Polysiloxane-Lignin Composites
George Stiubianu, Maria Cazacu, Mariana Cristea, Angelica Vlad
‘‘Petru Poni’’, Institute of Macromolecular Chemistry, Inorganic Polymers Department, Aleea Gr. Ghica Voda 41A, Iasi
700487, Romania
Received 4 June 2008; accepted 11 February 2009
DOI 10.1002/app.30240
Published online 27 April 2009 in Wiley InterScience (www.interscience.wiley.com).
ABSTRACT: A series of composites based on polydimethylsiloxane-a,x-diol (PDMS) as polymeric matrix, silica
aerogel as reinforcing filler, and the lignin powder—a biomass derivative, as bulking filler, have been prepared. Different weight ratios between components were used. The
composites were investigated by scanning electron microscopy, dynamic mechanical analysis, tensile strength tests,
X-ray diffraction analysis, thermogravimetric analysis, and
INTRODUCTION
The use of biologically derived polymers is an important component for economic development.1
Such a compound is lignin, a three-dimensional
amorphous aromatic natural biopolymer that is easily available and relatively inexpensive.2,3
A wide amount of lignin is obtained as a byproduct of the pulp and paper industry and traditionally
has been used as an energy source.4 Otherwise, residual lignin constitutes a major environmental problem;
therefore, it would be important to find new applications for it.5 Because of its properties, lignin can be
used for different technical purposes2; thus, lignin
gives a large amount of char by heating at high temperature in an inert atmosphere, this feature being a
basic aspect of flame retardant additives, because
char reduces the combustion rate of polymeric materials.2 Moreover, the presence of the phenolic groups
in lignin can provide thermooxidative and light stability to a chemical system in which it is incorporated. Lignin is a low-density, low abrasive, and lowcost material. Although all these features are attractive from the industrial point of view, only rarely lignin has been used to obtain new materials.5
One of the possible applications for lignin is its
use as filler in the formulation of polymeric materials to increase their content of renewable resources.4
Correspondence to: G. Stiubianu (george.stiubianu@icmpp.
ro).
Contract grant sponsor: PNCD II; contract grant
number: 31-079/2007.
Journal of Applied Polymer Science, Vol. 113, 2313–2321 (2009)
C 2009 Wiley Periodicals, Inc.
V
differential scanning calorimetry. The results were compared with those obtained on a reference sample prepared
by using a classical material—diatomite and a pure crossC 2009 Wiley Periodicals, Inc. J Appl Polym Sci
linked PDMS. V
113: 2313–2321, 2009
Key words: composites; polysiloxanes; fillers; crosslinking;
silicones
With certain polymers, it can give partially or completely biodegradable composites.5
It is known that lignin molecules present extensive
crosslinking and strong intermolecular interactions
that hinders their incorporation in solid material system. Therefore, miscible blends of such biopolymer
with other systems are rare.6 However, in optimal
blending conditions, these interactions could be disrupted.1 Only in the last years, some efforts have been
made to incorporate lignin into different polymer
materials: poly(ethylene terephthalate),2,7 poly(vinyl
alcohol) and polypropylene,7,8 poly(vinyl chloride),6,9
polyethylene, and polystyrene5 or natural rubber.3
One of the polymers untested in blending with
lignin is polydimethylsiloxane (PDMS). Polysiloxanes (silicones) are one of the most studied and useful polymers in the modern world, as this class of
polymers exhibits a variety of properties combinations not common to other macromolecules: highly
flexible backbone, small dielectrically constant, stability toward atomic oxygen, high permeability for
different gases, hydrophobic and antiadhesive
behavior, chemical and physiological inertness.
Yet the polysiloxanes have two major drawbacks:
(a) poor mechanical properties and (b) high cost. To
surpass these disadvantages, two approaches are
being used: (a) the crosslinking of the siloxane backbone and (b) the incorporation of powders, usually
inorganic ones as reinforcing and/or bulking fillers,
in the siloxane matrix.
Silica is the usual additive used as reinforcing material for the improvement of the characteristics of
the polysiloxanes: mechanical strength, insulating
properties, and thermal stability. Other materials,
such as diatomite, calcium carbonate, have a lower
hardening effect, and are used as bulking filler.
2314
STIUBIANU ET AL.
The purpose of our research was to try to use lignin powder as filler for the polysiloxane matrix, the
motivation for this being the use of cheap renewable
materials from biomass for obtaining new materials.
The incorporation of the lignin in silicone matrix and
study of the effect of its presence on the properties of
the resulted materials is what we aimed for. In our
knowledge, there are no reports in literature regarding the use of these materials together in a single system. Using lignin as filler could be useful for room
temperature applications of polysiloxane rubber such
as medical applications, construction restoration, flexible seals, and gaskets. Because all the materials
added to polysiloxane are hydrophobized powders,
the resulted materials will be considered composites.
MATERIALS AND METHODS
Materials
Octamethylcyclotetrasiloxane, [(CH3)2SiO]4, (D4),
supplied by Fluka AG, with the following character20
istics: b.p. ¼ 175 C; n20
D ¼ 1.396; d4 ¼ 0.955, purity
>99% (GC), was dried over Na wire and freshly distilled before use.
Purolite CT-175, a styrene-divinylbenzene ion
exchanger with ASO3H groups (4.1 mequiv/g) was
dehydrated by azeotrope distillation with toluene
and vacuumation at 110 C/10 mmHg.
Tetraethyl-orthosilicate (TEOS), purchased from
Fluka (purity >98%, b.p. ¼ 163–167 C, d20
4 ¼ 0.933)
was used as received.
Fumed silica, Aerosil 380 (Degussa), 100% purity,
specific surface 380 m2/g, particle diameter 0.003–
0.015 lm , was used after hydrophobization by treatment with D4 for 3 h at 180 C.
Dibuthyltin dilaurate (DBTDL) was received from
¼ 1.055 and was used as
Merck-Schuchardt, d20
4
received.
Diatomite Filia (SiO2 max. 90%, Fe2O3 max. 1%,
CaO max. 1%, granulation 85% <20 l).
Protobind 100SA-140 a lower molecular weight
(average MW 1500) commercial lignin from India
obtained from Sarkanda grass, was supplied by
Granit Recherché Development SA Lausanne, having
the following characteristics: 93.59% solids; softening
temperature ( C) >200; pH ¼ 2.11; aromatic OH
¼ 1.75 mmol/g; carboxyl ¼ 2.12 mmol/g and was
used after drying and hydrophobization. The particles’ size evaluated by SEM range between 0.5-8lm.
Methods
Equipments
FTIR spectra of the ground samples were recorded
from KBr pellets on a Bruker Vertex 70 FTIR
spectrometer.
Journal of Applied Polymer Science DOI 10.1002/app
The average viscometric molecular mass of the siloxane polymer was determined based on flowing
time in the Ubbelohde viscometer.
Dynamic mechanical analysis (DMA) was run on
a dynamic mechanical analyzer Diamond Perkin
Elmer apparatus, in tension mode, at a frequency of
1 Hz. The temperature scans were performed
between 150 C and 300 C at 4 C/min, in a nitrogen atmosphere. The films were longitudinally
deformed by small sinusoidal stress and the resulting strain was measured. The force amplitude used
was well within the linear viscoelastic range for all
investigated samples. The behavior of all samples
was measured in identical testing conditions. Moreover, the rate of cooling was maintained constant.
Differential scanning calorimetry (DSC) analysis
was performed on Diamond Perkin Elmer equipment between 150 C and 25 C with a heating
rate of 20 C/min, in nitrogen. The glass transition
temperature was determined as the midpoint of the
heat capacity change in the heating scan.
Scanning electron microscopy (SEM) was performed on a TESLA BS 301 SEM at 25 kV with a
magnification of 300–15,000. The images were
recorded on freeze-fractured surfaces deposed on Al
supports and coated by sputtering with Au thin
films using an EK 3135 EMITECH device.
Tensile strength tests. Specimens for tensile measurements were cut out from the thick films using a V
cutter. The tests were performed at room temperature using an Instron Single Column Systems tensile
testing machine (model 3345) equipped with a 5k N
load cell and activated grips, which prevented slippage of the sample before break. The used crosshead
speed was 50 mm/min. At least five identical dumbbell-shaped specimens for each sample were tested,
and their average mechanical properties are
reported. The reported errors are the subsequent
standard deviations.
X-ray diffraction of the thin film obtained by spin
coating was performed by using a DRON-2 diffractometer with CoKa, k ¼ 0.1789 nm and CuKa, k
¼ 0.154 nm radiation.
Thermogravimetric measurements (TGA) were
performed in the temperature range 25 C–750 C at a
heating rate of 10 C/min in air using a Q-1500D
System.
Procedure
Synthesis of Polydimethylsiloxane-a,x-diol. The mixture
consisting in D4 with 2.5 wt % Purolite CT-175 and
0.8% water was stirred at 80 C for 4 h in a thermostated reaction vessel equipped with reflux condenser, thermometer, and mechanical stirrer. Then,
the reaction was stopped by removing the catalyst
through filtration. The filtrate was devolatilized in a
POLYSILOXANE-LIGNIN COMPOSITES
2315
TABLE I
The Prepared Siloxane-Based Composites
Composition, weight parts
Sample
PDMS
Silica aerogel
Diatomite
Lignin
TEOS
DBDTL
S1
S2
S3
S4
S5
S6
100
100
100
100
100
100
6
6
–
6
6
–
–
20
–
–
–
–
20
–
20
10
30
–
5
5
5
5
5
5
1
1
1
1
1
1
rotavap at 150 C/10 mmHg to remove the cyclic
and linear low-molecular weight compounds.10 The
molar mass of the remained polymer was evaluated
by viscometric measurement using an Ubbelohde
viscometer.
The hydrophobization of the fillers. The powder is
charged in a three-neck flask equipped with dropping funnel, thermometer, and mechanical stirrer.
The installation is heated in an electric mantle at
110 C. A vacuum (20 mmHg) is applied about 1 h to
remove the water traces. Then, from dropping funnel D4 (20% wt. reported to powder weight) is
added to powder after which the dropping funnel is
replaced by a reflux condenser. The temperature is
increased to 180 C, and the mixture is maintained in
these conditions under stirring about 3 h.
Preparation of the composites. PDMS was mixed with
preestablished amounts of fumed silica, lignin or diatomite, and TEOS, according to Table I and stirred
thoroughly with a glass rod to achieve a homogenous mixture of reagents. After that, the resulted
mixture was kept under vacuum for 30 min to
remove all the air bubbles trapped in the mixture,
after that the catalyst (DBTDL) was added (0.2 mL),
quickly stirred, and again shortly vacuumed.
The resulted mixture was used to obtain thick
films (of about 3 mm thickness) by pouring in an
iron mold 10 10 cm, pressed with a 250 g weight.
The samples were maintained in such conditions at
room temperature for 24 h after that, the formed
films (colored brown and dark brown for those prepared with lignin, vivid orange for that prepared
with diatomite and colorless and transparent for the
reference sample) were easily peeled off from the
substrate.
The films were then kept in the laboratory environment about 2 months before investigations by
different techniques (FTIR, SEM, DMA, DSC, X-ray
diffraction analysis, TGA, and mechanical testing).
RESULTS AND DISCUSSIONS
The PDMS with Mv ¼ 49,000 was synthesized by
cationic ring-opening polymerization of D4 in the
presence of Purolite CT-175 as catalyst (Scheme 1).
A certain amount of water was added as chaintransfer agent (and chain blocker) to provide the terminal AOH functional groups and to regulate in a
certain degree the molecular mass of the polymer.
This resulted polymer was used as a matrix for
obtaining composites by filling it with the conventional fillers (silica and diatomite) and with the one
used in this work, lignin. To improve their compatibility with the polymeric matrix and to avoid the
hardening of the resulted composites during storage
and handling, the filler powders (silica, diatomite,
and lignin) were hydrophobized by treatment with
D4 in vapor state.
We verified the hydrophobization treatment efficiency by making the water wetability test for
resulted powder (Fig. 1).
The IR spectra of the treated lignin [Fig. 2(b)]
emphasizes the presence of the siloxane by its specific bands: mCH3 ¼ 2959 cm 1, mSiAOASi ¼ 1088
cm 1, mSiACH3 ¼ 1265 and 807 cm 1, besides those
specific for lignin that are slightly shifted when compared with the original lignin [Fig. 2(a)]: m(C¼
¼O)
from 1706 cm 1 to 1710 cm 1, and m(OH) from 3422
cm 1 to 3425 cm 1.
Scheme 1 Cationic ring-opening polymerization of octamethylcyclotetrasiloxane (D4).
Journal of Applied Polymer Science DOI 10.1002/app
2316
Figure 1 Wetability test for the the initial (left) and
treated (right) lignin.
The treated fillers were mixed with the PDMS in
the weight ratios as is presented in Table I by mechanical blending. The purpose of this research is to
use lignin—a renewable material from biomass—as
filler for the polysiloxane matrix for obtaining new
materials.
As it is well known, TEOS and its homologues are
rapidly hydrolyzed by water in the presence of acid
or base as catalyst therefore it is used as the crosslinking agent for PDMS.11 The hydrolysis of TEOS
used in the process as crosslinker relied on atmosphere humidity. DBTDL was used as a catalyst for
condensation. PDMS chains are crosslinked in a network by coupling of their ends through chemical
bonding to the species derived from TEOS (Scheme 2).
It is presumed that the filler’s particles (silica, diatomite, or lignin) are dispersed within the dimethylsiloxane network.
The post-processing of the samples, which consists
in the formation and storage of the films in the laboratory environment, allows the reaction of hydrolysis
and condensation of OH groups to proceed at a high
degree. This procedure is based on the same principle as the room temperature vulcanization silicone
preparation, when the crosslinking of the PDMS
occurs by polycondensation reactions in the presence
of the environmental humidity, needing a few days
to process ending. Water must diffuse deep in film,
whereas low-molecular condensation compounds
(i.e. alcohol) migrate to the outside. Therefore, the
films having the thickness of about 3 mm were kept
in the laboratory environment for long time enough
(about 2 months) before investigations, when the
weighting revealed the mass stabilization.
By comparing FTIR spectrum of free lignin with
that of the samples containing lignin incorporated in
a crosslinked polysiloxane matrix [Fig. 2(c)], only a
Journal of Applied Polymer Science DOI 10.1002/app
STIUBIANU ET AL.
slight shifting of the bands specific for lignin can be
seen. Thus, m(C¼
¼O) is shifted from 1706 cm 1 in lignin to 1716 cm 1 in S3 sample and m(OH) is shifted
from 3422 cm 1 in lignin to 3431 cm 1 in S3 sample
indicating the polysiloxane-lignin interaction.6 Such
an interaction can occur between carbonyl and
hydroxyl groups from lignin with hydroxyl groups
from the surface of the other fillers or between lignin
hydroxyl group and SiAOASi bond.
SEM was employed to study the cryofractured
surfaces of the samples (Fig. 3).
A pure crosslinked PDMS (sample S6) serves as
reference sample. The SEM images of the three used
fillers were also taken. From the analysis of the
images, one can draw the next observations:
although the treated lignin appears to be in the form
of particle aggregates with dimensions in the range
of up to 8 lm, by incorporating them in the PDMS
matrix these aggregates break-up such that they can
be found very rarely and only in the samples where
there is a higher content in lignin. Thus, the S3 sample that contains only lignin as filler and the S5 sample, that has the highest content of lignin, appear as
more homogenous in comparison with the samples
without lignin (S2) and the ones with a small content of lignin (S4). In the latter samples, a higher
density of spherical or other geometrical shapes
domains can be seen that can be ascribed to the
silica and diatomite particles, respectively. This suggests that although it was not expected due to the
difference in polarity yet there is a good dispersal of
the lignin in the polysiloxane matrix. Even more it
seems the presence of polar lignin induces a degree
of ordering in the polysiloxane matrix (lamellar
domains). However, from the DMA curves (Fig. 4)
we can ascertain that the samples present two transition temperatures corresponding to the two components: one in the negative domain, corresponding
for the polysiloxane component and one in the positive domain, around 220 C corresponding to lignin.
Values close to that were obtained through DSC
(Fig. 5).
DSC experiments in general evidence the step of
heat capacity (DCp), associated with the glass transition in the range 121/ 124 C, an exothermic peak
at about 100 C and an endothermic peak (at 43/
46 C) assigned to the cold crystallization phenomenon and to the melting of the crystalline phase,
respectively. The fact that the melting peak is much
more prominent than the crystallization one which
is simply missing in most cases evidences that an
important amount of crystalline phase is developed
during cooling scan. This is an outcome of the great
mobility of PDMS chains that make possible a threedimensional chain arrangement required for crystalline phase development. It can be noticed that the
DSC curves of S3 and S6 samples are almost
POLYSILOXANE-LIGNIN COMPOSITES
2317
Figure 2 IR spectra of the initial (a) and treated (b) lignin as well as for the polydimethylsiloxane/lignin composite, S3 (C).
identically this suggesting that the lignin has a negligible influence on the thermal behavior of the
samples.
If we analyze the viscoelastic behavior of the samples (Fig. 4), some similarities are noticeable: a
glassy region (T < 100 C) with a storage modulus
of 109 Pa or higher, a one or two-step descent of the
storage modulus till 40 C followed by an abrupt
descent until a plateau characterized by a specific
modulus value for each sample. A detailed
Journal of Applied Polymer Science DOI 10.1002/app
2318
Scheme 2 Polydimethylsiloxane crosslinked network.
STIUBIANU ET AL.
examination reveals peculiar features for each system. The glassy storage modulus for the S6 reference
sample (1.82 109 Pa) (Figure 4, Curve d) decreases
in one step to 2.08 108 Pa during the glass transition process in the interval range between 143 C
and 79 C. This fall represents almost an order of
magnitude and usually suggests the absence of the
constraints (physical crosslinks and/or crystalline
Figure 3 SEM images of (a) treated silica, (b) treated diatomite, (c) treated lignin, and the fractured surfaces for (d) reference sample S6, (e) S1, (f) S2, (g) S3, (h) S4, (i) S5.
Journal of Applied Polymer Science DOI 10.1002/app
POLYSILOXANE-LIGNIN COMPOSITES
2319
Figure 4 DMA curves of the samples: S1, S2, S3, S6. (a–d) Storage modulus vs. temperature plots; (a0 –d0 ) loss modulus
vs. temperature plots; (a00 –d00 ) tan d vs. temperature plots.
domains) in the polymer system. This is not unusual
as PDMS chains have unusually low intermolecular
forces and the physical crosslinks are excluded. The
storage modulus of the S3 sample (1.18 109 Pa)
decreases in one step till 6.2 108 Pa during the
glass transition process in the interval range between
127 C and 83 C. This fall represents less than an
order of magnitude and suggests the presence of
some constraints (physical crosslinks and/or crystalline domains) in the polymer system. The smaller
decrease of E0 for S3 sample in the glassy region as
compared to S6 sample is not unusual as the storage
modulus is considered a gauge of sample stiffness.
In Figure 4 curves a00 –d00 we can see that the melting point comes out at the same temperature range
for all the samples ( 25 C) because the nature of the
crystalline domains is alike. It is also noticeable that
the Tg values emphasized by DMA differ little from
those determined by DSC (Table II).
It must be mentioned that the storage modulus
values reached after melting increase with the temperature (Figure 4 curves a–d). During the reaction,
Figure 5 DSC scans (second heating) for the different samples (S1–S6) and for the lignin, S0.
Journal of Applied Polymer Science DOI 10.1002/app
2320
STIUBIANU ET AL.
TABLE II
The Comparative Tg Values Evaluated from DMA and
DSC curves, Respectively
TABLE III
The Main Mechanical Parameters
Sample
Tg, C (DSC)
Tg, C (DMA)
Sample
type
S1
S2
S3
S4
S5
S6
Not visible
Not visible
124.51
121.03
121.72
124.62
114
82
116
Not measured
Not measured
120.8
S1
S2
S3
S4
S5
S6
incomplete condensation involving TEOS or lignin
and PDMS cannot be excluded. As the temperature
is raised to high-positive values, the reaction
between these components may be perfected, the
catalyst being present in the system. The increase in
storage modulus signals the completion of the reaction. The impact of raising the lignin quantity in the
system on the storage modulus values is well
reflected in Figure 6. On the DMA thermograms,
several peaks and shoulders may be noticed
until the melting. In this environment, lignin reinforces the PDMS matrix therefore inducing the
largest increase of Tg. Miscellaneous morphologies
Figure 6 Storage modulus vs. feed weight ratio plot for
PDMS/Lignin and PDMS/Diatomite at: (a) 25 C and (b)
–140 C: PDMS/Diatomite; PDMS/Lignin.
Journal of Applied Polymer Science DOI 10.1002/app
Breaking
stress (MPa)
0.424
1.249
0.225
0.448
0.400
0.155
0.04
0.09
0.02
0.04
0.03
0.01
Strain
(%)
122
178
93
121
93
82
1
1.1
0.8
1
0.7
0.7
Young’s
modulus (MPa)
0.686
0.836
0.405
0.630
0.822
0.220
0.007
0.008
0.005
0.006
0.008
0.002
prompted by the lignin/PDMS proximity indicate
that lignin influences in different ways the PDMS
segments, but it would be risky to draw a precise
correlation of viscoelastic behavior with specific
morphologies. The strength and the thermal stability
of the composite throughout the positive temperature interval suggest that lignin might act as reinforcing agent.
The values of the main mechanical parameters
obtained by tensile strength tests for the prepared
samples are presented in Table III.
There is no significant effect of lignin on the mechanical characteristics (breaking strength and
strain) of the composites. The values from Table III
show only a slight increase in the strength and strain
for samples with lignin by comparison with the reference sample made from crosslinked pure PDMS.
The value of Young’s modulus increases more significantly with the increase in the content of lignin
in the samples (Table III). In fact, as literature already reported,4 in many cases, lignins are used
only as low-cost fillers and the objective is to minimize the loss of ultimate mechanical properties.
In general, the pure PDMS exhibits a peak at
around 2y ¼12.5 assigned to the liquid-like packing
in the dimethylsiloxane and a broad diffraction
Figure 7 X-ray diffraction analysis patterns of the
composites.
POLYSILOXANE-LIGNIN COMPOSITES
2321
TABLE IV
The Main Thermogravimetric Data
for Crosslinked Structures
Sample
T10a
T40a
Tfb
% wt Residue
S1
S2
S3
S4
S5
S6
410
412
410
405
403
155
503
520
493
510
498
430
585
550
585
585
612
>750
33
43
30
34
29
13
a
b
Temperature for 10 and 40% weight loss, respectively.
Final decomposition temperature.
background characteristic for amorphous phase centered on 2y ¼ 20–25.12,13 This pattern is maintained
both by crosslinking and by the fillers involved as
can be seen in Figure 7.
The thermooxidative stability was investigated by
TGA analysis. By examining the obtained data, it
can be concluded that the presence of lignin in matrix does not modify in a significant manner the
thermal stability of the samples and the main
data of the recorded TGA curves are presented in
Table IV.
With the exception of sample S6, which begins to
lose weight at about 100 C, the other samples show
only thermooxidative processes beginning above
400 C in a similar way. However, between the filled
samples, S3 has the lowest thermostability, but it is
better in comparison with S6 reference sample. This
is due to the occurrence of the lignin degradation.
Although this filler would be expected to improve
the thermal stability by polymer/lignin interaction,
this is not happening due to the lignin degradation
that, as it is known, begins at about 200 C.5,14
CONCLUSIONS
Lignin alone or together with silica was tested as filler for a PDMS matrix having Mv ¼ 49,000. The mix-
tures having different compositions and colors were
processed as thick films (of about 3 mm thickness).
The results of the thermomechanical, mechanical,
and thermal investigations have evidenced the fact
that lignin inserted in a silicon matrix does not alter
its properties, and in some cases (e.g. mechanical
properties), it even induces a slight improvement of
these, leading to the conclusion that lignin can be
used as an extender for silicones, with positive
effects mainly on the material’s cost. The SEM
images emphasized a good phase mixing even
though the Tg value specific for siloxane is visible at
about the same value as in the model sample, without fillers. X-ray diffractogram is also not influenced
by the filler’s presence.
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Journal of Applied Polymer Science DOI 10.1002/app