr = 3 mm Tube corrosion allow. c = -
Outermost tube rad. ro = 448.45 mm Tube thickness tt = 2.11 mm betac = (12*(1-vc**2))**0.25 / ((Dc+tc)*tc)**0.5 betac = 0
Shell all. stress Ss = 14.32 kg/mm2 Channel all. stress Sc = 14.06 kg/mm2 kc = betac*(Ec*tc**3)/(6*(1-vc**2) kc = 0
Adj Shell all. str. Ss,1 = - Gasket diam G1 G1 = 951.5 mm lambdac = (6*Dc/h**3)*kc*(1+h*betac+(h**2*betac**2)/2) lamb.c= 0
Gasket shell diameter Gs = - Gasket channel diam. Gc = 955.15 mm deltac = (Dc**2/(4*Ec*tc))*(1-vc/2) deltac = 0
Shell radius as = 477.58 mm Channel radius ac = 477.58 mm
Shell thickness ts = 15.85 mm Channel thickness tc = 19.02 mm
Adjacent shell thk ts,1 = - Channel ID Dc = 984.3 mm UHX-14.5.3 Step 3. Calculate h/p. If rho changes, recalculate d* and
Shell ID Ds = 984.3 mm Tube length L L = 5836.4 mm mu* from UHX-11.5.1. Determine E*/E and v* relative to h/p from UHX-11.5.2
Number of tubes Nt = 584 Tube length Lt Lt = 6083.6 mm
Bolt circle C = 1024 mm Flange load W* = 475175 kgf Layout: Square Tubesheet thickness h = 123.6 mm
Tubesheet thickness h = 123.6 mm Actual tubesheet thk ha = 130 mm From fig. UHX-11.2 or UHX-11.3 - E*/E = 0.4038 v* = 0.3216
h/p = 3.8929 mu* = 0.35
Shell pressure Ps = 0.35 Kg/mm2 Tube pressure Pt = 0.5 Kg/mm2 Effective Tubsheet Mod.Elasticity E* = 8055 kg/mm2
Shell vacuum press. Psv = -0.01 Kg/mm2 Tube vacuum press. Ptv = -0.01 Kg/mm2
Parameter Xa = (24*(1-(v*)**2)*Nt*(Et*tt*(dt-tt)*
*Shell th.ex.coe.alpha's = 12.591 *Chan.th.ex.coe.alpha'c = 12.4029 ao**2)/((E*)*L*h**3))**0.25 Xa = 2.292
*TubSh th.ex.coe. alpha' = - *(*10**6) mm/mm/C
Poisson's ratio shell vs = 0.3 Poisson's rat. tubes vt = 0.3 Using the calculated value of Xa, enter either Table UHX-13.1 or Fig.
Poisson's rat.channel vc = 0.3 Poisson's rat. tubSh v = 0.3 UHX-13.2 to determine Zd, Zv, Zw and Zm.
Página 47 de 88
Psi1(Xa)=bei(Xa)+(1-v*)/Xa*ber'(Xa) Psi1(Xa) = 1.0332

Psi2(Xa)=ber(Xa)-(1-v*)/Xa*bei'(Xa) Psi2(Xa) = 0.2832 UHX-14.5.7(a) When Pe <> 0:
Za = bei'(Xa)*Psi2(Xa)-ber'(Xa)*Psi1(Xa) Za = 1.0371 UHX-14.5.7(a)(1) Calculate Q3

Zd = (ber(Xa)*Psi2(Xa)+ bei(Xa)*Psi1(Xa))/(Xa**3*Za) Zd = 0.1165
Zv = (ber'(Xa)*Psi2(Xa)+ bei'(Xa)*Psi1(Xa))/(Xa**2*Za) Zv = 0.1481 Q3 = Q1+ 2*Q2 / (Pe*ao**2) Q3 = 0.0145
Zw = (ber'(Xa)*ber(Xa)+ bei'(Xa)*bei(Xa))/(Xa**2*Za) Zw = 0.1481
Zm = (ber'(Xa)**2+bei'(Xa)**2)/(Xa*Za) Zm = 0.633 UHX-14.5.7(a)(2) For each loading case, determine coefficient Fm
from either table UHX-13.1 or Figs. UHX-13.3-1 or UHX-13.3-2.
UHX-14.5.4 Step 4. Calculate diameter ratio K and coefficient F.
Calculation of Fm Controlling x = 0.05 mm
K = A / Do K = 1.050 Calculate functions Psi1 and Psi2 relative to x
F = ((1-v*)/E*)*(lambdas+lambdac+E*Ln(K)) F = 0.081
Psi1(x) = bei(x) + (1-v*)/x * ber'(x) Psi1(x) = 0.0004
Calculate Phi and Q1. Psi2(x) = ber(x) - (1-v*)/x * bei'(x) Psi2(x) = 0.6608
Phi = (1+v*) * F Phi = 0.1074 Calculate functions Qm, Qv and Fm relative to x

Q1 = (rhos-1-Phi*Zv)/(1+Phi*Zm) Q1 = 0.0185
Qm(x) = (bei'(Xa)*Psi2(x)-ber'(Xa)*Psi1(x))/Za Qm(x) = 0.6263
UHX-14.5.5 Step 5. Qv(x) = (Psi1(Xa)*Psi2(x)-Psi2(Xa)*Psi1(x))/(Xa*Za) Qv(x) = 0.2872
UHX-14.5.5(a) Calculate omegas, omegas*, omegac, omegac* Controlling Fm relative to x
omegas = rhos*ks*betas*deltas*(1+h*betas) omegas = 0.0 Fm(x) = (Qv(x) + Q3 * Qm(x)) / 2 Fm(x) = 0.1481

Fm = MAX|Fm(x)| Fm = 0.1481
omegas* = ao**2*((rhos**2-1)*(rhos-1))/4-omegas omegas* = 137.2998
omegac = rhoc*kc*betac*deltac*(1+h*betac) omegac = 0.0 UHX-14.5.7(a)(2) Calculate the maximum bending stress, sigma
omegac* = ao**2*(((rhoc**2+1)*(rhoc-1))/4- sigma = (1.5*Fm/mu*)*(2*ao/(h-h'g))**2 * Pe sigma = -18.37 kg/mm2

(rhos-1)/2)-omegac omegac* = 137.2996
|sigma| <= 1.5*S
UHX-14.5.5(b) Calculate gammab 18.37 kg/mm2 <= 20.11 kg/mm2
gammab = (Gc-G1)/Do gammab = 0.004 Units: Pressure/stress: Kg/mm2 Distance: mm

Controlling case: ***
UHX-14.5.6 Step 6. Calculate the effective pressure Pe Load case 1 2 3 4
Factor Q2 215 46 261 -0
Pe = Ps-Pt Pe = -0.51 Kg/mm2 Flange load, W* 475174.8 0 475174.8 0
Factor Q3 0.014 0.02 0.002 0
UHX-14.5.7 Step 7. For each loading case, calculate Q2. Factor Fm 0.148 0.15 0.144 0.144
Tube-side press, Pt 0.5 -0.01 0.5 -0.01
Q2 = (((omegas*)*Ps-(omegac*)*Pt)+ Shell-side press, Ps -0.01 0.35 0.35 -0.01
(gammab/(2*Pi))*(W*)/(1+Phi*Zm) Q2 = 214.7 Effective press., Pe -0.51 0.36 -0.15 0
For each loading case, calculate the maximum bending stress in the TubSh Bending stress -18.4 13.1 -5.3 -0
tubesheet in accordance with (a) or (b) below. Max TubSh Bending st 20.1 20.1 20.1 20.1
Página 48 de 88
Min TubSh thk 118.23 100.16 64.09 0

Component: Front Tubesheet
Tubesheet thickness 123.6 123.6 123.6 123.6 Tubesheet Details - TEMA Design
Materials of construction
Tubesheet: SA-182 K41545 Grd F5 Forgings
Design conditions Shell side Tube side

Design pressure Kg/mm2 0.36 0.51
Corrosion allowance mm 3.2 3.2
Outside diameter mm 1016 1022.4
Shell and channel thickness mm 19 22.2
Design conditions Tubesheet

Design temperature C 285
Allowable stress at design temp. Kg/mm2 13.4
Outside diameter mm 1010
Equivalent diameter, DL or Dc mm 665
A.13 Required Effective Tubesheet Thickness
Tubesheet details with effective thicknesses (no corrosion added)

Effective thickness definition as per TEMA A.12
Corroded conditions refer to head and shell dimensions only
Bending : T = (F*G/3)*Sqrt(P/Eta*S) Factor Eta = 0.4976

Shear : T = 0.31*DL*(P/S)/(1-do/Pitch)
Uncorroded Corroded
Units: mm Conditions Conditions
Effective thickness, T : 92.1 92.1
Req. tks. shell side (bending): 77.4 77.4

Req. tks. tube side (bending) : 92.1 92.1
Req. tks. shell side (shear) : 27.7 27.7
Req. tks. tube side (shear) : 39.2 39.2
Component: Front Tubesheet
Tubesheet Details - TEMA Design
A.13 Required Effective Tubesheet Thickness (continued)

Units: mm Conditions: Uncorroded Corroded
Página 49 de 88
Factor F shell side F = Fs = 1 1

Factor F tube side F = Ft = 1 1 Component: Rear Tubesheet
Dia. G shell side G = Gs = 998.5 998.5 Tubesheet Details - TEMA Design
Dia. G tube side G = Gt = 998.5 998.5
Dia. G at floa. TS G = - - Materials of construction
Tubesheet: SA-182 K41545 Grd F5 Forgings
Effective pressures, P, Kg/mm2
Differential pressure P = - - Design conditions Shell side Tube side
Shell side P = Ps = 0.36 0.36 Design pressure Kg/mm2 0.36 0.51
Corrosion allowance mm 3.2 3.2
Tube side P = Pt = 0.51 0.51 Outside diameter mm 1016 1022.4
Shell and channel thickness mm 19 22.2
Design conditions Tubesheet

Design temperature C 285
Allowable stress at design temp. Kg/mm2 13.4
Outside diameter mm 968
Equivalent diameter, DL or Dc mm 665
A.13 Required Effective Tubesheet Thickness

Effective thickness definition as per TEMA A.12
Bending : T = (F*G/3)*Sqrt(P/Eta*S) Factor Eta = 0.4976

Shear : T = 0.31*DL*(P/S)/(1-do/Pitch)
Uncorroded Corroded
Units: mm Conditions Conditions
Effective thickness, T : 92.1 92.1
Req. tks. shell side (bending): 77.4 77.4

Req. tks. tube side (bending) : 92.1 92.1
Req. tks. shell side (shear) : 27.7 27.7
Req. tks. tube side (shear) : 39.2 39.2
Component: Rear Tubesheet
Tubesheet Details - TEMA Design
A.13 Required Effective Tubesheet Thickness (continued)

Units: mm Conditions: Uncorroded Corroded
Página 50 de 88
Tubesheets/Expansion Joints Nozzles
Factor F shell side F = Fs = 1 1

Factor F tube side F = Ft = 1 1 Component: Nozzle S1
Dia. G shell side G = Gs = 998.5 998.5 ASME VIII-1 2019 UG-27 Thickness of Cylinders under Internal Pressure
Dia. G tube side G = Gt = 998.5 998.5
Dia. G at floa. TS G = 955.2 955.2 --- Calculations --- Cylinder Internal Pressure
Material: SA-335 K41545 Grd P5 Smls. pipe
Effective pressures, P, Kg/mm2 Pressure (Des+Static)P = 0.35 kg/mm2 Design temperature T = 285 C
Differential pressure P = - - Design pressure, = 35 kg/cm2 Static head presssure = 0 kg/cm2
Shell side P = Ps = 0.36 0.36 Radiography = Full Joint efficiency E = 1
Design stress S = 11.467 kg/mm2
Tube side P = Pt = 0.51 0.51 Inside corr.allow. cai = 3.2 mm Outside corr. all. cao = 0 mm
Material tolerance tol = 1.372 mm Minimum thickness tmin = 10.79 mm
Outside diameter OD = 168.27 mm Corroded radius OR = 84.14 mm
- Minimum thickness t(UG-45) = max(ta,tb,UG-16(b)):
- ta = internal pressure:
t=(P*OR/(S*E+0.4*P))+cai+cao+tol = 7.11 mm APP.1-1(A)
- ta = external pressure+cai+cao+tol t = 5.59 mm
- tb = min(tb3,max(tb1,tb2,UG-16(b)) t = 10.79 mm
tb3 = Table UG-45+cai+cao+tol = 10.79 mm
max(tb1,tb2,UG-16(b)) t = 16.78 mm
- tb1+cai+cao+tol = 16.78 mm
- UG-16(b)+cai+cao+tol = 6.16 mm
Minimum thickness: tmin = 10.79 mm
Nominal thickness: tnom = 10.97 mm
ASME Section VIII-1 2019 UG-28 Thickness of Shells under Ext. Pressure

Material: SA-335 K41545 Grd P5 Smls. pipe
Radiography = Full Material tol. Tol = 1.37 mm
Cyl. outside dia. Do = 168.3 mm Cylinder length EP L = 422 mm
L/Do ratio Ldo = 2.51 Do/t Dot = 26.29

(Required cyl. tks. for nozzle attachments at PE, tre = 1 mm )
Página 51 de 88
Nozzles Nozzles
Vessel wall length available for reinforcement 2*Lp-d = 152.73 mm

Plane correction factor (Fig.UG-37) F = 1
Component: Reinforcement Nozzle S1 Offset distance from centerline doff = 0 mm
ASME Section VIII-1 2019 UG-37 Reinforcement Required for Openings in Reinforcement areas (internal pressure condition) ASME 2019 UG-37
Shells and Formed Heads
--- Design Conditions: A1 = Vessel wall. Larger of:
Int. design pressure PI = 0.35 Kg/mm2 Ext. design press. PE = 0.01 Kg/mm2 |(2*Lp-d)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 544.73 mm2
Design temperature T = 285 C Fig.UW-16.1 Sketch (h) |2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 160.73 mm2
A1 = 544.73 mm2
Vessel material: SA-387 K41545 Grd 5 Cls 2 Plate A2 = Nozzle wall outward | 5*(tn-trn)*fr2*t | = 332.31 mm2
Inside corr. allow. CAI = 3.2 mm Outside corr.allow.CAO = 0 mm Smaller of: | 2*(tn-trn)*(2.5*tn+te)*fr2 | = 322.73 mm2
Vessel design stress Sv = 14.32 Kg/mm2 Joint efficiency E = 1 A2 = 322.73 mm2
Vessel outside dia Do = 1016 mm Corroded radius IR = 492.15 mm A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2
Nominal thickness tnom = 19.05 mm Reinforcement limit lp = 152.73 mm Smallest of: | 5*ti*ti*fr2 | = 0 mm2
Req. tks. int.pres. tr = 12.21 mm Req. tks.ext.pres. tre = 7.21 mm | 2*h*ti*fr2 | = 0 mm2
Corroded thickness t = 15.85 mm Reinf. efficiency E1 = 1.0 A3 = -
A41 = Outward nozzle weld = (L1**2)*fr3 = 48.39 mm2
Attachment Material: SA-335 K41545 Grd P5 Smls. pipe A42 = Outer element weld = (L2**2)*fr4 = 128.17 mm2
Inside corr. allow. CAI = 3.2 mm Outside corr.allow.CAO = 0 mm A43 = Inward nozzle weld = (L3**2)*fr2 = 0 mm2
Nozzle design stress Sn = 11.47 Kg/mm2 Joint efficiency E = 1 A4 = 176.56 mm2
Nozzle outside dia. Don = 168.27 mm Corroded radius OR = 84.14 mm
Nominal thickness tnom = 10.97 mm Reinforcement limit ln = 38.48 mm JE = pad joint efficiency = 1
Req.tks. int.pres. trn = 2.54 mm Req.tks.ext.pres. trne = 1.02 mm A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 2128.36 mm2
Corroded thickness tn = 7.77 mm Nozzle Projection ha = 0 mm
Nozzle Proj. used h = 0 mm Aa = Area Available = A1+A2+A3+A4+A5 Aa = 3172.38 mm2
A = Area required = (d*tr*F)+2*tn*tr*F*(1-fr1) A = 1902.55 mm2
Reinforcement element material: SA-387 K41545 Grd 5 Cls 2 Plate
Limit of reinf. Dp = 280 mm Nominal thickness te = 19.05 mm
Outside diameter = 280 mm Design stress Se = 14.32 Kg/mm2
ASME VIII-1 2019 Reinforcement areas (external pressure) UG-37(d)
Minimum weld size tmin = 15.85 mm Weld leg (1/2*tmin) = 11.32 mm
Weld throat (1/2*tmin) = 7.92 mm Weld throat (1/2*tmin) = 7.92 mm A1 = Vessel wall. Larger of:
Weld throat tw (min) = 5.44 mm Weld throat tw = 5.44 mm |(2*Lp-d)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 1292.24 mm2
Weld throat tc (min) = 0 mm Weld throat tc = 0 mm |2*(t+tn)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 381.28 mm2
smaller |6.35 mm | Weld leg tw = 7.77 mm A1 = 1292.24 mm2
tc of |0.7 * tmin| Weld leg tc = 0 mm
A2 = Nozzle wall outward | 5*(tn-trne)*fr2*t | = 428.83 mm2
Smaller of: | 2*(tn-trne)*(2.5*tn+te)*fr2| = 416.46 mm2
Outward nozzle weld L1 = 7.77 mm fr1 = Sn/Sv = 0.8009 A2 = 416.46 mm2
Outer element weld L2 = 11.32 mm fr2 = Sn/Sv = 0.8009 A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2
Inward nozzle weld L3 = 0 mm fr3 = Sn/Sv or Se/Sv = 0.8009 Smallest of: | 5*ti*ti*fr2 | = 0 mm2
Inward nozzle weld new = 0 mm fr4 = Se/Sv = 1.0 | 2*h*ti*fr2 | = 0 mm2
Corroded int.proj.thk ti = 0 mm A3 = -
A42 = Outer element weld = (L2**2)*fr4 = 128.17 mm2
Corroded inside diameter d = 152.73 mm A43 = Inward nozzle weld = (L3**2)*fr2 = -
Página 52 de 88
Nozzles Nozzles
A4 = 176.56 mm2 47073 kgf > 8139 kgf OK

A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 2128.36 mm2
Aa = Area Available = A1+A2+A3+A4+A5 Aa = 4013.62 mm2 Path 3-3 > W or W33
A = Area required = 0.5*(d*tre*F+2*tn*tre*F*(1-fr1)) A = 562.06 mm2 70452 kgf > 20090 kgf OK
Nozzle attachment weld loads - UG-41 - Strength of reinforcement

-
Total weld load (UG-41(b)(2))
W = (A-A1+2*tn*fr1*(E1*t-F*tr))*Sv W = 20090 kgf
Weld load for strength path 1-1 (UG-41(b)(1)

W(1-1) = (A2+A5+A41+A42)*Sv W(1-1) = 37623 kgf

W(2-2) = (A2+A3+A41+A43+2*tn*t*fr1)*Sv W(2-2) = 8139 kgf

W(3-3) = (A2+A3+A5+A41+A42+A43+2*tn*t*fr1)*Sv W(3-3) = 40448 kgf
Reinforcing element strength = A5 * Se = 30474 kgf
Nozzle attachment weld loads - ASME 2019 UG-41-Strength of reinforcement
Unit stresses - UW15(c)and UG-45(c)

Inner fillet weld shear = 5.62 Kg/mm2
Outer fillet weld shear = 7.02 Kg/mm2
Groove weld tension = 8.49 Kg/mm2
Groove weld shear = 6.88 Kg/mm2
Nozzle wall shear = 8.03 Kg/mm2
Strength of connection elements

Inner fillet weld shear = 11539 kgf
Nozzle wall shear = 15723 kgf
Groove weld tension = 35534 kgf
Outer fillet weld shear = 34918 kgf
Possible paths of failure

1-1 15723 + 34918 = 50641 kgf
2-2 11539 + 35534 = 47073 kgf
3-3 35534 + 34918 = 70452 kgf
Welds strong enough if path greater than the smaller of W or W(path)
Path 1-1 > W or W11

50641 kgf > 20090 kgf OK
Path 2-2 > W or W22
Página 53 de 88
Nozzles Nozzles
Component: Nozzle S2
ASME VIII-1 2019 UG-27 Thickness of Cylinders under Internal Pressure Component: Reinforcement Nozzle S2
--- Calculations --- Cylinder Internal Pressure ASME Section VIII-1 2019 UG-37 Reinforcement Required for Openings in
Material: SA-335 K41545 Grd P5 Smls. pipe Shells and Formed Heads
Pressure (Des+Static)P = 0.35 kg/mm2 Design temperature T = 285 C --- Design Conditions:
Design pressure, = 35 kg/cm2 Static head presssure = 0 kg/cm2 Int. design pressure PI = 0.35 Kg/mm2 Ext. design press. PE = 0.01 Kg/mm2
Radiography = Full Joint efficiency E = 1 Design temperature T = 285 C Fig.UW-16.1 Sketch (h)
Inside corr.allow. cai = 3.2 mm Outside corr. all. cao = 0 mm Vessel material: SA-387 K41545 Grd 5 Cls 2 Plate
Material tolerance tol = 1.372 mm Minimum thickness tmin = 10.79 mm Inside corr. allow. CAI = 3.2 mm Outside corr.allow.CAO = 0 mm
Outside diameter OD = 168.27 mm Corroded radius OR = 84.14 mm Vessel design stress Sv = 14.32 Kg/mm2 Joint efficiency E = 1
- Minimum thickness t(UG-45) = max(ta,tb,UG-16(b)): Vessel outside dia Do = 1016 mm Corroded radius IR = 492.15 mm
- ta = internal pressure: Nominal thickness tnom = 19.05 mm Reinforcement limit lp = 152.73 mm
t=(P*OR/(S*E+0.4*P))+cai+cao+tol = 7.11 mm APP.1-1(A) Req. tks. int.pres. tr = 12.21 mm Req. tks.ext.pres. tre = 7.21 mm
- ta = external pressure+cai+cao+tol t = 5.59 mm Corroded thickness t = 15.85 mm Reinf. efficiency E1 = 1.0
tb3 = Table UG-45+cai+cao+tol = 10.79 mm Attachment Material: SA-335 K41545 Grd P5 Smls. pipe
max(tb1,tb2,UG-16(b)) t = 16.78 mm Inside corr. allow. CAI = 3.2 mm Outside corr.allow.CAO = 0 mm
- tb1+cai+cao+tol = 16.78 mm Nozzle design stress Sn = 11.47 Kg/mm2 Joint efficiency E = 1
- UG-16(b)+cai+cao+tol = 6.16 mm Nozzle outside dia. Don = 168.27 mm Corroded radius OR = 84.14 mm
- tb2+cai+cao+tol = 4.93 mm Nominal thickness tnom = 10.97 mm Reinforcement limit ln = 38.48 mm
Minimum thickness: tmin = 10.79 mm Req.tks. int.pres. trn = 2.54 mm Req.tks.ext.pres. trne = 1.02 mm
Nominal thickness: tnom = 10.97 mm Corroded thickness tn = 7.77 mm Nozzle Projection ha = 0 mm
Nozzle Proj. used h = 0 mm
Reinforcement element material: SA-387 K41545 Grd 5 Cls 2 Plate

ASME Section VIII-1 2019 UG-28 Thickness of Shells under Ext. Pressure Limit of reinf. Dp = 280 mm Nominal thickness te = 19.05 mm
Material: SA-335 K41545 Grd P5 Smls. pipe Minimum weld size tmin = 15.85 mm Weld leg (1/2*tmin) = 11.32 mm
Design pressure PE = 0.0103 kg/mm2 Design temperature T = 200 C Weld throat (1/2*tmin) = 7.92 mm Weld throat (1/2*tmin) = 7.92 mm
Inside corr. allow. CAI = 3.2 mm Corrosion allow. CAO = 0 mm Weld throat tw (min) = 5.44 mm Weld throat tw = 5.44 mm
Radiography = Full Material tol. Tol = 1.37 mm Weld throat tc (min) = 0 mm Weld throat tc = 0 mm
Cyl. outside dia. Do = 168.3 mm Cylinder length EP L = 422 mm smaller |6.35 mm | Weld leg tw = 7.77 mm
Max length EP Lmax = 8636 mm tc of |0.7 * tmin| Weld leg tc = 0 mm
(2*S) or (0.9*yield) SE = - Mod. of elasticity ME = 20558 kg/mm2 Outward nozzle weld L1 = 7.77 mm fr1 = Sn/Sv = 0.8009
A factor SII-D-FigG A = 0.003704 B factor CS-2 B = 10.45 Outer element weld L2 = 11.32 mm fr2 = Sn/Sv = 0.8009
Inward nozzle weld L3 = 0 mm fr3 = Sn/Sv or Se/Sv = 0.8009
Max allowed external pressure: Pa = 4*B / (3*Dot) = 0.5298 kg/mm2 Inward nozzle weld new = 0 mm fr4 = Se/Sv = 1.0
Actual external design pressure: PE = 0.0103 kg/mm2 Corroded int.proj.thk ti = 0 mm
(Required cyl. tks. for nozzle attachments at PE, tre = 1 mm ) Corroded inside diameter d = 152.73 mm
Página 54 de 88
Nozzles Nozzles
Vessel wall length available for reinforcement 2*Lp-d = 152.73 mm A4 = 176.56 mm2
Plane correction factor (Fig.UG-37) F = 1 A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 2128.36 mm2
Offset distance from centerline doff = 0 mm Aa = Area Available = A1+A2+A3+A4+A5 Aa = 4013.62 mm2
A = Area required = 0.5*(d*tre*F+2*tn*tre*F*(1-fr1)) A = 562.06 mm2
Reinforcement areas (internal pressure condition) ASME 2019 UG-37
A1 = Vessel wall. Larger of: -
|(2*Lp-d)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 544.73 mm2 Total weld load (UG-41(b)(2))
|2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 160.73 mm2 W = (A-A1+2*tn*fr1*(E1*t-F*tr))*Sv W = 20090 kgf
A1 = 544.73 mm2
A2 = Nozzle wall outward | 5*(tn-trn)*fr2*t | = 332.31 mm2 Weld load for strength path 1-1 (UG-41(b)(1)
Smaller of: | 2*(tn-trn)*(2.5*tn+te)*fr2 | = 322.73 mm2 W(1-1) = (A2+A5+A41+A42)*Sv W(1-1) = 37623 kgf
A2 = 322.73 mm2
A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2 Weld load for strength path 2-2 (UG-41(b)(1)
Smallest of: | 5*ti*ti*fr2 | = 0 mm2 W(2-2) = (A2+A3+A41+A43+2*tn*t*fr1)*Sv W(2-2) = 8139 kgf
| 2*h*ti*fr2 | = 0 mm2
A3 = - Weld load for strength path 3-3 (UG-41(b)(1)
A41 = Outward nozzle weld = (L1**2)*fr3 = 48.39 mm2 W(3-3) = (A2+A3+A5+A41+A42+A43+2*tn*t*fr1)*Sv W(3-3) = 40448 kgf
A43 = Inward nozzle weld = (L3**2)*fr2 = 0 mm2 Reinforcing element strength = A5 * Se = 30474 kgf
A4 = 176.56 mm2
JE = pad joint efficiency = 1
A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 2128.36 mm2 Unit stresses - UW15(c)and UG-45(c)
Aa = Area Available = A1+A2+A3+A4+A5 Aa = 3172.38 mm2 Outer fillet weld shear = 7.02 Kg/mm2
A = Area required = (d*tr*F)+2*tn*tr*F*(1-fr1) A = 1902.55 mm2 Groove weld tension = 8.49 Kg/mm2
ASME VIII-1 2019 Reinforcement areas (external pressure) UG-37(d) Strength of connection elements
A1 = Vessel wall. Larger of: Nozzle wall shear = 15723 kgf
|(2*Lp-d)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 1292.24 mm2 Groove weld tension = 35534 kgf
|2*(t+tn)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 381.28 mm2 Outer fillet weld shear = 34918 kgf
A1 = 1292.24 mm2
A2 = Nozzle wall outward | 5*(tn-trne)*fr2*t | = 428.83 mm2 1-1 15723 + 34918 = 50641 kgf
Smaller of: | 2*(tn-trne)*(2.5*tn+te)*fr2| = 416.46 mm2 2-2 11539 + 35534 = 47073 kgf
A2 = 416.46 mm2 3-3 35534 + 34918 = 70452 kgf
A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2
Smallest of: | 5*ti*ti*fr2 | = 0 mm2 Welds strong enough if path greater than the smaller of W or W(path)
| 2*h*ti*fr2 | = 0 mm2
A3 = - Path 1-1 > W or W11
A41 = Outward nozzle weld = (L1**2)*fr3 = 48.39 mm2 50641 kgf > 20090 kgf OK
A43 = Inward nozzle weld = (L3**2)*fr2 = - Path 2-2 > W or W22
Página 55 de 88
Nozzles Nozzles
47073 kgf > 8139 kgf OK

Component: Nozzle T1
Path 3-3 > W or W33 ASME VIII-1 2019 UG-27 Thickness of Cylinders under Internal Pressure
70452 kgf > 20090 kgf OK
Material: SA-106 K03006 Grd B Smls. pipe
Pressure (Des+Static)P = 0.5 kg/mm2 Design temperature T = 180 C
Radiography = Full Joint efficiency E = 1
Inside corr.allow. cai = 3.2 mm Outside corr. all. cao = 0 mm
Material tolerance tol = 1.886 mm Minimum thickness tmin = 13.42 mm
max(tb1,tb2,UG-16(b)) t = 22.97 mm

Material: SA-106 K03006 Grd B Smls. pipe
Radiography = Full Material tol. Tol = 1.89 mm
Nominal thickness tnom = 15.09 mm (tnom-CAI-CAO-Tol) t = 10 mm

Página 56 de 88
Nozzles Nozzles

Component: Reinforcement Nozzle T1 Offset distance from centerline doff = 0 mm
Design temperature T = 180 C Fig.UW-16.1 Sketch (h) |2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 66.75 mm2
A1 = 375.48 mm2
Vessel material: SA-516 K02700 Grd 70 Plate A2 = Nozzle wall outward | 5*(tn-trn)*fr2*t | = 375.28 mm2
Inside corr. allow. CAI = 3.2 mm Outside corr.allow.CAO = 0 mm Smaller of: | 2*(tn-trn)*(2.5*tn+te)*fr2 | = 409.85 mm2
Vessel outside dia Do = 1022.35 mm Corroded radius IR = 492.15 mm A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2
Attachment Material: SA-106 K03006 Grd B Smls. pipe A42 = Outer element weld = (L2**2)*fr4 = 184.67 mm2
Req.tks. int.pres. trn = 7.27 mm Req.tks.ext.pres. trne = 1.26 mm A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 4942.84 mm2
Reinforcement element material: SA-516 K02700 Grd 70 Plate
Limit of reinf. Dp = 578 mm Nominal thickness te = 22.23 mm
ASME VIII-1 2019 Reinforcement areas (external pressure) UG-37(d)
Minimum weld size tmin = 19.02 mm Weld leg (1/2*tmin) = 13.59 mm
Weld throat (1/2*tmin) = 9.51 mm Weld throat (1/2*tmin) = 9.51 mm A1 = Vessel wall. Larger of:
Weld throat tw (min) = 8.32 mm Weld throat tw = 8.32 mm |(2*Lp-d)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 5046.18 mm2
Weld throat tc (min) = 0 mm Weld throat tc = 0 mm |2*(t+tn)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 897.09 mm2
smaller |6.35 mm | Weld leg tw = 11.89 mm A1 = 5046.18 mm2
tc of |0.7 * tmin| Weld leg tc = 0 mm
A2 = Nozzle wall outward | 5*(tn-trne)*fr2*t | = 864.03 mm2
Smaller of: | 2*(tn-trne)*(2.5*tn+te)*fr2| = 943.63 mm2
Outward nozzle weld L1 = 11.89 mm fr1 = Sn/Sv = 0.855 A2 = 864.03 mm2
Outer element weld L2 = 13.59 mm fr2 = Sn/Sv = 0.855 A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2
Inward nozzle weld L3 = 0 mm fr3 = Sn/Sv or Se/Sv = 0.855 Smallest of: | 5*ti*ti*fr2 | = 0 mm2
Inward nozzle weld new = 0 mm fr4 = Se/Sv = 1.0 | 2*h*ti*fr2 | = 0 mm2
Corroded int.proj.thk ti = 0 mm A3 = -
Corroded inside diameter d = 331.82 mm A43 = Inward nozzle weld = (L3**2)*fr2 = -
Página 57 de 88
Nozzles Nozzles
A4 = 305.49 mm2 133594 kgf > 12414 kgf OK

A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 4942.84 mm2
Aa = Area Available = A1+A2+A3+A4+A5 Aa = 11158.54 mm2 Path 3-3 > W or W33
A = Area required = 0.5*(d*tre*F+2*tn*tre*F*(1-fr1)) A = 613.21 mm2 179463 kgf > 79348 kgf OK

-
Total weld load (UG-41(b)(2))
W = (A-A1+2*tn*fr1*(E1*t-F*tr))*Sv W = 79348 kgf

W(1-1) = (A2+A5+A41+A42)*Sv W(1-1) = 79076 kgf

W(2-2) = (A2+A3+A41+A43+2*tn*t*fr1)*Sv W(2-2) = 12414 kgf

W(3-3) = (A2+A3+A5+A41+A42+A43+2*tn*t*fr1)*Sv W(3-3) = 84514 kgf
Reinforcing element strength = A5 * Se = 69503 kgf
Unit stresses - UW15(c)and UG-45(c)

Outer fillet weld shear = 6.89 Kg/mm2
Groove weld tension = 8.9 Kg/mm2
Strength of connection elements

Nozzle wall shear = 53987 kgf
Groove weld tension = 94496 kgf
Outer fillet weld shear = 84967 kgf

1-1 53987 + 84967 = 138954 kgf
2-2 39098 + 94496 = 133594 kgf
3-3 94496 + 84967 = 179463 kgf
Welds strong enough if path greater than the smaller of W or W(path)
Path 1-1 > W or W11

138954 kgf > 79076 kgf OK
Path 2-2 > W or W22
Página 58 de 88
Nozzles Nozzles
Component: Nozzle T2
ASME VIII-1 2019 UG-27 Thickness of Cylinders under Internal Pressure Component: Reinforcement Nozzle T2
--- Calculations --- Cylinder Internal Pressure ASME Section VIII-1 2019 UG-37 Reinforcement Required for Openings in
Material: SA-106 K03006 Grd B Smls. pipe Shells and Formed Heads
Pressure (Des+Static)P = 0.5 kg/mm2 Design temperature T = 180 C --- Design Conditions:
Design pressure, = 50 kg/cm2 Static head presssure = 0 kg/cm2 Int. design pressure PI = 0.5 Kg/mm2 Ext. design press. PE = 0.01 Kg/mm2
Radiography = Full Joint efficiency E = 1 Design temperature T = 180 C Fig.UW-16.1 Sketch (h)
Inside corr.allow. cai = 3.2 mm Outside corr. all. cao = 0 mm Vessel material: SA-516 K02700 Grd 70 Plate
Material tolerance tol = 1.886 mm Minimum thickness tmin = 13.42 mm Inside corr. allow. CAI = 3.2 mm Outside corr.allow.CAO = 0 mm
Outside diameter OD = 355.6 mm Corroded radius OR = 177.8 mm Vessel design stress Sv = 14.06 Kg/mm2 Joint efficiency E = 1
- Minimum thickness t(UG-45) = max(ta,tb,UG-16(b)): Vessel outside dia Do = 1022.35 mm Corroded radius IR = 492.15 mm
- ta = internal pressure: Nominal thickness tnom = 22.23 mm Reinforcement limit lp = 331.82 mm
t=(P*OR/(S*E+0.4*P))+cai+cao+tol = 12.36 mm APP.1-1(A) Req. tks. int.pres. tr = 17.88 mm Req. tks.ext.pres. tre = 3.66 mm
- ta = external pressure+cai+cao+tol t = 6.35 mm Corroded thickness t = 19.02 mm Reinf. efficiency E1 = 1.0
tb3 = Table UG-45+cai+cao+tol = 13.42 mm Attachment Material: SA-106 K03006 Grd B Smls. pipe
max(tb1,tb2,UG-16(b)) t = 22.97 mm Inside corr. allow. CAI = 3.2 mm Outside corr.allow.CAO = 0 mm
- tb1+cai+cao+tol = 22.97 mm Nozzle design stress Sn = 12.02 Kg/mm2 Joint efficiency E = 1
- UG-16(b)+cai+cao+tol = 6.67 mm Nozzle outside dia. Don = 355.6 mm Corroded radius OR = 177.8 mm
- tb2+cai+cao+tol = 5.45 mm Nominal thickness tnom = 15.09 mm Reinforcement limit ln = 47.56 mm
Minimum thickness: tmin = 13.42 mm Req.tks. int.pres. trn = 7.27 mm Req.tks.ext.pres. trne = 1.26 mm
Nominal thickness: tnom = 15.09 mm Corroded thickness tn = 11.89 mm Nozzle Projection ha = 0 mm
Nozzle Proj. used h = 0 mm
Reinforcement element material: SA-516 K02700 Grd 70 Plate

ASME Section VIII-1 2019 UG-28 Thickness of Shells under Ext. Pressure Limit of reinf. Dp = 578 mm Nominal thickness te = 22.23 mm
Material: SA-106 K03006 Grd B Smls. pipe Minimum weld size tmin = 19.02 mm Weld leg (1/2*tmin) = 13.59 mm
Design pressure PE = 0.0103 kg/mm2 Design temperature T = 200 C Weld throat (1/2*tmin) = 9.51 mm Weld throat (1/2*tmin) = 9.51 mm
Inside corr. allow. CAI = 3.2 mm Corrosion allow. CAO = 0 mm Weld throat tw (min) = 8.32 mm Weld throat tw = 8.32 mm
Radiography = Full Material tol. Tol = 1.89 mm Weld throat tc (min) = 0 mm Weld throat tc = 0 mm
Cyl. outside dia. Do = 355.6 mm Cylinder length EP L = 438 mm smaller |6.35 mm | Weld leg tw = 11.89 mm
Max length EP Lmax = 18288 mm tc of |0.7 * tmin| Weld leg tc = 0 mm
Nominal thickness tnom = 15.09 mm (tnom-CAI-CAO-Tol) t = 10 mm
(2*S) or (0.9*yield) SE = - Mod. of elasticity ME = 19638 kg/mm2 Outward nozzle weld L1 = 11.89 mm fr1 = Sn/Sv = 0.855
A factor SII-D-FigG A = 0.00533 B factor CS-2 B = 10.88 Outer element weld L2 = 13.59 mm fr2 = Sn/Sv = 0.855
Inward nozzle weld L3 = 0 mm fr3 = Sn/Sv or Se/Sv = 0.855
Max allowed external pressure: Pa = 4*B / (3*Dot) = 0.4079 kg/mm2 Inward nozzle weld new = 0 mm fr4 = Se/Sv = 1.0
Actual external design pressure: PE = 0.0103 kg/mm2 Corroded int.proj.thk ti = 0 mm
(Required cyl. tks. for nozzle attachments at PE, tre = 1.3 mm ) Corroded inside diameter d = 331.82 mm
Página 59 de 88
Nozzles Nozzles
Vessel wall length available for reinforcement 2*Lp-d = 331.82 mm A4 = 305.49 mm2
Plane correction factor (Fig.UG-37) F = 1 A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 4942.84 mm2
Offset distance from centerline doff = 0 mm Aa = Area Available = A1+A2+A3+A4+A5 Aa = 11158.54 mm2
A = Area required = 0.5*(d*tre*F+2*tn*tre*F*(1-fr1)) A = 613.21 mm2
Reinforcement areas (internal pressure condition) ASME 2019 UG-37
A1 = Vessel wall. Larger of: -
|(2*Lp-d)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 375.48 mm2 Total weld load (UG-41(b)(2))
|2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 66.75 mm2 W = (A-A1+2*tn*fr1*(E1*t-F*tr))*Sv W = 79348 kgf
A1 = 375.48 mm2
A2 = Nozzle wall outward | 5*(tn-trn)*fr2*t | = 375.28 mm2 Weld load for strength path 1-1 (UG-41(b)(1)
Smaller of: | 2*(tn-trn)*(2.5*tn+te)*fr2 | = 409.85 mm2 W(1-1) = (A2+A5+A41+A42)*Sv W(1-1) = 79076 kgf
A2 = 375.28 mm2
A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2 Weld load for strength path 2-2 (UG-41(b)(1)
Smallest of: | 5*ti*ti*fr2 | = 0 mm2 W(2-2) = (A2+A3+A41+A43+2*tn*t*fr1)*Sv W(2-2) = 12414 kgf
| 2*h*ti*fr2 | = 0 mm2
A3 = - Weld load for strength path 3-3 (UG-41(b)(1)
A41 = Outward nozzle weld = (L1**2)*fr3 = 120.82 mm2 W(3-3) = (A2+A3+A5+A41+A42+A43+2*tn*t*fr1)*Sv W(3-3) = 84514 kgf
A43 = Inward nozzle weld = (L3**2)*fr2 = 0 mm2 Reinforcing element strength = A5 * Se = 69503 kgf
A4 = 305.49 mm2
JE = pad joint efficiency = 1
A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 4942.84 mm2 Unit stresses - UW15(c)and UG-45(c)
Aa = Area Available = A1+A2+A3+A4+A5 Aa = 5999.09 mm2 Outer fillet weld shear = 6.89 Kg/mm2
A = Area required = (d*tr*F)+2*tn*tr*F*(1-fr1) A = 5995.19 mm2 Groove weld tension = 8.9 Kg/mm2
ASME VIII-1 2019 Reinforcement areas (external pressure) UG-37(d) Strength of connection elements
A1 = Vessel wall. Larger of: Nozzle wall shear = 53987 kgf
|(2*Lp-d)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 5046.18 mm2 Groove weld tension = 94496 kgf
|2*(t+tn)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 897.09 mm2 Outer fillet weld shear = 84967 kgf
A1 = 5046.18 mm2
A2 = Nozzle wall outward | 5*(tn-trne)*fr2*t | = 864.03 mm2 1-1 53987 + 84967 = 138954 kgf
Smaller of: | 2*(tn-trne)*(2.5*tn+te)*fr2| = 943.63 mm2 2-2 39098 + 94496 = 133594 kgf
A2 = 864.03 mm2 3-3 94496 + 84967 = 179463 kgf
A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2
Smallest of: | 5*ti*ti*fr2 | = 0 mm2 Welds strong enough if path greater than the smaller of W or W(path)
| 2*h*ti*fr2 | = 0 mm2
A3 = - Path 1-1 > W or W11
A41 = Outward nozzle weld = (L1**2)*fr3 = 120.82 mm2 138954 kgf > 79076 kgf OK
A43 = Inward nozzle weld = (L3**2)*fr2 = - Path 2-2 > W or W22
Página 60 de 88
Nozzles Nozzles
133594 kgf > 12414 kgf OK

Component: Nozzle V
Path 3-3 > W or W33 ASME VIII-1 2019 UG-27 Thickness of Cylinders under Internal Pressure
179463 kgf > 79348 kgf OK
Material: SA-182 K41545 Grd F5 Forgings
Pressure (Des+Static)P = 0.35 kg/mm2 Design temperature T = 285 C
Radiography = Full Joint efficiency E = 1
Material tolerance tol = 0 mm Minimum thickness tmin = 6.16 mm
max(tb1,tb2,UG-16(b)) t = 17.26 mm

(2*S) or (0.9*yield) SE = 21.87 kg/mm2 Mod. of elasticity ME = 20558 kg/mm2
Max allowed external pressure: Pa = B*((2.167/Dot)-0.0833) = 4.4083 kg/mm2

Página 61 de 88
Nozzles Nozzles

Component: Reinforcement Nozzle V Offset distance from centerline doff = 0 mm
Design temperature T = 285 C Fig.UW-16.1 Sketch (c) |2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 93.95 mm2
A1 = 93.95 mm2
Inside corr. allow. CAI = 3.2 mm Outside corr.allow.CAO = 0 mm Smaller of: | 5*(tn-trn)*fr2*tn | = 539.32 mm2
Attachment Material: SA-182 K41545 Grd F5 Forgings A42 = Outer element weld = (L2**2)*fr4 = 0 mm2
Req.tks. int.pres. trn = 0.7 mm Req.tks.ext.pres. trne = 0.33 mm A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 0 mm2
Reinforcement element material:
Limit of reinf. Dp = 0 mm Nominal thickness te = 0 mm
Outside diameter = 0 mm Design stress Se = 0 Kg/mm2 Per UG-36(c)(3)(a), this opening does NOT require additional reinforcement
other than that inherent in the construction.
Minimum weld size tmin = 11.09 mm Weld leg (1/2*tmin) = 0 mm
Weld throat (1/2*tmin) = 5.54 mm Weld throat (1/2*tmin) = 0 mm
Weld throat tw (min) = 0 mm Weld throat tw = 0 mm ASME VIII-1 2019 Reinforcement areas (external pressure) UG-37(d)
Weld throat tc (min) = 6.35 mm Weld throat tc = 6.35 mm
smaller |6.35 mm | Weld leg tw = 0 mm A1 = Vessel wall. Larger of:
tc of |0.7 * tmin| Weld leg tc = 9.07 mm |(2*Lp-d)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 692.88 mm2
|2*(t+tn)*(E1*t-F*tre)-2*tn*(E1*t-F*tre)*(1-fr1)| = 692.88 mm2
A1 = 692.88 mm2
Outward nozzle weld L1 = 9.07 mm fr1 = Sn/Sv = 0.9362
Outer element weld L2 = 0 mm fr2 = Sn/Sv = 0.9362 A2 = Nozzle wall outward | 5*(tn-trne)*fr2*t | = 798.07 mm2
Inward nozzle weld L3 = 0 mm fr3 = Sn/Sv or Se/Sv = 0.9362 Smaller of: | 5*(tn-trne)*fr2*tn | = 558.27 mm2
Inward nozzle weld new = 0 mm fr4 = Se/Sv = 1.0 A2 = 558.27 mm2
Corroded int.proj.thk ti = 0 mm A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2
Smallest of: | 5*ti*ti*fr2 | = 0 mm2
| 2*h*ti*fr2 | = 0 mm2
Corroded inside diameter d = 31.67 mm A3 = -
Página 62 de 88
Nozzles Nozzles

A42 = Outer element weld = (L2**2)*fr4 = 0 mm2 Component: Nozzle D
A43 = Inward nozzle weld = (L3**2)*fr2 = - ASME VIII-1 2019 UG-27 Thickness of Cylinders under Internal Pressure
A4 = 77.04 mm2
A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = - --- Calculations --- Cylinder Internal Pressure
Aa = Area Available = A1+A2+A3+A4+A5 Aa = 1328.19 mm2 Material: SA-182 K41545 Grd F5 Forgings
A = Area required = 0.5*(d*tre*F+2*tn*tre*F*(1-fr1)) A = 43.71 mm2 Pressure (Des+Static)P = 0.35 kg/mm2 Design temperature T = 285 C
Nozzle attachment weld loads per UG-41 not required per UW-15(b). Radiography = Full Joint efficiency E = 1
max(tb1,tb2,UG-16(b)) t = 17.26 mm


Página 63 de 88
Nozzles Nozzles

Component: Reinforcement Nozzle D Offset distance from centerline doff = 0 mm
A1 = 93.95 mm2
A1 = 692.88 mm2
| 2*h*ti*fr2 | = 0 mm2
Página 64 de 88
Nozzles Nozzles

A42 = Outer element weld = (L2**2)*fr4 = 0 mm2 Component: Nozzle V1
A43 = Inward nozzle weld = (L3**2)*fr2 = - ASME VIII-1 2019 UG-27 Thickness of Cylinders under Internal Pressure
A4 = 77.04 mm2
A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = - --- Calculations --- Cylinder Internal Pressure
Aa = Area Available = A1+A2+A3+A4+A5 Aa = 1328.19 mm2 Material: SA-182 K41545 Grd F5 Forgings
A = Area required = 0.5*(d*tre*F+2*tn*tre*F*(1-fr1)) A = 43.71 mm2 Pressure (Des+Static)P = 0.35 kg/mm2 Design temperature T = 285 C
Nozzle attachment weld loads per UG-41 not required per UW-15(b). Radiography = Full Joint efficiency E = 1
max(tb1,tb2,UG-16(b)) t = 15.41 mm


Página 65 de 88
Nozzles Nozzles

Component: Reinforcement Nozzle V1 Offset distance from centerline doff = 0 mm
A1 = 190.98 mm2
Vessel outside dia Do = 1016 mm Corroded radius IR = 492.15 mm A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0 mm2
A = Area required = (d*tr*F)+2*tn*tr*F*(1-fr1) A = 404 mm2
A1 = 453.04 mm2
| 2*h*ti*fr2 | = 0 mm2
Página 66 de 88
Nozzles Nozzles

A42 = Outer element weld = (L2**2)*fr4 = 0 mm2 Component: Nozzle S1
A43 = Inward nozzle weld = (L3**2)*fr2 = -
A4 = 77.04 mm2 Local Stresses in Cylindrical Shell Due to External Loadings at the
A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = - Shell-to-Attachment Junction
Aa = Area Available = A1+A2+A3+A4+A5 Aa = 1088.35 mm2
A = Area required = 0.5*(d*tre*F+2*tn*tre*F*(1-fr1)) A = 119.35 mm2 Method: Welding Research Council Bulletin 537 (WRC 537)
Nozzle attachment weld loads per UG-41 not required per UW-15(b). Design conditions Geometry
Design pressure Pr = 0.35 Kg/mm2 Shell ID = 977.9 mm
Design temperature = 285 C Shell OD = 1016 mm
Material allow. Str. = 14.3 Kg/mm2 Shell thickness = 19.05 mm
Code stress multiplier= 1.5 Shell corrosion = 3.2 mm
Shell allowable Str. = 21.5 Kg/mm2 Attachment OD = 168.27 mm
Joint efficiency E = 1 Attachment C2 = 0 mm
Attachment tks. = 10.97 mm
Pad reinf. tls. Prtk = 19.05 mm
Shell material = SA-387 K41545 Grd 5 Cls 2 Plate
Loads from Table 2 - API 660
*** Applied Loads *** Geometric parameters (corroded cond.)

Radial load P = 918 kgf Vessel mean radius Rm = 500.08 mm
Circ. moment Mc = 275314 kgf*mm Vessel + pad tks. T = 34.9 mm
Long. moment Ml = 357908 kgf*mm Attachment radius ro = 84.14 mm
Tors. moment Mt = 412970 kgf*mm Gamma = Rm/T = 14.33
Shear load Vc = 688 kgf Beta = 0.875*ro/Rm = 0.147
Shear load Vl = 918 kgf Beta1 = C1/Rm = 0
Beta2 = C2/Rm = 0
Stress concentration Due To: Sign convention:

Membrane load Kn = 1.51 + = tensile stress
Bending load Kb = 1.24 - = compressive stress
Min. fillet radius = 35.12 mm
Circumferential Stresses Units: Kg/mm2

Coefficient Au Bu Cu Du
Al Bl Cl Dl
Membrane P 2.6167 -0.2 -0.2 -0.2 -0.2
2.3307 * -0.2 -0.2 -0.2 -0.2
Bending P 0.0956 -0.5 -0.5 -0.7 -0.7
0.1275 * 0.5 0.5 0.7 0.7
Membrane Mc 0.4107 0.0 0.0 -0.1 0.1
Página 67 de 88
Nozzles Nozzles
0.0 0.0 -0.1 0.1 5.4 5.4 5.4 5.4

Bending Mc 0.1004 0.0 0.0 -2.3 2.3 * = This coefficient is used for locations Cu, Cl, Du, & Dl.
0.0 0.0 2.3 -2.3
Membrane Ml 1.4062 -0.6 0.6 0.0 0.0
-0.6 0.6 0.0 0.0 Longitudinal Stresses Units: Kg/mm2
Bending Ml 0.05 -1.5 1.5 0.0 0.0 Au Bu Cu Du
0.0503 * 1.5 -1.5 0.0 0.0 Al Bl Cl Dl
Stress due to pressure 11.1 11.1 11.1 11.1 Sub-total
11.1 11.1 11.1 11.1 Membrane stresses -0.3 0.1 -0.2 0.2
* = This coefficient is used for locations Cu, Cl, Du, & Dl. -0.3 0.1 -0.2 0.2
Bending stresses -3.1 1.6 -1.8 0.8
3.1 -1.6 1.8 -0.8
Circumferential Stresses Units: Kg/mm2 Stress due to pressure 5.4 5.4 5.4 5.4
Au Bu Cu Du 5.4 5.4 5.4 5.4
Al Bl Cl Dl Total Longitudinal Stresses
Sub-total 2.0 7.1 3.3 6.3
Membrane stresses -0.8 0.4 -0.3 -0.1 8.2 3.8 7.0 4.8
-0.8 0.4 -0.3 -0.1
2.0 -0.9 3.0 -1.6
Stress due to pressure 11.1 11.1 11.1 11.1
11.1 11.1 11.1 11.1
Total Circumferential Stresses
8.3 12.4 7.8 12.6 Shear stresses, Kg/mm2
12.3 10.5 13.8 9.4 Au Bu Cu Du
Al Bl Cl Dl
Torsion Mt 0.3 0.3 0.3 0.3
0.3 0.3 0.3 0.3
Shear Vc 0.1 -0.1 0.0 0.0
0.1 -0.1 0.0 0.0
Shear Vl 0.0 0.0 -0.1 0.1
Longitudinal Stresses Units: Kg/mm2 0.0 0.0 -0.1 0.1
Coefficient Au Bu Cu Du Total shear stresses
Al Bl Cl Dl 0.3 0.2 0.2 0.4
Membrane P 1.3537 -0.1 -0.1 -0.0 -0.0 0.3 0.2 0.2 0.4
0.3902 * -0.1 -0.1 -0.0 -0.0
Bending P 0.1294 -0.7 -0.7 -0.5 -0.5 Total stresses, Kg/mm2
0.0945 * 0.7 0.7 0.5 0.5 Combined stress intensity, Kg/mm2
Membrane Mc 0.5868 0.0 0.0 -0.2 0.2 8.3 12.4 7.8 12.6
0.0 0.0 -0.2 0.2 12.3 10.5 13.8 9.5
Bending Mc 0.0563 0.0 0.0 -1.3 1.3 Allowable stress, Kg/mm2
0.0 0.0 1.3 -1.3 21.5 21.5 21.5 21.5
Membrane Ml 0.3902 -0.2 0.2 0.0 0.0 21.5 21.5 21.5 21.5
-0.2 0.2 0.0 0.0
Bending Ml 0.0799 -2.4 2.4 0.0 0.0
0.0793 * 2.4 -2.4 0.0 0.0
Página 68 de 88
Nozzles Nozzles
0.0 0.0 -0.1 0.1

Component: Nozzle S2 Bending Mc 0.1004 0.0 0.0 -2.3 2.3
0.0 0.0 2.3 -2.3
Local Stresses in Cylindrical Shell Due to External Loadings at the Membrane Ml 1.4062 -0.6 0.6 0.0 0.0
Shell-to-Attachment Junction -0.6 0.6 0.0 0.0
Bending Ml 0.05 -1.5 1.5 0.0 0.0
Method: Welding Research Council Bulletin 537 (WRC 537) 0.0503 * 1.5 -1.5 0.0 0.0
Design conditions Geometry 11.1 11.1 11.1 11.1
Design pressure Pr = 0.35 Kg/mm2 Shell ID = 977.9 mm * = This coefficient is used for locations Cu, Cl, Du, & Dl.
Design temperature = 285 C Shell OD = 1016 mm
Code stress multiplier= 1.5 Shell corrosion = 3.2 mm Circumferential Stresses Units: Kg/mm2
Shell allowable Str. = 21.5 Kg/mm2 Attachment OD = 168.27 mm Au Bu Cu Du
Joint efficiency E = 1 Attachment C2 = 0 mm Al Bl Cl Dl
Attachment tks. = 10.97 mm Sub-total
Pad reinf. tls. Prtk = 19.05 mm Membrane stresses -0.8 0.4 -0.3 -0.1
-0.8 0.4 -0.3 -0.1
Shell material = SA-387 K41545 Grd 5 Cls 2 Plate Bending stresses -2.0 0.9 -3.0 1.6
2.0 -0.9 3.0 -1.6
Loads from Table 2 - API 660 Stress due to pressure 11.1 11.1 11.1 11.1
11.1 11.1 11.1 11.1
*** Applied Loads *** Geometric parameters (corroded cond.) Total Circumferential Stresses
Radial load P = 918 kgf Vessel mean radius Rm = 500.08 mm 8.3 12.4 7.8 12.6
Circ. moment Mc = 275314 kgf*mm Vessel + pad tks. T = 34.9 mm 12.3 10.5 13.8 9.4
Beta2 = C2/Rm = 0
Longitudinal Stresses Units: Kg/mm2

Stress concentration Due To: Sign convention: Coefficient Au Bu Cu Du
Membrane load Kn = 1.51 + = tensile stress Al Bl Cl Dl
Bending load Kb = 1.24 - = compressive stress Membrane P 1.3537 -0.1 -0.1 -0.0 -0.0
Min. fillet radius = 35.12 mm 0.3902 * -0.1 -0.1 -0.0 -0.0
Bending P 0.1294 -0.7 -0.7 -0.5 -0.5
0.0945 * 0.7 0.7 0.5 0.5
Membrane Mc 0.5868 0.0 0.0 -0.2 0.2
Circumferential Stresses Units: Kg/mm2 0.0 0.0 -0.2 0.2
Coefficient Au Bu Cu Du Bending Mc 0.0563 0.0 0.0 -1.3 1.3
Al Bl Cl Dl 0.0 0.0 1.3 -1.3
Membrane P 2.6167 -0.2 -0.2 -0.2 -0.2 Membrane Ml 0.3902 -0.2 0.2 0.0 0.0
2.3307 * -0.2 -0.2 -0.2 -0.2 -0.2 0.2 0.0 0.0
Bending P 0.0956 -0.5 -0.5 -0.7 -0.7 Bending Ml 0.0799 -2.4 2.4 0.0 0.0
0.1275 * 0.5 0.5 0.7 0.7 0.0793 * 2.4 -2.4 0.0 0.0
Membrane Mc 0.4107 0.0 0.0 -0.1 0.1 Stress due to pressure 5.4 5.4 5.4 5.4
Página 69 de 88
Nozzles Nozzles
5.4 5.4 5.4 5.4

* = This coefficient is used for locations Cu, Cl, Du, & Dl. Component: Nozzle T1
Local Stresses in Cylindrical Shell Due to External Loadings at the

Longitudinal Stresses Units: Kg/mm2 Shell-to-Attachment Junction
Au Bu Cu Du
Al Bl Cl Dl Method: Welding Research Council Bulletin 537 (WRC 537)
Sub-total
Membrane stresses -0.3 0.1 -0.2 0.2 Design conditions Geometry
-0.3 0.1 -0.2 0.2 Design pressure Pr = 0.5 Kg/mm2 Shell ID = 977.9 mm
Bending stresses -3.1 1.6 -1.8 0.8 Design temperature = 180 C Shell OD = 1022.4 mm
3.1 -1.6 1.8 -0.8 Material allow. Str. = 14.1 Kg/mm2 Shell thickness = 22.23 mm
Stress due to pressure 5.4 5.4 5.4 5.4 Code stress multiplier= 1.5 Shell corrosion = 3.2 mm
5.4 5.4 5.4 5.4 Shell allowable Str. = 21.1 Kg/mm2 Attachment OD = 355.6 mm
Total Longitudinal Stresses Joint efficiency E = 1 Attachment C2 = 0 mm
2.0 7.1 3.3 6.3 Attachment tks. = 15.09 mm
8.2 3.8 7.0 4.8 Pad reinf. tls. Prtk = 22.23 mm
Shell material = SA-516 K02700 Grd 70 Plate
Loads from Table 2 - API 660
*** Applied Loads *** Geometric parameters (corroded cond.)

Shear stresses, Kg/mm2 Radial load P = 3569 kgf Vessel mean radius Rm = 501.66 mm
Au Bu Cu Du Circ. moment Mc = 2498216 kgf*mm Vessel + pad tks. T = 41.25 mm
Al Bl Cl Dl Long. moment Ml = 3247680 kgf*mm Attachment radius ro = 177.8 mm
Torsion Mt 0.3 0.3 0.3 0.3 Tors. moment Mt = 3747323 kgf*mm Gamma = Rm/T = 12.16
0.3 0.3 0.3 0.3 Shear load Vc = 2677 kgf Beta = 0.875*ro/Rm = 0.31
Shear Vc 0.1 -0.1 0.0 0.0 Shear load Vl = 3569 kgf Beta1 = C1/Rm = 0
0.1 -0.1 0.0 0.0 Beta2 = C2/Rm = 0
Shear Vl 0.0 0.0 -0.1 0.1
0.0 0.0 -0.1 0.1
Total shear stresses Stress concentration Due To: Sign convention:
0.3 0.2 0.2 0.4 Membrane load Kn = 1.51 + = tensile stress
0.3 0.2 0.2 0.4 Bending load Kb = 1.24 - = compressive stress
Min. fillet radius = 41.51 mm
Total stresses, Kg/mm2
Combined stress intensity, Kg/mm2
8.3 12.4 7.8 12.6
12.3 10.5 13.8 9.5 Circumferential Stresses Units: Kg/mm2
Allowable stress, Kg/mm2 Coefficient Au Bu Cu Du
21.5 21.5 21.5 21.5 Al Bl Cl Dl
21.5 21.5 21.5 21.5 Membrane P 1.83 -0.5 -0.5 -0.3 -0.3
1.2992 * -0.5 -0.5 -0.3 -0.3
Bending P 0.0431 -0.7 -0.7 -1.0 -1.0
0.0664 * 0.7 0.7 1.0 1.0
Membrane Mc 0.5097 0.0 0.0 -0.6 0.6
Página 70 de 88
Nozzles Nozzles
0.0 0.0 -0.6 0.6 6.4 6.4 6.4 6.4

Bending Mc 0.087 0.0 0.0 -6.1 6.1 * = This coefficient is used for locations Cu, Cl, Du, & Dl.
0.0 0.0 6.1 -6.1
Membrane Ml 1.4357 -2.2 2.2 0.0 0.0
-2.2 2.2 0.0 0.0 Longitudinal Stresses Units: Kg/mm2
Bending Ml 0.0297 -2.7 2.7 0.0 0.0 Au Bu Cu Du
0.0305 * 2.7 -2.7 0.0 0.0 Al Bl Cl Dl
Stress due to pressure 13.2 13.2 13.2 13.2 Sub-total
13.2 13.2 13.2 13.2 Membrane stresses -1.1 0.4 -1.3 1.0
* = This coefficient is used for locations Cu, Cl, Du, & Dl. -1.1 0.4 -1.3 1.0
5.7 -3.6 3.8 -2.4
Circumferential Stresses Units: Kg/mm2 Stress due to pressure 6.4 6.4 6.4 6.4
Au Bu Cu Du 6.4 6.4 6.4 6.4
Al Bl Cl Dl Total Longitudinal Stresses
Sub-total -0.5 10.3 1.3 9.8
Membrane stresses -2.7 1.7 -0.9 0.3 10.9 3.2 8.9 4.9
-2.7 1.7 -0.9 0.3
3.4 -2.0 7.1 -5.1
13.2 13.2 13.2 13.2
Total Circumferential Stresses
7.2 17.0 5.2 18.6 Shear stresses, Kg/mm2
14.0 12.9 19.4 8.4 Au Bu Cu Du
Al Bl Cl Dl
Torsion Mt 0.5 0.5 0.5 0.5
0.5 0.5 0.5 0.5
Shear Vc 0.1 -0.1 0.0 0.0
0.1 -0.1 0.0 0.0
Shear Vl 0.0 0.0 -0.2 0.2
Longitudinal Stresses Units: Kg/mm2 0.0 0.0 -0.2 0.2
Coefficient Au Bu Cu Du Total shear stresses
Al Bl Cl Dl 0.6 0.3 0.3 0.6
Membrane P 1.4077 -0.4 -0.4 -0.1 -0.1 0.6 0.3 0.3 0.6
0.4958 * -0.4 -0.4 -0.1 -0.1
Bending P 0.0683 -1.1 -1.1 -0.7 -0.7 Total stresses, Kg/mm2
0.0429 * 1.1 1.1 0.7 0.7 Combined stress intensity, Kg/mm2
Membrane Mc 0.9786 0.0 0.0 -1.1 1.1 7.7 17.0 5.2 18.6
0.0 0.0 -1.1 1.1 14.1 12.9 19.5 8.5
Bending Mc 0.0442 0.0 0.0 -3.1 3.1 Allowable stress, Kg/mm2
0.0 0.0 3.1 -3.1 21.1 21.1 21.1 21.1
Membrane Ml 0.4958 -0.8 0.8 0.0 0.0 21.1 21.1 21.1 21.1
-0.8 0.8 0.0 0.0
Bending Ml 0.0507 -4.6 4.6 0.0 0.0
0.0506 * 4.6 -4.6 0.0 0.0
Página 71 de 88
Nozzles Nozzles
0.0 0.0 -0.6 0.6

Component: Nozzle T2 Bending Mc 0.087 0.0 0.0 -6.1 6.1
0.0 0.0 6.1 -6.1
Local Stresses in Cylindrical Shell Due to External Loadings at the Membrane Ml 1.4357 -2.2 2.2 0.0 0.0
Shell-to-Attachment Junction -2.2 2.2 0.0 0.0
Bending Ml 0.0297 -2.7 2.7 0.0 0.0
Method: Welding Research Council Bulletin 537 (WRC 537) 0.0305 * 2.7 -2.7 0.0 0.0
Design conditions Geometry 13.2 13.2 13.2 13.2
Design pressure Pr = 0.5 Kg/mm2 Shell ID = 977.9 mm * = This coefficient is used for locations Cu, Cl, Du, & Dl.
Design temperature = 180 C Shell OD = 1022.4 mm
Code stress multiplier= 1.5 Shell corrosion = 3.2 mm Circumferential Stresses Units: Kg/mm2
Shell allowable Str. = 21.1 Kg/mm2 Attachment OD = 355.6 mm Au Bu Cu Du
Joint efficiency E = 1 Attachment C2 = 0 mm Al Bl Cl Dl
Attachment tks. = 15.09 mm Sub-total
Pad reinf. tls. Prtk = 22.23 mm Membrane stresses -2.7 1.7 -0.9 0.3
-2.7 1.7 -0.9 0.3
Shell material = SA-516 K02700 Grd 70 Plate Bending stresses -3.4 2.0 -7.1 5.1
3.4 -2.0 7.1 -5.1
Loads from Table 2 - API 660 Stress due to pressure 13.2 13.2 13.2 13.2
13.2 13.2 13.2 13.2
*** Applied Loads *** Geometric parameters (corroded cond.) Total Circumferential Stresses
Radial load P = 3569 kgf Vessel mean radius Rm = 501.66 mm 7.2 17.0 5.2 18.6
Circ. moment Mc = 2498216 kgf*mm Vessel + pad tks. T = 41.25 mm 14.0 12.9 19.4 8.4
Beta2 = C2/Rm = 0

Stress concentration Due To: Sign convention: Coefficient Au Bu Cu Du
Membrane load Kn = 1.51 + = tensile stress Al Bl Cl Dl
Bending load Kb = 1.24 - = compressive stress Membrane P 1.4077 -0.4 -0.4 -0.1 -0.1
Min. fillet radius = 41.51 mm 0.4958 * -0.4 -0.4 -0.1 -0.1
Bending P 0.0683 -1.1 -1.1 -0.7 -0.7
0.0429 * 1.1 1.1 0.7 0.7
Membrane Mc 0.9786 0.0 0.0 -1.1 1.1
Circumferential Stresses Units: Kg/mm2 0.0 0.0 -1.1 1.1
Coefficient Au Bu Cu Du Bending Mc 0.0442 0.0 0.0 -3.1 3.1
Al Bl Cl Dl 0.0 0.0 3.1 -3.1
Membrane P 1.83 -0.5 -0.5 -0.3 -0.3 Membrane Ml 0.4958 -0.8 0.8 0.0 0.0
1.2992 * -0.5 -0.5 -0.3 -0.3 -0.8 0.8 0.0 0.0
Bending P 0.0431 -0.7 -0.7 -1.0 -1.0 Bending Ml 0.0507 -4.6 4.6 0.0 0.0
0.0664 * 0.7 0.7 1.0 1.0 0.0506 * 4.6 -4.6 0.0 0.0
Membrane Mc 0.5097 0.0 0.0 -0.6 0.6 Stress due to pressure 6.4 6.4 6.4 6.4
Página 72 de 88
Nozzles Nozzles
6.4 6.4 6.4 6.4

* = This coefficient is used for locations Cu, Cl, Du, & Dl.

Au Bu Cu Du
Al Bl Cl Dl
Sub-total
Membrane stresses -1.1 0.4 -1.3 1.0
-1.1 0.4 -1.3 1.0
5.7 -3.6 3.8 -2.4
6.4 6.4 6.4 6.4
Total Longitudinal Stresses
-0.5 10.3 1.3 9.8
10.9 3.2 8.9 4.9
Shear stresses, Kg/mm2

Au Bu Cu Du
Al Bl Cl Dl
Torsion Mt 0.5 0.5 0.5 0.5
0.5 0.5 0.5 0.5
Shear Vc 0.1 -0.1 0.0 0.0
0.1 -0.1 0.0 0.0
Shear Vl 0.0 0.0 -0.2 0.2
0.0 0.0 -0.2 0.2
Total shear stresses
0.6 0.3 0.3 0.6
0.6 0.3 0.3 0.6
Total stresses, Kg/mm2

Combined stress intensity, Kg/mm2
7.7 17.0 5.2 18.6
14.1 12.9 19.5 8.5
Allowable stress, Kg/mm2
21.1 21.1 21.1 21.1
21.1 21.1 21.1 21.1
Página 73 de 88
Nozzles Nozzles
Component Nozzle Flng S1

Component: Nozzle Flange Details
UG-44(b) External Loads (forces and bending moments) on Nozzle Flanges
Flange, Gasket and Bolting Details
External Moment ME = 275314 kgf*mm
Dimensional data mm External Tensile Axial Force FE = 917.71 kgf
Gasket Reaction Diameter G = 192.02 mm
Flg Flg Flg Neck Flg Bolt Gaskets Bolts Moment Factor FM = 0.5
Nozzle Type Dia.(*) Rating tks tks Cir. O.D. Width No Dia.
S1 ANSI WN 168.27 300 10.97 36.58 269.88 215.90 23.88 12 19.05 Equivalent Pressure, Pe = 16*ME/(Pi*G**3)+4*FE/(Pi*G**2) = 0.23 Kg/mm2
S2 ANSI WN 168.27 300 10.97 36.58 269.88 215.90 23.88 12 19.05
T1 ANSI WN 355.60 600 15.09 69.85 527.05 412.75 28.45 20 34.92 *** Design Temperature ***
T2 ANSI WN 355.60 600 15.09 69.85 527.05 412.75 28.45 20 34.92 Flange pressure rating PR = 0.45 Kg/mm2
V ANSI LWN 53.85 300 14.29 17.53 88.90 50.80 8.64 4 15.88 Flange MAWP PD = 0.44 Kg/mm2
D ANSI LWN 53.85 300 14.29 17.53 88.90 50.80 8.64 4 15.88
V1 ANSI LWN 53.85 300 14.29 17.53 88.90 50.80 8.64 4 15.88 Compliance Check: 16ME + 4*FE*G <= Pi*G**3*((PR-PD) + FM*PR)
5109908 <= 5109908
*** Ambient Temperature ***

* Dia. = Nozzle O.D. if standard flange Flange pressure rating PR = 0.53 Kg/mm2
= Flange O.D. if non-standard flange Flange MAWP PD = 0.53 Kg/mm2
Compliance Check: 16ME + 4*FE*G <= Pi*G**3*((PR-PD) + FM*PR)

5109908 <= 5864706
Página 74 de 88
Nozzles Nozzles
Component Nozzle Flng S2 Component Nozzle Flng T1
UG-44(b) External Loads (forces and bending moments) on Nozzle Flanges UG-44(b) External Loads (forces and bending moments) on Nozzle Flanges
External Moment ME = 275314 kgf*mm External Moment ME = 2498216 kgf*mm

External Tensile Axial Force FE = 917.71 kgf External Tensile Axial Force FE = 3568.88 kgf
Gasket Reaction Diameter G = 192.02 mm Gasket Reaction Diameter G = 384.3 mm
Moment Factor FM = 0.5 Moment Factor FM = 0.5
Equivalent Pressure, Pe = 16*ME/(Pi*G**3)+4*FE/(Pi*G**2) = 0.23 Kg/mm2 Equivalent Pressure, Pe = 16*ME/(Pi*G**3)+4*FE/(Pi*G**2) = 0.25 Kg/mm2
*** Design Temperature *** *** Design Temperature ***

Flange pressure rating PR = 0.45 Kg/mm2 Flange pressure rating PR = 0.9 Kg/mm2
Flange MAWP PD = 0.44 Kg/mm2 Flange MAWP PD = 0.9 Kg/mm2
Compliance Check: 16ME + 4*FE*G <= Pi*G**3*((PR-PD) + FM*PR) Compliance Check: 16ME + 4*FE*G <= Pi*G**3*((PR-PD) + FM*PR)
5109908 <= 5109908 45457560 <= 80532648
*** Ambient Temperature *** *** Ambient Temperature ***

5109908 <= 5864706 45457560 <= 92768000
Página 75 de 88
Nozzles Nozzles
Component Nozzle Flng T2 Component Nozzle Flng V


45457560 <= 80532648 1649 <= 52816

45457560 <= 92768000 1649 <= 62088
Página 76 de 88
Nozzles Nozzles
Component Nozzle Flng D Component Nozzle Flng V1


1649 <= 52816 1649 <= 52816

1649 <= 62088 1649 <= 62088
Página 77 de 88
Supports Supports
S42 = L-H-2*A/(L+H)
Horizontal Vessels on Saddles S4 = (Q/R*(TS-CA))*S42*S41 3.05 2.1 11.45
Saddle material: SA-516 K02700 Grd 70 Plate Tangential shear in shell (stiffened)
Wear plate mtl: SA-387 K41545 Grd 5 Cls 2 Plate S61 = Sin(Alpha) * Cos(Alpha)
S62 = (Sin(Alpha)/Pi)*(Alpha-S61)/
Shell mean radius R = 500.1 mm Total force Q = W + WS = 49905 kgf (Pi-Alpha+S61)
Weight used W = 22437 kgf From wind/seismic WS = 27468 kgf S6 = (Q/(R*(TS-CA)))*S62 --- --- ---
Shell length L = 5297 mm Angle alpha Alpha = 1.9384 rad
Angle beta Beta = 116.9 deg Angle delta Delta = 1.4413 rad Circumferential stress at horn, Kg/mm2
Vessel thickness TS = 19 mm Wear plate tks. w = 19 mm S71 = 3 * Q * K7 / (2 * tsw**2)
Vessel corr.allowance CA = 3.2 mm Vessel thk TS+w-CA tsw = 34.9 mm S72 = 4 * tsw * b1
Saddle depth b = 204 mm Effective depth b1 = 342.9 mm S7 = -Q/S72 - S71 -1.67 -1.87 -17.9
Wear plate width bw = 280 mm Angle theta Theta = 126.2 deg
Pressure P = 0.35 Kg/mm2 Inside diameter ID = 984.3 mm Ring compression in shell over saddle, Kg/mm2
Joint efficiency JE = 1 Head joint eff. JEH = 1 S91 = 1+Cos(Alpha)/
Front head thickness TH = 126 mm Rear head thickness TH = 19 mm (Pi-Alpha+Sin(Alpha)*Cos(Alpha))
Head diameter D = 1133.4 mm Head corr.allowance CAH = 3.2 mm S92 = (TS-CA)*(B+1.56*(R*(TS-CA))**0.5)
b1 = b+1.56*(R*(TS-CA))**0.5) S9 = (Q/S92) * S91 1.63 1.44 13.4
Saddle A Saddle B
Loads on saddles Q = 26495 23410 kgf Tangential shear stresses in head, Kg/mm2
Distance from ref. point A = 404 893 mm S51 = Sin(Alpha) * Cos(Alpha)
Head length H = --- --- mm S52 = (Sin(Alpha)/Pi)*(Alpha-S51)/
Ratio A/R A/R = 0.8079 1.7857 (Pi-Alpha+S51)
Bending moment factor K7 = 0.0341 0.0478 S5 = (Q/(12*R*(TH-CAH)))*S52 --- --- ---
Shell pressure stress PS = P*R/(2*tsw) = 5.52 Kg/mm2 Head stresses, Kg/mm2

Fr. head press. stress = P*D+0.2*P*(TH-CAH)/(2*(TH-CAH)) = --- S81 = 3*Q/(8*12*R*(TH-CAH))
Re. head press. stress = P*D+0.2*P*(TH-CAH)/(2*(TH-CAH)) = --- S82 = (Sin(Alpha))**2
S83 = Pi-Alpha+Sin(Alpha)*Cos(Alpha)
Alpha = Pi-(Pi/180)*(Theta/2+Beta/20) Delta = (Pi/180)*(5*Theta/12+30) S8 = S81*(S82/S83) --- ---
S11 = (3*Q*L/(Pi*(TS-CA)*R**2)) S12 = 1-(1-A/L+(R**2-H**2)/(2*A*L))/(1+4*H/3*L)
S13 = Pi*(Sin(Delta)/Delta-Cos(Delta)) S13/S14=1 if shell is Head stresses + pressure, Kg/mm2
S14 = Delta+Sin(Delta)*Cos(Delta)-2*Sin(Delta)**2/Delta stiffened S8 + PH --- --- ---
Stresses in Kg/mm2 *** Saddles *** Saddle Geometry Verification
Bending stress at saddle + pressure A B Allowable Saddle width A = 940 mm Saddle depth F = 204 mm
S1 = S11*(4*A/L)*S12*S13/S14 + PS 5.65 7.57 14.32 Rib thickness J = 15.9 mm Web thickness tw = 15.9 mm
Base plate thk tb = 19 mm Wear plate thk tra = 19 mm
Bending stress at midspan + pressure Min saddle height h = 447 mm Corr.Shell thk ts = 15.8 mm
S21 = (1+2*(R**2-H**2)/L**2)/(1+4*H/(3*L)) Number of ribs n = 4 Vessel CL to base B = 955 mm
S2 = S11*(S21-4*A/L) + PS 7.53 6.38 14.32 Angle alpha,rad alpha = 1.9384 Angle beta, rad beta = 2.0404
Angle theta,rad theta = 2.2024 Rib depth G = 204 mm
Tangential shear in shell (unstiffened) Yield saddle mtl fy = 21.19 Kg/mm2 Inside radius Ri = 492.2 mm
S41 = Sin(Alpha)/ Outside radius Ro = 508 mm
(Pi-Alpha+Sin(Alpha)*Cos(Alpha)) Max. load/saddle Qm = 26495 kgf Friction factor mu = 0.1
Página 78 de 88
Supports Supports
Saddle to foundation surface type: Teflon to Teflon Base plate linear moment, M = (omega*l2**2)/6 M = 364 kgf
Expansion load mu*Qm = FL1 = 2650 kgf
Max wind or seismic load = Fws = 8546 kgf Base plate bending stress, fbo = 6*M/tb**2 fbo = 6.01 Kg/mm2
Bundle pull load = Fbl = 9039 kgf fbo <= fboMax = 0.66*fy fboMax = 14.13 Kg/mm2
Maximum horizontal load = FL = MAX[FL1,Fws,Fbl] FL = 9039 kgf
fb = MAX(fbweb,fbc,fbo) fb = 11.88 Kg/mm2
Saddle coefficient K1
K1 = (1+Cos(beta)-0.5*(Sin(beta))**2)/ Minimum depth of saddle at top, Gtm
(Pi-Beta+Sin(Beta)*Cos(Beta)) K1 = 0.2148
Gtm=SQRT((5.012*Fl/(J*(n-1)*Fb))*
Saddle splitting force, fh = K1*Qm fh = 5691 kgf (h+(A/1.96)*(1-Sin(Alpha)))) Gtm = 179.6 mm
Cross sectional area of saddle, As As = 16660 mm2 Actual depth of saddle at top, Gt Gt = 204 mm
Web tension stress, sigmaT = fh/As sigmaT = 0.34 Kg/mm2
Max web tension stress, sigmaTmax = 0.6*fy sigmaTmax = 12.72 Kg/mm2 Minimum wear plate width, H = Gt + 1.56*SQRT(Ri*ts) H = 276.8 mm
Actual wear plate width, Ha Ha = 280 mm
Distance centroid of saddle to base plate, d Minimum wear plate thickness, tr = (Ha-Gt)**2/(2.43*Ro) tr = 15.7 mm
d = h - C1 d = 141.1 mm Actual wear plate thickness, tra tra = 19 mm
Web moment M = fh*d M = 802863.88 kgf*mm Anchor bolts

Saddle centroid, C1 C1 = 305.9 mm Bolt material: F1554-Gr.105 Alloy Steel Bolting (<= 2.5 in.)
Saddle moment of inertia, I I = 0.7076E+09 mm4 Longitudinal load, QL = 2040 kgf Operating load, Qo = 10654 kgf
Bolt diameter, d d = 25.4 mm Bolt area at = 506.7 mm2
Web bending stress, fbweb = M*C1/I fbweb = 0.35 Kg/mm2 Bolt mtl allow st Sb = 17.6 Kg/mm2 Number of bolts N = 2
fbweb <= fbMax = 0.66*fy fbwebMax = 14.13 Kg/mm2 Bolt mtl yield st Sy = 73.8 Kg/mm2 Yield str factor yf = 0.17
Allowable str. Sy*yf = 14.9 Kg/mm2
Base plate with center web If Qo>QL, no uplift occurs. Uplift load per bolt: QL-Qo/N = -
Base plate area, Ab = A*F Ab = 191760 mm2 Shear load/bolt = FL/N = 4520 kgf Allow force Sy*yf*at = 7570 kgf
Bearing pressure, Bp = Q/Ab Bp = 0.14 Kg/mm2
Base plate moment, M = Q*F/8 M = 675623.88 kgf*mm Bolt transverse load
Section modulus, Z = A*tb**2/6 Z = 56854.72 mm3 Maximum transverse load (seismic or wind), Ftr Ftr = 8546 kgf
Bolt transverse moment, MtransB = Ftr * B MtransB = 8161439 kgf*mm
Base plate bending stress, fbc = M/Z fbc = 11.88 Kg/mm2 Critical bolt distance, e = MtransB / Q e = 308 mm
fbc <= fbcMax = 0.66*fy fbcMax = 14.13 Kg/mm2 If e < A/6, no uplift occurs A/6 = 156.7 mm
Uplift bolt tension force = -85 kgf
Base plate with offset web

Inside ribs/web design
Distance edge base plate to web, d2 d2 = 15.9 mm
Weld leg size, base to web, ww ww = 11.2 mm Saddle rib width Gb = 204 mm Base length e = 313.3 mm
Web length, Lw = A - 2*j Lw = 908.3 mm Pressure area F*e Ap = 63920 mm2 Axial load Bp*Ap P = 8832 kgf
Ribs length, Lr = 2*(G-tw)+2*G Lr = 784.3 mm Area rib and web Ar = 8213 mm2 Comp. str P/Ar fa = 1.08 Kg/mm2
Overall length, L = Lw + Lr L = 1692.5 mm Mom.iner.J*Gb**3/12 I = 11231117 mm4 Rad gyr SQRT(I/Ar) r = 37 mm
Unit load, fu = Q/L kgf/mm fu = 15.65 Compression dist. l2 = 452.7 mm Slender ratio K*l2/r = 24.5
Distance l1 = d2+tw+ww+tb l1 = 66.7 mm Unit force Fl/2*A fu = 4.81 kgf Moment fu*l2*e M = 682010 kgf*mm
Distance l2 = F - l1 l2 = 137.3 mm Moment arm C2 C2 = 102 mm Bend.str. M*C2/I fb = 6.19 Kg/mm2
Linear load, Omega = Fu/(l1+0.5*l2) Omega = 0.12 Kg/mm2 Max. comp.stress Fa = 14.26 Kg/mm2 Max.bending str. Fb = 14.13 Kg/mm2
Página 79 de 88
Supports MAWP/MDMT/Test P/Static P
K end connection coeff= 2

Maximum Allowable Working Pressures
Combined stress (must be less than one) fa/Fa + fb/Fb = 0.51 * = Shell Side MAWP + = Tube Side MAWP
Outside ribs/web design --Design conditions-- ---- New and cold ---
Component Side Temp Stress MAWP Temp Stress MAWP
Press.area 0.5F*e Ap = 31960 mm2 Axial load Bp*Ap P = 4416 kgf C kg/mm2 kg/cm2 C kg/mm2 kg/cm2
Area rib and web Ar = 5726 mm2 Comp. str P/Ar fa = 0.77 Kg/mm2 Shell Cylinder S 285 14.32 45.24 21.1 15.05 57.28
Compression dist. l1 = 743.2 mm Slender ratio K*l1/r = 40.2 Front Head Cylinder T 180 14.06 53.12 21.1 14.06 62.22
Unit force Fl/2*A fu = 4.81 kgf Moment 0.5*fu*l1*e M = 559793 kgf*mm Shell Cover Cylinder S 285 14.32 39.39 21.1 15.05 49.85
Moment arm C1 C1 = 102 mm Bend.str. M*C1/I fb = 5.08 Kg/mm2 Front Head Cover T 180 14.06 50.65 21.1 14.06 54.92
Max. comp.stress Fa = 13.44 Kg/mm2 Max.bending str. Fb = 14.13 Kg/mm2 Rear Head Cover T 285 14.32 79.24 20 15.05 98.97
Rear Head Cover S 285 14.32 40.11 20 15.05 66
Combined stress (must be less than one) fa/Fa + fb/Fb = 0.42 Shell Cover S 285 14.32 39.93 21.1 15.05 50.69
Front Tubesheet S 285 13.4 53.18 21.1 14.06 61.71
Front Tubesheet T 285 13.4 53.18 21.1 14.06 61.71
Rear Tubesheet S 285 13.4 57.52 21.1 14.06 66.75
Rear Tubesheet T 285 13.4 57.52 21.1 14.06 66.75
Front Head Flng At TS T 180 14.06 53.6 21.1 14.06 57.36
Rear Head Flng At TS T 180 13.4 55.09 21.1 14.06 59
Front Head Flng At Cov T 180 14.06 51.88 21.1 14.06 54.59
Front Shell Flng S 285 13.4 51.7 21.1 14.06 55.17
Rear Shell Flng S 285 13.4 35.18* 21.1 14.06 36.79
Shell Cover Flng S 285 13.4 35.26 21.1 14.06 39.56
Backing Flng Rear TS T 285 13.4 51.54 21.1 14.06 54.3
Tubes T 285 11.33 201.7 21.1 12.02 213.96
Nozzle S1 S 285 11.47 110 21.1 12.02 165.42
Nozzle S2 S 285 11.47 110 21.1 12.02 165.42
Nozzle T1 T 180 12.02 82.59 21.1 12.02 105.6
Nozzle T2 T 180 12.02 82.59 21.1 12.02 105.6
Nozzle V S 285 13.4 660.84 21.1 14.06 947.25
Nozzle D S 285 13.4 660.84 21.1 14.06 947.25
Nozzle V1 S 285 13.4 660.84 21.1 14.06 947.25
Nozzle Flng S1 S 285 13.4 44.31 21.1 14.06 52.73
Nozzle Flng S2 S 285 13.4 44.31 21.1 14.06 52.73
Nozzle Flng T1 T 180 14.06 90.33 21.1 14.06 104.05
Nozzle Flng T2 T 180 14.06 90.33 21.1 14.06 104.05
Nozzle Flng V S 285 13.4 44.86 21.1 14.06 52.73
Nozzle Flng D S 285 13.4 44.86 21.1 14.06 52.73
Nozzle Flng V1 S 285 13.4 44.86 21.1 14.06 52.73
Nozzle Reinforcement S1 S 285 14.32 45.57 21.1 15.05 55.09
Nozzle Reinforcement S2 S 285 14.32 45.57 21.1 15.05 55.09
Nozzle Reinforcement T1 T 180 14.06 50.28 21.1 14.06 55.46
Nozzle Reinforcement T2 T 180 14.06 50.28 21.1 14.06 55.46
Nozzle Reinforcement V S 285 - 39.62 21.1 - 49.91
Nozzle Reinforcement D S 285 - 39.62 21.1 - 49.91
Nozzle Reinforcement V1 S 285 - 45.57 21.1 - 57.33
Página 80 de 88
MAWP/MDMT/Test P/Static P MAWP/MDMT/Test P/Static P
Front Hd Bolting At TS T 285 14.06 50.17 21.1 14.06 50.17

Front Hd Bolting At TS S 285 14.06 54.45 21.1 14.06 54.45 Minimum Design Metal Temperature for Impact Test Exemption
* Indicates the controlling components + Indicates compliance with UG-20(f)
Maximum Allowable Working Pressures Component Curve Temp ******* UCS-66.1 *******
* = Shell Side MAWP + = Tube Side MAWP C Ratio Reduction Temperature
Shell Cylinder A 11 0.77 12 -1
--Design conditions-- ---- New and cold --- Front Head Cylinder B -5 + 0.94 3 -8
Component Side Temp Stress MAWP Temp Stress MAWP Shell Cover Cylinder A 11 0.89 6 5
C kg/mm2 kg/cm2 C kg/mm2 kg/cm2 Front Head Cover C -14 0.92 4 -18
Rear Hd Bolting At TS T 285 14.06 52.38 21.1 14.06 52.38 Rear Head Cover A 33 0.73 14 19 *
Front Hd Bolting At Cov T 180 17.58 50.01+ 21.1 17.58 50.01+ Shell Cover A 11 0.88 6 5
Shell Cover Bolting S 285 14.06 35.22 21.1 14.06 35.22* Front Tubesheet B 6 0.86 7 -1
Nozzle Flng Bolting S1 S 285 14.06 44.31 21.1 14.06 52.73 Rear Tubesheet B 6 0.86 7 -1
Nozzle Flng Bolting S2 S 285 14.06 44.31 21.1 14.06 52.73 Front Head Flng At TS C -22 + 0.93 3 -25
Nozzle Flng Bolting T1 T 180 17.58 90.33 21.1 17.58 104.05 Rear Head Flng At TS B 12 0.73 14 -2
Nozzle Flng Bolting T2 T 180 17.58 90.33 21.1 17.58 104.05 Front Head Flng At Cov C -22 + 0.94 3 -25
Nozzle Flng Bolting V S 285 14.06 44.86 21.1 14.06 52.73 Front Shell Flng B -9 0.77 12 -21
Nozzle Flng Bolting D S 285 14.06 44.86 21.1 14.06 52.73 Rear Shell Flng B -9 0.77 12 -21
Nozzle Flng Bolting V1 S 285 14.06 44.86 21.1 14.06 52.73 Shell Cover Flng B -9 0.89 6 -15
Backing Flng Rear TS B 15 0.95 2 13
Tubes - -48 - - -
Front Head Partitions B -11 + - - -
Rear Head Partitions A 9 0.24 77 -68
Nozzle S1 B -25 0.40 23 -48
Nozzle S2 B -25 0.40 23 -48
Nozzle T1 B -16 + 0.73 15 -31
Nozzle T2 B -16 + 0.73 15 -31
Nozzle V - -28 0.06 76 -104
Nozzle D - -28 0.06 76 -104
Nozzle V1 - -28 0.06 76 -104
Nozzle Flng S1 - -28 0.66 18 -46
Nozzle Flng S2 - -28 0.66 18 -46
Nozzle Flng T1 - -17 + 0.48 31 -48
Nozzle Flng T2 - -17 + 0.48 31 -48
Nozzle Flng V - -28 0.66 18 -46
Nozzle Flng D - -28 0.66 18 -46
Nozzle Flng V1 - -28 0.66 18 -46
Nozzle Reinforcement S1 A 11 0.94 3 8
Nozzle Reinforcement S2 A 11 0.94 3 8
Nozzle Reinforcement T1 B -5 + 0.94 3 -8
Nozzle Reinforcement T2 B -5 + 0.94 3 -8
Front Hd Bolting At TS A -28 - - -
Rear Hd Bolting At TS A -28 - - -
Front Hd Bolting At Cov A -48 - - -
Shell Cover Bolting A -28 - - -
Nozzle Flng Bolting S1 A -28 - - -
Página 81 de 88
Nozzle Flng Bolting S2 A -28 - - - Rear Head Partitions 0.24 4.32 1 18 0 - - -

Nozzle Flng Bolting T1 A -48 - - - Nozzle S1 0.40 2.54 1 9.6 3.2 - - -
Nozzle Flng Bolting T2 A -48 - - - Nozzle S2 0.40 2.54 1 9.6 3.2 - - -
Nozzle Flng Bolting V A -28 - - - Nozzle T1 0.73 7.27 1 13.2 3.2 - - -
Minimum Design Metal Temperature for Impact Test Exemption Nozzle T2 0.73 7.27 1 13.2 3.2 - - -
* Indicates the controlling components + Indicates compliance with UG-20(f) Nozzle V 0.06 0.7 1 14.29 3.2 - - -
Nozzle D 0.06 0.7 1 14.29 3.2 - - -
Component Curve Temp ******* UCS-66.1 ******* Nozzle V1 0.06 0.7 1 14.29 3.2 - - -
C Ratio Reduction Temperature Nozzle Flng S1 - - - - - 0.66 0.35 0.53
Nozzle Flng Bolting D A -28 - - - Nozzle Flng S2 - - - - - 0.66 0.35 0.53
Nozzle Flng Bolting V1 A -28 - - - Nozzle Flng T1 - - - - - 0.48 0.5 1.04
Nozzle Flng T2 - - - - - 0.48 0.5 1.04
Nozzle Flng V - - - - - 0.66 0.35 0.53
Nozzle Flng D - - - - - 0.66 0.35 0.53
Nozzle Flng V1 - - - - - 0.66 0.35 0.53
Nozzle Reinforcement S1 - - - - - - - -
Nozzle Reinforcement S2 - - - - - - - -
Nozzle Reinforcement T1 - - - - - - - -
Nozzle Reinforcement T2 - - - - - - - -
Front Hd Bolting At TS - - - - - - - -
Rear Hd Bolting At TS - - - - - - - -
Front Hd Bolting At Cov - - - - - - - -
Shell Cover Bolting - - - - - - - -
Nozzle Flng Bolting S1 - - - - - - - -
Nozzle Flng Bolting S2 - - - - - - - -
Minimum Design Metal Temperature for Impact Test Exemption Nozzle Flng Bolting T1 - - - - - - - -
Nozzle Flng Bolting T2 - - - - - - - -
Ratio = smaller of [tr*je/(tn-corr),MDP/MAP] UCS-66(b)(1)(b) Nozzle Flng Bolting V - - - - - - - -
Component Ratio tr je tn corr Ratio MDP MAP Minimum Design Metal Temperature for Impact Test Exemption
Shell Cylinder 0.77 12.21 1 19.05 3.2 - - - Ratio = smaller of [tr*je/(tn-corr),MDP/MAP] UCS-66(b)(1)(b)
Front Head Cylinder 0.94 17.88 1 22.23 3.2 - - - Component Ratio tr je tn corr Ratio MDP MAP
Shell Cover Cylinder 0.89 14.06 1 19.05 3.2 - - -
Front Head Cover 0.95 117.03 1 126 3.2 0.92 0.51 0.55 Nozzle Flng Bolting D - - - - - - - -
Rear Head Cover 0.73 31.95 0.8 41.28 6.4 - - - Nozzle Flng Bolting V1 - - - - - - - -
Shell Cover 0.88 13.93 1 19.05 3.2 - - -
Front Tubesheet 0.99 122.88 1 126.8 3.2 0.86 0.53 0.62
Rear Tubesheet 0.96 118.23 1 126.8 3.2 0.86 0.58 0.67
Front Head Flng At TS - - - - - 0.93 0.54 0.57
Rear Head Flng At TS - - - - - 0.93 0.55 0.59
Front Head Flng At Cov - - - - - 0.95 0.52 0.55
Front Shell Flng - - - - - 0.94 0.52 0.55
Rear Shell Flng - - - - - 0.96 0.35 0.37
Shell Cover Flng - - - - - 0.89 0.35 0.4
Backing Flng Rear TS - - - - - 0.95 0.52 0.54
Tubes 0.00 0 0 0 0 0.00 0 0
Front Head Partitions 0.99 17.79 1 18 0 - - -
Página 82 de 88
Nozzle Flng Bolting S2 SA-193 K50100 Grd B5 Bolt( S 285 14.06 14.06 -
Hydrostatic Test Pressure - ASME VIII-1 2019 UG-99 Factor: 1.3 Nozzle Flng Bolting T1 SA-193 G41400 Grd B7 Bolt( T 180 17.58 17.58 -
Shell Side: 47.95 kg/cm2 Tube Side: 65.01 kg/cm2 Nozzle Flng Bolting T2 SA-193 G41400 Grd B7 Bolt( T 180 17.58 17.58 -
Design Test Stress Nozzle Flng Bolting V SA-193 K50100 Grd B5 Bolt( S 285 14.06 14.06 -
Component Material Side Temp Stress Stress Ratio Nozzle Flng Bolting D SA-193 K50100 Grd B5 Bolt( S 285 14.06 14.06 -
C kg/mm2 kg/mm2 Nozzle Flng Bolting V1 SA-193 K50100 Grd B5 Bolt( S 285 14.06 14.06 -
Shell Cylinder SA-387 K41545 Grd 5 Cls 2 S 285 14.32 15.05 1.0508
Front Head Cylinder SA-516 K02700 Grd 70 Plate T 180 14.06 14.06 1
Shell Cover Cylinder SA-387 K41545 Grd 5 Cls 2 S 285 14.32 15.05 1.0508
Front Head Cover SA-266 K03506 Grd 2 Forgin T 180 14.06 14.06 1
Rear Head Cover SA-387 K41545 Grd 5 Cls 2 T 285 14.32 15.05 1.0508
Shell Cover SA-387 K41545 Grd 5 Cls 2 S 285 14.32 15.05 1.0508
Front Tubesheet SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Front Tubesheet SA-182 K41545 Grd F5 Forgi T 285 13.4 14.06 1.049
Rear Tubesheet SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Rear Tubesheet SA-182 K41545 Grd F5 Forgi T 285 13.4 14.06 1.049
Front Head Flng At TS SA-266 K03506 Grd 2 Forgin T 180 14.06 14.06 1
Rear Head Flng At TS SA-182 K41545 Grd F5 Forgi T 180 13.4 14.06 1.049
Front Head Flng At Cov SA-266 K03506 Grd 2 Forgin T 180 14.06 14.06 1
Front Shell Flng SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049 Hydrostatic Test Pressure - UG-99 - Bolting exception
Rear Shell Flng SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Shell Cover Flng SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049 Component Material 1.3*LSR*All.Stress 90% Yield
Backing Flng Rear TS SA-182 K41545 Grd F5 Forgi T 285 13.4 14.06 1.049 kg/mm2 kg/mm2
Tubes SA-268 S41000 Grd TP410 Sm T 285 11.33 12.02 1.0608
Nozzle S1 SA-335 K41545 Grd P5 Smls. S 285 11.47 12.02 1.0484 Front Hd Bolting At TS SA-193 K50100 Grd B5 Bolt( 18 50.62
Nozzle S2 SA-335 K41545 Grd P5 Smls. S 285 11.47 12.02 1.0484 Nozzle Flng Bolting S1 SA-193 K50100 Grd B5 Bolt( 18 50.62
Nozzle T1 SA-106 K03006 Grd B Smls. T 180 12.02 12.02 1
Nozzle T2 SA-106 K03006 Grd B Smls. T 180 12.02 12.02 1
Nozzle V SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Nozzle D SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Nozzle V1 SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Nozzle Flng S1 SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Nozzle Flng S2 SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Nozzle Flng T1 SA-105 K03504 Forgings T 180 14.06 14.06 1
Nozzle Flng T2 SA-105 K03504 Forgings T 180 14.06 14.06 1
Nozzle Flng V SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Nozzle Flng D SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Nozzle Flng V1 SA-182 K41545 Grd F5 Forgi S 285 13.4 14.06 1.049
Nozzle Reinforcement S1SA-387 K41545 Grd 5 Cls 2 S 285 14.32 15.05 1.0508
Nozzle Reinforcement S2SA-387 K41545 Grd 5 Cls 2 S 285 14.32 15.05 1.0508
Nozzle Reinforcement T1SA-516 K02700 Grd 70 Plate T 180 14.06 14.06 1
Nozzle Reinforcement T2SA-516 K02700 Grd 70 Plate T 180 14.06 14.06 1
Front Hd Bolting At TS SA-193 K50100 Grd B5 Bolt( T 285 14.06 14.06 -
Rear Hd Bolting At TS SA-193 K50100 Grd B5 Bolt( T 285 14.06 14.06 -
Front Hd Bolting At CovSA-193 G41400 Grd B7 Bolt( T 180 17.58 17.58 -
Shell Cover Bolting SA-193 K50100 Grd B5 Bolt( S 285 14.06 14.06 -
Nozzle Flng Bolting S1 SA-193 K50100 Grd B5 Bolt( S 285 14.06 14.06 -
Página 83 de 88
Aspen Exchanger Design and Rating Shell & Tube Mech V12
File: P:\44600\44649\Calculos\CAL-44649_3.EDR Printed: 23/11/2021 at 11:08:14 a. m.
MAWP/MDMT/Test P/Static P
*** Extreme Fiber Elongation - UG-79 ***

Cylinders formed from plate, ef = (50t/Rf)(1-Rf/Ro) (Ro = infinity)
Double curvature parts (heads) ef = (75t/Rf)(1-Rf/Ro) (Ro = infinity)
Component Material * governing geometry * thk,t Radius,Rf Elong,e

mm mm % Max
Shell Cylinder SA-387 K41545 Grd 5 Cls 2 Plat 19.05 498.48 1.87 5
Front Head Cylinder SA-516 K02700 Grd 70 Plate 22.23 500.06 2.17 5
Shell Cover Cylinder SA-387 K41545 Grd 5 Cls 2 Plat 19.05 573.02 1.64 5
Rear Head Cover SA-387 K41545 Grd 5 Cls 2 Plat 41.28 776.84 3.98 5
Shell Cover SA-387 K41545 Grd 5 Cls 2 Plat 19.05 199 7.18 5
Página 84 de 88
CAL-44649 VIENTO & SISMO_3
PROYECTO DESARROLLO DEL PAQUETE 1 DE LA REFINERIA EN DOS BOCAS.
USUARIO: PTI - INFRAESTRUCTURA DE DESARROLLO, S. A. DE C. V.

CONCEPTO ANALISIS POR VIENTO EQUIPO HORIZONTAL A NIVEL DE PISO
2DO. INTERCAMBIADOR CRUDO DESALADO / GOLA
TAREA
TAG: EA-11107 A/B - TAREA 44649
ELABORO: REVISO: FECHA REVISION HOJA
ELM NFGJ 23-nov-21 3 1 4
Bases de Diseño
Análisis y Diseño por Viento según Manual de Diseño de Obras Civiles de
la Comisión Federal de Electricidad (C.F.E.) Ed. 2008
Altura del Equipo . H 0.955 m
Clasificación de las estructuras según su importancia. Gpo. A
Clasificación de las estructuras según su respuesta ante la

Tipo 1
acción del viento.
Determinación de la Velocidad de diseño V D : V D = F T Frz V R CFE 4.2.1

Donde:
F T es un factor que depende de la topografía del sitio,
FT 1
adimensional.
V R la velocidad regional que le corresponde al sitio en donde

VR 161 km/hr
se construirá la estructura, en Km/hora.
Categoría del terreno según su rugosidad. C.T. 1
Diámetro del Equipo. D.E 1.0160 m
Diámetro del Equipo incluyendo aislamiento. D' 1.2700 m
Longitud del equipo. L 7.88 m
Distancia entre soportes. S 4 m
F rz es el factor que establece la variación de la velocidad del

viento con la altura Z en función de la rugosidad del terreno de
los alrededores, adimensional.
Frz = c si Z < 10 CFE 4.2.3
Frz = c [Z/10]a si 10 < Z < d CFE 4.2.4
a
Frz = c [d/10] si Z > d CFE 4.2.5
d es la altura gradiente. d 245.00 m

c es el coeficiente de escala de rugosidad. c 1.137
a es el exponente que determina la forma de la variación del
a 0.099
viento con la altura.
F rz F rz 1.137
Presión dinámica de base, q z . Categoría del Tabla 4.2.3 Valores de a , d , c
Cuando el viento actúa sobre un obstáculo, genera presiones sobre su Terreno a d [m] c
superficie que varía según la intensidad de la velocidad y la dirección del 1 0.099 245 1.137
viento. La presión que ejerce el flujo del viento sobre una superficie plana 2 0.128 315 1
perpendicular a él se denomina comúnmente presión dinámica de base y 3 0.156 390 0.881
se determina con la siguiente ecuación: 4 0.17 455 0.815
q z = 0.0048 G V D 2 qZ 159.842 kg/m
2
CFE 4.2.9
Donde:
G es el factor de corrección por temperatura y altura.
V D es la velocidad de diseño. VD 183.057 km/hr
q z es la Presión dinámica de base.
0.0048 es un medio de la densidad del aire.
0.392 W Tabla 4.2.5 RELACION ENTRE LA
G =  (4.2.10) ALTITUD Y LA PRESION
273 + t BAROMETRICA
Altitud (MSNM) Alt. 3.00 m Altitud (msnm) W mmHg
W es la presión barométrica, en mm de H g W 759.760 mmHg 0 760
t es la temperatura ambiental, en o C t 26.70 °C 500 720
G 0.994 1000 675
1500 635
2000 600
2500 565
3000 530
3500 495
VIENTO CFE 2008

Página 85 de 88

TAREA
TAG: EA-11107 A/B - TAREA 44649
SILLETA FIJA SILLETA MOVIL
Presión Dinámica de Base. qz 159.84 kg/m 2 1,568.05 N/m 2
ANÁLISIS VIENTO DIRECCIÓN "X"

Donde:
Área expuesta Ae 1.27 m2 A e= b h e
Fuerza de Arrastre. Fa 127.56 kg F a =0.63 q z b h e CFE 4.3.13
Momento en el apoyo Mb 121.82 kg-m
Fuerza Cortante en el apoyo Va 127.56 kg
Fuerza de Tensión o compresión en cada apoyo. FY 30.46 kg
ANÁLISIS VIENTO DIRECCIÓN "Z"
Área expuesta Ae 10.01 m2
Fuerza de Arrastre. Fa 1,007.77 kg
Momento en el apoyo Mb 962.42 kg-m
Fuerza Cortante en el apoyo Va 503.88 kg
VIENTO CFE 2008

Página 86 de 88

TAREA
TAG: EA-11107 A/B - TAREA 44649
Bases de Diseño
Análisis y Diseño por Sismo según Manual de Diseño de Obras Civiles de la
Comisión Federal de Electricidad (C.F.E.) Ed.2015
Clasificación de las estructuras según su destino. Gpo. A1
Clasificación de las estructuras según su estructuración. Tipo 6
Factor de comportamiento sísmico (Factor de Ductilidad). QX 3

Factor de comportamiento sísmico (Factor de Ductilidad). QZ 3
Espectro de diseño y datos de acuerdo a estudio de geotecnia del
cliente.
Ordenada Espectral al origen. ao 0.23 g
Ordenada máxima espectral (coeficiente sísmico). C 0.81 g
Periodo característico. Ta 0.1 s
Periodo característico. Tb 0.7 s
Periodo característico. Tc 2 s
Parámetro que controla la caída de las ordenadas espectrales . k 1.30
Porcentaje del amortiguamiento crítico. ze 0.02
Factor de amortiguamiento. b 1.51
Parámetro que controla la caída de las ordenadas espectrales. r 1
Peso del equipo en Operación. W O1 21,308 kg

Peso del equipo Vacío. W V1 17,143 kg
Peso del liquido equipo W L1 4,165 kg
Periodo de la estructura, dirección "X" T ex 0.70 s Igual a Tb Nota, ya que el tipo de análisis considerado es estático, la máxima
Periodo de la estructura, dirección "Z" T ez 0.70 s Igual a Tb ordenada espectral corresponde a la meseta del espectro, y esta
se encuentra entre los periodos Ta & Tb por lo que se a
considerado Tb como el periodo del equipo.
SILLETA FIJA SILLETA MOVIL
SISMO CFE 2015

Página 87 de 88

TAREA
TAG: EA-11107 A/B - TAREA 44649
ANALISIS DIRECCIÓN HORIZONTAL, "X"
Factor de Reducción por sobre resistencia. R0 1.25

Factor de Reducción por sobre resistencia. R 1.25
Factor Reductor por ductilidad. Q' 3.236
Factor por Redundancia. r 0.800 Ne
Ordenada espectral a 1.223 W n

a
P n  0. 95 Wn h n' n 1
Ne
Q' R r
Altura al centro del equipo H 0.955 m W h
n 1
n
'
n
V EX 8,056.16 a
Cortante en la base producido por Sismo. kg Pn  0. 05 WT
Q' R r
Momento en la base producido por Sismo. M EZ 7,693.63 Kg-m
 h'  E N
Monv   0. 8  0. 2 n   Vk h'k h'k 1 
 H k n1
ANALISIS DIRECCIÓN HORIZONTAL, "Z"
Factor de Reducción por sobre resistencia. R0 1.250

Factor de Reducción por sobre resistencia. R 1.250
Factor Reductor por ductilidad. Q' 3.236
Factor por Redundancia. r 0.800 Ne
Ordenada espectral a 1.223 W n

a
P n  0. 95 Wn h n' n 1
Ne
Q' R r
Altura al centro del equipo H 0.955 m W h
n 1
n
'
n
V EZ 8,056.16 a
Cortante en la base producido por Sismo. kg Pn  0. 05 WT
Q' R r
Momento en la base producido por Sismo. M EX 7,693.63 Kg-m
 h'  E N
Monv   0. 8  0. 2 n   Vk h'k h'k 1 
 H k n1
Fuerza cortante Total en el apoyo fijo V EF 9,007.06 kg
Fuerza cortante Total en el apoyo movil V EM 4,028.08 kg
Momento total en apoyo fijo M EF 3,846.82 kg-m
Momento total en apoyo movil M EM 3,846.82 kg-m
Fuerza de tensión total en apoyo movil T EF 1,923.41 kg
Fuerza Cortante en la Base (combinada) VS 8,410.88 kg

Momento en la base (combinado) MS 8,032.39 kg-m
REVISION DE LOS PERNOS DE ANCLAJE

Cantidad de anclas por apoyo. N° A 2 pzas
Distancia entre Anclas. D iA 0.700 m
Fuerza cortante por ancla. F VA 1,897.28 kg 4.18 kip
Fuerza de tensión por ancla. F TA 5,495.45 kg 12.10 kip
Diámetro de las anclas. db 1.00 in
Yield del material de las anclas (Mat. Ancla: ASTM F1554-Gr.105) FY 105 ksi 7,379.17 kg/cm 2
Tensile del material de las anclas (Mat. Ancla: ASTM F1554-Gr.105) FU 125 ksi
Área del ancla. Ab 0.785 in 2
Esfuerzo cortante en un ancla. f rv 5.321 ksi 8.34 ksi Ok
Factor de seguridad. W 2.000 Rn  F ' nt Ab
F nt 2
Esfuerzo permisible a tensión del ancla. 93.75 ksi 6,588.54 kg/cm W Fnt
Esfuerzo permisible a cortante del ancla. F nv 21.25 ksi 1,493.40 kg/cm
2 F ' nt  1.3 Fnt  frv  Fnt
Fnv
Esfuerzo nominal permisible a tensión del ancla. F' nt 74.93 ksi 5,265.62 kg/cm 2
Capacidad a la tensión del ancla. Rn 58.85 kip 26,716.35 kg Ok
SISMO CFE 2015

Página 88 de 88

Mc-44649-Ea-11107 Ab

Cargado por

Copyright:

Formatos disponibles

Mc-44649-Ea-11107 Ab

Cargado por

Información del documento

Título original

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

Mc-44649-Ea-11107 Ab

Cargado por

Copyright:

Formatos disponibles

Código: R4 P8.

2do. Intercambiador Crudo Desalado/GOLA EA-11107 A/B

LADO TUBOS LADO ENVOLVENTE

REVIEWED AND APPROVED

Problem Def Geometry

Drawings/Change Codes Main Materials

Description Create Drawing Drawing Number Component Material

Rear head cover material SA-387 K41545 Grd 5 Cls 2 Plate

Rear head cylinder material SA-387 K41545 Grd 5 Cls 2 Plate

Flange at rear tubesheet - material SA-182 K41545 Grd F5 Forgings

Flange at rear tubesheet - bolting material SA-193 K50100 Grd B5 Bolt(<= 4)

Shell cover material SA-387 K41545 Grd 5 Cls 2 Plate

Shell cover cylinder material SA-387 K41545 Grd 5 Cls 2 Plate

Flange at shell cover - material SA-182 K41545 Grd F5 Forgings

Backing ring flange at rear tubesheet -

(#) = With Thermiculite Layers

Nozzle Materials Rear Head Details

Cylinders Re.Head Cover

Shell Cyl. Elliptical

Flange BC mm Flange thk. mm

Flange thk. mm Gasket OD mm

Gasket OD mm Gasket width mm

Gasket width mm Gasket thk. mm

Gasket thk. mm Bolt dia. mm

Bolt dia. mm Num. Bolts

Num. Bolts Hub length mm

Hub length mm Hub slope

Hub slope Weld height mm

Weld height mm Hub thk go mm

Hub thk go mm Hub radius mm

Hub radius mm Design standard

Design standard Code type

Code type Standard type

Standard type Standard rating

Standard rating Code facing

Code facing Standard facing

Standard facing Confined joint

Rear Head Flange at Rear Head Flange at

Tubesheet Multi-Segmental Cuts

Tubesheet Options Tubesheet Layout Drawing

Tie Rods/Spacers Nozzles

Tie Rods and Spacers Nozzles

Number of spacers S2 SALIDA CUBIERTA Outlet 6 3 180

Nozzles Tube Side T1 22.22

V Long weld neck

D Long weld neck

V1 Long weld neck

Nozzle Distances Horiz. Supports

Seismic Design Specification

Component Material Nozzle S2 SA-335 K41545 Grd P5 Smls. pipe

(#) = With Thermoculite Layers

(#) = With Thermoculite Layers

Fitting Locations MAWP

Maximum Allowable Working Pressure

Rear Shell Flng S 285 13.4 35.182 * 21.11 14.06 36.791

Nozzle T2 Tube 355.6 950 543

Shell Support A 955 715 1258 MDMT

Shell Side 47.952 285 11.47 21.11 12.02 1.048437

Exchanger weights full kgf 22437

Max allowed external pressure: Pa = 4B / (3Dot) = 0.0771 kg/mm2