Macrosegregation and porosity formation are investigated by both a numerical model and transient ... more Macrosegregation and porosity formation are investigated by both a numerical model and transient directional solidification experiments. The macrosegregation pattern, and the theoretical and apparent densities are presented as a function of the casting length. X-ray fluorescence spectrometry was used to determine the experimental macrosegregation profiles. The measurement of microporosity was performed by a pyknometry procedure. The local composition along an
ABSTRACT Macrosegregation and porosity formation have been investigated by both a numerical model... more ABSTRACT Macrosegregation and porosity formation have been investigated by both a numerical model and by transient directional solidification experiments. The macrosegregation pattern, the theoretical and apparent densities are presented as a function of the casting length. X-ray fluorescence spectrometry was used to determine the macrosegregation profiles. The measurement of microporosity was performed using pyknometry analysis. The local composition along an Al-9wt%Si-3wt%Cu casting length was used as an input parameter for simulations of microporosity evolution. The results have demonstrated that the presence of Si in the alloy composition has inhibited the inverse copper segregation, which is a typical result of directionally solidified Al-Cu castings. The numerically simulated trend is in good conformity with the experimental scatter.
ABSTRACT Solidification of ternary Al-Cu-Si alloys begins with the development of a complex dendr... more ABSTRACT Solidification of ternary Al-Cu-Si alloys begins with the development of a complex dendritic network typified by primary (λ1) and secondary (λ2) dendrite arm spacings which depend on the chemical composition of the alloy and on the casting thermal parameters such as the growth rate and the cooling rate. These thermal parameters control the scale of dendritic arms, the size and distribution of porosity and intermetallic particles in the casting. In this paper, λ1 and λ2 were correlated with experimental thermal parameters i.e., the tip growth rate and the tip cooling rate. The porosity profile along the casting length has also been experimentally determined. The volumetric fraction of pores increase with the increase in alloying Si and with the increase in Fe concentration at the regions close to the casting cooled surface.
Macrosegregation and porosity formation are investigated by both a numerical model and transient ... more Macrosegregation and porosity formation are investigated by both a numerical model and transient directional solidification experiments. The macrosegregation pattern, and the theoretical and apparent densities are presented as a function of the casting length. X-ray fluorescence spectrometry was used to determine the experimental macrosegregation profiles. The measurement of microporosity was performed by a pyknometry procedure. The local composition along an
ABSTRACT Macrosegregation and porosity formation have been investigated by both a numerical model... more ABSTRACT Macrosegregation and porosity formation have been investigated by both a numerical model and by transient directional solidification experiments. The macrosegregation pattern, the theoretical and apparent densities are presented as a function of the casting length. X-ray fluorescence spectrometry was used to determine the macrosegregation profiles. The measurement of microporosity was performed using pyknometry analysis. The local composition along an Al-9wt%Si-3wt%Cu casting length was used as an input parameter for simulations of microporosity evolution. The results have demonstrated that the presence of Si in the alloy composition has inhibited the inverse copper segregation, which is a typical result of directionally solidified Al-Cu castings. The numerically simulated trend is in good conformity with the experimental scatter.
ABSTRACT Solidification of ternary Al-Cu-Si alloys begins with the development of a complex dendr... more ABSTRACT Solidification of ternary Al-Cu-Si alloys begins with the development of a complex dendritic network typified by primary (λ1) and secondary (λ2) dendrite arm spacings which depend on the chemical composition of the alloy and on the casting thermal parameters such as the growth rate and the cooling rate. These thermal parameters control the scale of dendritic arms, the size and distribution of porosity and intermetallic particles in the casting. In this paper, λ1 and λ2 were correlated with experimental thermal parameters i.e., the tip growth rate and the tip cooling rate. The porosity profile along the casting length has also been experimentally determined. The volumetric fraction of pores increase with the increase in alloying Si and with the increase in Fe concentration at the regions close to the casting cooled surface.
Uploads
Papers by Daniel Moutinho