Agroclimber 105 - F90-F100 PDF
Agroclimber 105 - F90-F100 PDF
Agroclimber 105 - F90-F100 PDF
Head offices
Deutz-Fahr Strasse, 1
D-89415 Lauingen
Tel. (09072) 997-0
www.deutz-fahr.de
Preface
II
Table of contents
IMPORTANT VIII
NOTE IX
III
SAFETY AND OPERATIONAL DECALS XLIII
INTERNATIONAL SYMBOLS (PART. 1) LI
INTERNATIONAL SYMBOLS (PART. 2) LII
INTERNATIONAL SYMBOLS (PART. 3) LIII
METRIC CONVERSION LIV
CONVERSION TABLES LV
SECTION 2 - REPLACEMENT PARTS 1
Tractor serial number 1
Engine serial number 2
Tractor identification plate 2
Original replacement parts 3
SECTION 3 - USE 5
Checking the tractor prior to starting work 5
Checking the engine oil level 7
Check the engine coolant level 8
Access to the driving position 9
Adjusting the drivers seat 10
"KAB 211" type seat 10
GRAMMER MSG 93/20 seat with air suspension 11
KAB AIR 254" type seat 12
Seat belts 15
Drivers seat - Instrumentation and controls 16
(For tractors AgroClimber F 90 - 100HP) 16
Instrument panel 18
Electronic dial-type rev counter 18
Engine hour counter 19
Dial-type engine temperature gauge 19
Dial-type fuel gauge 19
Indicator lamps 20
Controls on the right of the driver 24
Lights commutator 25
Warning horn 25
Direction indicators and flashing lights control 25
Hazard lights control 25
Fuel cut-off control 25
Front working lamps switch (corner light) 25
Manual throttle control 26
Hand throttle control 26
Ignition switch 27
Engine 28
Starting the engine 30
Cold starting 31
Emergency starting through auxiliary battery 32
Turbocharging 33
Electronic rpm control - hand throttle 34
Steering controls 37
Brake pedals and parking brake 38
IV
Clutch control pedal 38
Service brakes control pedal 39
Parking brake 41
Brake pedals and parking brake 42
Clutch control pedal 43
Brakes 44
Service brake controls 44
Decelerator pedal 44
Parking brake control 45
Clutch control pedal 46
Gearbox controls 48
Transmission speed selection 50
Power take-off 51
Rear power take-off 52
PTO ECONOMY 53
540/750/1000 rpm selector 53
Rear P.T.O. clutch control 54
Hydraulic power-lift 55
Working with position control 56
Hydraulic power-lift control levers 56
Working with draft control 57
Adjusting the power-lift 57
Hydraulic system 58
Auxiliary hydraulic services control valve 58
Nomenclature 59
Types of auxiliary hydraulic service control valve (10 ways) 62
The controls 65
Example connection and operation of a double-acting cylinder 69
Connection of an implement to the auxiliary hydraulic service
couplers 72
Converting a control valve from double-acting to single-acting 75
Example of connection to a single-acting cylinder 76
FLOW DIVIDER 77
Operation of hydraulic devices that require a constant flow of oil
(e.g. hydraulic motors) 78
Adjustment of the telescopic stabilisers 82
Adjustment of the left-hand lifting rod 84
Adjustment of the top link 84
Class A drawbar 86
Body 88
Safety roll bar 90
Safety roll bar 91
SECTION 4 - TRACKS 94
Ballast 95
V
Refueling 105
Refueling at the end of the day 106
Engine maintenance 107
Raising the engine hood 108
Removing the side panels 108
Cleaning the front grille 108
Checking the engine oil level 109
Changing the engine oil 109
Changing the engine oil filters 111
Changing the fuel filters 111
Draining water from the fuel filter 112
Draining the water from the fuel prefilter 112
Bleeding air from the fuel system 113
Air filter 115
Cleaning the air filter 116
Engine cooling system 118
Checking the level of coolant in the expansion tank 118
Liquid coolant 118
Changing the coolant/antifreeze mixture and flushing
the cooling system 119
Thermostat 120
Cleaning the water cooler 122
Adjusting belt tension 123
Clutch maintenance 124
Brake maintenance 124
Measure the pedal travel with no load. 124
Maintenance of the gearbox 125
Changing the oil filter 125
Checking the transmission oil level 126
Changing the oil 126
Rear final drive maintenance 128
Side steering clutches maintenance 128
Adjusting the handbrake 129
Maintenance of the 3-point linkage 130
Rear 3-point linkage 130
Greasing 130
Lift maintenance 131
Track maintenance 132
Front leaf spring pivot pin 132
Track carrier bar 132
Track tensioning roller 133
Guide rollers 133
Track tensioning wheel 134
Adjusting the track chain tension 134
Cleaning the gearbox oil cooler located in the front engine
compartment 135
General cleaning of the tractor 136
Cleaning with detergents 136
Cleaning with compressed air 136
VI
SECTION 6 - ELECTRICAL SYSTEM 137
Battery 137
Checking the battery 137
Fuse box 140
Fuse box 141
Instalacin elctrica 142
Tractor fuse box 146
Tractor fuse box 146
Lights 147
Cleaning the headlights and sidelights 147
Bulb replacement 147
Headlight alignment 152
Horizontal adjustment 153
Vertical adjustment 153
Power sockets 154
NOTES 172
NOTES 180
VII
IMPORTANT
1 - DO NOT use the tractor before having read and understood this
manual in its entirety. The purchaser and user is in fact responsible for
reading this Use and Maintenance manual and for following the safety
precautions and the instructions for use and maintenance herein.
2 - Make sure that you are familiar with all the safety instructions on the
warning notices represented in this manual and on the tractor. If you do not
understand any of the instructions, contact your authorised dealer to
obtasin further clarification.
4 - The operator is responsible for the daily inspection of the tractor and its
maintenance. He must make sure that any parts that could render
continued use of the tractor unsafe or cause excessive wear or damage of
other components are repaired or replaced. NEVER attempt to carry out
repairs or adjustments unless qualified to do so.
5 - When new parts are required, it is important that only genuine parts are
used.
Extensive damage may occur as a result of the fitment of parts of inferior
quality. Customer are advised that warranty expires immediately if not
genuine parts are used.
VIII
NOTE
Since the production process may be modified subsequent to the printing
of this manual, the instructions, illustrations, specifications or other
information in this manual may not correspond exactly to your tractor.
To get the very best from your tractor, read this manual carefully before
undertaking any work or maintenance operations. Make sure you
understand all the safety notices affixed to the tractor or reported in this
manual. Keep this manual in a safe place where it is ready to hand for
consultation. Do not attempt to carry out any repairs or adjustments
unless competent to do so. Do not hesitate to contact your Dealer if you
require further information or assistance.
This manual has been prepared with the aim of helping the owner and/or
operator to carry out all the operations related to the use and maintenance
of the tractor.
IX
IMPORTANT: THE SAFETY SEAL ON THE ENGINE GOVERNOR IS
APPLIED BY THE MANUFACTURER AND ENSURES THAT THE
POWER OUTPUT OF YOUR TRACTOR DOES NOT EXCEED THE
DECLARED AND APPROVED VALUE.ANY TAMPERING WITH THIS
SEAL ON THE GOVERNOR WILL VOID THE WARRANTY FOR THE
ENTIRE TRACTOR WITH IMMEDIATE EFFECT.
CE - This symbol certifies that the tractor has undergone and passed the
electromagnetic compatibility test.
X
CAUTION: DISCONNECT THE BATTERY CABLES, BEFORE TO
VERIFY OR REPAIR THE ELECTRICAL WIRING OR BEFORE TO
START WELDING OPERATIONS ON TRACTOR OR ON ATTACHED
IMPLEMENTS.
This manual is divided into nine main sections: safety, tractor identification
data, instructions for use, wheel and tyres, lubricants and routine
maintenance, electrical system, storage instructions, technical
specifications, fault diagnosis.
References to the left, right, front or rear of the vehicle are in the sense of
a person in the drivers seat facing forwards.
XI
SECTION I SAFETY/DECALS/SYMBOL
SECTION 1 - Safety
XII
SECTION I SAFETY/DECALS/SYMBOL
Introduction to Safety
This safety section of your Operator Instruction Book is intended to point
out some of the basic safety situations which may be encountered during
the normal operation and maintenance of your FOOTSTEP (ROPS) or
CAB tractor, and to suggest possible ways of dealing with these situations.
This section is NOT a replacement for other safety practices featured in
other sections of this book.
Additional precautions may be necessary, depending on attachments
used and conditions at the work site or in the service area. The tractor
maker has no direct control over tractor application, operation, inspection,
lubrication, or maintenance. Therefore it is YOUR responsibility to use
good safety practices in these areas.
Safety
The safety of the operator is one of the main concerns in designing and
developing a new tractor. Designers incorporate as many safety features
as is possible in constructing our tractors. However, every year many
accidents occur which could have been avoided by a few seconds thought
and a more careful approach to handling farm machinery and implements.
Read and practice the safety instructions detailed in the next pages of this
book.
XIII
SECTION I SAFETY/DECALS/SYMBOL
XIV
SECTION I SAFETY/DECALS/SYMBOL
XV
SECTION I SAFETY/DECALS/SYMBOL
Before leaving the driving position, remember to lower the 3-point link-
age and/or any implement mounted on the tractor, to put all controls in
neutral, to apply the handbrake, to switch off the engine, to remove the
key from the ignition switch and to turn the battery earth switch to off
(where present).
Watch where you are going, especially at row ends, on roads, and
around trees.
Hitch only to the drawbar and hitch points recommended, and never
above the centre line of the rear axle.
Operate the tractor smoothly - no jerky turns, starts or stops. When the
tractor is stopped, apply the parking brake securely. Lower the imple-
ment and remove the key.
For safety reasons, avoid very steep slopes. Change down through
the gears on both uphill and downhill slopes, especially with heavy
loads. NEVER allow the tractor to freewheel with the clutch disen-
gaged or the gearbox in neutral.
XVI
SECTION I SAFETY/DECALS/SYMBOL
ALWAYS travel at a speed that allows full control and stability of the
tractor. Avoid working near embankments and ditches. Reduce speed
when turning or driving on steep gradients, and when travelling over
ground that is loose, slippy or covered in mud.
DO NOT travel on the road or at high speed with the differential lock
engaged, as this could cause steering problems and thus lead to acci-
dents.
ALWAYS check that the weight of the towed vehicle or trailer is less
than the weight of the tractor (unless equipped with independent brak-
ing). Braking distance will increase with speed and the weight towed,
particularly on downhill slopes.
Lock the oscillating towing hitch in a fixed position and use the safety
locks when travelling on the public highway. Display load warning
signs when necessary and in accordance with the applicable regula-
tions. It is the responsibility of the operator to know and comply with
the requirements of the highway code.
Use the bolt provided to lock the two brake pedals together when trav-
elling on the road. This is to ensure more uniform and more effective
braking.
XVII
SECTION I SAFETY/DECALS/SYMBOL
Alighting from the driving position when the engine is running, al-
though permitted in emergencies, creates a hazardous situation for
which additional precautions must be taken as regards the tractor and
any implements connected to it. In any case, before leaving the driving
position, make sure that all the safety devices are in place, that no-one
is in the vicinity of the tractor, that the tractor is parked on a level sur-
face, that the handbrake is applied and that all the drive control levers
are in neutral position. While alighting from the tractor, keep well clear
of any moving parts.
XVIII
SECTION I SAFETY/DECALS/SYMBOL
XIX
SECTION I SAFETY/DECALS/SYMBOL
Avoid contact with pesticides. Tractor cabs, when fitted, do NOT pro-
tect you against inhaling dangerous pesticides. Meticulously follow
the manufacturers instructions for using and handling pesticides. Al-
ways wear the required personal protective equipment (respirator,
face mask, etc.) even in the cab.
Periodically check the wheel nuts and tighten them to the specified
torque. (See the Maintenance section for wheel nut torque values).
The best way to transport a tractor that has broken down is to tow it
away on a flat bed truck. Always secure the tractor to the truck with
chains before driving off. If you must tow a tractor, do not exceed 10
km/h, and always have an operator at the tractors controls to steer
and brake as necessary. If necessary, ask your dealer if the model of
tractor you have can be towed or not.
Do not weld or heat any painted parts. Toxic fumes could be given off.
Remove paint by abrasion first, before heating the part. Always per-
form these operations in a well ventilated area.
XX
SECTION I SAFETY/DECALS/SYMBOL
Protective Structures
Roll Over Protective Structures
A Roll Over Protective Structure (ROPS) and seat belt is fitted as standard
equipment to the footstep tractor at the time of factory assembly. If the
ROPS was removed by the original purchaser or has been removed, it is
recommended that you equip your tractor with a Roll Over Protective
Structure and a seat belt. ROPS are effective in reducing injuries during
overturn accidents.
Operation
Before using the tractor ensure that the ROPS frame is not damaged,
that it is securely fastened to the tractor and if a hinged section is fitted
that it is in the raised position and secured.
If the ROPS has been removed from the tractor, or folded down for a
specific operation, it must be refitted or erected immediately after-
wards using the proper hardware and applying the recommended
torque values.
DO NOT attach chains, ropes, or cables to the ROPS for pulling pur-
poses; this will cause the tractor to tip backwards. Always pull from the
tractor drawbar.
Always wear your seat belt - adjusted snugly except when operating
with a folded down ROPS.
Check the seat belt for damage. A damaged seat belt must be re-
placed.
XXI
SECTION I SAFETY/DECALS/SYMBOL
Cab
The safety cab has been designed for fitment to this series of tractor and
meets all the legal requirements of cab safety and noise levels.
The safety cab conforms to the various international safety standards. The
cab must NEVER be drilled, or modified to install accessories or
implements . Welding components to the cab or repairing damaged
components is NOT PERMITTED. DO NOT attach chains or ropes to the
main frame of the cab for pulling purposes.
Check the seat belt for damage. A damaged seat belt must be re-
placed.
XXII
SECTION I SAFETY/DECALS/SYMBOL
DO NOT wear loose clothing, jewellery or other items and tie up long hair
which could entangle in controls or other parts of the tractor.
XXIII
SECTION I SAFETY/DECALS/SYMBOL
the use of ear protection is essential when the noise level exceeds a
certain value and/or when operating the tractor for prolonged periods.
The point at which action is to be taken is generally when the level of
personal exposure LEP reaches or exceeds 85 dbA. Various types of
protection are available, including ear muffs, ear plugs and helmets.
XXIV
SECTION I SAFETY/DECALS/SYMBOL
To help keep you and others around you safe, your tractor must be
equipped with:
Roll Over Protective Structure (ROPS), and seat belt.
Tractor P.T.O. shield.
Your tractor may also need:
Rear view mirror.
Fire extinguisher.
ROPS, FOPS (Falling Object Protective Structure), protective enclo-
sure or protective screens. Remember FOPS are protection from light
falling objects and are not intended as protection from large falling ob-
jects such as large round bales or fence rails.
Know which devices are required for safe operation of your tractor. Use
them. Make sure they are in place and in good condition. DO NOT remove
or disconnect any safety device.
XXV
SECTION I SAFETY/DECALS/SYMBOL
Check the tyres for cuts, bulges and correct pressure. Replace worn
or damaged tyres.
Check foot and parking brakes for proper operation, adjust if neces-
sary.
Check that the tractor P.T.O. shield and driveline guards are in place
and operating properly.
XXVI
SECTION I SAFETY/DECALS/SYMBOL
Make sure that all hydraulic lines are correctly installed and not crossed.
Clean steps, pedals and floor. Remove grease or oil. Brush away dust
or mud. In winter, scrape away snow and ice. Remember - slippery
surfaces are dangerous.
XXVII
SECTION I SAFETY/DECALS/SYMBOL
Check all nuts and bolts periodically for tightness, especially wheel
hub and rim nuts. Tighten to the prescribed torque values.
Check the brakes regularly, top up the reservoir and/or adjust where
necessary. Make sure that the brakes are evenly adjusted, especially
when using a trailer.
Starting
Warn Personnel before Starting
Before starting, walk completely around the tractor and any attached
equipment. Make sure that no one is under it, on it, or close to it. Let other
workers and bystanders know you are starting up and dont start until
everyone is clear of the tractor, implements and towed equipment.
Ensure that all bystanders, particularly children, are a suitable distance
away before starting the engine.
XXVIII
SECTION I SAFETY/DECALS/SYMBOL
Clean your shoes and wipe your hands before climbing on. Use handrails,
grab handles, ladders or steps (as provided) when mounting or
dismounting.
Start Safely
Always start the engine from the operators seat with all the transmission
levers and the P.T.O. lever in neutral.
Make sure that the tractors dual
brake pedals are locked together
at all times unless you are making
turns in the field which require
independent use of the brakes.
Make sure the brakes are properly
adjusted so that both brakes
engage at the same time.
Adjust the seat, fasten the seat
belt, apply the parking brake and
put all controls in neutral before
starting up.
XXIX
SECTION I SAFETY/DECALS/SYMBOL
DANGER: START THE ENGINE, WITH THE STARTER KEY, FROM THE
OPERATORS SEAT ONLY. DO NOT ATTEMPT TO START THE
ENGINE BY SHORTING ACROSS THE STARTER TERMINALS. THE
MACHINE WILL START IN GEAR IF THE NEUTRAL START CIRCUIT IS
BYPASSED. THIS COULD CAUSE SERIOUS INJURY OR DEATH TO
ANYONE IN THE VICINITY OF THE TRACTOR. ENSURE THAT THE
ENGINE STARTER SOLENOID COVER IS ALWAYS IN POSITON.
Starting Fluid
XXX
SECTION I SAFETY/DECALS/SYMBOL
Work Safely
DO NOT get on or off a moving tractor. Keep a firm grip on the steering
wheel at all times, with the thumbs clear of the spokes when driving
the tractor
XXXI
SECTION I SAFETY/DECALS/SYMBOL
Make sure you have adequate clearance in all directions for tractor,
cab, ROPS and implement.
XXXII
SECTION I SAFETY/DECALS/SYMBOL
Be certain you can control both speed and direction before moving.
Move slowly until you are sure that everything is operating properly.
After starting, recheck the steering, right and left. Be certain you have
full steering and brake control. If differential is locked, DO NOT oper-
ate at high speed or turn the tractor until the differential lock is disen-
gaged.
DO NOT lift objects that can not be contained in the bucket, get the ap-
propriate attachment. DO NOT allow anyone to stand on the ROPS or
fenders.
DO NOT stand (or allow anyone else to stand) in front of, under, or be-
hind loaded or loading equipment. DO NOT drive a tractor up to some-
one standing in front of a fixed object.
Keep others away from universal joints, hitches, drawbar, lift arms,
P.T.O. drives, cylinders, belts, pulleys, and other moving parts. Keep
all shields and guards in place.
XXXIII
SECTION I SAFETY/DECALS/SYMBOL
Risk of Overturning
For your safety, it is strongly
recommended that all footstep
tractors are fitted with Roll Over
Protective Structures (ROPS)
and seat belts.
In the event of an overturn with a
tractor fitted with a cab or ROPS,
hold the steering wheel firmly
and DO NOT attempt to leave
the seat until the tractor has
come to rest. If the doors of the
cab are obstructed, leave
through the rear window or the
roof hatch.
Make wide slow turns at reduced speed. Dont let your tractor bounce.
You may lose steering control.
Dont pull a load too heavy for your tractor. It could run away on the
down slope or the tractor could jack-knife around a towed load.
When going down a slope, use the throttle to slow the tractor engine
and use the same gear range you would use to go up the slope. Shift
into gear before you start downhill.
It is less likely that the tractor will overturn if you travel straight up or
down a steep slope rather than across it.
XXXIV
SECTION I SAFETY/DECALS/SYMBOL
Avoid crossing steep slopes if possible. If you must do so, avoid any
holes or depressions on the downhill side. Avoid any stumps, rocks,
bumps or raised areas on the uphill side. When operating near ditches
and banks, always keep your tractor behind the shear line. Avoid
ditches, embankments and river-banks which might cave in.
When towing a load at transport speed or in the field, lock the drawbar
in the centre position and use a safety chain.
DO NOT pull anything using the top link connection, or from any point
above the centre line of the rear axle. Always use an approved
drawbar, and only use a drawbar pin that locks in place.
High hitching can cause rear overturn, which may cause serious injury
or death. Hitch loads to the drawbar only.
Only use a three-point linkage drawbar when stays are fitted to keep it
in the down position.
XXXV
SECTION I SAFETY/DECALS/SYMBOL
Start forward slowly and gradually increase your speed. DO NOT rev
the engine or drop the clutch. If the tractor is attached to a heavy load,
or immovable object, improper clutching may cause overturn.
If the front end of the tractor starts to lift, reduce your speed and, if nec-
essary, disengage the clutch.
If you get stuck in a ditch, BACK OUT, if possible. If you must go for-
ward, do it slowly and carefully.
Always keep the tractor in gear when going downhill. DO NOT permit
the tractor to coast with clutch disengaged or transmission in neutral.
Ensure that the P.T.O. shield is in place and that the P.T.O. cap is fitted
when the P.T.O. driveline is not in use.
Ensure that all the P.T.O. driveline guards are in place and observe all
safety decals.
XXXVI
SECTION I SAFETY/DECALS/SYMBOL
The top link and lift rods must not be extended beyond the point where
threads begin to show.
When using chemicals, carefully follow for use, storage and disposal.
Also follow the chemical application equipment manufacturers in-
structions.
Operate your tractor with the wheels set at the widest setting possible,
consistent with the particular task you are performing. To adjust wheel
settings refer to Maintenance and Adjustment section.
Make sure any towed implements are equipped with a safety chain
linking tractor and implement.
Pull only from the approved drawbar. Towing or attaching to other lo-
cations may cause the tractor to overturn.
Safety - Towing
For towed equipment WITHOUT brakes, DO NOT tow equipment:
- at speeds over 30 km/h (19 miles/h);
- that, when fully loaded, weighs more than 1 times the weight of the
towing unit (please refer to local rules).
When parking tractor and towed trailer, engage the lowest transmis-
sion gear, engage parking brake, shut off the engine, remove the key
and chock both tractor and trailer wheels
XXXVIII
SECTION I SAFETY/DECALS/SYMBOL
Road Transport
BEFORE operating your tractor on a public road, a number of precautions
must be taken.
Familiarise yourself with - and obey - all laws appropriate to your trac-
tor.
Lock your brake pedals together.
Raise all implements to their transport position and lock them in place.
Place all implements into their narrowest transport configuration.
Disengage the P.T.O. and differential lock.
Make sure any required clearance flags or hazard lights are in place
and in working order.
Make sure you use a proper hitch pin with a clip retainer.
Clean off all reflectors and road lights, front and rear, and be certain
they are in working order.
Make sure tractor and equipment are equipped with Slow Moving Ve-
hicle (SMV) signs and other marking aids recommended for improved
visibility, or beacon if the law requires them.
XXXIX
SECTION I SAFETY/DECALS/SYMBOL
Beware of blind intersections. Slow down until you have a clear view.
If traffic builds up behind you, pull off the road and let it go by.
When towing a load, start braking sooner than normal and slow down
gradually.
Make sure that the load does not obscure warning or any other lights.
XL
SECTION I SAFETY/DECALS/SYMBOL
After Operation
When stopping at any time, bring the tractor to a complete halt, apply the
parking brake, disengage the P.T.O., place the lowest gear engaged,
lower the implement to the ground, stop the engine and remove the key
BEFORE leaving the seat.
XLI
SECTION I SAFETY/DECALS/SYMBOL
Radio
CB radio receiver
Mobile telephone (ETACS, GSM, etc.)
Ensure that you have a licence to operate the device (e.g.: BZT licence in
Germany).
XLII
SECTION I SAFETY/DECALS/SYMBOL
AGROCLIMBER 105
AGROCLIMBER F90-F100
XLIII
SECTION I SAFETY/DECALS/SYMBOL
WARNING
1 - P/N 2.9929.847.0
Location: On first slot of the left and right side panel
Keep all shields, covers and Wait for all movement to stop
To avoid injury
CAUTION Read the Operators Instruction
guards in place and stay away
from moving parts while engine
before servicing tractor or equipment.
Securely support or block lifted
Book for safety information is running. implement which must be in
and operating instructions. the raised position for
Place transmission shift lever servicing or adjustement.
Fasten your seat belt before
in neutral and apply parking
tractor operation. brake before using external Couple brake pedals together
Start engine only when seated 3-point hitch controls. for road travel.
in operator's seat. Use flashing warning lights and
Apply parking brake, lower SMV emblem when on public roads,
Make sure everyone is clear of equipment, stop engine and except where prohibited by law.
tractor and equipment before remove key before leaving the
tractor unattended. Always drive with care and attention.
starting engine or operation.
2.9929.848.0
2 - P/N 2.9929.848.0
Location: On top right fender
WARNING
Modifications, alterations
to ROPS or use of ROPS if
demaged, is prohibited.
2.9929.699.0
3 - P/N 2.9929.699.0
Location: On rops left support
XLIV
SECTION I SAFETY/DECALS/SYMBOL
WARNING
High pressure steam
and hot water.
Remove filler cap with
extreme care.
3808561M3
4 - P/N 2.9929.792.0
Location: On top of ducts cover
WARNING
To avoid personal
injury, keep all
shields, covers and
guards in place
while engine is
running.
2.9929.791.0
5 - P/N 2.9929.791.0
Location: On left and right air guard of bonnet.
XLV
SECTION I SAFETY/DECALS/SYMBOL
WARNING WARNING
Serious personal injury
or machine damage
may result from
overspeed of PTO
driven equipment.
Do not operate PTO
above recommended
maximum speed.
Normal Maximum
540 630
1000 1170 Keep hands clear
of fan and belts
For further information while engine is
refer to operator running
instruction book. 2.9929.794.0
WARNING
DO NOT USE ETHER WITH
MANIFOLD PRE-HEATER
OR THERMOSTART
ATTACHMENT.
7 - P/N 2.9929.544.0
Location: On left air guard of bonnet.
DANGER
Start only from seat
with transmission and
PTO in neutral.
2.9929.854.0
8 - P/N 2.9929.854.0
Location: On top oil filters protection.
XLVI
SECTION I SAFETY/DECALS/SYMBOL
DANGER DANGER
2.9929.856.0
9 - P/N 2.9929.856.0
Location: On top of PTO shields.
WARNING
THIS TRACTOR IS EQUIPPED WIT A
SHIFTABLE PTO: TO AVOID INJURY:
1. MATCH PTO SPEED TO IMPLEMENT
2. KEEP ALL SHIELDS IN PLACE
3. CENTER AND LOCK DRAWBAR
4. ENGAGE PTO CAREFULLY
2.9929.281.0
10 - P/N 2.9929.281.0
Location: On fuel tank in upper front internal position.
XLVII
SECTION I SAFETY/DECALS/SYMBOL
WARNING
11 - P/N 2.9929.858.0
Location: On top right fender
WARNING
Battery posts, terminals, and
related accessories contain
lead and lead compounds,
chemicals know to the
State of California to cause
cancer and reproductive harm.
Wash hands after handling.
2.9929.754.0
12 - P/N 2.9929.754.0
Location: On side/top battery
XLVIII
SECTION I SAFETY/DECALS/SYMBOL
WARNING
Remove negative
cables from batteries
before removing
solenoid cover and
before servicing
the electrical sistem
2.9929.860.0
13 - P/N 2.9929.860.0
Location: On top oil filters protection.
WARNING
Use only ATF
Dextron II fluid.
Incorrect fluid could
cause brake system
failure.
14 - P/N 2.9929.861.0
Location: On left air guard of bonnet.
2.9929.862.0
2.9929.862.0
IMPORTANT
PRE-HEATING OPERATION
ROTATE THE KEY TO PRE-HEATING
POSITION. WHEN THE LIGHT IN
DASH TURN OFF, ENGINE CAN BE
STARTED.
16 - P/N 2.9929.852.0
Location: On front handle. Only for AGROCLIMBER 105
L
SECTION I SAFETY/DECALS/SYMBOL
LI
SECTION I SAFETY/DECALS/SYMBOL
LII
SECTION I SAFETY/DECALS/SYMBOL
LIII
SECTION I SAFETY/DECALS/SYMBOL
METRIC CONVERSION
LIV
SECTION I SAFETY/DECALS/SYMBOL
CONVERSION TABLES
Area Multiply by
Capacity Multiply by
Ml to fluid oz 0.0351
fluid oz to ml 28.413
litre to Imp. gal 0.2200
Imp. gal to litre 4.5640
litre to US gal 0.2640
US gal to litre 3.7850
Imp. gal to US gal 1.2010
US gal to Imp gal 0.8330
litre to US qts 1.0567
Length Multiply by
mm to in 0.0394
in to mm 25.400
m to ft 3.2808
ft to m 0.3048
km to mile 0.6214
mile to km 1.6093
Power Multiply by
ps to hp 0.9863
hp to ps 1.0139
kW to hp 1.3410
hp to kW 0.7457
LV
SECTION I SAFETY/DECALS/SYMBOL
Pressure Multiply by
Speed Multiply by
Torque Multiply by
Nm to lbf ft 0.738
lbf ft to Nm 1.356
Kgm to Nm 9.810
Nm to Kgm 0.102
Volume Multiply by
Weight Multiply by
gram to oz 0.3530
oz to gram 28.350
kg to lb 2.2046
lb to kg 0.4536
kg to ton 0.0010
ton to kg 1016.1
tonne to ton 0.9842
ton to tonne 1.0160
Temperature
C to F 1.8 x C + 32
F to C (F - 32) 1.8
LVI
SECTION I FUELS
SAME 1000 W Series - Tier 2 (EURO II) engines are approved to use
the following fuels:
SAME 1000 W Series - Tier 2 (EURO II) engines are designed to burn
fuels with a cetane number above 42.
Use of fuels with cetane numbers below 42 can, in certain cases, and
especially at low temperatures (around -10C), lead to combustion
problems and white smoke.
All the fuels listed above can be used in SDF 1000 W Series Tier 2 (EURO
II) engines without having to modify or adjust the engine in any way,
without altering the normal service intervals, without incurring any
limitations on the warranty, and without causing any noticeable loss of
performance.
LVII
SECTION I FUELS
LVIII
SECTION I FUELS
LIX
SECTION I FUELS
LX
SECTION I SAFETY/DECALS/SYMBOL
AgroClimber F
90-100HP
AgroClimber
105HP
1
SECTION I SAFETY/DECALS/SYMBOL
The engine serial number is stamped on the right-hand side of the engine
block.
2
SECTION I SAFETY/DECALS/SYMBOL
These tractor models are all similar in apparence and have many common
components and features, including ROPS certified Frames.
Model
- AgroClimber 105
- AgroClimber F 90 C (Compatto)
- AgroClimber F 90 N (Normale)
- AgroClimber F 90 M (Montagna)
Tractor model
Engine model
Date of purchase
Dealer's name
3
SECTION I SAFETY/DECALS/SYMBOL
AgroClimber F 90-100HP
AgroClimber 105HP
4
SEZIONE III USO
SECTION 3 - USE
Before starting work, inspect the tractor exterior for signs of oil leaks or
other faults.
Make any necessary repairs after having established the cause of the
problem.
Clean all mud, straw, leaves, etc. from the tractor.
Refuel as necessary.
AgroClimber F
90-100HP
- capacit 75l
AgroClimber
105HP
- capacit 130l
5
SECTION III USE
6
SEZIONE III USO
This should be done with tractor standing on level ground and the engine
switched off.
I f n e c e s s a r y, to p u p t h e
engine oil through the oil filler.
7
SECTION III USE
8
SECTION III USE
Getting into and out of the drivers seat is fast and easy because the gear
levers are at the side, leaving plenty of room for the driver.
The brake and clutch pedals are suspended, as on cars, with a modulated
and progressive travel. The servo controls of the steering system and
P.T.O. are hydraulic and are operated effortlessly.
The special shape of the seat and the side cases hold you in and provide
support and handholds when working on steep ground.
A platform and a handle on the left-hand side of the tractor provide safe and
easy access to the drivers seat.
9
SECTION III USE
1 3
2
View of KAB 211 seat
1 - Seat forward/backward adjustment lever
2 - Seat spring firmness adjustment lever
3 - Seat cushion angle adjustment lever
4 - Backrest angle adjustment lever
10
SECTION III USE
The seat features automatic adjustment to the drivers weight with multiple
settings; it can therefore be perfectly adjusted to suit the weight and stature of
the driver
E F
A
C
B C B
11
SECTION III USE
1 3
12
SECTION III USE
13
SECTION III USE
A d j u s t i n g th e h e i g h t o f t h e
armrest
Loosen the bolts shown in the
figure to adjust the height of the
armrest.
14
SECTION III USE
Seat belts
Seat belts, which are a legal requirement in certain countries, are fitted as
optional equipment. If your tractor is not originally equipped with seat
belts, retrofit seat belt kits can be ordered from our Parts Service.
Contact your local Dealer for further information.
15
SECTION III USE
1 - Instrument panel
2 - Parking brake control
3 - Left/Right steering clutch control levers
4 - Hand throttle lever
5 - Extra/mini-reduction gear lever
6 - Gear lever
7 - Brake pedal
8 - Engine STOP control (For machines with mechanical throttle linkage)
9 - Ignition key
10 - Clutch pedal
11 - Preheating pushbutton
16
SECTION III USE
17
SECTION III USE
Instrument panel
1
3 2
540
ECO
540
1000
15 20
10 25
5 RPM X 100 30
4 4
1 - Tachometer
2 - Dial-type fuel gauge
3 - Dial-type engine
temperature gauge
4 - Indicator lamps
540
Indicates engine rpm with P.T.O. shaft set at
540 rpm.
Reference:540 = 1980 rpm (2083 for
95-100HP)
1000
(Only for AGROCLIMBER 105)
Indicates engine rpm with P.T.O. shaft at 1000
rpm.
Reference: 1000 = 2450 rpm
750/540 E - P.T.O. "ECONOMY"
Indicates engine rpm with P.T.O. shaft set to
"ECONOMY MODE" speed.
18
SECTION III USE
NOTE: If the needle enters the red section, switch off the engine
immediately.
NOTE: If the needle is in the blue section of the scale, the temperature is too
low; wait until the needle enters the white section before putting the engine
under load.
19
SECTION III USE
Indicator lamps
All the indicator and warning lights are grouped together in one area of the
instrument panel.
They are divided by colour into two basic types:
red warning lights
blue, green, yellow and orange indicator lights.
When one of the red warning lights illuminates, check the operation of the
relative unit.
If the warning light stays on, have the tractor checked by DEUTZ-FAHR
Service Centre personnel.
20
SECTION III USE
21
SECTION III USE
Lighting on - GREEN
ON - Side lights and driving beams are on.
22
SECTION III USE
23
SECTION III USE
24
SECTION III USE
Lights commutator
0 - Lighting off;
1 - side lights and related pilot lamp,
license plate, dashboard, trailer
socket, rear headlamp;
2 - Dim lights
3 - Driving beams
Warning horn
I t i s a c t u a t e d b y p r e s s i n g o n t h e l i g h ts
commutator, indepedently of the preset position.
25
SECTION III USE
26
SECTION III USE
Ignition switch
Engine starting
DANGER: START THE ENGINE, WITH THE STARTER KEY, FROM THE
OPERATORS SEAT ONLY. DO NOT ATTEMPT TO START THE
ENGINE BY SHORTING ACROSS THE STARTER TERMINALS. THE
MACHINE WILL START IN GEAR IF THE NEUTRAL START CIRCUIT IS
BYPASSED. THIS COULD CAUSE SERIOUS INJURY OR DEATH TO
ANYONE IN THE VICINITY OF THE TRACTOR. ENSURE THAT THE
ENGINE STARTER SOLENOID COVER IS ALWAYS IN POSITON.
27
EZIONE III USO
Engine
- first 100 work hours
The tractor is delivered to the customer ready for use under full power,
thanks to the exhaustive inspections to which the engine is subjected in
our testing rooms.
N e ve r th e l e s s , F O R TH E F IR S T 5 0 H O U R S ' R U N N IN G, it is
recommended that the tractor not be run at maximum load for long periods
so as to enable the piston rings and the various moving parts to bed in
properly.
During this period we strongly advise to refrain from running the engine at
low r.p.m.s or high r.p.m.s for a long time when in neutral, as either
situation is harmful and would result in engine components becoming
bedded in such a way that MAXIMUM PERFORMANCE will not be
guaranteed.
whenever the engine is started up, it should be left idling for a few
minutes;
avoid using the engine continuously at low or at high idling speeds
with light loads;
during the first 20 hours' work do not use the engine with excessi-
vely high loads; use tractor under full load for gradually longer pe-
riods;
before stopping the engine, let it run for a few minutes at low idling
speed;
the maintenance operations and checks listed below should be
performed most conscientiously:
28
SECTION III USE
At this point the electronic preheating control system will activate the post-heating
stage, which will be signalled on the yellow indicator light.
The post-heating stage terminates automatically when the yellow light switches off
finally.
If necessary (e.g.: persistent white smoke from the exhaust due to poor
quality fuel) once the engine has started, it is possible to activate a further
post-heating stage simply by pressing the button again (this operation can
be performed at any time when the engine is running regardless of whet-
her or not the preheating stage was activated previously) .
NOTE: Before starting the tractor, the shuttle control lever must be in neutral
position.
29
SECTION III USE
NB: the operator can interrupt preheating at any time by pressing the but-
ton. To reactivate the system, you need to turn the key first to position
and then back to position .
WARNING: if the charge warning light (page 22) stays on after the engine
has been started, post-heating is not activated; accelerate the engine by
briefly pressing the accelerator pedal until the charge warning light goes
out.
30
SECTION III USE
Cold starting
Diesel engines are to be refuelled exclusively with diesel fuel of the type
normally commercially available and which conforms to the requirements
of the applicable standards.
In winter, when the temperature falls below 0 C (32F), it is essential to
use only winter diesel fuel, which allows the engine to run correctly at
temperatures down to 20C (-4F).
If summer diesel fuel is used at low temperatures, the molecules of
paraffin contained in the fuel will be deposited on the filters which will
therefore become clogged and prevent the fuel from arriving at the
injection pump.
In certain countries, diesel fuel containing special additives is available
which are suitable for temperatures even below 20C (-4F).
If winter diesel fuel is not available (or if it is available but the temperature
is below 20C (-4F) kerosene (paraffin oil) may be added in the
percentages indicated in the diagram.
Y +32 0
1
+23 -5
+14 - 10
1 = summer diesel fuel
+ 5 - 15
2 = winter diesel fuel
- 4 - 20 2 X = % of kerosene to be added
Y = external temperature in C.
- 13 - 25
- 22 - 30
0 10 20 30 40 50 60 %
F C X
Pour the kerosene into the tank first and then the fuel, only mixing the two liquids in
the fuel tank.
For further information, contact your Dealer or fuel supplier.
31
SECTION III USE
32
SECTION III USE
Turbocharging
AgroClimber F 90 - F100
AgroClimber 105
The turbocharging unit has the function of forcing more air into the
cylinders. this in turn proportionally increases the diesel fuel delivery
capacity.
WARNING
2 - After some hours of heavy work, let the engine idle for a few minutes
before stopping it. This is to prevent the turbine from rotating through
inertia without sufficient lubrication.
Since the turbocharger rotates at very high speeds, (70.000 to 110.000
r.p.m.) under normal working conditions, even a few seconds of poor
lubrication may lead to irreparable damage.
33
SECTION III USE
The hand throttle control comprises a lever on the right of the drivers seat
that makes it possible to increase and decrease the engine speed as with
a conventional control, but with additional functions:
34
SECTION III USE
AgroClimber F 90-100HP
AgroClimber 105HP
Hand throttle
The engine responds to the movement of the hand throttle stalk and the
movement of the accelerator pedal in exactly the same way.
Memory button
This button controls two functions:
Isochronous operation (engine speed remains steady even under
varying load conditions).
Retrieval of memorized engine speed.
When the ignition is turned on, the Hold indicator will be MEM
off and the speed is as selected by operating the
accelerator pedal or the hand throttle stalk.
NOTE: Fault codes are signalled by a sequence of flashes on the lamp with
the hazard warning symbol. In some fault conditions, an audible signal will
be emitted as well.
35
SECTION III USE
Memory usage
We recommend:
Set the engine speed using the memory button;
Move the throttle lever to the position corresponding to the speed re-
quired for headland manoeuvres.
If the button is pressed without holding (for less than three seconds):
If the button is pressed and held for more than three seconds, with or
without the indicator alight:
If the button is pressed without holding (for less than three seconds) with
the indicator alight:
36
SECTION III USE
Steering controls
37
SECTION III USE
Control pedals
1 - Clutch control pedal
2 - Brake control pedal
3 - Handbrake lever
38
SECTION III USE
The brakes are oil-immersed bands that act against the steering clutch drums.
The control consists of a pedal, located on the right-hand side of the driving posi-
tion, which is connected through a mechanical linkage to an actuator that allows
perfect braking in both forward and reverse drive.
The friction linings, made from organic material, are divided into segments to ensu-
re better adhesion to the cylindrical surface of the steering clutch cylinders.
The brake pedal operates both service brakes simultaneously.
When driving the tractor, you can apply the service brakes separately (right or left)
using the steering levers in order to make sharper turns.
When a steering lever is pulled fully, the corresponding service brake is applied
through a servo assisted hydraulic control.
When necessary, in an emergency, the mechanical action of the brake pedal con-
trol linkage can be assisted hydraulically by operating both steering levers simulta-
neously, pulling them out to their full extent.
39
SECTION III USE
For better insulation against vibration, the brake pedal is connected to the brake
actuator by a control cable.
Periodically check the condition of the outer cable and the protective sleeves. In
the event of damage to the cable or an increase in the brake pedal resistance, fit a
new cable immediately.
40
SECTION III USE
Parking brake
The parking brake control is independent from the service brakes.
This control consists of lever with a ratchet plate and a pawl.
To release the brake, press the button on the lever to disengage the pawl
from the ratchet and then push the lever forwards.
When the parking brake is applied, the relative warning light of the console
is illuminated .
When parking the tractor, always apply the parking brake by pulling the
lever fully with force.
41
SECTION III USE
Control pedals
1 - Clutch control pedal
2 - Decelerator pedal
3 - Brake control pedal
4 - Brake pedals connecting bolt
5 - Control of block of the brakes of service for the parking of the tractor
42
SECTION III USE
The clutch is operated by means of the pedal located to the left of the
driver's seat. When disengaging the clutch the pedal must always be fully
depressed and the engine r.p.m. Reduced.
Other than for short periods such as gear changing the clutch must not be
held depressed, always select "NEUTRAL" and engage the clutch.
When engaging the clutch , "IN GEAR", the pedal must be released
smoothly and carefully without excessive engine speed to avoid
excessive slippage. After clutch engagement the pedal must be fully
released and must not be used as a "foot-rest". Incorrect clutch operation
will result in excessive clutch wear.
43
SECTION III USE
Brakes
For tractors in the AgroClimber 105HP family
The brakes are the belt type and they act on the hubs of the steering clutches.
Decelerator pedal
For a temporary reduction of the
engine speed set with the hand throttle
control
44
SECTION III USE
ON
FRENO
P
OFF
Danger! The indicator light on the dashboard signalling the brakes have
been applied to park the tractor comes on as soon as the control is
operated but in no way does it indicate the brakes have actually been
applied. It is vital to make sure both brake pedals have been fully pressed
down as far as they will go.
45
SECTION III USE
Gearshifting levers
1 - Gearshifting lever
2 - Speed range/inversor control lever
3 - SRGU/MRGU control lever
NOTE: When working on steep gradients, take care to ensure that all moving
parts receive adequate lubrication.
46
SECTION III USE
A = Forward RM = Reverse
4 2 R A N
3 1 V RM SR 16 + 16
4 2 R A N
16 + 16
3 1 V RM MR
IMPORTANT: the CREEPER gear must only be engaged when the SLOW
range is selected; DO NOT attempt to engage the creeper gear when the
FAST range is selected.
Engagement of the creeper gear is signalled by the SR indicator light on
the instrument panel.
47
SECTION III USE
Gearbox controls
For tractors in the AgroClimber 105HP family
1 - Gearshifting lever
2 - Speed range/inversor control lever
3 - SRGU/MRGU control lever
48
SECTION III USE
A R 4 2 N
RM 16 + 16
A
RM V
3 1 SR
A R 4 2 16 + 16
RM
A
RM V
3 1
NOTE: Only engage creep speeds after having first selected the slow range
L, at a maximum speed of 2 km/h (1.24 mph), and with the clutch pedal
depressed or with the shuttle control lever in neutral position.
IMPORTANT: the CREEPER gear must only be engaged when the SLOW
range is selected; DO NOT attempt to engage the creeper gear when the
FAST range is selected.
Engagement of the creeper gear is signalled by the SR indicator light on
the instrument panel.
49
SECTION III USE
If the engine revs do not increase, but on the contrary decrease, this
means the engine is overloaded, then shift into a lower gear.
To make a correct choice we suggest you to consult the graph in the
technical data section.
To pass from one gear to another in the same range, use solely
the gear lever, after disengaging the clutch.
The synchronized gearbox makes it possible to operate the gear
and mini-reduction gear lever even while the tractor is moving;
whereas, it is only possible to use the other controls with the engi-
ne stationary.
Every time it is necessary to use one of the gearbox controls, di-
sengage the clutch by pressing the pedal down fully, then
gradually but firmly releasing it.
50
SECTION III USE
Power take-off
51
SECTION III USE
2 speed ECONOMICAL (540/750 rpm) - For all tractors AgroClimber series trac-
tors
52
SECTION III USE
PTO ECONOMY
When the ground conditions are relatively easy, it is often the case that the
power required from the tractor engine is significantly lower than the
maximum power output.
In this case, the ECO P.T.O. allows the engine to run at a much lower
speed without affecting the implement rotation speed and working
capacity.
This results in significantly lower fuel consumption and less strain on the
engine.
WA R N IN G : o n l y o p e r a t e th e
540/750/1000 rpm selector lever of the
750
rear PTO when the engine is switched
off.
540
53
SECTION III USE
The light on the instrument panel will stay on even after moving the
lever onto N (P.T.O. disengaged - drive shaft free).
N.B. - This position must be used when deactivating the P.T.O.
with tools with a high moment of inertia.
The light on the instrument panel will turn off when the lever is mo-
ved onto B (P.T.O. disengaged - drive shaft locked).
In the disengaging position the P.T.O. clutch brake is operated.
A = ENGAGED
54
SECTION III USE
Hydraulic power-lift
The hydraulic power-lift may operate either with work depth control with
respect to draft control, or to work depth control separately from draft
(position control).
55
SECTION III USE
Once the most suitable working position of lever 2 has been found
to obtain the desired operating depth, place the sliding stop that is
between both levers in order to constantly obtain the pre-set wor-
king position.
To lift or lower the implement use lever 2 only.
POSIZIONE
ALZA
15 13 11 9 7 5 3 1 SFORZO
56
SEZIONE III USO
57
SECTION III USE
Hydraulic system
All the oil utilized is taken from the gearbox and filtered thorugh an
interchangeable cartridge filter de 25 , which is supplied with a pressure
switch that signals its clogging. The oil is then sent pressurized to the
various units by a pump
This makes it possible to use the lift and the auxiliary control valves at the
same time.
58
SECTION III USE
Nomenclature
A valve that can be operated to control the flow of oil from a pressurised
circuit to an outlet port. There are three main types of directional control
valve: SINGLE-ACTING (no longer used), DOUBLE-ACTING and
DOUBLE/SINGLE-ACTING.
This valve is like the double-acting valve described above, but can be
converted into a single-acting valve by way of a screw. When operating in
single-acting mode, the valve is connected to the implement by a single
hose connected to the pressure port 1; this hose serves as both the
pressure and return line (when the control lever is in the return position).
The control lever still has 3 positions: pressure 1, neutral 0 and return.
Conversion to single-acting -
Turn the screw A to one port of
t h e c o n t r o l va l v e w h i c h is Detent
Kick-out +N.R. FLOAT
permanently connected to the
tank return line, so that the other A
p o r t ma y b e u s e d f o r b o t h
pressure and return.
59
SECTION III USE
DETENT device:
KICK-OUT device:
FLOAT device:
60
SECTION III USE
FLOW DIVIDER:
61
SECTION III USE
F o r Ag r o C l i m b e r F 9 0 - 1 0 0 H P
tractors: these levers activate the 6
hydraulic couplers at the rear on the
right-hand side, or the 10 hydraulic
couplers at the front and rear on the
right-hand side of the tractor.
FLOAT
KICK
OUT
DET
c o n f i g u r a t i o n s h o w n is a l s o
a p p l i c a b l e to A g r o C l i m b e r F
80-90-100 models.
62
SECTION III USE
DETENT (AR)
B A B A B A
190 bar T
RSM
3
1 1 1
P H.P.C.
0 0 0
2 2 2
3
1 0 2
1
0
2
2 3 4
63
SECTION III USE
Kick-out
kick-out
USCITA
OUTLET
T89
H.P.C.
A A A A A
B B B B B
Valvola di massima
Relief valve
A B A B A B A B A B
P T
Pe
VDP40
Pr
2 0 14
2 0 1
2 0 1
1 1 1 1 1
E 0 0 0 0 0
2 2 2 2 2
190 bar
T
5 4 3 2 1
Front hydraulic way (only for tractors AgroClimber F 90- 100HP family with Au-
xiliary hydraulic - 10 way)
The tractor may be equipped with 10 front service couplers obtained by
dividing all the rear ways controlled by the same control levers.
Operating these levers simultaneously activates the front and the rear
ways
64
SECTION III USE
The controls
The manual controls of the auxiliary services control valve consist of: three
control levers for the 6-way control valve (rear service couplers only); five
levers for the 10-way control valve (front and rear service couplers).
These control levers are located to the right of the driver and have three
positions. Only the double-acting control valves with a FLOAT position has
a total of four positions.
B
D 5 3 1
A
5
3
65
SECTION III USE
B
5 4 3 2 1 D
A
5
4
3
2
1
66
SECTION III USE
The control levers and their corresponding hydraulic couplers are colour
coded for easy identification (green, red and yellow for the 6-way control
valve; black, green, red, yellow and blue for the 10-way control valve).
Moving the control lever in towards the drivers seat sends oil under
pressure to the hydraulic coupler of the same colour marked with the
symbol of a retracted cylinder. Oil returning from the implement cylinder
can drain through the coupler of the same colour marked with the symbol
of an extended cylinder.
67
SECTION III USE
Behaviour of the oil flow in the hydraulic circuit connecting the couplers
and the actuator cylinders on the implement.
A B
68
SECTION III USE
4
3
When the auxiliary service control valves are not in use, the control levers
must always in be in the neutral position
NOTE: The hydraulic coupler fittings must be kept clean and fitted with their
protective caps.
69
SECTION III USE
UP
NEUTRAL
DOWN
FLOAT (Only for double-acting valves with FLOAT position)
The control lever will only stay in position when released if the control
valve is equipped with the DETENT or KICK-OUT device. Otherwise the
lever will be returned to neutral position by a spring.
70
SECTION III USE
N.B.: float position may also be used to lower the tipping body of a trailer
when the ram is operated as a single-acting cylinder. In this case it is
essential that the control valve is first converted to single-acting.
N.B.: on our tractors, the auxiliary services and the hydraulic lift are
supplied by the same hydraulic circuit. Therefore it is not possible to
operate the auxiliary service control valve and the lift simultaneously.
71
SECTION III USE
72
SECTION III USE
73
SECTION III USE
NOTE: using the tractor with too little oil in the gearbox can cause serious
damage.
74
SECTION III USE
Moving the control lever out away form the drivers seat sends oil under
pressure to the hydraulic coupler of the same colour marked with the
symbol of an extended cylinder.
On moving the control lever in towards the drivers seat, the oil returning
from the implement cylinder can drain through the hydraulic coupler of the
same colour marked with the symbol of an extended cylinder.
75
SECTION III USE
A
3
WARNING: always return the control lever to the neutral position as soon
as the external cylinder reaches the end of its stroke, in order to avoid
maintaining maximum pressure in the circuit for too long and thus causing
potentially dangerous stresses within the system.
To lower the trailer, move the control lever in towards the drivers seat
76
SECTION III USE
FLOW DIVIDER
The 10-way control valve has a FLOW DIVIDER control knob A, by which
you can adjust the oil flow rate between 0 and 40 l/min (42.3 U.S. qts) at
the 2 ways of the spool equipped with the DETENT B.
NB: when the cock is turned fully in direction ( -), the valve is closed.
77
SECTION III USE
A
The connection must be made by connecting the pressure line A to the
corresponding lower service coupler for the control valve, while the return
line B must be connected to the upper service coupler.
To operate, push the control lever out away from the drivers seat.
To stop the oil flow, first move the control lever to the FLOAT position, until
the motor has slowed down and come to a complete stop. Then move the
control lever to the neutral position.
Use the control valve with FLOW DIVIDER to regulate the oil flow rate to
obtain the required speed of the hydraulic motor.
Fit an oil temperature sensor and, if necessary, an oil cooler.
78
SECTION III USE
79
SECTION III USE
1 - Top link
A B 3
80
SECTION III USE
Coupling implements
Completely lower the lower link of the powerlift.
Drive tractor back to the implement with lowered lower links until the
catching hook is underneath the coupling points of the implement.
Slightly lift powerlift until the implement is seized by the catching ho-
oks. The locking nose1 of the catching hook is pressed back.
Suspend upper link to the coupling point of the implement. The locking
nose 1 of the catching hook is pressed back.
Removing implements
Lower implement such that it is safely standing.
Dismantle upper link from the implement by lifting the locking flap 2.
Lift locking flap 2 of the catch hooks at the lower links catch hook un-
locked.
Further lower power lift and slowly advance tractor.
81
SECTION III USE
58
4 0
755 1.5
45
==
5201
28.4
232.5 1.5
34 B11
100
(1859')
82
SECTION III USE
25
80
1
2
3
58
34
45
2 4
1 3
460 1
Long type lower lift links with automatic engagement for tractors in the AgroClimber
F 90-100HP family.
25
58
(55
6)
525 1
45
242.51.5
34
Long type lower lift links with automatic engagement for tractors in the AgroClimber
F 90-100HP family.
83
SECTION III USE
The distance between the lower lift arms and the top link must never be
less than 510 mm (20 in) for class II implements.
510 mm
II cat.
NOTE: When adjusting the length of the top link of the 3-point hitch, take
care that it does not come apart and ensure that a sufficient length of the
threaded end of the turnbuckle is screwed into the turnbuckle housing to
withstand the tractive force applied when working.
84
SECTION III USE
WAR N I N G : DI E S E L E N G I N E E X H AU S T AN D S O M E O F I T S
CONSTITUENTS ARE KNOWN TO SOME STATES TO CAUSE
CANCER, BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM.
85
SECTION III USE
Class A drawbar
Swinging drawbar of the type commonly used for towing agricultural
implements, for trailers with more than one axle and consequently with low
vertical load.
N.B.: The maximum permissible hitch load and the maximum trailed load
are indicated in the tractor registration document.
Any problems resulting from failure to observe these operating limits shall
be the responsibility of the user.
WARNING - Never allow anyone to ride on the drawbar or the lower lift
arms when the tractor is in motion.
To adjust the horizontal position of the bar B, remove pins A,
move the bar to the required position, and then replace the pins.
Height adjustment:
bar B can be turned through 180 and then fitted to achieve a diffe-
rent attachment height. The support of bar C can be fitted in two
different ways to achieve a difference in height of 75 mm (2.9 in).
C A
B
86
SECTION III USE
87
SECTION III USE
Body
The hood tilts up to allow easy access to the engine for servicing.
To close the hood, replace the support strut in its retainer, lower the hood
and press firmly on the top to engage the catch.
88
SECTION III USE
89
SECTION III USE
The tractor is fitted with a safety roll bar that can be tipped up at the rear
when certain crops require height restrictions.
Warning: always reposition the locking pin correctly after adjusting the
position of the safety roll bar.
C
D
90
SECTION III USE
91
SECTION III USE
92
SECTION III USE
93
SECTION IV TRACKS
SECTION 4 - TRACKS
The tracks are designed for a total transfer of draft power with minimum
slippage.
When the tractor must travel long distances on the highway, moving from
one workplace to the other, track shoe street plates should be used to
avoid wear and tear of grousers and to avoid damage to the road surface.
The track width is 310 (only for AgroClimber F) - 360mm (14.2 in) - 400 mm
(15.8 in) - 450 mm (17.7 in).
94
SECTION IV TRACKS
With SPLIT type lubricated chains, after the first 50 and 500 operating
hours, check the tightness of the 4 link screws (see figure above). The
tightening torque should be 13.5 Kgm (29.7 inm).
The 4 screws should be tightened as shown in the figure.
2 4
2-3 1-4
3 1
Ballast
The tractor may be equipped with 2 different types of ballast:
Two or four side ballasts of 50 kg (110,2 in) each to apply to the
front support
Ballast support, supporting counterplate with cast-iron blocks from
four to eight ballasts of 40 kg (88,2 in) each
1
2
1 - Side ballast
2 - Fixing screw
3 - Nut
95
SECTION IV TRACKS
The ballast has to be mounted on the front mount using the speci-
fic pins as shown in the figure below.
1 2
7 6
96
SECTION V MAINTENANCE
SECTION 5 - MAINTENANCE
OPERATIONS
This section of the manual deals with the lubrication and general
maintenance of the tractor.
97
SECTION V MAINTENANCE
DANGER: START THE ENGINE, WITH THE STARTER KEY, FROM THE
OPERATORS SEAT ONLY. DO NOT ATTEMPT TO START THE
ENGINE BY SHORTING ACROSS THE STARTER TERMINALS. THE
MACHINE WILL START IN GEAR IF THE NEUTRAL START CIRCUIT IS
BYPASSED. THIS COULD CAUSE SERIOUS INJURY OR DEATH TO
ANYONE IN THE VICINITY OF THE TRACTOR. ENSURE THAT THE
ENGINE STARTER SOLENOID COVER IS ALWAYS IN POSITON.
98
PRESCRIEBED LUBRICANTS AND FUELS
Part to be supplied Litres Product Specifications Change
(U.S. gal) hours
SECTION V
ACEA E5,E3;
11** SDF Super Motor API CH-4/CG-4/
Engine (For engine PF41) OIL 15W-40 CF-4/CF;
(2.90)**
Deutz DQC 2-05
300*
ACEA E7, E5, E4,
11** SDF Extra Motor
Engine (For engine PF47 with hydraulic tappets) API CF;
(2.90)** OIL 10W-40
Deutz DQC 3-05
API GL 4, JDM-20C,
Track wheels and roller MAX SDF UTTO M1143, ZF TE-ML03E, 600
05F
99
MAINTENANCE
SECTION V MAINTENANCE
Maintenance intervals
The recommended maintenance intervals apply to normal operating
conditions.
100
SECTION V MAINTENANCE
Important notes
Ensure that any containers used to store lubricants are perfectly cle-
an. Funnels and measuring cups must be covered to prevent dust set-
tling on them.
Grease parts when warm so that the grease flows more easily.
Fuel tank capacities are indicated in the table on the opposite page.
Carry out all operations in accordance with the instructions given and
the applicable safety regulations.
Before starting work on the tractor, make sure the engine is switched
off, the key is removed from the ignition and the handbrake is applied.
Only work with the engine running when this is specifically indicated in
the instructions.
101
SECTION V MAINTENANCE
After Every
Deliv-
50 50 300 600 900 1200
ery
hours hours
Renew oil filters for gearbox - hydrostatic steering - First renew the filters after 150 operating hours
2.3 lift - control valves - hydrostatic steering - servocon- and subsequently whenever the oil is changed or
trol de brakes the warning light illuminates
102
SECTION V MAINTENANCE
Operating hour
After Every
Deliv-
50 50 300 600 900 1200
ery
hours hours
6 Brakes
7.2 Greasing the clutch control pedal pin Every 150 hours
7.3 Greasing the floating pin of the front leaf spring Every 150 hours
8 Electrical system
103
SECTION V MAINTENANCE
104
SECTION V MAINTENANCE
Fuel storage
The conditions of fuel storage are very important. The interiors of the
storage containers must be free of rust or any sediment, as any such
material could cause serious damage to the injection system.
Refueling
The tractor fuel gauge indicates the exact level of fuel in the fuel tanks.
Be careful not to run out of diesel fuel when operating the tractor,
otherwise it will be necessary to bleed the air from fuel injection system.
105
SECTION V MAINTENANCE
Empty space in the fuel tank is a major cause of water in the fuel system.
106
SECTION V MAINTENANCE
Engine maintenance
The engine has 4 cylinders with a water-based cooling system. It can be
fitted with a mechanical or an electronic governor; with a power of 90/100
HP depending on the model.
All the illustrations in this publication concerning the engine show it in its
most complete setup.
Before carrying out any work on the engine, wait until it has cooled down.
On completion of the work, replace all guards and covers, refit the side
panels and close the hood.
107
SECTION V MAINTENANCE
108
SECTION V MAINTENANCE
NOTE: Always park the tractor on a level surface when changing the oil or
checking the level.
109
SECTION V MAINTENANCE
Proceed as follows:
Renew the engine oil filters following the instructions given below.
When all the oil has drained from the sump, inspect the drain plug
seal and, if necessary, renew it before replacing the drain plug.
Pour oil of the prescribed quality into the sump through the oil filler
until the level reaches the upper notch on the dipstick.
Run the engine for a few minutes and check the seals around the
oil drain plug and the new oil filter.
Check the oil level again and top up if necessary.
110
SECTION V MAINTENANCE
111
SECTION V MAINTENANCE
Proceed as follows:
Proceed as follows:
112
SECTION V MAINTENANCE
113
SECTION V MAINTENANCE
N.B. - The fuel pump lever should offer some resistance when operated by
hand. If not, turn over the starter motor in order to determine the pump
priming position (cams on camshaft at top dead centre).
The fuel feed pump, mounted on the timing cover, does not normally
require any maintenance; in case of fuel supply problems, remove and
clean (or renew) the internal filter and the valves.
114
SECTION V MAINTENANCE
Air filter
Air filtering occurs by means of a folded paper element protected by a
container and held in a sheet metal cylinder.
WARNING: the internal cartridge of the filter does not perform any filtration
function. Its function is to prevent solid particles from entering the inlet
manifold when the filter cartridge is removed. The inner safety element
should never be cleaned but only replaced every three cleanings of the
main cartridge.
Periodically: check the efficiency of the air filter dust exhausting valve.
NOTE: The small inner secondary safety filter must never be used without
the larger outer primary filter being in place. The purpose of the secondary
115
SECTION V MAINTENANCE
Important
It is important to make sure that the warning light is always working
correctly. To check its operation, start the engine and temporarily obstruct
the air filter intake tube (do not use your hands). The filtering element must
always be in perfect working order; if not, clean, wash or replace it.
NOTE: Check regularly that the engine air cleaner casing and element are
not damaged. Do not wash or brush the element.
116
SECTION V MAINTENANCE
117
SECTION V MAINTENANCE
Liquid coolant
Coolant/antifreeze mixture.
This mixture, in addition to preventing freezing at temperatures down to
-38C (-36.4F), offers protection against oxidisation, corrosion, foaming
and encrustation.
The quantity of coolant contained in the cooling system is in the table de
page 99.
118
SECTION V MAINTENANCE
Proceed as follows:
Drain the engine cooling system by opening the drain cock on the
left-hand side of the engine;
Drain the radiator by removing the the drain plug on the bottom
left-hand side;
Fill the system with the detergent mixture (if the tractor is equipped
with a cab heater, this should be set to maximum heating so that
the detergent mixture also circulates through the heat exchanger);
Start the engine and allow to it run for approx. one and a half ho-
urs.
Drain the system and then fill it with water; then start the engine
again, bring it up to a speed of approx. 1000 rpm and leave it run-
ning for 5 minutes.
Drain the system once again.
Refill with coolant/antifreeze, run the engine for a few minutes and
then top up the system.
119
SECTION V MAINTENANCE
Thermostat
There are two thermostats in the cooling system that prevent the
coolant from circulating in the radiator until it has reached a sufficiently
high temperature (approx. 85C/185F).
If you are in any doubt as to whether a thermostat is functioning correctly,
have it checked by qualified personnel.
Turbocharger
120
SECTION V MAINTENANCE
121
SECTION V MAINTENANCE
If the engine is to be cleaned at the same time, protect the air filter, the
alternator and the starter motor.
Once all the components have been replaced, run the engine for a few
minutes so that it heats up and dries any parts still wet.
If you use detergents to clean the oil cooler, use commercial products that
dissolve oil.
The detegrent can be mixed with water for application by spray gun or
brush.
After applying the solution, wait after few minutes, then rinse off with clean
water.
This operation is only suitable for removing dust. When cleaning the grilles
or cab filter screens, make sure that the compressed air jet is directed in
the opposite direction to the normal air flow.
Important: failure to keep the oil cooler clean can lead to overheating of
the lubricated parts.
Warning: every time you clean the tractor, observe the applicable
regulations for environmental protection.
122
SECTION V MAINTENANCE
To adjust a belt, loosen the securing bolt and reposition the component to
tighten belt. Exert pressure on belt with finger or belt gauge in middle of the
longest section. Belts should deflect approximately 15mm (0,59 in).
123
SECTION V MAINTENANCE
Clutch maintenance
The mechanical coupling does not require any maintenance.
In th i s c a s e , h a ve it c o r r e c tl y
adjusted by one of our Service
Centres.
30 mm
Brake maintenance
Measure the pedal travel with no load.
124
SECTION V MAINTENANCE
125
SECTION V MAINTENANCE
Check the oil level by way of the level indicator plug 1 located on the
rear of the gearbox to the right of the power take-off.
If necessary, add oil of the prescribed quality through hole 2
Re-start and run the engine for a few minutes, then check the oil level
again.
NOTE: When working on steep gradients, take care to ensure that all moving
parts receive adequate lubrication.
The gearbox oil is used to supply all the tractors hydraulic services, lift and
hydraulic control valves.
When changing the oil, it will also be necessary to drain the oil from the
auxiliary control valve circuit by repeatedly operating the control levers in
both directions.
The oil filters should be renewed at each oil change.
126
SECTION V MAINTENANCE
NOTE: Make sure that different types of oil are never mixed.Ensure the
utmost cleanliness when making the hydraulic coupling between the
implement and tractor. Cover any couplers not in use with their protective
caps.
127
SECTION V MAINTENANCE
The oil level in the 2 reservoirs is controlled by way of the indicator light
on the instrument panel; when the light switches on, remove the
filler plugs and top up the oil to the MAX level notches.
Warning: the fluid must be of the same type as that used for the service
brakes.
128
SECTION V MAINTENANCE
3 dentelli
129
SECTION V MAINTENANCE
Furthermore, the two lifting rods and the stabiliser tie-rods must be
greased at the intervals specified in the maintenance schedule.
Greasing
Inject grease at the grease nipples using a grease pump.
NOTE: When adjusting the length of the top link of the 3-point hitch, take
care that it does not come apart and ensure that a sufficient length of the
threaded end of the turnbuckle is screwed into the turnbuckle housing to
withstand the tractive force applied when working.
130
SECTION V MAINTENANCE
Lift maintenance
The lift uses the same oil as the gearbox, which should be checked and
changed at the frequency given on page 99.
To adjust the lift controls, it is necessary to call one of our Service Centres.
DANGER: BEFORE DOING ANY JOB ON THE P.T.O. DRIVE LINE AND
P.T.O. END SHAFT, ENSURE THAT PTO IS DISENGAGED, THE
ENGINE SHUT OFF AND THE KEY REMOVED.
131
SECTION V MAINTENANCE
Track maintenance
The maintenance procedures are extremely important and comprise
checking the tension and wear of the track, and periodic lubrication of the
track tensioning wheel.
132
SECTION V MAINTENANCE
Guide rollers
Proceed as follows:
133
SECTION V MAINTENANCE
Otherwise, proceed as
follows:
134
SECTION V MAINTENANCE
Cleaning the gearbox oil cooler located in the front engine compar-
tment
The tractors are equipped with a
g e a r b o x o i l c o o l e r w h i c h is
l o c a t e d in th e f r o n t e n g i n e
compartment.
To remove the c ooler for
servicing, release the spring
catch and withdraw the cooler
sideways from the right-hand
side of the tractor.
The cooler can be cleaned with a
c o m p r e s s e d a i r j e t, o r, if
necessary, a steam jet (max.
pressure 6 bar (87 psi)) or a water
jet.
135
SECTION V MAINTENANCE
Clean the tractor with a steam or water jet (do not exceed 6 bar/87 psi).
Protect all the decals containing safety or service information. Should any
of the decals become illegible, have them replaced immediately.
If you intend to clean the engine at the same time, protect the air filter,
alternator and starter motor.
After replacing any parts you removed prior to cleaning, run the engine for
a few minutes to dry off any wet components.
After applying the solution, wait a few minutes then rinse with clean water.
When cleaning the grilles in the engine compartment or the cab filters,
always direct the air jet in the opposite direction to the normal air flow.
136
SECTION VI ELECTRICAL SYSTEM
Battery
Checking the battery
137
SECTION VI ELECTRICAL SYSTEM
1 - Disconnect the battery using the lever A on the left-hand side of the
drivers seat.
2 - Remove the cover of the left top box
3 - Disconnect the earth lead from the negative terminal first and then
disconnect the lead from the positive terminal.
4 - Loosen the 4 screws of the 2 retaining brackets and remove the battery
from its support.
Always keep the battery terminals clean; smear them with vaseline to
protect them agianst corrosion.
138
SECTION VI ELECTRICAL SYSTEM
When refitting the battery, always connect the positive lead first and then
the earth lead.
DANGER: START THE ENGINE, WITH THE STARTER KEY, FROM THE
OPERATORS SEAT ONLY. DO NOT ATTEMPT TO START THE
ENGINE BY SHORTING ACROSS THE STARTER TERMINALS. THE
MACHINE WILL START IN GEAR IF THE NEUTRAL START CIRCUIT IS
BYPASSED. THIS COULD CAUSE SERIOUS INJURY OR DEATH TO
ANYONE IN THE VICINITY OF THE TRACTOR. ENSURE THAT THE
ENGINE STARTER SOLENOID COVER IS ALWAYS IN POSITON.
139
SECTION VI ELECTRICAL SYSTEM
Fuse box
For tractors AgroClimber F 90-100HP
Should any component of the electrical system fail to function, check the
corresponding fuse and replace it as necessary. In the event of a sudden
breakdown, temporarily replace a fuse covering an important function
(e.g. a headlight) by another of less importance. Always switch off the
ignition and all electrical equipment before changing a fuse or a relay.
NOTE: Before fitting a new fuse, it is essential to switch off the engine and
remove the key from the ignition. Before changing a blown fuse, determine
the cause and rectify the problem in the electrical system.
140
SECTION VI ELECTRICAL SYSTEM
Fuse box
For tractors AgroClimber 105HP
1
2
Should any component of the electrical system fail to function, check the
corresponding fuse and replace it as necessary. In the event of a sudden
breakdown, temporarily replace a fuse covering an important function
(e.g. a headlight) by another of less importance. Always switch off the
ignition and all electrical equipment before changing a fuse or a relay.
141
SECTION VI ELECTRICAL SYSTEM
Before changing a blown fuse, switch off the electrical power at the ignition
switch, eliminate the problem which caused the fuse to blow, and then
replace the fuse with a new one of the same rating.
Instalacin elctrica
77 - Horn
2 - Start enable sensor 83 - Tractor flasher indicator
3 - Stop sensor 84 - Trailer 1 flasher indicator
4 - Stop lights 85 - Trailer 2 flasher indicator
5 - Stop lights 86 - Left hand front flasher
17 - Fuel reserve indicator 87 - Left hand rear flasher
18 - Fuel level indicator 88 - Right hand front flashere
19 - Fuel level indicator sensor 89 - Right hand rear flasher
20 - Engine oil temperature indicator
21 - Oil temperature sensor
22 - Light relay super-reduction
23 - Sensor super-reduction
24 - MEM engine indicator light 93 - Rear work lights
34 - Speedometer/tachometer/odometer 94 - Flasher unit socket
35 - Alternator indicator
36 - Oil filter blockage indicator
hydraulic service 98 - P.T.O. movement sensor
37 - Oil filter blockage sensor 99 - Front work light
hydraulic service 100 - Rear work light
40 - Air filter blockage indicator A - Starter switch
41 - Air filter blockage sensor B - Starter motor
42 - Brake fluid level indicator E - 65A alternator with w socket
43 - Brake fluid level sensor F - Lights/flashers/horn switch
44 - Rear P.T.O. activity indicator G - Flasher control unit
45 - Solenoid valve oil service indicator H - Flasher controls
48 - Low engine oil pressure indicator I - Trailer socket
49 - Low engine oil pressure sensor L - Light control
50 - Handbrake on warning light L1 - Front worklight control
63 - Hand brake sensor L2 - Rear worklight control
66 - Side/tail lights indicator
67 - Left hand side light
68 - Right hand side light Q - Electronic governor
69 - Right hand tail light
R1 - Thermostart relay
71 - Licence plate light R2 - Light relay
72 - Right hand dipped beam R3 - Brake light relay
73 - Left hand dipped beam R4 - Front work light relay
74 - Left hand main beam R5 - Rear work light relay
75 - Right hand main beam R6 - Light relay
75 - Right hand main beam
142
+12 VCC
R
16
R C4
SECTION VI
4
FM1 FM PRERISCALDO REG.ELETT. F11
Q
65 56 2 455723 25 61 1 49 3 51
40A 125A 10A
L
4 R MB1.5
MV1
SN1
HV1
HR1.5
N1.5
S1
VB1
M1
CV1
BL1
A 16
1 2 3 4 5 6 7 8 9 10 11 12 MB1
30 30/1
BN1
ZN1
M M 5A 1 1 1
BR1
HR1.5
S1
N1.5
MV1
GH1
BL1
CV1
HV1
M1
SN1
4 1
37 45 41 43 49
1 2 3 4 5 6 7 8 9 10 11 12
GH1
R6 1 2 3 4 5 6 7 8 9 10 11 12
SW
R
C REG.
MEMORIA
M MB 1
R
50 CHIAVE
H V
D REG.GIRI
GND TEMP.
B 17 18 20
+12VCC
SPIA PRERISCALDO
1
HV1
4
TEMPERATURE
COM.SERVORELE'
COMANDO RELE PR.
GND
CV1
2 1
GH1
VELOCITA' MOT.
CK PRERISCALDO
2 24 7 22
H
M N C
R 1
98 1 S 1 2 R1
BL1
6 8 1
3 1
19 21
2
23
MV1
1 3
-VCC
GN1
143
ELECTRICAL SYSTEM
SECTION VI ELECTRICAL SYSTEM
-VCC
a3
a2
a3
+12 VOLT
LAMP.
PRESA PRESA
H
V
1
5
.
94
LAMP.
R2.5
F16
10A
H
V
1
5
.
94
3
2
L2
H1.5
X2
100
R5
HV2.5
R2.5
F2
15A
2
L1
HN1.5
X2
R4
R2.5
VN2.5
99
F1
15A
40A R4
FM3 R4
10A
F14
G
R
5
1
.
93
PRESA
SEDILE
G
V
1
5
.
FM4
95
20A
ALTER
L
1
35
R
B
1
34
NOTE: Always switch off the engine before checking or replacing fuses and
relays.
NOTE: Only use original fuses. The electrical system could be irreparably
damaged by fitting an unsuitable fuse.
144
+12 VOLT +12 VOLT
a3 MB1
a2
BN1
F3 F10 F5
15A F4 10A 15A
20A
B V
V2.5 N B
1 2
RN2.5 N1 .
V1 V1 .
5 5
L 15 30 G H 1 3
R2
a
15 30
F
50 CENTR. FRECCE
1 5 2 3 4 6 49 49a L R
b
Electronic system diagram - part three
L 58 56b 56a 4 5 6 7
HN1.5 V-N S1.5
1.5 VN1
R3 GR1
B1.5
ZV1
G 1.5 54
F6 F7 F8 F9 AN1
Z N R A Z
RN2.5 1 10A 10A 15A 15A 1 N R 1 F
0 0
V . .
RV1
RN1 GN1.5 G1.5 5 5
1.5 1 2
A1
G G G G G G
N N N 1 1 1 H H V V V AN1
1 1 1 1 1 1 1 1
83 84 85 86 87 88 89
77 66 67 68 69 70 71 72 73 74 75 76
4 5 3 63
1 1
2 2
-VCC -VCC
G1 LUCI DI POSIZIONE 5 3 N1
a3 GN1 LUCI POSIZIONE 7 1 DIR. AN1
I
RN1 STOP 6 4 DIR. A1
145
ELECTRICAL SYSTEM
SECTION VI ELECTRICAL SYSTEM
ELECT.115 A F12
F1 - Electronic governor
F2 - Work lights; 12 V socket SERVIZI10 A F12
F3 - Flashers
10 A F10
F4 - Main beam
R3
F5 - Dipped beam 15 A F9
STOP
F6 - Side/tail lights
15 A
F7 - Side/tail lights 15 A F8
F8 - Hazard warning lights
10 A F7
F9 - Side/tail lights - Steering
column switch unit
R2
10 A F6
F10 - Engine STOP
LUCI
10 A
F12 - Front work lights 20 A F4
F13 - Thermostarter
F14 - Thermostarter relay STOP 15 A F3
30
R2 - Light relay
R3 - Brake light relay 15 A F2
15 A F1
SERVIZI10 A F12
Tractor fuse box 10 A F10
F1 - Electronic governor
15 A F9
F2 - Work lights; 12 V socket
LUCI
F3 - Flashers 15 A F8
F4 - Main beam
R2
F5 - Dipped beam 10 A F7
F6 - Side/tail lights 10 A F6
F7 - Side/tail lights
STOP
R2 - Light relay 15 A F1
R3 - Brake light relay
146
SECTION VI ELECTRICAL SYSTEM
Lights
Cleaning the headlights and sidelights
Clean with water or specific commercial products. We recommend that you
switch off the lights before cleaning.
Bulb replacement
Front headlights H4 12V 60/55W double filament bulb
The headlights have double- filament bulbs for main and dipped beam
ilumination.
147
SECTION VI ELECTRICAL SYSTEM
Carefully clean the outside of the light unit to avoid the risk of dirt get-
ting on the reflector during bulb replacement.
Using your hands only (tools could easily damage the components)
unscrew the two screws securing the rear cover and access the bulb
as follows:
Detach the connector from the bulb base.
Slightly rotate the spring clip that holds the bulb base in position, and
detach it from the reflector, disconnecting also the lead conected di-
rectly to the bulb.
WAR N IN G : a vo i d
t o u c h i n g t h e in n e r
surface of the reflector.
Make sure no foreign
material gets inside the
reflector.
148
SECTION VI ELECTRICAL SYSTEM
cover and the rubber gasket. Rear work lights for tractors with plat-
form.
149
SECTION VI ELECTRICAL SYSTEM
The tractor is equipped with two rear light assemblies on each fender
- Brake light.
150
SECTION VI ELECTRICAL SYSTEM
The light clusters mounted on each side of the tractor contain two bulbs:
A - sidelights
B - direction indicators.
151
SECTION VI ELECTRICAL SYSTEM
Headlight alignment
h=10 cm
x=10 m
152
SECTION VI ELECTRICAL SYSTEM
Turn the adjuster screws indicated by the arrows in the figure to move the
beam in a vertical or horizontal direction.
Horizontal adjustment
With the headlights switched on, the centres of the beams should be apart
the distance A indicated in the figure.
Vertical adjustment
With the headlights on, the lines delimiting the light and dark zones on the
wall should 10cm (3.9 in) apart as shown in the figure.
153
SECTION VI ELECTRICAL SYSTEM
Power sockets
B
A
154
SECTION VII STORAGE OF THE TRACTOR
If the tractor is not to be used for a long period, we recommend that you
carry out the following operations to prevent certain components from
deteriorating during storage.
Run engine to thoroughly warm oil in crankcase. Drain oil and install
new filter element. Refill crankcase with fresh oil as recommended in
Specification section.
Fill the fuel tank to the top to prevent condensation. The fuel should be
treated with the proper amount of Diesel fuel conditioner to prevent
formation of gum or wax. Run engine long enought to be sure all filters
and injection equipment is filled with conditioned fuel.
Fill the fuel tank completely to prevent the condensation forming insi-
de the tank.
Start the engine and check that the fuel system and the injection
system are functioning correctly.
Slightly loosen the fuel filler cap and the radiator cap so that the relati-
ve seals are not kept under pressure.
Clean the air filter element. Lubricate the tractor as specified in the
maintenance schedule.
Remove the battery from the tractor and clean the two terminals (posi-
tive/negative).
The battery should be charged and then stored in a cool, dry place.
155
SECTION VII STORAGE OF THE TRACTOR
Cover the exhaust pipe with a plastic sheet held in place with adhesive
tape. The tractor must be completely clean; touch-up any scratches in
the paintwork to prevent rust from forming.
IMPORTANT: do not leave the tractor idle for a long period without having
first carried out the operations listed above.
Charge and refit the battery (follow the instructions given in this ma-
nual).
Start the engine and allow to tick over slowly for a few minutes.
Do not use the throttle until you are sure that the engine is running cor-
rectly.
Carry out all the operations prescribed in this manual for the start of the
working season; the tractor will then be ready to be put back into service.
156
SECTION VIII TECHNICAL SPECIFICATIONS
SECTION 8 - TECHNICAL
SPECIFICATIONS
X = Standard O = Optional
Engine
Type 1000.4-WT 1000.4-WT
EURO II EURO II
Cylinders / Displacement n/cc 4/4000 4/4000
Turbo x x
Max. homologated power
(ECE R24.03) cv/kW 83/61 90/66
Max. homologated power
(2000 25/CE) cv/kW 87/64 95/70
Rated engine speed rpm 2200 2200
Maximum torque Nm 348 377
Revs. at maximum torque rpm 1400-1600 1400-1600
Torque rise % 31 31
Low idling speed rpm 650-700 650-700
Peak speed rpm 2400-2430 2400-2430
Engine governor mechanical/electronic
Oil cooler x x
Cooling air / oil air / oil
Air cleaner
(dry with safety cartridge) 8" 8"
Underhood silencer with vertical exhaust pipe
Fuel tank capacity L 75 75
(U.S. Qts) (79.3) (137,4)
157
SECTION VIII TECHNICAL SPECIFICATIONS
X = Standard O = Optional
Description AgroClimber 105
Engine
Type 1000.4-WT
EURO II
Cylinders / Displacement n/cc 4/4000
Turbo x
Max. homologated power
(ECE R24.03) cv/kW 97/71.5
Max. homologated power
(2000 25/CE) cv/kW 100/75
Rated engine speed rpm 2500
Maximum torque Nm 355
Revs. at maximum torque rpm 1400-1600
Torque rise % 29
Low idling speed rpm 650-700
Peak speed rpm 2710-2730
Engine governor mechanical/electronic
Oil cooler x
Cooling air / oil
Air cleaner
(dry with safety cartridge) 8"
Underhood silencer with vertical exhaust pipe
Fuel tank capacity L 130
(U.S. Qts) (137,4)
Safety roll bar
The maximum noise level, measured at the ear of the driver in accordance with the
test method described in Addendum II to the European Directive EEC 77/311 is the
following:
158
SECTION VIII TECHNICAL SPECIFICATIONS
X = Standard O = Optional
Transmission
Dry single-disc clutch
- with pedal control X X
Diameter / n disks mm/n 12/1 13/1
Material sinterizzato sinterizzato
16 FWD+16 REV Mechanical synchronized
16AV + 16RM con super-riduction O O
16 FWD+16 REV Mechanical synchronized
mini-reduction gearbox O O
Forced lubrication
Rear P.T.O.
Oil-immersed disk clutch with
electro-hydraulic operation X X
Ouput shaft (profile) 6/21 6/21
splines splines
(1" 3/8 (1" 3/8)
P.T.O. speed engine rpm
effective
AgroClimber F80-F90 -F100
540 rpm 1980
750ECO rpm 2166
AGROCLIMBER 105
540 rpm 2083
1000 rpm 2450
750ECO rpm 2337
AgroClimber F80-F90 -F100 engine r.p.m./P.T.O. ratio:
540 3,6666
750ECO 2,8888
AGROCLIMBER 105 engine r.p.m./P.T.O. ratio:
540 4,0712
1000 2,4500
750ECO 3,1176
159
SECTION VIII TECHNICAL SPECIFICATIONS
160
SECTION VIII TECHNICAL SPECIFICATIONS
I
F
G H
D E
A B
161
SECTION VIII TECHNICAL SPECIFICATIONS
I
F
G H
D E
A B
162
SECTION VIII TECHNICAL SPECIFICATIONS
Speed ranges
AgroClimber F 90 - F 100
Gearbox diagram - Version with mini-reduction gear
15
55
540
750
73
18
52
49
12
10
20
42
37
26
32
31
26
35
28
26
39
24
36
29
33
32
163
SECTION VIII TECHNICAL SPECIFICATIONS
AgroClimber F 90 - F 100
Gearbox diagram - Version with extra-reduction gear
15
55
540
750
73
18
52
49
12
10
20
42
37
26
32
31
26
35
28
26
39
24
36
29
21
44
164
SECTION VIII TECHNICAL SPECIFICATIONS
165
SECTION VIII TECHNICAL SPECIFICATIONS
166
SECTION VIII TECHNICAL SPECIFICATIONS
AgroClimber 105
Gearbox diagram - Version with mini-reduction gear
14
57
540
76
20
49
1000
17
53
750
49
11
10
20
42
37
26
32
31
26
35
28
26
39
24
36
29
33
32
167
SECTION VIII TECHNICAL SPECIFICATIONS
AgroClimber 105
Gearbox diagram - Version with extra-reduction gear
14
57
540
750
76
17
53
20
49
1000
49
11
10
20
42
37
26
32
31
26
35
28
26
39
24
36
29
21
44
168
SECTION VIII TECHNICAL SPECIFICATIONS
169
SECTION VIII TECHNICAL SPECIFICATIONS
170
SECTION VIII TECHNICAL SPECIFICATIONS
To allow full use in the widest possible range of applications, the structural
frame of the tractor has been designed to afford a solid, safe mounting for
agricultural or semi-industrial implements.
171
SECTION VIII TECHNICAL SPECIFICATIONS
NOTES
172
SECTION IX FAULT DIAGNOSIS
173
SECTION IX FAULT DIAGNOSIS
Poor compression:
Check valve clearances are (0.2 mm/0.008 in - for engine with air
cooling system - 0.3 mm/0.012 in - for engine with water cooling
system) in (operation to be carried out by a specialised service
centre); grind or replace valves as necessary. If the problem per-
sists, check piston rings and cylinder liners for wear and replace if
necesssary.
Engine overheats
Check drivebelt tensions:
Adjust drivebelt tensions. Clean air intake grilles.
Check the injection pump timing (operation to be carried out by a spe-
cialised service centre):
Calibrate the pumps and, if necessary, the injectors.
Check the pressure in the turbocharger outlet; clean the the turbo-
charger.
174
SECTION IX FAULT DIAGNOSIS
Gearbox
(All checks of the gearbox must be carried by a specialised service centre)
Noisy gearbox
Check level and type of oil:
Top up or change oil for recommended type.
Check gear teeth and bearings for excessive wear:
Replace worn parts.
Check backlash between crown wheel and pinion:
Adjust backlash.
Oil leaks
Check that oil level is not too high:
Restore correct level.
Check that the breather valve is not blocked:
Clean or replace as necessary.
Check the oil seals for wear:
Replace.
Check gaskets:
Replace.
175
SECTION IX FAULT DIAGNOSIS
Steering clutches
(All checks of the front and rear PTOs must be carried by a specialised
service centre)
Clutch slips
Check that the Belleville washer in the engaging mechanism has not
lost its springiness:
Replace the washer.
Check plate travel.
Check plates for wear.
176
SECTION IX FAULT DIAGNOSIS
Hydraulic lift
(All inspection and repairs of the hydraulic lift are to be carried out by a
specialised service centre)
When the lift arms are raised to maximum height, the pressure relief valve
discharges continuously
Check adjustment.
Control valve spool worn (with internal leaking).
177
SECTION IX FAULT DIAGNOSIS
Oil leaks
Pipe fittings worked loose: tighten.
Seals defective: replace.
178
SECTION IX FAULT DIAGNOSIS
Track
Oil leak from rollers
Front-sealing gaskets worn:
Replace the gaskets.
Frontal wear of drive wheel tooth.
Check tension of track tensioning roller:
Adjust the track chain.
Check the wear of the track chain: replace the worn parts.
179
NOTES
180
Index
A
A Word to the Operator XIII
Access to the driving position 9
Adjusting belt tension 123
Adjusting the drivers seat 10
Adjusting the handbrake 129
Air filter 115
Air filter warning pilot lamp 21
Alternator charge pilot lamp 20
Auxiliary hydraulic services control valve 58
B
Ballast 95
Battery 137
Bleeding air from the fuel system 113
Brake maintenance 124
Brake pedals and parking brake 38,42
Brakes 44
Bulb replacement 147
C
Cab XXII
Caution XIII
CE X
Changing the engine oil 109
Changing the fuel filters 111
Check the engine coolant level 8
Check the Equipment XXV
Checking the battery 137
Checking the engine oil level 7,109
Checking the tractor prior to starting work 5
Clean the Tractor XXVII
Cleaning the front grille 108
Cleaning the headlights and sidelights 147
Cleaning the water cooler 122
Clutch control pedal 38,43
Clutch maintenance 124
Connection of an implement to the auxiliary hydraulic
service couplers 72
CONVERSION TABLES LV
D
Damage to the ROPS XXII
Danger XIII
Decals XIV
Dial-type engine temperature gauge 19
Dial-type fuel gauge 19
Dimensions and weights 162
Direction indicators and flashing lights control 25
Draining the water from the fuel prefilter 112
Draining water from the fuel filter 112
Drivers seat - Instrumentation and controls 16
E
ELECTRICAL SYSTEM 137
Electronic rpm control - hand throttle 34
Engine 28
Engine cooling system 118
Engine hour counter 19
Engine maintenance 107
Engine oil pressure pilot lamp 21
Engine serial number 2
Engine speed indicator light 21
Example connection and operation of a double-acting
cylinder 69
F
FAULT DIAGNOSIS 173
First trailer direction indicator and hazard lights pilot
lamp 22
FLOW DIVIDER 77
Follow a Safety Programme XV
Front and rear working lamps switch 25
Front and rear working lights in cab roof 148
Front sidelights and direction indicators 151
Fuel cut-off control 25
Fuel reserve pilot lamp 21
Fuel storage 105
Fuse box 140,141
G
Gearbox controls 48
Gearbox lubrication pressure warning light 22
General alarm warning light 23
General cleaning of the tractor 136
General Operating Hazards XXXVI
General safety rules XV
GRAMMER MSG 93/20 seat with air suspension 11
H
Hazard lights control 25
Headlight alignment 152
Hydraulic power-lift 55
Hydraulic system 58
I
Ignition switch 27
IMPORTANT VIII
Instrument panel 18
INTERNATIONAL SYMBOLS (PART. 1) LI
INTERNATIONAL SYMBOLS (PART. 2) LII
INTERNATIONAL SYMBOLS (PART. 3) LIII
Introduction to Safety XIII
K
KAB 211" type seat 10
Know Your Equipment XXIV
L
Lamp indicating brake reservoir oil level low 20
Lift maintenance 131
Lighting on 22
Lighting on pilot lamp 22
Lights 147
Lights commutator 25
M
Maintenance and inspection schedule 102
Maintenance intervals 100
Maintenance of the 3-point linkage 130
Maintenance of the gearbox 125
MAINTENANCE OPERATIONS 97
Manual throttle control 26
Manutenzione del cambio 125
Manutenzione del motore 107
METRIC CONVERSION LIV
N
NOTE IX
Numero di serie del motore 2
O
Operations prior to garaging the tractor for a long
period 155
Original replacement parts 3
P
Parking brake 41
Parking brake pilot lamp 21
Power sockets 154
Preface II
Prepare for Safe Operation XXIII
Preparing the tractor for use after a long period
of storage 156
Protect the Environment XXVII
Protective Structures XXI
R
Rear final drive maintenance 128
Rear light assemblies 150
Rear P.T.O. clutch control 54
Rear P.T.O. drive shaft indicator light 22
Rear power take-off 52
Rear work lights for tractors with platform 149
Refueling 105
Refueling at the end of the day
106
Removing the side panels
108
REPLACEMENT PARTS 1
Risk of Overturning XXXIV
Roll Over Protective Structures XXI
S
Safety XII,XIII
Safety Alert Symbol and Terms XII
SAFETY AND OPERATIONAL DECALS XLIII
Safety instructions for the installation of supplementary
equipment and/or electronic components. XLII
Safety roll bar 90
Scatola portafusibili 146
Seat belts 15
Second trailer direction indicator and hazard lights
pilot lamp 22
SECTION 1 - Safety XII
SECTION 2 - REPLACEMENT PARTS 1
SECTION 3 - USE 5
SECTION 5 - MAINTENANCE OPERATIONS 97
SECTION 8 - TECHNICAL SPECIFICATIONS 157
Service brakes control pedal 39
Servicing the Tractor XXVIII
Side steering clutches maintenance 128
Speed ranges 163
Start Safely XXIX
Starting XXVIII
Starting Fluid XXX
Starting the engine 30
Stop the tractor 94
STORAGE OF THE TRACTOR 155
T
TECHNICAL SPECIFICATIONS 157
Thermostarter activation pilot lamp 21
Thermostat 120
To the owner of the new DEUTZ-FAHR tractor IX
Track maintenance 132
TRACKS 94
Tractor direction indicator and hazard lights pilot lamp 22
Tractor identification plate 2
Tractor serial number 1
Transmission oil filter warning pilot lamp 21
Turbocharging 33
U
USE 5
W
Warning XIII
Warning horn 25
Any reproduction, including partial, of the text and illustrations in this
publication is prohibited.
We reserve the right to modify the tractor at any time, while maintaining the
essential characteristics of the product. The data reported in this
publication are thus also subject to variation and consequently are not
binding.