Andrejs Siskins [Andrei Shishkin], (Mg. Sc. Ing., PhD candidate) – project participant (RTU IGCE RBIDC). Andrejs is a research fellow at the RTU IGCE RBIDC. He performs research and development activities in the ceramic and composites. He is a co-author of 39 published peer-reviewed articles cited in Scopus, particular: composite materials (11 papers), PVD coatings (3 papers). He is a co-author of 10 national, 2 EU and 1 GB patents applications particularly, for composite materials (GB1521183.2, EP2886227, WO2017093945 A1). He is a member of several national and European scientific societies, and an external expert in European Commission. He is a member of the Design and Material Production workgroup of the COST Action CA15102 Solutions for Critical Raw Materials Under Extreme Conditions Address: Riga, Latvia
Cenospheres are hollow particles in fly ash, a by-product of coal burning, and are widely used as ... more Cenospheres are hollow particles in fly ash, a by-product of coal burning, and are widely used as a reinforcement when developing low-density composites called syntactic foams. This study has investigated the physical, chemical, and thermal properties of cenospheres obtained from three different sources, designated as CS1, CS2, and CS3, for the development of syntactic foams. Cenospheres with particle sizes ranging from 40 to 500 m were studied. Different particle distribution by size was observed, and the most uniform distribution of CS particles was in the case of CS2: above 74% with dimensions from 100 to 150 m. The CS bulk had a similar density for all samples and amounted to around 0.4 gcm3 , with a particle shell material density of 2.1 gcm Post-heat-treatment samples showed the development of a SiO2 phase in the cenospheres, which was not present in the as-received product. CS3 had the highest quantity of Si compared to the other two, showing the difference in source quality. Energy-dispersive X-ray spectrometry and a chemical analysis of the CS revealed that the main components of the studied CS were SiO2 In the case of CS1 and CS2, the sum of these components was on average from 93 to 95%. In the case of CS3, the sum of SiO2 and Al2O3 did not exceed 86%, and Fe2O3 and K2O were present in appreciable quantities in CS3. Cenospheres CS1 and CS2 did not sinter during heat treatment up to 1200 C, while sample CS3 was already subjected to sintering at 1100 C because of the presence of a quartz phase, Fe2O3 and K2O. For the application of a metallic layer and subsequent consolidation via spark plasma sintering, CS2 can be deemed the most physically, thermally, and chemically suitable.
Abstract: By applying the physical vapour deposition method, hollow ceramic microspheres were
coa... more Abstract: By applying the physical vapour deposition method, hollow ceramic microspheres were coated with titanium, and subsequently, they were sintered using the spark plasma sintering technique to create a porous ceramic material that is lightweight and devoid of a matrix. The sintering process was carried out at temperatures ranging from 1050 to 1200 ◦ C, with a holding time of 2 min. The samples were subjected to conventional thermal analyses (differential scanning calorimetry, thermogravimetry, dilatometry), oxidation resistance tests, and thermal diffusivity measurements. Phase analysis of the samples was performed using the XRD and the microstructure of the prepared specimens was examined using electron microscopy. The titanium coating on the microspheres increased the compressive strength and density of the resulting ceramic material as the sintering temperature increased. The morphology of the samples was carefully examined, and phase transitions were also identified during the analysis of the samples.
Abstract:
The present study focuses on the synthesis and characterisation of a lightweight cerami... more Abstract: The present study focuses on the synthesis and characterisation of a lightweight ceramic material with electromagnetic interference (EMI) shielding properties, achieved using mullite containing micrometre-sized hollow spheres (cenospheres) and CoFe2Onanoparticles. This research explores compositions with varying CoFe2O4 contents ranging from 0 up to 20 wt.%. Conventional sintering in an air atmosphere is carried out at a temperature between 1100 and 1300 C. The addition of ferrite nanoparticles was found to enhance the process of sintering cenospheres, resulting in improved material density and mechanical properties. Furthermore, this study reveals a direct correlation between the concentration of ferrite nanoparticles and the electromagnetic properties of the material. By increasing the concentration of ferrite nanoparticles, the electromagnetic shielding effect of the material (saturation magnetisation (Ms ) and remanent magnetisation (M )) was observed to strengthen. These findings provide valuable insights into designing and developing lightweight ceramic materials with enhanced electromagnetic shielding capabilities. The synthesized ceramic material holds promise for various applications that require effective electromagnetic shielding, such as in the electronics, telecommunications, and aerospace industries.
Environmental Technology and Innovation, May 1, 2021
An arduous need exists to discover rapid solutions to avoid the accelerated spread of coronavirus... more An arduous need exists to discover rapid solutions to avoid the accelerated spread of coronavirus especially through the indoor environments like offices, hospitals, and airports. One such measure could be to disinfect the air, especially in indoor environments. The goal of this work is to propose a novel design of a wet scrubber-reactor to deactivate airborne microbes using circular economy principles. Based on Fenton’s reaction mechanism, the system proposed here will deactivate airborne microbes (bioaerosols) such as SARS-CoV-2. The proposed design relies on using a highly porous clay-glass open-cell structure as an easily reproducible and cheap material. The principle behind this technique is an in-situ decomposition of hydrogen peroxide into highly reactive oxygen species and free radicals. The high porosity of a tailored ceramic structure provides a high contact area between atomized oxygen, free radicals and supplied polluted air. The design is shown to comply with the needs of achieving sustainable development goals.
This paper presents the results of the leaching of metals from computer PCBs by electrochemical h... more This paper presents the results of the leaching of metals from computer PCBs by electrochemical hydrochlorination using alternating current (AC) with an industrial frequency (50 Hz). Leaching was carried out with a disintegrator-crushed computer motherboard with a particle size (d) of <90 μm. In the course of the research, the leaching efficiency of metals including Fe, Sn, Mn, Al, Cu, Zn, Pb, Ni, Ti, Sb, Cr, Co and V was evaluated depending on process parameters, such as AC density, experiment duration, hydrochloric acid concentration in the electrolyte solution, solid/liquid ratio, electrolyte temperature, and the loading option of raw material (loading option 1 involving loading into the electrolyte solution, and loading option 2 involving loading into the filter containers attached to electrodes). The research results showed that AC superimposition significantly intensifies the leaching of metals. It was established that the complete leaching of metals including Al, Mn, Sn, T...
Industry 4.0 in healthcare involves use of a wide range of modern technologies including digitisa... more Industry 4.0 in healthcare involves use of a wide range of modern technologies including digitisation, artificial intelligence, user response data (ergonomics), human psychology, the Internet of Things, machine learning, big data mining, and augmented reality to name a few. The healthcare industry is undergoing a paradigm shift thanks to Industry 4.0, which provides better user comfort through proactive intervention in early detection and treatment of various diseases. The sector is now ready to make its next move towards Industry 5.0, but certain aspects that motivated this review paper need further consideration. As a fruitful outcome of this review, we surveyed modern trends in this arena of research and summarised the intricacies of new features to guide and prepare the sector for an Industry 5.0-ready healthcare system.
The goal of this work is to develop sustainable and durable ceramic cellular structures using wid... more The goal of this work is to develop sustainable and durable ceramic cellular structures using widely available natural resources- clay and milled waste glass. Present paper describes method of obtaining clay ceramic foam (CCF) with addition of milled waste glass in 5, 7 and 10 wt% by direct foaming with high speed mixer-disperser (HSMD). For more efficient clay and waste glass milling and mixing, the high velocity disintegrator was used. The CCF with 5, 7, and 10 wt% were obtained at 900, 950, 1000 and 1050 °C firing temperature and they have demonstrated mechanical compressive strength for all 12 samples ranging from 3.8 to 14.3 MPa and porosity 76-65%. Obtained CCF has compressive strength 14.3 MPa and porosity 65.3%.
This study introduces two hybrid processes integrating an additive manufacturing technique with p... more This study introduces two hybrid processes integrating an additive manufacturing technique with post-processing treatments namely (i) Binder Jetting Printing (BJP) + Cold Isostatic Pressing (CIP) + cycle and (ii) BJP + cycle where cycle refers to a sequence of Impregnation—Drying—Pyrolysis. These two new processes yielded additively manufactured parts with higher density and reduced defects/porosities. As a testbed, we used these new processes to fabricate graphite structures. The samples produced by both methods were compared with each other and benchmarked to the samples produced by (a) BJP alone and (b) Traditional uniaxial pressing like compaction moulding. Various characterisation methods were used to investigate the microstructure and mechanical properties which showed that the porosity of hybrid manufactured samples reduces from 55% to a record 7%. This technological pathway is expected to create a new avalanche of industrial applications that are hitherto unexplored in the a...
End-of-life tyres and elastomer products are recognised by European Union as important valuable r... more End-of-life tyres and elastomer products are recognised by European Union as important valuable resource for circular economy. Current work introduces an analysis of devulcanised crumb rubber comminution technique by means of semi-industrial disintegrator DESI-15. For the estimation of grindability, the main kinematic parameter in the processing of materials was given the specific energy of treatment Es in kWh/t. Grindability of devulcanised crumb rubber aggregates as a function of particle size of the specific energy of treatment was analysed. Classified devulcanised crumb rubber will be used as a component of composite materials for oil spills remediation and for design of composite materials for civil engineering applications.
Cenospheres are hollow particles in fly-ash, a by-product of coal burning, and are widely used as... more Cenospheres are hollow particles in fly-ash, a by-product of coal burning, and are widely used as reinforcement for developing low density composites called syntactic foams. This study investigates the physical, chemical, and thermal properties of cenospheres obtained from 3 different sources, CS1, CS2, and CS3, for the development of syntactic foams. Description of floatation method to separate broken particles is given, and it was seen that up to 11 % of the particles were damaged. Post heat treatment samples show development of SiO2 phase in the cenosphere, which is not present in the as received product. CS3 had the highest quantity of Si element, compared to the other two, showing the difference in the source quality. The particle size distribution for CS2 is very narrow while for the others is much broader. All censopheres have porous walls but the morphology of CS2 is the most uniform and smooth. For the application of metallic layer and subsequent consolidation via spark pla...
Firstly, Shaul Avraham and Yair Yacobi were omitted from the author list in the original version ... more Firstly, Shaul Avraham and Yair Yacobi were omitted from the author list in the original version of this Article.
Various metals and semiconductors containing Printed Circuit Boards (PCBs) are abundant in any el... more Various metals and semiconductors containing Printed Circuit Boards (PCBs) are abundant in any electronic device equipped with controlling and computing features. These devices inevitably constitute E-waste after the end of service life. The typical construction of PCBs includes mechanically and chemically resistive materials, which significantly reduce the reaction rate or even avoid accessing chemical reagents (dissolvents) to target metals. Additionally, the presence of relatively reactive polymers and compounds from PCBs requires high energy consumption and reactive supply due to the formation of undesirable and sometimes environmentally hazardous reaction products. Preliminarily milling PCBs into powder is a promising method for increasing the reaction rate and avoiding liquid and gaseous emissions. Unfortunately, current state-of-the-art milling methods also lead to the presence of significantly more reactive polymers still adhered to milled target metal particles. This paper ...
The dynamic effects observed in collisions represent a specific area of high-energy interaction l... more The dynamic effects observed in collisions represent a specific area of high-energy interaction located at the boundary of mechanics, hydrodynamics, shock wave physics, and alternating high-pressure regions. The paper shows that in the volume of a solid metal body, as a result of dynamic alloying by a high-speed stream of powder particles in the super-deep penetration mode (SDP), fiber structures of altering material arise, forming the framework of the composite material. The stream of powder particles in the metal obstacle following the path of least resistance and the impact of shock waves on particles results in a volumetric framework from the products of interaction between the injected and matrix materials. When using SDP, defective structural elements (channeled)—germs of reinforcing fibers arise. At the subsequent heat treatment, there is an intensive diffusion. The growth process of reinforcing fibers shifts to higher temperatures (as compared to the standard mode), leading ...
Among the various methods for collecting oil spills and oil products, including from the water su... more Among the various methods for collecting oil spills and oil products, including from the water surface, one of the most effective is the use of sorbents. In this work, three-component bio-based composite granular adsorbents were produced and studied for oil products pollution collection. A bio-based binder made of peat, devulcanised crumb rubber from used tyres, and part fly ash as cenospheres were used for absorbent production. The structure, surface morphology, porosity, mechanical properties, and sorption kinetics of the obtained samples were studied. Composite hydrophobicity and sorption capacity to oil products such as diesel fuel (DF) and motor oil (MO) were determined. The obtained pellets are characterised by a sufficiently pronounced ability to absorb oil products such as DF. As the amount of CR in the granules increases, the diesel absorption capacity increases significantly. The case of 30-70-0 is almost 3 times higher than the granules from homogenised peat. The increase...
The utilisation of industrial residual products to develop new value-added materials and reduce t... more The utilisation of industrial residual products to develop new value-added materials and reduce their environmental footprint is one of the critical challenges of science and industry. Development of new multifunctional and bio-based composite materials is an excellent opportunity for the effective utilisation of residual industrial products and a right step in the Green Deal’s direction as approved by the European Commission. Keeping the various issues in mind, we describe the manufacturing and characterisation of the three-component bio-based composites in this work. The key components are a bio-based binder made of peat, devulcanised crumb rubber (DCR) from used tyres, and part of the fly ash, i.e., the cenosphere (CS). The three-phase composites were prepared in the form of a block to investigate their mechanical properties and density, and in the form of granules for the determination of the sorption of water and oil products. We also investigated the properties’ dependence on ...
The Critical Raw Materials (CRMs) list has been defined based on economic importance and supply r... more The Critical Raw Materials (CRMs) list has been defined based on economic importance and supply risk by the European Commission. This review paper describes two issues regarding critical raw materials: the possibilities of their substitution in iron-based alloys and the use of iron-based alloys instead of other materials in order to save CRMs. This review covers strategies for saving chromium in stainless steel, substitution or lowering the amounts of carbide-forming elements (especially tungsten and vanadium) in tool steel and alternative iron-based CRM-free and low-CRM materials: austempered ductile cast iron, high-temperature alloys based on intermetallics of iron and sintered diamond tools with an iron-containing low-cobalt binder.
Air pollution control residues (APCr) from energy-from-waste are classified as hazardous due to t... more Air pollution control residues (APCr) from energy-from-waste are classified as hazardous due to their high heavy metal content and alkalinity. Recycling attempts using thermal treatment to produce a ceramic material known as lightweight aggregate have been successful in incorporating a maximum of 10% of APCr in the final product’s structure. The aim of this work was to increase this incorporation by producing macro-encapsulated APCr granules with a clay coating. APCr has been washed with deionized water, milled and mixed with different concentrations of sodium silicate to form into granules. Sodium silicate solution was added to the mix to enhance the content of silicate and flux. The green pellets were coated with clay and sintered in a laboratory furnace at 1150 °C. The effect of addition of sodium silicate on particle density, water absorption and compressive strength has been discussed. Leaching behaviour of heavy metals and soluble anions from the sintered granule was examined ...
Cenospheres are hollow particles in fly ash, a by-product of coal burning, and are widely used as ... more Cenospheres are hollow particles in fly ash, a by-product of coal burning, and are widely used as a reinforcement when developing low-density composites called syntactic foams. This study has investigated the physical, chemical, and thermal properties of cenospheres obtained from three different sources, designated as CS1, CS2, and CS3, for the development of syntactic foams. Cenospheres with particle sizes ranging from 40 to 500 m were studied. Different particle distribution by size was observed, and the most uniform distribution of CS particles was in the case of CS2: above 74% with dimensions from 100 to 150 m. The CS bulk had a similar density for all samples and amounted to around 0.4 gcm3 , with a particle shell material density of 2.1 gcm Post-heat-treatment samples showed the development of a SiO2 phase in the cenospheres, which was not present in the as-received product. CS3 had the highest quantity of Si compared to the other two, showing the difference in source quality. Energy-dispersive X-ray spectrometry and a chemical analysis of the CS revealed that the main components of the studied CS were SiO2 In the case of CS1 and CS2, the sum of these components was on average from 93 to 95%. In the case of CS3, the sum of SiO2 and Al2O3 did not exceed 86%, and Fe2O3 and K2O were present in appreciable quantities in CS3. Cenospheres CS1 and CS2 did not sinter during heat treatment up to 1200 C, while sample CS3 was already subjected to sintering at 1100 C because of the presence of a quartz phase, Fe2O3 and K2O. For the application of a metallic layer and subsequent consolidation via spark plasma sintering, CS2 can be deemed the most physically, thermally, and chemically suitable.
Abstract: By applying the physical vapour deposition method, hollow ceramic microspheres were
coa... more Abstract: By applying the physical vapour deposition method, hollow ceramic microspheres were coated with titanium, and subsequently, they were sintered using the spark plasma sintering technique to create a porous ceramic material that is lightweight and devoid of a matrix. The sintering process was carried out at temperatures ranging from 1050 to 1200 ◦ C, with a holding time of 2 min. The samples were subjected to conventional thermal analyses (differential scanning calorimetry, thermogravimetry, dilatometry), oxidation resistance tests, and thermal diffusivity measurements. Phase analysis of the samples was performed using the XRD and the microstructure of the prepared specimens was examined using electron microscopy. The titanium coating on the microspheres increased the compressive strength and density of the resulting ceramic material as the sintering temperature increased. The morphology of the samples was carefully examined, and phase transitions were also identified during the analysis of the samples.
Abstract:
The present study focuses on the synthesis and characterisation of a lightweight cerami... more Abstract: The present study focuses on the synthesis and characterisation of a lightweight ceramic material with electromagnetic interference (EMI) shielding properties, achieved using mullite containing micrometre-sized hollow spheres (cenospheres) and CoFe2Onanoparticles. This research explores compositions with varying CoFe2O4 contents ranging from 0 up to 20 wt.%. Conventional sintering in an air atmosphere is carried out at a temperature between 1100 and 1300 C. The addition of ferrite nanoparticles was found to enhance the process of sintering cenospheres, resulting in improved material density and mechanical properties. Furthermore, this study reveals a direct correlation between the concentration of ferrite nanoparticles and the electromagnetic properties of the material. By increasing the concentration of ferrite nanoparticles, the electromagnetic shielding effect of the material (saturation magnetisation (Ms ) and remanent magnetisation (M )) was observed to strengthen. These findings provide valuable insights into designing and developing lightweight ceramic materials with enhanced electromagnetic shielding capabilities. The synthesized ceramic material holds promise for various applications that require effective electromagnetic shielding, such as in the electronics, telecommunications, and aerospace industries.
Environmental Technology and Innovation, May 1, 2021
An arduous need exists to discover rapid solutions to avoid the accelerated spread of coronavirus... more An arduous need exists to discover rapid solutions to avoid the accelerated spread of coronavirus especially through the indoor environments like offices, hospitals, and airports. One such measure could be to disinfect the air, especially in indoor environments. The goal of this work is to propose a novel design of a wet scrubber-reactor to deactivate airborne microbes using circular economy principles. Based on Fenton’s reaction mechanism, the system proposed here will deactivate airborne microbes (bioaerosols) such as SARS-CoV-2. The proposed design relies on using a highly porous clay-glass open-cell structure as an easily reproducible and cheap material. The principle behind this technique is an in-situ decomposition of hydrogen peroxide into highly reactive oxygen species and free radicals. The high porosity of a tailored ceramic structure provides a high contact area between atomized oxygen, free radicals and supplied polluted air. The design is shown to comply with the needs of achieving sustainable development goals.
This paper presents the results of the leaching of metals from computer PCBs by electrochemical h... more This paper presents the results of the leaching of metals from computer PCBs by electrochemical hydrochlorination using alternating current (AC) with an industrial frequency (50 Hz). Leaching was carried out with a disintegrator-crushed computer motherboard with a particle size (d) of <90 μm. In the course of the research, the leaching efficiency of metals including Fe, Sn, Mn, Al, Cu, Zn, Pb, Ni, Ti, Sb, Cr, Co and V was evaluated depending on process parameters, such as AC density, experiment duration, hydrochloric acid concentration in the electrolyte solution, solid/liquid ratio, electrolyte temperature, and the loading option of raw material (loading option 1 involving loading into the electrolyte solution, and loading option 2 involving loading into the filter containers attached to electrodes). The research results showed that AC superimposition significantly intensifies the leaching of metals. It was established that the complete leaching of metals including Al, Mn, Sn, T...
Industry 4.0 in healthcare involves use of a wide range of modern technologies including digitisa... more Industry 4.0 in healthcare involves use of a wide range of modern technologies including digitisation, artificial intelligence, user response data (ergonomics), human psychology, the Internet of Things, machine learning, big data mining, and augmented reality to name a few. The healthcare industry is undergoing a paradigm shift thanks to Industry 4.0, which provides better user comfort through proactive intervention in early detection and treatment of various diseases. The sector is now ready to make its next move towards Industry 5.0, but certain aspects that motivated this review paper need further consideration. As a fruitful outcome of this review, we surveyed modern trends in this arena of research and summarised the intricacies of new features to guide and prepare the sector for an Industry 5.0-ready healthcare system.
The goal of this work is to develop sustainable and durable ceramic cellular structures using wid... more The goal of this work is to develop sustainable and durable ceramic cellular structures using widely available natural resources- clay and milled waste glass. Present paper describes method of obtaining clay ceramic foam (CCF) with addition of milled waste glass in 5, 7 and 10 wt% by direct foaming with high speed mixer-disperser (HSMD). For more efficient clay and waste glass milling and mixing, the high velocity disintegrator was used. The CCF with 5, 7, and 10 wt% were obtained at 900, 950, 1000 and 1050 °C firing temperature and they have demonstrated mechanical compressive strength for all 12 samples ranging from 3.8 to 14.3 MPa and porosity 76-65%. Obtained CCF has compressive strength 14.3 MPa and porosity 65.3%.
This study introduces two hybrid processes integrating an additive manufacturing technique with p... more This study introduces two hybrid processes integrating an additive manufacturing technique with post-processing treatments namely (i) Binder Jetting Printing (BJP) + Cold Isostatic Pressing (CIP) + cycle and (ii) BJP + cycle where cycle refers to a sequence of Impregnation—Drying—Pyrolysis. These two new processes yielded additively manufactured parts with higher density and reduced defects/porosities. As a testbed, we used these new processes to fabricate graphite structures. The samples produced by both methods were compared with each other and benchmarked to the samples produced by (a) BJP alone and (b) Traditional uniaxial pressing like compaction moulding. Various characterisation methods were used to investigate the microstructure and mechanical properties which showed that the porosity of hybrid manufactured samples reduces from 55% to a record 7%. This technological pathway is expected to create a new avalanche of industrial applications that are hitherto unexplored in the a...
End-of-life tyres and elastomer products are recognised by European Union as important valuable r... more End-of-life tyres and elastomer products are recognised by European Union as important valuable resource for circular economy. Current work introduces an analysis of devulcanised crumb rubber comminution technique by means of semi-industrial disintegrator DESI-15. For the estimation of grindability, the main kinematic parameter in the processing of materials was given the specific energy of treatment Es in kWh/t. Grindability of devulcanised crumb rubber aggregates as a function of particle size of the specific energy of treatment was analysed. Classified devulcanised crumb rubber will be used as a component of composite materials for oil spills remediation and for design of composite materials for civil engineering applications.
Cenospheres are hollow particles in fly-ash, a by-product of coal burning, and are widely used as... more Cenospheres are hollow particles in fly-ash, a by-product of coal burning, and are widely used as reinforcement for developing low density composites called syntactic foams. This study investigates the physical, chemical, and thermal properties of cenospheres obtained from 3 different sources, CS1, CS2, and CS3, for the development of syntactic foams. Description of floatation method to separate broken particles is given, and it was seen that up to 11 % of the particles were damaged. Post heat treatment samples show development of SiO2 phase in the cenosphere, which is not present in the as received product. CS3 had the highest quantity of Si element, compared to the other two, showing the difference in the source quality. The particle size distribution for CS2 is very narrow while for the others is much broader. All censopheres have porous walls but the morphology of CS2 is the most uniform and smooth. For the application of metallic layer and subsequent consolidation via spark pla...
Firstly, Shaul Avraham and Yair Yacobi were omitted from the author list in the original version ... more Firstly, Shaul Avraham and Yair Yacobi were omitted from the author list in the original version of this Article.
Various metals and semiconductors containing Printed Circuit Boards (PCBs) are abundant in any el... more Various metals and semiconductors containing Printed Circuit Boards (PCBs) are abundant in any electronic device equipped with controlling and computing features. These devices inevitably constitute E-waste after the end of service life. The typical construction of PCBs includes mechanically and chemically resistive materials, which significantly reduce the reaction rate or even avoid accessing chemical reagents (dissolvents) to target metals. Additionally, the presence of relatively reactive polymers and compounds from PCBs requires high energy consumption and reactive supply due to the formation of undesirable and sometimes environmentally hazardous reaction products. Preliminarily milling PCBs into powder is a promising method for increasing the reaction rate and avoiding liquid and gaseous emissions. Unfortunately, current state-of-the-art milling methods also lead to the presence of significantly more reactive polymers still adhered to milled target metal particles. This paper ...
The dynamic effects observed in collisions represent a specific area of high-energy interaction l... more The dynamic effects observed in collisions represent a specific area of high-energy interaction located at the boundary of mechanics, hydrodynamics, shock wave physics, and alternating high-pressure regions. The paper shows that in the volume of a solid metal body, as a result of dynamic alloying by a high-speed stream of powder particles in the super-deep penetration mode (SDP), fiber structures of altering material arise, forming the framework of the composite material. The stream of powder particles in the metal obstacle following the path of least resistance and the impact of shock waves on particles results in a volumetric framework from the products of interaction between the injected and matrix materials. When using SDP, defective structural elements (channeled)—germs of reinforcing fibers arise. At the subsequent heat treatment, there is an intensive diffusion. The growth process of reinforcing fibers shifts to higher temperatures (as compared to the standard mode), leading ...
Among the various methods for collecting oil spills and oil products, including from the water su... more Among the various methods for collecting oil spills and oil products, including from the water surface, one of the most effective is the use of sorbents. In this work, three-component bio-based composite granular adsorbents were produced and studied for oil products pollution collection. A bio-based binder made of peat, devulcanised crumb rubber from used tyres, and part fly ash as cenospheres were used for absorbent production. The structure, surface morphology, porosity, mechanical properties, and sorption kinetics of the obtained samples were studied. Composite hydrophobicity and sorption capacity to oil products such as diesel fuel (DF) and motor oil (MO) were determined. The obtained pellets are characterised by a sufficiently pronounced ability to absorb oil products such as DF. As the amount of CR in the granules increases, the diesel absorption capacity increases significantly. The case of 30-70-0 is almost 3 times higher than the granules from homogenised peat. The increase...
The utilisation of industrial residual products to develop new value-added materials and reduce t... more The utilisation of industrial residual products to develop new value-added materials and reduce their environmental footprint is one of the critical challenges of science and industry. Development of new multifunctional and bio-based composite materials is an excellent opportunity for the effective utilisation of residual industrial products and a right step in the Green Deal’s direction as approved by the European Commission. Keeping the various issues in mind, we describe the manufacturing and characterisation of the three-component bio-based composites in this work. The key components are a bio-based binder made of peat, devulcanised crumb rubber (DCR) from used tyres, and part of the fly ash, i.e., the cenosphere (CS). The three-phase composites were prepared in the form of a block to investigate their mechanical properties and density, and in the form of granules for the determination of the sorption of water and oil products. We also investigated the properties’ dependence on ...
The Critical Raw Materials (CRMs) list has been defined based on economic importance and supply r... more The Critical Raw Materials (CRMs) list has been defined based on economic importance and supply risk by the European Commission. This review paper describes two issues regarding critical raw materials: the possibilities of their substitution in iron-based alloys and the use of iron-based alloys instead of other materials in order to save CRMs. This review covers strategies for saving chromium in stainless steel, substitution or lowering the amounts of carbide-forming elements (especially tungsten and vanadium) in tool steel and alternative iron-based CRM-free and low-CRM materials: austempered ductile cast iron, high-temperature alloys based on intermetallics of iron and sintered diamond tools with an iron-containing low-cobalt binder.
Air pollution control residues (APCr) from energy-from-waste are classified as hazardous due to t... more Air pollution control residues (APCr) from energy-from-waste are classified as hazardous due to their high heavy metal content and alkalinity. Recycling attempts using thermal treatment to produce a ceramic material known as lightweight aggregate have been successful in incorporating a maximum of 10% of APCr in the final product’s structure. The aim of this work was to increase this incorporation by producing macro-encapsulated APCr granules with a clay coating. APCr has been washed with deionized water, milled and mixed with different concentrations of sodium silicate to form into granules. Sodium silicate solution was added to the mix to enhance the content of silicate and flux. The green pellets were coated with clay and sintered in a laboratory furnace at 1150 °C. The effect of addition of sodium silicate on particle density, water absorption and compressive strength has been discussed. Leaching behaviour of heavy metals and soluble anions from the sintered granule was examined ...
Uploads
Papers by Andrei Shishkin
of CS2: above 74% with dimensions from 100 to 150 m. The CS bulk had a similar density for all samples and amounted to around 0.4 gcm3 , with a particle shell material density of 2.1 gcm Post-heat-treatment samples showed the development of a SiO2 phase in the cenospheres, which was not present in the as-received product. CS3 had the highest quantity of Si compared to the other two, showing the difference in source quality. Energy-dispersive X-ray spectrometry and a chemical analysis of the CS revealed that the main components of the studied CS were SiO2 In the case of CS1 and CS2, the sum of these components was on average from 93 to 95%. In the case of CS3, the sum of SiO2 and Al2O3 did not exceed 86%, and Fe2O3 and K2O were present in appreciable quantities in CS3. Cenospheres CS1 and CS2 did not sinter during heat treatment up to 1200 C, while sample CS3 was already subjected to sintering at 1100
C because of the presence of a quartz phase, Fe2O3 and K2O. For the application of a metallic layer and subsequent consolidation via spark plasma sintering, CS2 can be deemed the most physically, thermally, and chemically suitable.
coated with titanium, and subsequently, they were sintered using the spark plasma sintering technique
to create a porous ceramic material that is lightweight and devoid of a matrix. The sintering
process was carried out at temperatures ranging from 1050 to 1200
◦
C, with a holding time of 2 min.
The samples were subjected to conventional thermal analyses (differential scanning calorimetry,
thermogravimetry, dilatometry), oxidation resistance tests, and thermal diffusivity measurements.
Phase analysis of the samples was performed using the XRD and the microstructure of the prepared
specimens was examined using electron microscopy. The titanium coating on the microspheres
increased the compressive strength and density of the resulting ceramic material as the sintering temperature
increased. The morphology of the samples was carefully examined, and phase transitions
were also identified during the analysis of the samples.
The present study focuses on the synthesis and characterisation of a lightweight ceramic material with electromagnetic interference (EMI) shielding properties, achieved using mullite containing micrometre-sized hollow spheres (cenospheres) and CoFe2Onanoparticles. This research explores compositions with varying CoFe2O4 contents ranging from 0 up to 20 wt.%. Conventional sintering in an air atmosphere is carried out at a temperature between 1100 and 1300 C. The addition of ferrite nanoparticles was found to enhance the process of sintering cenospheres, resulting in improved material density and mechanical properties. Furthermore, this study reveals a direct correlation between the concentration of ferrite nanoparticles and the electromagnetic properties of the material. By increasing the concentration of ferrite nanoparticles, the electromagnetic shielding effect of the material (saturation magnetisation (Ms ) and remanent magnetisation (M )) was observed to strengthen. These findings provide valuable insights into designing and developing lightweight ceramic materials with enhanced electromagnetic shielding capabilities. The synthesized ceramic material holds promise for various applications that require effective electromagnetic shielding, such as in the electronics, telecommunications, and aerospace industries.
of CS2: above 74% with dimensions from 100 to 150 m. The CS bulk had a similar density for all samples and amounted to around 0.4 gcm3 , with a particle shell material density of 2.1 gcm Post-heat-treatment samples showed the development of a SiO2 phase in the cenospheres, which was not present in the as-received product. CS3 had the highest quantity of Si compared to the other two, showing the difference in source quality. Energy-dispersive X-ray spectrometry and a chemical analysis of the CS revealed that the main components of the studied CS were SiO2 In the case of CS1 and CS2, the sum of these components was on average from 93 to 95%. In the case of CS3, the sum of SiO2 and Al2O3 did not exceed 86%, and Fe2O3 and K2O were present in appreciable quantities in CS3. Cenospheres CS1 and CS2 did not sinter during heat treatment up to 1200 C, while sample CS3 was already subjected to sintering at 1100
C because of the presence of a quartz phase, Fe2O3 and K2O. For the application of a metallic layer and subsequent consolidation via spark plasma sintering, CS2 can be deemed the most physically, thermally, and chemically suitable.
coated with titanium, and subsequently, they were sintered using the spark plasma sintering technique
to create a porous ceramic material that is lightweight and devoid of a matrix. The sintering
process was carried out at temperatures ranging from 1050 to 1200
◦
C, with a holding time of 2 min.
The samples were subjected to conventional thermal analyses (differential scanning calorimetry,
thermogravimetry, dilatometry), oxidation resistance tests, and thermal diffusivity measurements.
Phase analysis of the samples was performed using the XRD and the microstructure of the prepared
specimens was examined using electron microscopy. The titanium coating on the microspheres
increased the compressive strength and density of the resulting ceramic material as the sintering temperature
increased. The morphology of the samples was carefully examined, and phase transitions
were also identified during the analysis of the samples.
The present study focuses on the synthesis and characterisation of a lightweight ceramic material with electromagnetic interference (EMI) shielding properties, achieved using mullite containing micrometre-sized hollow spheres (cenospheres) and CoFe2Onanoparticles. This research explores compositions with varying CoFe2O4 contents ranging from 0 up to 20 wt.%. Conventional sintering in an air atmosphere is carried out at a temperature between 1100 and 1300 C. The addition of ferrite nanoparticles was found to enhance the process of sintering cenospheres, resulting in improved material density and mechanical properties. Furthermore, this study reveals a direct correlation between the concentration of ferrite nanoparticles and the electromagnetic properties of the material. By increasing the concentration of ferrite nanoparticles, the electromagnetic shielding effect of the material (saturation magnetisation (Ms ) and remanent magnetisation (M )) was observed to strengthen. These findings provide valuable insights into designing and developing lightweight ceramic materials with enhanced electromagnetic shielding capabilities. The synthesized ceramic material holds promise for various applications that require effective electromagnetic shielding, such as in the electronics, telecommunications, and aerospace industries.