Panel prefabrication, modification: cut
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Vitruvio
International
journal of
Architecture
Technology and
Sustainability
Volume 2
Design/Build: A Relevant Pedagogy
for Architecture Education
Oliver Chamel1
1
Florida A&M University, School of Architecture and EngineeringTechnology
ABSTRACT
The predominance of drawing as a mean to create and represent architecture, whether in an educational setting
or in professional practice, has had a profound influence on the design process. Drawings are so much a part of
that process that they can often be mistaken for architecture itself. But drawings are not architecture, rather they
are tools to create and control.
Historically, drawings greatly contributed to the establishment of the profession of architect inaugurated by the
Italian Renaissance. They became the means by which architects gained control over design and by extension
over the construction process. Control of the design process eventually moved from the hands of the master
builders to architects’ pencils.
The long-held monopoly of drawings in architecture has perpetuated a structural disconnect between design
process and the “making of things”. The heavy reliance on drawings has lead to tendencies for abstraction,
repetition, self reference and a diminished sense of genuine innovation.
Design/build as an alternative delivery method focuses on a more intuitive approach based on the creative powers
of manual labor and the interaction of the designer with the material world. This methodology has the advantage
to re-engage a generation of student increasingly invested in a world of virtual stimuli with the physical materiality
of things and promote the creative value of Homo Faber. By “making things” students are designing. A hands-on
approach would also meet the needs of a student body who responds well to active learning pedagogy.
This paper will present a series of recent furniture design/build exercises where students designed and furniture
and small building prototypes with limited reliance on drawings. We will discuss how subjects such as structures,
material sourcing and construction detailing can be transposed from various courses and applied to design/
build projects. We believe that a pedagogy based on physical experimentations could infuse energy throughout
curricula no matter the course subject.
KEYWORDS
design/build, furniture, building prototypes
http://dx.doi.org/ 10.4995/vitruvio-ijats.2016.6773
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1.
INTRODUCTION
In a world where the omnipresence of digital tools
has created a general disconnect with regards to
the physical world, a pedagogy based on design/
build projects would help re-engage the current
generation of students. In keeping with the concept
of active learning the hands-on approach of making
things would help students focus on a single task and
allow them to learn by doing. Building concrete things
would also invite students to care and respect the
material world and value the transformative process of
working with materials. Such experiences could help
shape their future attitudes towards the construction
process and help develop an interest for construction
related activities in the field of architecture.
Constructing such things as furniture or even small
building prototypes would help students come to
the realization that architectural drawings, whether a
conceptual sketch or a technical detail, have practical
implications. As a matter of fact detailing may be
another area of architecture education to benefit from
design/build exercises. The necessity for students
to devise adequate connections in order to join a
variety of different materials would provide a practical
introduction to the concept of creative detailing.
In addition, the creative process of making things
can be empowering in the sense that even though
students may have various levels of technical skill,
the final outcome of their project would not depend
solely on their ability to hand draw or create elaborate
digital or physical models. The relative simplicity
and straightforwardness of using basic tools may
give a fair opportunity to a broad range of students
to carry out their design regardless of their ability to
use representation tools. In fact, providing exposure
to a more immediate and accessible process may be
a source of motivation for students. Another benefit
of physically making things would be to infuse an
increased sense of responsibility and design ownership
in projects whether the result of the work is a failure or
a success. A built design tends to speak for itself and
invites students to a certain objectivity when it comes
to the quality of their work. The overall process would
promote student engagement and physical activity as
an integral part of the design process.
Because the outcome of design/build projects is a
physical object with specific requirements in terms
of structure, connections and craftsmanship such
projects foster the development of problem solving
skills as they are tied to the accomplishment of a
practical goal. Due to the amount of work typically
involved in designing and fabricating even a small
piece of furniture, students often work in teams. As
a result design becomes a collaborative process
which brings additional value to the experience of
making. Building something as a team also promotes
peer learning. For example the overall process of
building furniture in a shop as opposed to listening
to a lecture or designing in a studio environment
increases student engagement and empowers them
to try new things and take risks. Even though there
is a clear objective when constructing a project the
overall success depends on the ability to apply ideas
to materials and let materials and techniques confirm
or contradict the validity of the original design intent.
The need to build something also requires an
acute sense of time management on the part of the
students to take into account such things as material
procurement, modes of assembly, possible failures
along the way as well as unexpected events. Time
management and scheduling just happen to be
highly valuable skills necessary to the successful
delivery of any architecture project. Fabrication based
projects present students with the opportunity to
design, verify the validity of their design intent in the
field, make changes during fabrication and oversee
a construction process. Design and construction are
no longer disconnected but integrated in a creative
process where they inform each other.
2.
THE DESIGN/BUILD PROCESS
The design/build process is not based on abstract
thinking alone but rather on the ability of the mind
to learn and synthesize from the actions of the body.
In other words it is less about organizing ideas than
confronting ideas to the reality of the fabrication
process. The fabrication phase is always a crucial part
of any project delivery due to the simple fact that no
matter the design intent fabrication has a huge impact
on the physical quality of the final product. It can be
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Volume 2
argued that in situations where fabrication is the result
of a series of highly mechanized operations there is
little room for creation in that process. In fact a creative
fabrication process is possible only because there
is an engaged individual at the center of a dialogue
between the world of ideas and the world of materials.
The typical delivery system for architecture projects
in academia or in professional practice can be
summarized in two main operations; representation
and construction. These two phases are usually not
concurrent as representation typically precedes
construction. In contrast, a fabrication based delivery
system will usually allow for ideas to be tested and
verified against the laws governing the material world
such as the ability to transform and connect specific
materials. In terms of both process and outcome
representation and fabrication based designs have
significant differences. The design/build process can
be generally described as a series of transformative
manipulations where design ideas transform materials
through an iterative process and are in turn transformed
by the experience of working with materials.
3. THE NATURE OF BUILDING THINGS
AThere is something immediate and rewarding about
making things with our hands and at the same time it
is hard to explain what goes on while we are engaged
in that process. While the act of physically transforming
materials with tools relies on a specific set of technical
skills it also relies on our intuition. The hand finds, the
mind responds. For example our body knows to adjust
its strength when applying a rasp to a piece of soft
wood and we do not have to actively think about that
specific act. Spinoza in his Ethics makes the following
observation.
“No one hitherto has gained such an accurate
knowledge of the bodily mechanism, that he can
explain all its functions; nor need I call attention to
the fact that many actions are observed in the lower
animals, which far transcend human sagacity, and that
somnambulists do many things in their sleep, which
they would not venture to do when awake: these
instances are enough to show, that the body can by
the sole laws of its nature do many things which the
mind wonders at.”
The mechanisms involved when we are physically
building something are difficult for someone to
describe because they are not primarily controlled by
the sole powers of our mind. The process of making
belongs to the realm of our body and involves a
more complex system of perceptions. While actively
engaged in fabricating a piece of furniture we cannot
simultaneously engage in elaborate thoughts. Instead
we are focused on our perception while working. The
act of making requires the focus of many of our senses
and the moment we engage in abstract thinking we
instantly leave that intuitive mode of operation. The
fact that building with our hands engages our body
and its intuitive processes opens the door to a creative
realm unknown and inaccessible to our analytical
mind.
Our goal here is to discuss a design methodology
based on the value of physically making things. Just
as the physical act of building something can lead to
the acquisition of valuable technical skills it can also
become the vehicle of a powerful design process. The
introduction of hands-on design/build type projects
where fabrication is conceived as a process rather
than an end can provide a counterpoint to the abstract
tendencies of architectural design and infuse energy
throughout the architecture curricula no matter the
course subject.
We will present and discuss a series of recent projects
designed and built by students and outline a creative
methodology which relies primarily on fabrication
as a process rather than on representation. We will
discuss how design/build exercises can be integrated
in a variety of ways to courses such as Design Studios,
Structures, Materials and Methods, Introduction to
Technology and Environmental Systems. The design
process in architecture typically relies on a series of
representation tools as a means to create, organize
and present ideas. Hand-drawn conceptual sketches,
design
development
drawings,
construction
documents, physical and 3D models to name a few,
have become a set of indispensable tools to navigate
the design process of increasingly complex projects.
These tools rely on a series of graphic conventions
to represent things that are to be physically built in
the field. They do belong to a world of representation
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which lies somewhere ahead and besides the physical
world. Although representation is and will remain
crucial to the production of contemporary architecture
this paper focuses on an alternative design process
which would introduce or re-introduce students to the
physical world of materials, tools and craftsmanship.
Despite the obvious disconnect between design
and construction in term of process and the fact that
architects are not expected to build their own projects,
architects are nevertheless expected to understand
the properties of the various materials involved in
construction as well as their modes of assembly. The
process of simultaneously designing and building
a project may reveal to students a physical world
they may not be familiar with. The understanding of
notions such as gravity, structural integrity and the
need to provide adequate connections can be a
source of limitations but more importantly a source of
great opportunities.
4.
CASE STUDIES
The following case studies present a series of recent
design exercises completed by students. In some cases
students were asked to design furniture using only a
limited set of materials and connection techniques and
find creative opportunities within these boundaries.
In other instances they had to transpose a structural
system to a different scale in order to solve technical
requirements. They also looked at how construction
details can influence design as a whole. Each exercise
was typically very clearly structured and presented
a specific set of educational goals with regards to
design pedagogy.
4.1
MATERIAL BASED FURNITURE DESIGN
The premise for these exercises was to design and
build a piece of furniture using a specific material or
combination of materials. In this context students were
expected to rely on an in-depth analysis of a material’s
properties (gypsum wall board, dimensional lumber
or corrugated cardboard) in order to generate design
ideas. The understanding of a material’s properties
allowed students to define practical strategies in term
of structural systems, connections and finishes. The
purpose of this type of exercises was to emphasize
the importance of materials within the design process
both as a limiting factor but also and more importantly
as a source of inspiration.
4.1.1
THE CARDBOARD CHAIR
This design project was assigned within a second-year
architecture studio and spanned over a two-week
period. The purpose of this exercise was to design and
build a chair using corrugated cardboard as the only
available material. The chair was required to have a
seating surface located at 18” above the finished floor
and a back. The assembly of the various cardboard
parts had to be completed by friction or with a
custom-made water and flour based glue. Students
had just completed the design of the semester main
architecture project and the goal was to expose
them to a different mode of design and production.
A short lecture provided students with precedents
of successful cardboard chair projects as well as an
overview of the structural properties of corrugated
cardboard. Following a short presentation, students
spent approximately 2 hours brainstorming design
ideas which they presented in sketch form at the end
of the class session. Students worked in teams of two
and were responsible for obtaining enough cardboard
to build their chair. Once their conceptual design was
approved by the faculty, students built their chairs
with limited supervision. Access to commercial-grade
band saws at the school of architecture workshop
allowed students to cut several layers of cardboard
at a time. The assembly of the various pieces was
completed in the studio space.
The assignment was successful in the sense that
all teams were able to build a chair within the time
frame imposed. The overall design quality of the
chairs seemed in line with the level of work displayed
in the studio’s previous assignments. Nevertheless
some of the weaker students seemed more involved
and performed better on this particular project
when compared to previous representation based
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Volume 2
architecture projects. The less successful chairs
lacked a true structural concept based on the physical
properties of the material assigned. As a side note
students managed their time efficiently and were able
to obtain enough recycled cardboard to carry-out
their design.
Figure 1.
Cardboard chair by secondyear student
4.1.2
supporting two planes was to serve as inspiration
for their chair design. Students built the original Red
and Blue Chair using ½” veneer plywood for the seat
and back and 2”x2” and 2”x4” nominal lumber for
the frames. From that point students were given two
choices. They could design their chair based on the
structural concept of the original Red and Blue Chair
(plans supported by a frame) of define a concept of
their own choosing. An obvious challenge was to
address the limited resistance of a ½” sheet of gypsum
wall board in flexion. Therefore designs were to take
advantage of the shear properties of gypsum board
as a sheathing material and the ability of wood to
perform well in flexion. In order to obtain a successful
solution the two materials had to work together.
The proposed requirement to combine wood and
gypsum wall board in a meaningful structural system
produced projects that were either quite successful
or quite weak with very few “in betweens”. One of
the successful designs proposed to create two shear
planes supporting 2”x2” pieces of lumber which in
turn carried the seat and back surfaces of the chair.
Another strong proposition combined gypsum wall
board and wood to create the equivalent of a wood
THE DRYWALL CHAIR
This assignment was undertaken in an elective course
titled “Making Furniture and Up-Cycling” and involved
third-year students. It was developed during a 3 week
period.
Students were asked to design and build a lounge
chair using a combination of ½” sheet of gypsum wall
board and 2”x2” nominal size-lumber with drywall or
wood screws for assembly. As the final assignment
of an elective class the purpose of this project was to
design and build a chair using construction materials
which typically produce large amounts of waste.
The construction of the chairs would present an
opportunity to divert waste through upcycling.
The drywall chair project was preceded by a weeklong exercise during which students built a replica
of the famous Red and Blue Chair designed by Gerrit
Rietveld in 1918. The constructive concept of the
Red and Blue Chair, a combination of timber frames
Figure 2.
Drywall chair by 3rd-year
Student
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I-beam using the sheathing material in lieu of ½” OSB
(fig. 2). This was especially interesting as a creative
solution combining the two materials together. A
third chair more closely inspired by the original Red
and Blue Chair proposed a system of light frames
supporting 3 planes.
In some of the less successful projects students
planned to use ½” drywall as if it were ½” plywood only
to realize they had to come back and add additional
support to the drywall in the form of several layers of
gypsum board or wood framing.
principles to the fabrication of their chair.
Unfortunately and due to the relative short schedule
of the project no one was able to incorporate such
involved connection details. Assembly of the various
wood pieces was accomplished either with wood
glue alone or a combination of wood glue and brad
nails. Everyone was able to build the basic structure
of their chair given the limited resources allowed.
Approximately half of the final chairs built were
structurally sound while the other half presented
major structural weaknesses in term of the overall
structure itself, bracing or connection quality.
4.1.3
4.2
THE LIMITED RESOURCES CHAIR
The purpose of this particular assignment was to
design and build a chair using as only resource one
8 feet long 2x4 wood stud. The chair seating surface
was set at 18” above the finish floor and the chair was
required to have a back. The time frame proposed to
complete this project was two weeks.
Building a piece of furniture with a limited amount
of resources became an opportunity to provide a
real example of what it means to be efficient in terms
of resource availability. This exercise was also an
opportunity to break the monotony of a lecture-based
class. Students started the assignment by submitting
an axonometric sketch including material notes and a
detailed list of all parts with dimensions.
The submission of these drawings was required to
help students verify the feasibility of their design on
the basis of their limited resources. Design proposal
were reviewed by faculty and marked-up if necessary,
after which students built their chair in the school of
architecture workshop.
Although students produced an initial document
indicating design intent it was made clear to
them that designs could be modified during the
fabrication process as a result of specific problems
or opportunities. This project was initially received
with some level of skepticism by students although
they quickly turned that apprehension into a desire
to successfully complete a challenge. Students were
given a presentation on traditional and contemporary
wood joinery in the hope that they would apply these
STRUCTURE BASED FURNITURE SYSTEMS
The scope of this assignment given to fourth-year
architecture students consisted in designing and
building a bench based on the structural principle of a
bridge truss. The time allowed to complete this project
was three weeks. This exercise challenged students to
design a truss system composed of cables and bars
in order to allow a 12”x96” piece of ¾” plywood to
span 8 feet and successfully support four people. The
bench seating height was set at 18” above finish floor.
Students were given a choice to use either a Fink or
Bollman truss to achieve the required span.
This project had a very structured set of requirements
so that opportunities for creative design lied in the
specific definition of a truss system, its size, spacing
of its components and connection details. A series of
connections between various elements (cables to bars,
cables to bench top, bars to bench top and bench legs
to bench top) was identified as critical to the success
of the project. Following a presentation of the project
requirements to students, the class met at a large home
improvement store where faculty pointed out possible
materials and assembly systems available. Following
the “materials and methods” shopping trip each team
was asked to produce an axonometric view of their
bench with material notes along with a complete kit
of parts and projected budget. After review of these
documents students spent the rest of the allotted time
building and refining their design in the workshop at
the school. Class meetings occurred in the shop from
there on.
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Some students expressed disappointment about the
perceived lack of design freedom associated with this
project. They argued that design, in their opinion,
had to be shape forming. Despite the very structured
guidelines of the assignment the final benches were all
different. Each team provided a unique interpretation
of the original truss concepts with solutions involving
various level of prefabrication.
Notable challenges during construction included the
adequate termination and tying of the tension cable
ends using crimp sleeves and a crimp tool. Although
all teams understood how the cable ends were to
pass through a sleeve and create a loop they had to
find out how to effectively crimp the sleeve in order
for the cable to be firmly anchored. All built benches
demonstrated a good understanding of the original
truss system and the level of craftsmanship was high
overall. Variations in the size, spacing and connections
for each truss system resulted in the fact that the
rigidity and weight carrying capacity of each bench
varied. The very structured nature of this assignment
seemed to explain, at least in part, the high quality of
the work produced by students.
Figure 3.
Limited resource chairs
Figure 4.
Truss bench example
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4.3
A PREFAB OFFICE/STUDIO
The overall goal of the Prefab Office/Studio was to
design and build a small structure using a custom
prefabricated insulated panelized system. The physical
scope of the Prefab Office/Studio was determined by
the fact that it had to be designed and built in one
semester within a lecture type course, in this case
Materials and Methods and fulfill the required course
content. Another requirement of this project consisted
in the fact that the small design/build structure had
to be fabricated and assembled inside the School of
Architecture. Prefabrication was therefore selected as
the project delivery method.
The project itself consisted of an 8' x 16' prefabricated
structure and includes an 8' x 8' enclosed office/
studio adjacent to an 8’ x 8’ covered patio. To the
exclusion of the floor system the overall structure was
built using a prefabricated panelized system. Power
was provided by means of a photovoltaic system in
order for the pavilion to operate off grid.
This project was an integral part of a Materials and
Methods course offered to third-year students at
Florida A&M University School of Architecture and
Engineering Technology (SA+ET). The project
presented an opportunity for students to test and
apply the knowledge acquired during the course
in the form of a design exercise. This assignment
was also conceived as a practical introduction to
construction documents, creative detailing and
project scheduling. The overall goal was to empower
students to plan an entire construction process and
understand the critical importance of construction as
a means to inform design. In terms of overall planning
the structure was prefabricated in the shop at the
SA+ET and then assembled in one of the school’s
large indoor atrium. Ultimately the structure would be
taken apart and reassembled on a permanent site.
4.3.1
main design challenge consisted in developing a
prefabricated system that would bring the building
program to a successful resolution and address issues
such as cost, construction efficiency and sustainability.
The panelized system had to be light enough to
allow installation without heavy equipment and be
built with a minimum of material waste. The stated
goal of this project was to design a small structure
consisting of an enclosed space (office/studio) and a
covered porch. The enclosed space should function
as an office/sleeping area whereas the porch would
provide an outdoor extension to the enclosure and
a place to relax. The dimension of the overall project
should be governed by the dimensions of standard
building components in order to minimize waste. The
prefabricated panels should be built with standard
wood framing materials, sheathing and receive a layer
of rigid insulation on their exterior surface. The final
exterior finish material would then be applied over
the rigid insulation. Openings should be designed in
order to fulfill a variety of functions such as bringing
natural light, providing views to the outside and
allowing natural ventilation. A small photovoltaic
system installed on the roof would power interior and
exterior LED lighting as well as power receptacles
inside the office space for up to 6 hours. In order
PROJECT DESIGN REQUIREMENTS
The project was first presented to students as an
assignment with a series of broad guidelines. The
Figure 5.
Panel prefabrication
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to function both as an office and sleeping area the
interior layout must include built-ins and movable
components.
4.3.2
DESIGN SOLUTION
The final design presented here was not the work of a
single student but the result of combining successful
solutions proposed by number of students. Based
on the need to create small but usable spaces with
modular dimensions the overall footprint of the
project was defined as an 8’ x 16’ rectangle. The porch
and office/studio spaces were respectively 8’ x 8’ so
as to provide two similarly sized spaces with different
qualities. In addition to the overall footprint of the
project being 8’ x 16’ the height and dimensions of
the prefabricated panels was determined in order
to conform with standard material dimensions. The
prefabricated wall panels where actually 4’ wide
by 8’ high on the high side of the shed roof and 7’4” high on the low side. This arrangement provided
that no wall dimension would be over 8 feet. The roof
panels were built in modules of 2’ x 10’ so they would
create a 1 foot overhang on all sides. Final wall and
roof panel dimensions well also driven by their weight
considering that assembly was to be executed without
heavy equipment.
The interior space was designed to function both as
an office and sleeping area. The desk surface placed
against the north wall could pivot downward and the
space would then function as a meeting room. Another
panel could also pivot down on the east wall and be
used as a meeting table. A bed on wheels would be
moved on the floor from its storage position against
one of the wall to provide sleeping arrangements.
4.3.3
PROCESS
The goal of the design phase was for students
to identify the technical requirements of using a
panelized system and develop a design scheme
which would successfully integrate all construction
components.
Initially students developed a variety of design
propositions for a small prefabricated structure. They
produced dimensioned plans, elevations, sections
and an axonometric view. These propositions ended
up presenting a variety of sizes, layouts and roof
shapes but did not always take into account the
necessity for these elements to be prefabricated
with standard material sizes and assembled without
special equipment. Given the first series of design
propositions developed by students the overall size
of the project was then defined as an 8’ x 16’ rectangle
with an 8’ x 8’ porch and 8’ x 8’ office/studio. It was
also decided that the roof shape be a shed with a
1:12 pitch to simplify construction and allow for easy
installation of the photovoltaic system. A second
iteration of the design was then produced by students
which presented major improvements over the first
draft. All design propositions were reviewed and
successful components from a number of designs
were combined to define the final building. Up to that
point in time the documents produced were typical
architectural drawings aimed at describing the shape
and dimensions of the structure but not its modes
of assembly. Once the design was finalized students
developed a set of construction documents describing
each prefabricated panel and building component
along with its mode of assembly. The drawings
produced included plans and elevations of the overall
structure and individual panels, two sections and an
exploded axonometric view presenting the overall
assembly and connectors.
4.3.4
PREFABRICATION
The goal of the prefabrication phase was to build all
wall and roof panels with a high level of precision
in a controlled and safe work environment. All
prefabricated panels were built in the shop at the
School of Architecture. Students were assigned a
team and worked in the shop at set times set aside
from regular class hours. The wall panels built in 4
foot wide sections were constructed with 2 x 4 framing
and ½” OSB sheathing placed on the outside. Rigid
62
insulation was placed on the exterior side of the
panel over the OSB sheathing. The dimensions of the
modular panels assumed assembly to be executed
by two people. Door and window openings where
precut in all wall panels. In addition to conforming
to the overall dimensions of the structure, the 2’ x 10’
roof panels were sized so one person could lift them
while another person would receive them and install
them. Roof panels where constructed using a 2 x 6
framing system covered with ½” OSB sheathing and
Figure 6.
Assembly layout
rigid insulation. Assembly of all prefabricated panel
components was achieved using screws rather than
nails to allow for future disassembly.
4.3.5
ASSEMBLY
As planned, assembly was carried out by 2 people as a
way to verify the assumptions made during the design
phase with regards to panel size and weight. Prior to
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Figure 7.
Project close to completion
the assembly of the prefabricated panels students built
a floor system composed of ¾” tongue and groove
OSB boards screwed onto 2x8 floor joists at 16 inches
on center. The perimeter of the floor was built with two
2x8 on which heavy duty casters were installed in order
to move the structure during and after construction.
Once the floor system was installed, wall panels were
screwed directly onto the floor sheathing and rim
joists. Temporary bracing was used to ensure safety
during the assembly of the wall panels. Following
the wall panel assembly, two 4x4 posts were notched
at the bottom and bolted onto the floor structure.
2x8 beams were then installed to support the roof
structure above the covered porch. Roof panels were
finally anchored to the top of the walls and beams to
complete the basic structure. The overall assembly of
the overall structure took approximately five hours.
The phases of design, prefabrication and assembly
were completed during the course of a single
semester. The installation of the exterior cladding,
roof panels and interior built-ins is currently being
carried out by graduate students.
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4.3.6
OBSERVATIONS
When the project assignment was presented to
students there was a clear emphasis on the fact that
they were expected to integrate construction methods
within their design proposition. The first design
iteration did not prove very successful with regards
to construction informing design. This may have been
due in part to the lack of construction knowledge and
experience of the majority of the students enrolled
in the course. Another factor contributing to the
difficulties encountered by students may be related to
the delivery method of the original assignment which
was presented verbally and graphically. Even though
the pedagogical goals were clearly laid out in the
assignment students struggled with the concept of
basing their design on a set of specific materials and
construction methods. In that regard a preliminary
and short hands-on exercise may have helped clarify
the expected outcome of the design phase.
A more structured and detailed set of design
guidelines was then developed with the definition of
overall dimensions and the decision to use a shed roof
for practical reasons. The refinement of the program
seemed helpful to the majority of the students.
Following the relative failure of the first design attempt
students were much more successful at incorporating
construction processes in the second design iteration.
The environment in which students worked at the
SA+ET, a large and fully equipped shop, provided
a setting that proved safe and conducive to team
work. Due in part to good work conditions the overall
craftsmanship of the construction was relatively high
which proved key to the assembly of the prefab
modules. The majority of the students involved in the
project did not have prior construction experience and
this project became an opportunity to demonstrate
that building skills and knowhow can only be acquired
through the physical act of making.
Another positive outcome to be noted about
prefabrication was the fact that it allowed a large
number of students to work at the same time on a
number of building components, therefore increasing
efficiency and production output.
The assembly phase of any prefab project is usually
preceded by a bit of anxiety and anticipation as the
validity of design and construction quality are about
to be tested. The actual assembly of all prefabricated
panels was successful and validated the overall design
and construction planning although the installation
of the roof panels proved a bit harder than expected
and required the help of a 3rd crew member at certain
times. Assembly of the structure was completed by a
crew of 2 people in 5 hours.
5.
CONCLUDING THOUGHTS
Fabrication based design projects such as the ones
we presented may be typically undertaken in a design
studio environment. Nevertheless these exercises,
due to their scale and scope have the potential to
be integrated in courses typically taught in a lecture
format. Furniture is large enough to physically engage
students but remains at a scale that is manageable
by individuals or small teams of students over short
periods of time. Therefore furniture making projects
can be developed as short assignments ranging
from a week to a month. Although the projects
outlined in this paper were mostly introduced in
elective and design studio courses they would seem
particularly well suited for architecture courses such
as Materials and Methods, Structures, Introduction
to Technology and Environmental Systems. Projects
like the cardboard and drywall chair would benefit
a Materials and Methods or Structures course and
provide an opportunity for students to become more
familiar with material properties and invite them to
consider the use of materials as a source of inspiration.
The Limited Resource Chair which deals with design
in a context of specific limitations may be relevant for
an Environmental Systems course. The truss bench
exercise, as a structural system applied to furniture
would also be a good fit for a Structure course.
The Prefab Offcie/Studio project with its emphasis
on assembly and connections would provide an
appropriate introduction to creative detailing within
a Material and Method course. Other skills like
construction management and the acquisition of good
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Volume 2
craftsmanship would prove valuable to students as
part of their overall architecture education.
Design/build projects have an important place in the
current active learning environment as they invite
students to gain knowledge through the invigorating
process of resolving a series of concrete challenges.
The inherent qualities of a design/build process could
provide balance to the virtual tendencies of most areas
of human activity including architecture education.
Design/build projects would also give students
confidence based on tangible things as opposed to
the sometime false confidence of resolving issues
graphically. These types of projects can provide an
opportunity for students who are struggling with
a represenation based design process. We are
by no means suggesting that hands-on projects
should replace the current tools used in architecture
education but we want to recognize their value in
terms of pedagogy.
REFERENCES
Cammy Brothers, Michelangelo, Drawing, and the Invention of
Architecture, New Haven: Yale University Press, 2008
Henri Bergson, The Creative Evolution, New York: Dover
Publications, 1998
Sergio Ferro, Michel-Angelo, architect and Sculptor of the Medici
Chapel, Plan Fixe Edition, 1998
Spinoza, “Ethics”, Part 3, proposition 2. Traduction by R.M. Elwes.
Dover publications. 1883
Zhuanzi, “The complete work of Chuang Tzu, Burton Watson”,
Columbia University Press. New York. 1968. Book 13
References