Currently, hydrogen and electric drives used in various means of transport is a leading topic in ... more Currently, hydrogen and electric drives used in various means of transport is a leading topic in many respects. This article discusses the most important aspects of the operation of vehicles with electric drives (passenger cars) and hydrogen drives. In both cases, the official reason for using both drives is the possibility of independence from fossil fuel supplies, especially oil. The desire for independence is mainly dictated by political considerations. This article discusses the acquisition of basic raw materials for the construction of lithium-ion batteries in electric cars, as well as methods for obtaining hydrogen as a fuel. The widespread use of electric passenger cars requires the construction of a network of charging stations. This article shows that, taking into account the entire production process of electric cars, including lithium-ion batteries, the argument that they are ecological cannot be used. Additionally, it was indicated that there is no concept for the use of...
Currently, hydrogen and electric drives used in various means of transport is a leading topic in ... more Currently, hydrogen and electric drives used in various means of transport is a leading topic in many respects. This article discusses the most important aspects of the operation of vehicles with electric drives (passenger cars) and hydrogen drives. In both cases, the official reason for using both drives is the possibility of independence from fossil fuel supplies, especially oil. The desire for independence is mainly dictated by political considerations. This article discusses the acquisition of basic raw materials for the construction of lithium-ion batteries in electric cars, as well as methods for obtaining hydrogen as a fuel. The widespread use of electric passenger cars requires the construction of a network of charging stations. This article shows that, taking into account the entire production process of electric cars, including lithium-ion batteries, the argument that they are ecological cannot be used. Additionally, it was indicated that there is no concept for the use of...
This paper presents the results of research on a newly developed surface layer made by laser reme... more This paper presents the results of research on a newly developed surface layer made by laser remelting the working surface of the Cu-ETP (CW004A, Electrolytic Tough Pitch) copper section insulator guide with Cr-Al powder. For the investigation, a fibre laser was used with relatively high power, reaching 4 kW, so as to ensure a high gradient of cooling rate for microstructure refinement. The microstructure of the transverse fracture of the layer (SEM) and the distribution of elements in the microareas (EDS) were investigated. The test results showed that chromium does not dissolve in the Cu matrix, and its precipitates take the shape of dendrites. The hardness and thickness of the surface layers as well as the friction coefficient and the influence of the Cr-Al powder feeding speed on them were examined. For the distance from the surface to 0.45 mm, the hardness of the produced coatings is above 100 HV0.3, while the friction coefficient of the produced coatings is in the range of 0.6...
Since welding technology is currently used to assemble the frame of driver’s seats, it is importa... more Since welding technology is currently used to assemble the frame of driver’s seats, it is important to develop laser welding technology for steel and aluminium. For this reason, the purpose of the present work was to examine the structure and selected properties of aluminium-steel joints using the example of an EN AW-6060 aluminium alloy and DC04 low-alloy steel welded in laser technology. Overlapping joints were made, weld type –following the hole laser welding method –laser beam (LB) using a high power disk laser (TRUMPF TruDisk3302), in which the active medium is a yttrium-aluminium crystal (YAG). Metallographic microstructure investigations were carried out using a light microscope from Carl Zeiss - Observer Z1m, and the weld microstructures were investigated using an SEM Supra 35 microscope, also from Carl Zeiss. The chemical composition analysis in micro-areas was carried out using an X-ray energy dispersion spectrometer from EDAX, which was a part of the SEM Supra 35. The har...
This paper investigates the effect of high-temperature aging (600 °C and 650 °C) on the microstru... more This paper investigates the effect of high-temperature aging (600 °C and 650 °C) on the microstructure and functional properties of copper CuNi2Si alloy. The paper also presents the results of elastomeric tests performed by means of the Gleeble 3800 heat and plastic treatment simulator, as well as DTA (Differential Thermal Analysis) analysis carried out for the investigated alloy aged for 1, 2, 4 and 7 h. Corrosion resistance tests were performed by means of the potentiodynamic method with Atlas Sollich Atlas 0531 potentiostat/galvanostat in a 3% sodium chloride solution. Based on the tribological tests, it was confirmed that the CuNi2Si alloy was solution heat treated from the temperature of 1000 °C and gradually aged at the temperature of 600 °C and 650 °C for 1–7 h, characterized by a stable wear resistance. The alloy aged at the temperature of 600 °C was characterized by a lower mass loss compared to the one aged at 650 °C. Based on the DTA analysis, it was found that for the al...
In Poland, researchers have a very strong interest in archaeometallurgy, which, as presented in c... more In Poland, researchers have a very strong interest in archaeometallurgy, which, as presented in classical works, focuses on dating artefacts from the prehistoric and early medieval periods in the form of cast iron and copper castings. This study, extending the current knowledge, presents the results of a microstructure investigation into the findings from the Modern era dating back to the late Middle Ages. The investigated material was an object in the form of a heavy solid copper block weighing several kilograms that was excavated by a team of Polish archaeologists working under the direction of Ms Iwona Młodkowska-Przepiórowska during works on the marketplace in the city of Czestochowa during the summer of 2009. Pre-dating of the material indicates the period of the seventeenth century AD. The solid copper block was delivered in the form of a part shaped like a bell, named later in this work as a “kettlebell”. To determine the microstructure, the structural components, chemical co...
The goal of this paper was focused on investigation of microstructure and properties of surface l... more The goal of this paper was focused on investigation of microstructure and properties of surface layer produced during laser surface treatment of aluminium alloy by high-power fibre laser. The performed laser treatment involves remelting and feeding of Inconel 625 powder into the aluminium surface. As a base metal was used aluminium alloy AlMg5Si2Mn. The Inconel powder was injected into the melt pool and delivered by a vacuum feeder at a constant rate of 4.5 g/min. The size of Inconel alloying powder was in the range 60–130 µm. In order to remelt the aluminium alloy surface, the fibre laser of 3 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 m/min. Based on performed investigations, it was possible to obtain the layer consisting of heat-affected zone, transition zone and remelted zone, without cracks and defects having much higher hardness value compared to the non-alloyed material.
This paper presents the influence of casting method and anodic treatment parameters on thickness ... more This paper presents the influence of casting method and anodic treatment parameters on thickness and structure of an anodic layer formed on aluminium alloys. As test materials was used the aluminium alloy AlSi9Cu3, which was adopted to the casting process and anodic treatment. In this paper are presented the wear test results and metallographic examination, as well as hardness of non-anodised and anodised alloys subjected to anodising process. The investigations were performed using light and electron microscopy (AFM) for the microstructure determination. The morphology and size of the layer was also possible to determine. The anodising conditions for surface hardening and its influence on properties was analysed. The structure of the surface laser tray changes in a way, that there is a different thickness of the produced layer. The aluminium samples were examined in terms of metallography using the optical microscope with different image techniques as well as light microscope. Impr...
In this paper are presented the investigation results concerning microstructure as well as mechan... more In this paper are presented the investigation results concerning microstructure as well as mechanical properties of the surface layer of cast aluminium-silicon-copper alloy after heat treatment alloyed and/ or remelted with SiC ceramic powder using High Power Diode Laser (HPDL). For investigation of the achieved structure following methods were used: light and scanning electron microscopy with EDS microanalysis as well as mechanical properties using Rockwell hardness tester were measured. By mind of scanning electron microscopy, using secondary electron detection was it possible to determine the distribution of ceramic SiC powder phase occurred in the alloy after laser treatment. After the laser surface treatment carried out on the previously heat treated aluminium alloys, in the structure are observed changes concerning the distribution and morphology of the alloy phases as well as the added ceramic powder, these features influence the hardness of the obtained layers. In the struct...
Currently, hydrogen and electric drives used in various means of transport is a leading topic in ... more Currently, hydrogen and electric drives used in various means of transport is a leading topic in many respects. This article discusses the most important aspects of the operation of vehicles with electric drives (passenger cars) and hydrogen drives. In both cases, the official reason for using both drives is the possibility of independence from fossil fuel supplies, especially oil. The desire for independence is mainly dictated by political considerations. This article discusses the acquisition of basic raw materials for the construction of lithium-ion batteries in electric cars, as well as methods for obtaining hydrogen as a fuel. The widespread use of electric passenger cars requires the construction of a network of charging stations. This article shows that, taking into account the entire production process of electric cars, including lithium-ion batteries, the argument that they are ecological cannot be used. Additionally, it was indicated that there is no concept for the use of...
Currently, hydrogen and electric drives used in various means of transport is a leading topic in ... more Currently, hydrogen and electric drives used in various means of transport is a leading topic in many respects. This article discusses the most important aspects of the operation of vehicles with electric drives (passenger cars) and hydrogen drives. In both cases, the official reason for using both drives is the possibility of independence from fossil fuel supplies, especially oil. The desire for independence is mainly dictated by political considerations. This article discusses the acquisition of basic raw materials for the construction of lithium-ion batteries in electric cars, as well as methods for obtaining hydrogen as a fuel. The widespread use of electric passenger cars requires the construction of a network of charging stations. This article shows that, taking into account the entire production process of electric cars, including lithium-ion batteries, the argument that they are ecological cannot be used. Additionally, it was indicated that there is no concept for the use of...
This paper presents the results of research on a newly developed surface layer made by laser reme... more This paper presents the results of research on a newly developed surface layer made by laser remelting the working surface of the Cu-ETP (CW004A, Electrolytic Tough Pitch) copper section insulator guide with Cr-Al powder. For the investigation, a fibre laser was used with relatively high power, reaching 4 kW, so as to ensure a high gradient of cooling rate for microstructure refinement. The microstructure of the transverse fracture of the layer (SEM) and the distribution of elements in the microareas (EDS) were investigated. The test results showed that chromium does not dissolve in the Cu matrix, and its precipitates take the shape of dendrites. The hardness and thickness of the surface layers as well as the friction coefficient and the influence of the Cr-Al powder feeding speed on them were examined. For the distance from the surface to 0.45 mm, the hardness of the produced coatings is above 100 HV0.3, while the friction coefficient of the produced coatings is in the range of 0.6...
Since welding technology is currently used to assemble the frame of driver’s seats, it is importa... more Since welding technology is currently used to assemble the frame of driver’s seats, it is important to develop laser welding technology for steel and aluminium. For this reason, the purpose of the present work was to examine the structure and selected properties of aluminium-steel joints using the example of an EN AW-6060 aluminium alloy and DC04 low-alloy steel welded in laser technology. Overlapping joints were made, weld type –following the hole laser welding method –laser beam (LB) using a high power disk laser (TRUMPF TruDisk3302), in which the active medium is a yttrium-aluminium crystal (YAG). Metallographic microstructure investigations were carried out using a light microscope from Carl Zeiss - Observer Z1m, and the weld microstructures were investigated using an SEM Supra 35 microscope, also from Carl Zeiss. The chemical composition analysis in micro-areas was carried out using an X-ray energy dispersion spectrometer from EDAX, which was a part of the SEM Supra 35. The har...
This paper investigates the effect of high-temperature aging (600 °C and 650 °C) on the microstru... more This paper investigates the effect of high-temperature aging (600 °C and 650 °C) on the microstructure and functional properties of copper CuNi2Si alloy. The paper also presents the results of elastomeric tests performed by means of the Gleeble 3800 heat and plastic treatment simulator, as well as DTA (Differential Thermal Analysis) analysis carried out for the investigated alloy aged for 1, 2, 4 and 7 h. Corrosion resistance tests were performed by means of the potentiodynamic method with Atlas Sollich Atlas 0531 potentiostat/galvanostat in a 3% sodium chloride solution. Based on the tribological tests, it was confirmed that the CuNi2Si alloy was solution heat treated from the temperature of 1000 °C and gradually aged at the temperature of 600 °C and 650 °C for 1–7 h, characterized by a stable wear resistance. The alloy aged at the temperature of 600 °C was characterized by a lower mass loss compared to the one aged at 650 °C. Based on the DTA analysis, it was found that for the al...
In Poland, researchers have a very strong interest in archaeometallurgy, which, as presented in c... more In Poland, researchers have a very strong interest in archaeometallurgy, which, as presented in classical works, focuses on dating artefacts from the prehistoric and early medieval periods in the form of cast iron and copper castings. This study, extending the current knowledge, presents the results of a microstructure investigation into the findings from the Modern era dating back to the late Middle Ages. The investigated material was an object in the form of a heavy solid copper block weighing several kilograms that was excavated by a team of Polish archaeologists working under the direction of Ms Iwona Młodkowska-Przepiórowska during works on the marketplace in the city of Czestochowa during the summer of 2009. Pre-dating of the material indicates the period of the seventeenth century AD. The solid copper block was delivered in the form of a part shaped like a bell, named later in this work as a “kettlebell”. To determine the microstructure, the structural components, chemical co...
The goal of this paper was focused on investigation of microstructure and properties of surface l... more The goal of this paper was focused on investigation of microstructure and properties of surface layer produced during laser surface treatment of aluminium alloy by high-power fibre laser. The performed laser treatment involves remelting and feeding of Inconel 625 powder into the aluminium surface. As a base metal was used aluminium alloy AlMg5Si2Mn. The Inconel powder was injected into the melt pool and delivered by a vacuum feeder at a constant rate of 4.5 g/min. The size of Inconel alloying powder was in the range 60–130 µm. In order to remelt the aluminium alloy surface, the fibre laser of 3 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 m/min. Based on performed investigations, it was possible to obtain the layer consisting of heat-affected zone, transition zone and remelted zone, without cracks and defects having much higher hardness value compared to the non-alloyed material.
This paper presents the influence of casting method and anodic treatment parameters on thickness ... more This paper presents the influence of casting method and anodic treatment parameters on thickness and structure of an anodic layer formed on aluminium alloys. As test materials was used the aluminium alloy AlSi9Cu3, which was adopted to the casting process and anodic treatment. In this paper are presented the wear test results and metallographic examination, as well as hardness of non-anodised and anodised alloys subjected to anodising process. The investigations were performed using light and electron microscopy (AFM) for the microstructure determination. The morphology and size of the layer was also possible to determine. The anodising conditions for surface hardening and its influence on properties was analysed. The structure of the surface laser tray changes in a way, that there is a different thickness of the produced layer. The aluminium samples were examined in terms of metallography using the optical microscope with different image techniques as well as light microscope. Impr...
In this paper are presented the investigation results concerning microstructure as well as mechan... more In this paper are presented the investigation results concerning microstructure as well as mechanical properties of the surface layer of cast aluminium-silicon-copper alloy after heat treatment alloyed and/ or remelted with SiC ceramic powder using High Power Diode Laser (HPDL). For investigation of the achieved structure following methods were used: light and scanning electron microscopy with EDS microanalysis as well as mechanical properties using Rockwell hardness tester were measured. By mind of scanning electron microscopy, using secondary electron detection was it possible to determine the distribution of ceramic SiC powder phase occurred in the alloy after laser treatment. After the laser surface treatment carried out on the previously heat treated aluminium alloys, in the structure are observed changes concerning the distribution and morphology of the alloy phases as well as the added ceramic powder, these features influence the hardness of the obtained layers. In the struct...
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