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doi:10.20944/preprints201811.0462.v1
Article
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Electrokinetically Forced Turbulence in Microfluidic
Flow
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Willy L. Duffle 1 and Evan C. Lemley 2,*
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University of Central Oklahoma; wduffle@uco.edu
University of Central Oklahoma; elemley@uco.edu
* Correspondence: elemley@uco.edu; Tel.: +01-405-974-5473
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Abstract: While laminar flow heat transfer and mixing in microfluidic geometries has been
investigated experimentally, as has the effect of geometry-induced turbulence in microfluidic flow
(it is well documented that turbulence increases convective heat transfer in macrofluidic flow), little
literature exists investigating the effect of electrokinetically-induced turbulence on heat transfer at
the micro scale. Using recently observed experimental data, this work employed computational
fluid dynamics coupled with electromagnetic simulations to determine if electrokinetically-forced,
low-Reynolds number turbulence could be observed in a rectangular microchannel with using
Newtonian fluids. Analysis of the results was done via comparison to the experimental criteria
defined for turbulent flow. This work shows that, even with a simplified simulation setup,
computational fluid dynamics (CFD) software can produce results comparable to experimental
observations of low-Reynolds turbulence in microchannels using Newtonian fluids. In addition to
comparing simulated velocities and turbulent energies to experimental data this work also presents
initial data on the effects of electrokinetic forcing on microfluidic flow based on entropy generation
rates.
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Keywords: micro-fluidics, micro-mixer, entropy generation, micro-turbulence, electrokinetic
mixer
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1. Introduction
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Fluid flow in microscale devices (microfluidics) has become an important area to study for
applications in recent years. With an expanding set of techniques to create microchannels of
increasingly complex geometries and recent biomedical and security applications, the interest in
microfluidics continues to increase. Two important applications are micro-mixing and micro heat
exchangers. The difficulty in mixing and heating fluids at the microscale is that the fluid flow is
almost always laminar. The chaotic nature of turbulent flow at the macroscale is useful for both
mixing and heating, but is an unusual phenomenon at the microscale. Many efforts have been made
to create chaotic advection in microscale applications [1], which in some sense can mimic turbulence.
Although turbulence in the laminar flow of Newtonian fluids at the microscale is an unusual
occurrence, some recent experimental reports have claimed turbulent behavior at Reynolds numbers
far below typical accepted values [2].
Computational fluid dynamics (CFD) simulations can provide a benefit to researchers as a tool
to either design experiments or improve validation of experiments. Simulations require benchmarks
to validate their results and these benchmarks may be numerical or experimental in nature.
Previous efforts to validate laminar microscale flow with CFD have been successful. Unlike
Passive mixing, which uses the geometry of microchannels to increase mixing efficiency, Active mixing
uses external forces such as acoustically driven vibration [3] or external electric and magnetic fields
[4,5] to force mixing. Attempts to model active mixing applications are ongoing, but researchers often
choose to perform experiments because of the complexities involved in the modeling of these
microscale phenomena. An additional level of complexity to add to the modeling of these active
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mixers would be to include the existence of low Reynolds number, electrokinetically-induced
turbulence, or μEKT [6].
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2. Methodology
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To build the simulation model based on the Wang et al. experiments it first had to be determined
how to model the force due to the applied electric field. The model used the laminar flow equations
of Navier-Stokes with a body force, ⃗ , included (see Equation 1).
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The objectives of this work were:
To determine the feasibility of observing turbulence in an electrokinetically-forced microfluidic
mixer using CFD.
To quantify the effects of electrokinetic forcing in microfluidic mixing using CFD.
To quantify the entropy generation in an electrokinetically-forced microfluidic mixer using CFD.
⃗
=−
Wang et al. defined this force as
⃗=
⃗−
⃗ + ⃗,
+
⃗⋅ ⃗
⃗⋅ ⃗
+
(1)
,
(2a)
The RHS terms represent the contributions due to the Coulomb force, the dielectric force and the
force due to thermal expansion, respectively. is the fluid permittivity, and is the fluid density
[6,7] and
represents the free charge density:
=−
⃗⋅ ⃗
,
(2b)
The partial derivative in Equation (2a) disappears for an incompressible fluid and the second
term is negligible compared to the first when dealing with fluids of different conductivities [6], the
following simplification can be made for the electric body force
⃗=
⃗,
(3)
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2.1 The Model
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The simulation model was built using SolidWorks® 3D design software for the modeling of the
physical geometry and COMSOL Multiphysics® for the computational modeling. The bulk of the
CFD runs utilized the University of Central Oklahoma’s (UCO) BUDDY supercomputer cluster.
BUDDY is a 38-node Linux cluster with one control node, 31 compute nodes (20 CPUs with 64GB
total memory), 4 high memory compute nodes (20 CPUs with 128GB total memory) and 2 GPU nodes.
The initial conditions for this work were taken from the experimental conditions [2,6]. The side
walls of the microchannel were defined as gold foil with all other walls being acrylic. The fluids
defined were de-ionized water and a phosphate buffer solution though this work used a saline
solution instead of phosphate; the important factors in choosing a working fluid was to ensure it was
Newtonian and that the electrical conductivity gradient was 5000:1. The AC electric field range
investigated was 0-20Vpp with a phase difference between electrodes of 180 degrees. This potential
was defined as a DC voltage on the electrodes.
The geometry was split into two fluid domains. At time t = 0s the two fluids are completely
unmixed resulting in a virtual boundary along the centreline of the microchannel (see Figure 1) with
a conductivity gradient of 5000:1. At the point where the two fluids meet the concentration gradient
remains at a maximum while the downstream concentration gradient moves toward equilibrium.
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Because the electrodes are non-parallel, they are closest at the entrance creating a maximum electric
field value there [2] and from Equation 3 it can be seen that the greatest electric field yields the
greatest body force.
The inlet geometry was designed for the model to ensure laminar flow at the channel entrance
and the channel length was approx. 5mm. The flow parameters shown in Table were used to match
the inputs to the physical experiments by Wang et al. The calculated outputs provided a reference for
the values expected if the simulations were valid.
Figure 1. Two fluid domains considered in this work.
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2.2 Simulation Software
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COMSOL Multiphysics® couples multiple physics interfaces together automatically but also
allows the user the manually couple if needed. This work makes use of the Electric Currents, Laminar
Flow and Transport of Diluted Species (TDS) interfaces with the Electric Currents & Laminar Flow
automatically coupled while the Laminar Flow and Transport of Diluted Species were manually coupled.
Because the problem to be solved was complex, simplifications were required. The primary
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Table 1. Initial and Boundary Conditions (20Vpp shown)
simplification was to disable the migration in an electric field option in the TDS interface; while this
interaction would exist in any physical experiment, this work was trying to quantify the specific effects
due to enhanced mixing caused by μEKT which would justify ignoring effects that would be present
if an electric field was applied but μEKT was absent. To justify this omission, two assumptions were
made: 1) the migration due solely to the electric field acting on the charged species would be the same
with or without turbulence and 2) the fluid-particle interaction is negligible meaning the additional
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particle motion would not appreciably effect the flow, together these assumptions render the
migration inconsequential when comparing total entropies between forced and unforced cases.
For the second assumption, the Stokes drag coefficient
=
can be manipulated to find the drag force
⃗ =3
,
=
⃗
,
(4)
(5)
created by the Na+ and Cl- ions moving through the solution in the electric field, a force which
was found to be negligible compared to the electric body force ( ~ 10-7 N vs
~ 105 N).
In addition, the particle diameters were small enough that the electrophoretic force was deemed
negligible as well, on the order of 10-27 N.
Figure 2 shows the relationship between the physics interfaces after the problem was simplified.
Comsol automatically uses steady state solution steps as the initial conditions for a transient study
step when applicable to prevent mismatched boundary conditions at t = 0. The electric field was
solved as a steady state DC potential on the electrodes and then the electric field components were
multiplied by cos( ) to calculate the electric body force components used as the driving force in
Navier-Stokes, seen in Equation 1. The force is defined in COMSOL as a Volume force and it was
added into the Laminar Flow interface as shown in Figure 3.
Figure 2. Governing physics setup for simulations.
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Figure 3. Implementation of Volume Force in COMSOL.
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The stationary study steps in the final simulation runs were done using an iterative, segregated
solver while the time dependent solver for the Laminar Flow step was done using a fully-coupled,
iterative solver and the solver for the Transport of Diluted Species was a fully-coupled, direct solver
(MUMPS). The iterative method uses the Newton-Raphson method and the difference between
segregated and fully-coupled approaches is how the equations for the different physics interfaces are
related. The Transport of Diluted Species elements were cubic and the Electric Currents elements were
quadratic. The fluid discretization setting for the Laminar Flow interface was set to P2 + P1; this setting
denotes second order elements for the velocity components and linear elements for the pressure field.
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2.3 Entropy
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Why study the entropy of a system? When comparing two different physical processes it is first
necessary to find a common relationship between them to base the comparison on. For example,
when measuring the effectiveness of a heat transfer process, it is accepted practice to look at the
Nusselt number
as a performance gauge [8]. For internal flow one looks at the pressure
differential to determine system losses, which is good for comparing the efficiency of a design as it
relates to frictional flow loss. However, if the system involves heat transfer as well, the temperature
differential is used to quantify thermal losses. Pressure drop is measured in Pascals while
temperature gradients are measured in degrees (Kelvin, Celsius or Fahrenheit), two units that do not
add together for the purpose of determining a total system loss without first converting to some unitless expression.
To describe the total system loss requires all involved expressions to be comparable in terms of
units and order which is where the study of entropy really starts to make sense. Entropy ([W/Km3])
can be calculated from the incompatible variables of each process (fluid flow, heat transfer, species
diffusion etc.), typically in post processing, when using finite element software. Once a single
equation of similar terms is expressed, cause-effect relationships can be more readily seen. Adding
the entropy equations for each of these individual physics processes together gives an equation for
the total entropy generation for the system. Because isothermal conditions are assumed throughout
the simulation, Equation 6 contains only a viscous dissipation term for laminar flow (in brackets) and
a term to cover the entropy generated by diffusion of species.
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=
+
+
+
+
+
+
+
+
+
+
+
≥∅ ,
(6)
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2.4 Mesh Study
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To get accurate results in a finite element analysis, a mesh convergence study can be used to
determine the optimal mesh size needed to balance the computational cost with the desired solution
accuracy. A laminar flow simulation was completed for 4 meshes of increasing resolution (Coarser,
Coarse, Normal and Fine) at a forcing voltage of 20Vpp. In this case many of the parameters of interest
are derived from velocity but with both positive and negative velocity values it was difficult to
compare volumetric totals.
The mesh study looked at the total values for Te and Sgen over the volume shown in Figure 4 at
each mesh size. Because the differences were on the order of 10-11 for each mesh, it shows that the
choice of mesh in this case is arbitrary as the velocities involved are on the order of 10-3, the values of
Te are on the order of 10-6 with Sgen at the channel entrance are as high as 200.
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Figure 4. Volume from trailing edge to x = 0.5mm.
For this reason the Coarse Mesh, shown in Error! Reference source not found., was used as it
was the best choice in regard to solution time with each voltage run taking approximately 1hr 22min
with Transport of Diluted Species included. For comparison, without TDS, a simple forced flow
simulation with a Normal mesh resolution took 1hr 47min and the Fine resolution took 2hrs 33min.
The elements making up the meshes included tetrahedral, pyramid, prism, triangular,
quadrilateral, edge and vertex elements.
Figure 5. Course mesh used in mesh resolution study.
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3. Results
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The results reported are for simulation runs conducted over a period of 0.25s, over the voltage
range of 0-20Vpp, with the values of interest examined in the volume of fluid from the point where
the streams converge to the plane x = 0.5mm (shown in Figure 4). All the figures presented here are
at t = 0.25s.
In Wang et al., the experimental results are discussed as they relate to six indicators of turbulent
flow2: fast diffusion, high dissipation, irregularity, multi-scale eddies, continuity and 3-D flow. Of
these six parameters, this work presents results correlating to four: high dissipation, fast diffusion, 3D flow and irregularity.
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3.1 Fast Diffusion
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From Figure 5 it can be seen that, without forcing, the flow is completely laminar and becomes
more turbulent in appearance as the forcing voltage increases. While comparing the simulation
stream lines to the LIFPA images of diffusion in the Wang experiment is not completely analogous,
the experiment’s visualization images using polystyrene particles as tracing devices shows similar
results to the streamlines in Error! Reference source not found..
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Figure 5. Streamlines - 0Vpp (Unforced).
Figure 6. Streamlines - 20Vpp.
The effect of the electric field on dissipation can be seen in Figure 7 & Figure 8 with slices shown
at x = 0, 100, 200, 300, 400, & 500μm. At a forcing voltage of 20Vpp the mixture appears to be completely
homogenous at the plane x = 0.5mm. Because the two fluid domains are discretely populated at t = 0s
with fluids of concentrations shown in the inlets, Figure 8 shows that homogeneity disappears shortly
after this plane but it can be assumed that if the simulation was continued past 0.25s, the entire
channel would become completely mixed due to the developing secondary flows that can be clearly
seen downstream.
Figure 7. NaCl concentration (mol/m3) @ 20Vpp, t=0.25s (Slices at 100μm intervals).
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Figure 8. Downstream NaCl concentration (mol/m3) @ 20Vpp, t=0.25s.
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3.2 High Dissipation
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In macro-flows, a rapid, non-linear increase in the turbulent dissipation (another way of
denoting pressure drop) signals the release of turbulent energy [2] so if the dissipation rate is high
then the rate of change of turbulent energy is also high, indicating turbulence. The turbulent energy,
Te, was calculated at the point (100, 0, 0). When using turbulent models, one of the dependent
variables calculated by COMSOL is the turbulent energy (Te), however, because the simulations were
completed using a Laminar Flow study instead of Turbulent Flow study, an equation was created to
derive the value of Te from laminar flow data starting from the definition [2]
where
and given that, in 3-dimensions,
=
= √
(7)
〉,
= 〈
− 〈 〉,
+
(8)
,
+
(9)
the equation used in COMSOL for post-processing (given 25 time steps) was
=
((
−(
(
, , 0, _
)/25)) ^2, , 0, _
The Electric Rayleigh number was defined as [2]
=
(
)/25,
)
,
(10)
(11)
And in COMSOL for each electrode potential difference was
= ((80.2 ∗
.
0_
) ∗ (2 ∗ ( 0^2)) ∗ (0.0275 − 5.56 − 6))/(5.5 − 6 ∗
0.001[ ∗ ] ∗ 1.5 − 9[ ^2/ ]), (12)
When Te is plotted vs. Rae, as shown in Figure 9 & Figure 10, the rapid increase in turbulent
energy after reaching the critical Rayleigh number [2] can be seen. A voltage range of 2-20Vpp was
used for the data set and the plots, when compared, show a similar trend, electric Rayleigh number
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and
range
(within
the
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Figure 9. Te vs Rae (from simulated data).
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Figure 10. Te vs Rae (from experimental data).
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same
order
of
magnitude).
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Table 1 clearly shows that while the slopes are smaller than the experimental values by one
order of magnitude, the relationship between the turbulent and laminar slopes (how much greater
the turbulent slope is than the laminar) is closer in value, as is the critical Rayleigh number (Raec)
range discovered from the simulations; both are within the same order of magnitude.
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Figure 9. Te vs Rae (from simulated data).
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Figure 10. Te vs Rae (from experimental data).
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Table 1. Te vs Rae Results
Raec
(range)
Simulation
Results
Wang
Results
1.18e7
7.57e7
1.9e7 4.3e7
log-log
log-log
Laminar Turbulent
Slope
Slope
Turbulent
Slope/
Laminar
Slope
0.044
0.690
15.738
0.16
3.03
18.938
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3.3 Three Dimensional Flow
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With inhomogeneous, 3D flow being a basic feature of turbulence [2], evidence can be found
visually by looking to Figure 5 and Figure 11 or, more analytically, by referring to Figure 12 which
shows a distribution of Te along z similar to the Wang et al. results. It must be noted that the Wang
results show unforced values of Te on the order of 10-10 and mean forced values of 10-7 while this thesis
reports values of 10-7and 10-6, respectively.
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Figure 11. Transverse view 3D velocity streamlines in channel entrance.
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Figure 12. Te vs z (inhomogeneity of flow in transverse plane)
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For a voltage of 20Vpp, the experimental data showed that at z = 0 μm in the y-direction, the value
for Te at y = 0 μm was about 2.7 times larger than the value at y = -100 μm (see Figure 13) which is
understandable as the value of Te is greater towards the centerline of the channel as depicted in Figure
12. The simulation results showed a maximum difference of 1.4 times at z = -15 μm.
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Figure 13. Te vs z (Wang et al. experimental data).
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3.4 Irregularity
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The irregularity feature of turbulence is plotted as a time trace of the velocity at point (100, 0, 0).
While fluctuations in the value of us became greater as the voltage increased in the experimental
paper, the results of this work showed relatively constant values over time, Figure 14. However, the
mean experimental values are on the same order as those found in these simulations; see Table 2 for
a comparison of the experimental-to-thesis values (dashed lines are experimental values.
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Table 2. Mean us value comparisons.
us at 0Vpp
Simulation
Results
Wang
Results
us at 8Vpp
us at 20Vpp
3.96
4.37
7.50
3.23
4.65
11.29
over (0.25s)
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Figure 14. us vs time.
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3.5 Entropy
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The entropy calculated by the simulations in this work come from two sources, the flow itself
and the transport of the NaCl ions using Equation 6. Error! Reference source not found. shows the
values for each component of the entropy calculated at time t = 0.25s.
Error! Reference source not found. shows the entropy generated by the forced flow and Figure
16 shows the entropy generated by the species transport, both at three different forcing voltages.
While the transport component contributes the majority of entropy to the system initially (on the
order of 10-9 compared to 10-11), its contributions diminish over time as the concentration gradient
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decreases from 5000:1 towards equilibrium at which point the contributions are separated by only a
single order of magnitude.
Table 3. Entropy components (at t = 0.25s).
Sgen at 0Vpp
Sgen at 8Vpp
Sgen at 20Vpp
Entropyflow
1.65E-13
9.17E-13
2.70E-11
EntropyTDS
2.89E-10
5.27E-10
6.04E-10
Entropytotal
2.90E-10
5.28E-10
6.31E-10
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Figure 15. Entropy generated by flow.
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Figure 16. Entropy generated by species transport.
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Alternatively, the entropy generated by the flow has a smaller magnitude but is constant over
the length of the simulation and it illustrates the impact that the increase in forcing voltage has on
the flow entropy. The increase from 0Vpp to 8Vpp is less than 1 order of magnitude while the increase
from 8Vpp to 20Vpp increases the entropy value by 2 orders of magnitude.
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4. Conclusions
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The results of this work show that it is possible to observe the turbulent flow properties
witnessed in the electrokinetically-forced microfluidic mixer experiments performed by Wang et al.
[2] using CFD simulations. While the calculated values for the quantities of interest were not the same
as the experimental data, the values were within the same order of magnitude of those reported by
the experiments and showed the same trends in each of the indicators of turbulence looked at: fast
diffusion, high dissipation, irregularity and 3-D flow.
The results section illustrates the effects of electrokinetic forcing in microfluidic mixing found
through the use of CFD software. Figure 7 & Figure 8 depict the fast diffusion in the channel that
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takes place within 0.25s of starting the flow and applying the electric field. The concentration has
reached a near-homogeneous state at x = 0.5mm and secondary flows have started downstream which
shows that a 5.0 mm channel is more than long enough for complete mixing of the 2 fluids; in fact a
0.75mm channel would likely suffice to completely mix the fluids in 0.25s. From Figure 12 it can be
seen that with a 20Vpp forcing voltage the turbulent energy increases by up to two orders of
magnitude (108 - 106) which indicates a greater mixing capability and, by extension, greater heat
transfer potential; the two-magnitude increase in entropy seen in figures Error! Reference source not
found. - Figure 16 would indicate the same.
Discrepancies in the range of Te compared to Wang et al. may be due to assuming-out real world
phenomena in an effort to simplify the simulations. Adding in the effects from an electroosmotic-wall
boundary condition and the drag effects on the fluid due to the movement of the sodium and chlorine
atoms in the electric field may help to explain the differences seen between the experimental and
simulation data. Also, this study was done using laminar flow equations that are much less complex
than the turbulent model equations. While there are many different turbulence models that can be
used for incompressible turbulent flow, the standard is the Reynolds averaged Navier-Stokes
(RANS), κ-ε model [9].
The RANS equation showing the components of turbulent kinetic energy (k here) [10] using the
Einstein summation notation is shown in Equation 13
376
+
=
−
+
−
−
−
(13)
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The five right-most terms in Equation 13 are not accounted for in this thesis and may account
for deviations from the experimentally observed data.
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Future research:
Move the trailing edge of the inlet dividing plate to the entrance of the channel instead of
upstream. This may eliminate secondary flows that occur before the fluid enters the channel and
confine the entropy generation to the channel (i.e. largest Δσ is at the plane x = 0).
Run simulations at the Normal mesh resolution and increase the solution time to determine the
time needed to reach a fully-mixed outflow.
Incorporate heat transfer into the simulation to quantify the effects of μEKT on heat transfer.
Develop simulations using the COMSOL Turbulent Flow interface for comparison to the results
presented here and to provide additional validation for Wang et al. experiments.
5. Nomenclature
C, c
De
Deff
R
⃗
⃗
⃗ , Eo
⃗
k
k
Sgen
Te
P, p
Δp
De
concentration, mol/m3
Diffusion coefficient
effective diameter, m
Rydberg gas constant, 8.314 J/K∙mol
drag force, N
electrokinetic body force, N
electric field, V/m
velocity field (u, v, w), m/s
thermal conductivity, W/m∙K
turbulent kinetic energy (Conclusions)
entropy generation rate, W/ m3∙K
turbulent kinetic energy, m2/s2
pressure, Pa
pressure drop, Pa
diffusivity (or diffusion coefficient 1.5 x 10-9 m2/s)
Preprints (www.preprints.org) | NOT PEER-REVIEWED | Posted: 19 November 2018
doi:10.20944/preprints201811.0462.v1
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ρ
ρv
ρf
σ1
σ2
μ
ѡ
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absolute permittivity
vacuum permittivity, 8.854 × 10-12 F/m
relative permittivity
fluid density, kg/m3
charge density, C/m2
free charge density, C/m2
conductivity of distilled water
conductivity of NaCl solution
dynamic viscosity, kg/ms
channel width at entrance, m
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Author Contributions: Conceptualization, W.L.D. and E.C.L.; methodology, W.L.D. and E.C.L.; validation,
W.L.D.; formal analysis, W.L.D.; writing—original draft preparation, W.L.D.; writing—review and editing,
W.L.D. and E.C.L.; visualization, W.L.D.; supervision, E.C.L.; funding acquisition, E.C.L.”.
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Funding: This work was partially sponsored by the National Science Foundation grant ACI-1429702 (funding
for UCO’s Buddy Supercomputing Cluster).
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Acknowledgments: The authors would like to acknowledge Dr. Guiren Wang from the University of South
Carolina and his team for providing both the inspiration for this study as well as his expertise. Also the Dept. of
Engineering & Physics at the University of Central Oklahoma for their support.
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References
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