13128124,7:18 AM How Is Cement Produced in Cement Plants | Cement Making Process aoe ale Cement is a kind of powdery hydraulic inorganic cementitious material, which is the most basic and widely used building material in modern society. Cement can be hardened in the air or in water, and can firmly bond sand and stone together. It is widely used in civil engineering, water conservancy, national defense, and other projects. The most commonly seen and used cement is portland cement, or ordinary portland cement (OPC) This type of cement was invented in the early 19th century by Joseph Aspdin. It is named ‘portland cement’ because its property is similar to the stone quarried on the Ise of Portland, England, _ntps:i/eementolantsupplercomicement-manulactunglcement-making-processiip2 ana13128124,7:18 AM How Is Cement Produced in Cement Plants | Cement Making Process Cement Making Process The cement making dry process includes six phases: 1. Raw material extraction/ Quarry 2. Proportioning, Blending, and Grinding 3. Pre-heater Phase 4. Kiln Phase 5. Cooling and Final Grinding 6. Packing & Shipping Phase I: Raw Material Extraction The raw materials needed for cement production mainly include limestone (main material, providing a0), clay materials (providing Si02, Al,03 and a small amount of Fe70s), correction raw materials (to supplement some insufficient ingredients), and auxiliary raw materials (such as mineralizer, cosolvent, grinding aid), etc. Generally, the limestone accounts for 80% of cement raw materials, which is the main cement manufacturing material -ntps:i/eementolantsupplercomicement-manufactusnglcement-making-processiip2 ane1328124,7:18 AM How is Cement Produced in Cement Plants | Cement Making Process Minging at a limestone quarry Cement plants are usually built near the quarry of limestone so the quarried limestone can be transported to the cement plant directly by belt conveyor or other conveying systems. If the distance between the quarry and the cement plant is too long to use conveyors, the limestones will have to be transported by trucks, which means higher transportation fees and inconvenience. The short distance between the cement plant and the quarry saves transportation fees and fuel costs and makes the cement making process economical Apart from limestone, there are also other raw materials used in the cement making process, such as clay, fly ash, iron ore, and coal. The need for these raw materials in cement production is relatively small so it is OK to just buy them from a supplier. Before raw materials being transported to the cement plant, they are crushed into smaller size pieces by the crusher at the quarry. Compared to large pieces, raw materials in smaller pieces are easier to be loaded and transported, and more convenient for subsequent processing. Phase II: Raw Material Proportioning, Blending, and Grinding -ntps:i/eementolantsupplercomicement-manufactusnglcement-making-processiip2 ane13128124,7:18 AM How Is Cement Produced in Cement Plants | Cement Making Process proportion of raw materials of different specifications of cement is also different. Generally, the proportion of components in cement raw materials is 67-75% limestone, 10-15% clay, 0.5-1.5% iron ore and 8.5-11% coal. The laboratory of a cement plant With the help of vertical roller mills or other types of crushers, the raw materials are blended and further ground into smaller pieces of raw meal in the cement plant. In a roller mill, the rotating roller rotates continuously on the grinding table and crushes the material to fine powders, and finishes the job. The raw mix is stored in a pre-homogenization pile after it was ground to fine powders. Phase III: Raw Meal Preheating After being crushed by the raw mill, the raw meal is ready to enter the preheater. The cyclone preheater is one of the core equipment for dry process cement production, which consists of a series of vertical cyclones locate on several stages. Inside the cyclones, raw meal meats with the exhaust _ntps:i/eementolantsupplercomicement-manulactunglcement-making-processiip2 ana8126124, 7:18 AM How Is Cement Produced in Cement Plants | Cement Making Process Protesting cyelone system linker ein Resary kt The cyclone preheating system Phase IV: Calcination The calcination is the core phase of the cement making dry process. The calcination of the preheated raw meal takes place in the rotary kiln of the cement plant. The rotary kiln is a huge rotating furnace in which the raw meal is heated up to 1450 °C and turned to clinker. The high temperature in the rotary kiln initiates a series of chemical reactions between calcium and silicon dioxide compounds, which eventually turn the raw meal into cement clinker. _ntps:i/eementolantsupplercomicement-manulactunglcement-making-processiip2 sna13128124,7:18 AM How Is Cement Produced in Cement Plants | Cement Making Process Phase V: Clinker Cooling & Final Grinding The hot clinker discharged from the rotary kiln is cooled in the grate cooler by forced air, which is extracted from the outer atmosphere by grate cooling fans. The temperature of the clinker after being cooled drops from 1350 - 1450°C to around 120°C. The cooled clinker is then transported to clinker silos or hoppers directly by conveyors for storage and later the cement grinding process. The hot air in the cooler is recirculated back to the rotary kiln for reuse, which further saves the energy consumption = of the cement plant. Clinker cooling process The cooled clinker is then fed to cement mills for final grinding. Many factories nowadays prefer to use ball mills for cement grinding, since this kind of mill has small product particle size distribution and is easy to operate. _ntps:i/eementolantsupplercomicement-manulactunglcement-making-processiip2 one13128124,7:18 AM How Is Cement Produced in Cement Plants | Cement Making Process Steel Balls Fed Material The working principle of a ball mill The cement ball mill is a horizontal cylinder filled with steel balls or other grinding media. Inside the cylinder, the steel balls are rotated and tumbled and crush the clinker into very fine powders, which are product cement powders. During the grinding process, a small percentage of gypsum is added to the mix to control the setting time of the cement. Phase VI: Storage & Packaging The product cement discharged from the cement grinding mills is conveyed to the cement storage silos. Further, itis packed into bags or shipped to customers in bulk quantities by trucks, ral freight wagons, or ships. The most popular cement packing machines are roto-packers which can pack cement fast and in large quantities -ntps:i/eementolantsupplercomicement-manufactusnglcement-making-processiip2 m48128124, 718. AM How Is Cement Produced in Cement Plans | Cement Making Process, nia a Packed cement + Previous Post eT SOLUTIONS > Cement Plant Upgrade > GGBS Production Line > Ordinary Portland Cement titpsilementolan'supplir-com/coment-manufacturingleementmaking-processilp2 Next Post ana8126124, 718. 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With more information, we can provide you a faster quotation -ntps:i/eementolantsupplercomicement-manufactusnglcement-making-processiip2 ane8126124, 7:18 AM Send Now How Is Cement Produced in Cement Plants | Cement Making Process Phone: +86 13683722138 Email info \cementplantsupplier.com Facebook: https://wwnw.facebook.com/agicocement CEMENT SOLUTIONS Cement Plant Upgrade ‘cement Grinding Plant Modular Grinding Plant GBS Production Line Cement Plant 5000~10000tpd Cement Plant 1000~5000tpd Mini Cement Plant -ntps:i/eementolantsupplercomicement-manufactusnglcement-making-processiip2 yaa8126124, 7:18 AM How Is Cement Produced in Cement Plants | Cement Making Process ‘Retivated Carbon Plant Active Lime Production Solutions AAC Block Manufacturing Plant Conerete Batching Plant Mobile Concrete Batching Plant CEMENT EQUIPMENT Jaw Crusher Hammer Crusher Cone Crusher HSI Crusher Cement Crusher Cyclone Preheater Rotary Cement Kiln Cement Mil Ball Mill Coal Mill Conveying System Overland Conveyor Grate Cooler Rotary Cooler Rotary Dryer Indirect Rotary Kiln Bucket Wheel Stacker Reclaimer ‘Cement Mill Separator Hydraulic Roller Press High Pressure Grinding Roll Electrostatic Precipitator Pulse Jet Bag Filter ‘Cement Packing Machine Cement Bag Filling Machine Disc Pelletizer Lime Shaft Kiln Vertical Shaft Kiln -ntps:i/eementolantsupplercomicement-manufactusnglcement-making-processiip2 1348126124, 7:18 AM How Is Cement Produced in Cement Plants | Cement Making Process : Vertical Roller Mill Parts . 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