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Department of Civil Engineering
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Faculty of Engineering and Built Environment
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Laboratory Investigation of Soil Reinforcement using
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Shredded Waste Plastic Bottles
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ity
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Dércio José Pinto Chim Jin
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Supervisor: Dr. Denis Kalumba
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Co-Supervisor: Faridah Chebet
A thesis submitted to the University of Cape Town in partial fulfillment of
the requirement for the degree of Master of Science in Engineering
August 2018
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The copyright of this thesis vests in the author. No
quotation from it or information derived from it is to be
published without full acknowledgement of the source.
The thesis is to be used for private study or noncommercial research purposes only.
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Published by the University of Cape Town (UCT) in terms
of the non-exclusive license granted to UCT by the author.
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Dedication
This thesis is dedicated to my beloved parents,
José Pinto Ting Yang Chim Jin and Adelaide Leal Diogo Trocado Rosa
Who educated me and enabled me to reach at this level, my wife Olga Chin and my daughter
Jade Chim Jin.
ii
Acknowledgements
First and foremost, praises and thanks to Jehovah, the Almighty, for His showers of blessings
throughout my research work to complete the study successfully.
I acknowledge the unconditional and steady financial support from Julian Baring Scholarship
Fund. I wish to mention Colin Rothnie, Ian Mwanza, and all Mining Technical colleagues from
KENMARE for providing and enabling assistance during my time of study.
I would like to express my appreciation and sincere gratitude to my supervisor, Dr. Denis Kalumba,
for his valuable contribution, advise, guidance and support in this work, as well as for inspiring
and cultivating my interest in geotechnical engineering. I would also like to thank my cosupervisor, Ms. F. Chebet, for all her help and support.
A special thank you to the University of Cape Town laboratory staff, especially Nooredein Hassen,
Elvino Witbooi, Hector Zwelixolile Mafungwa and Charles May for the assistance. Thank you,
Charles Nicholas, the workshop manager, for fabricating all the necessary equipment.
Much appreciation to my geotechnical research group colleagues: Lita Nolutshungu, Angela
Lekea, Sanelisiwe Buthelezi, Vuyiseka Mapangwana, Joan Ongodia, Laxmee Sobhee, Vincent
Oderah, Denis Kiptoo, Johnny Oriokot, Byron Mawer, Samuel Jjukko, Sam Wagener, Paul
Wanyama and Rowland for providing help, taught me how to not say “What you did” but “What
did you do” and for providing the most conducive environment to carry out research.
I am extremely grateful to the Instagram community in Cape Town, for raising my love for
photography and for funny moments we spent together over Instawalks.
My family and friends especially Tomas Diogo, Edson Januario, Samito Junior, Izidine Pinto, John
Walane and many others who have supported me to complete the research work directly or
indirectly.
I Love you all. And Jehovah Bless.
Dércio Chim Jin
iii
Abstract
Plastic bottles were first used commercially in 1947 but remained relatively expensive until the
early 1960s when high-density polyethylene was introduced, with its attractive characteristics such
as being strong, lightweight, durable, cheap, and resistance to breakage. Decomposition of plastic
bottles or other plastic products can last from 400 to 1000 years; before this process happens, the
plastic waste becomes a problem to the environment continuing to clog our waterways, forest,
oceans and others natural habitats. As the capacity of landfills decrease and urbanization leads to
rapid growth rates in the human population, either in Africa or any part of the world, this concern
brought forward the need for this study. The research aimed to present an end-use solution for
plastic bottles by investigating the feasibility of utilizing the plastic bottles as reinforcing elements
in problematic soils encountered in the construction industry.
In South Africa, plastic bottle waste has continued to increase despite efforts by government in the
form of new waste legislation and taxes on plastic bottles. Hence, there is a need to find alternative
uses for plastic bottle waste. The use of plastic bottle waste shreds as a soil reinforcement material
in geotechnical engineering applications can help mitigate the disposal problems associated with
plastics.
In this study, a series of direct shear tests were conducted to examine the effect of plastic waste
shredded pieces on the engineering properties of Cape Flats and Klipheuwel Sand. The shredded
plastic bottles that were used for this study were sourced from Kaytech (supplier and manufacturer
of Geosynthetics) in South Africa.
The research was done to utilize this plastic through the inclusion of shredded plastic bottles as a
form of soil reinforcement. The effects of introducing polyethylene shreds cut from used plastic
bottles on the settlement parameters were investigated.
It was found that presence of plastic shreds improved the shear strength parameters of the sand
soil and they tend to improve further with increasing in plastic shred dosage. The cohesion reached
its maximum value for both sands at a shred dosage of 30% by dry mass of the soil.
iv
Table of contents
1
2
INTRODUCTION .................................................................................................................. 1
1.1
Background ...................................................................................................................... 1
1.2
Problem Statement ........................................................................................................... 2
1.3
Justification of the study .................................................................................................. 3
1.4
Objective of study ............................................................................................................ 3
1.5
Scope and Limitations of study ........................................................................................ 4
1.6
Thesis Overview............................................................................................................... 4
LITERATURE REVIEW ....................................................................................................... 5
2.1
Introduction ...................................................................................................................... 5
2.2
Soil Reinforcement........................................................................................................... 5
2.2.1
Background and History ........................................................................................... 5
2.2.2
Theory of Soil Reinforcement .................................................................................. 6
2.2.3
Benefits of Soil Reinforcement ................................................................................. 9
2.3
2.3.1
Synthetic: Geosynthetics materials in soil reinforcement ....................................... 10
2.3.2
Natural material used as soil reinforcements .......................................................... 15
2.3.3
Waste material for soil reinforcement..................................................................... 18
2.4
3
Types of soil reinforcement............................................................................................ 10
Direct Shear Test ............................................................................................................ 31
2.4.1
Theory ..................................................................................................................... 31
2.4.2
Mechanism of Direct Shear .................................................................................... 33
2.4.3
Orientation of Reinforcement Members in Shear Box. .......................................... 34
RESEARCH MATERIALS, EQUIPMENT AND METHODOLOGY ............................... 36
3.1
Introduction .................................................................................................................... 36
3.2
Research Materials ......................................................................................................... 36
3.2.1
Soil Characterization tests....................................................................................... 36
3.2.2
Soil materials .......................................................................................................... 37
3.2.3
Plastic Material ....................................................................................................... 40
3.3
Test Equipment .............................................................................................................. 41
v
4
3.3.1
Direct Shear ............................................................................................................ 41
3.3.2
Other apparatus ....................................................................................................... 42
3.4
Laboratory Tests............................................................................................................. 44
3.5
Direct shear testing ......................................................................................................... 51
3.5.1
Material preparation ................................................................................................ 51
3.5.2
Pure soil (0% plastic shreds) ................................................................................... 51
3.5.3
Soil-Shredded Plastic composite............................................................................. 53
3.5.4
Assembly of the apparatus ...................................................................................... 55
3.5.5
Experimental Procedures ........................................................................................ 55
3.5.6
Checklist and Test Procedure.................................................................................. 56
3.5.7
Quality Assurance (QA) ......................................................................................... 57
3.5.8
Data processing and calculation.............................................................................. 57
RESULTS, ANALYSIS AND DISCUSSIONS ................................................................... 60
4.1
Introduction .................................................................................................................... 60
4.2
Repeatability of results ................................................................................................... 60
4.3
Control test results and discussion ................................................................................. 61
4.4
Direct Shear results on plastic shreds-soil composite .................................................... 63
4.4.1
Shear stress-displacement response for 2.0mm plastic shreds................................ 63
4.4.2
Shear stress-displacement response for 4.75mm plastic shreds.............................. 68
4.4.3
Shear stress-displacement response for 5.6 mm plastic shreds............................... 73
4.5
Coulomb failure envelope for PET chips sand mixtures................................................ 78
4.5.1
Shear Strength response for 2.0mm plastic shred. .................................................. 78
4.5.2
Shear strength response for 4.75 mm plastic shred................................................. 80
4.5.3
Shear strength response for 5.6 mm plastic shred................................................... 82
4.6 Effects on friction angle (Φ) and cohesion (c) for 2.0mm, 4.75 and 5.6mm PET plastic
shreds. ....................................................................................................................................... 84
4.6.1
2.0 mm plastic shreds size ...................................................................................... 84
4.6.2
4.75 mm plastic shreds size .................................................................................... 86
4.6.3
5.6 mm plastic shreds size ...................................................................................... 87
4.7
5
Comparison of results for the various plastic shred sizes .............................................. 88
PRACTICAL APPLICATION ............................................................................................. 90
vi
6
5.1
Introduction .................................................................................................................... 90
5.2
Quality guidelines .......................................................................................................... 90
5.3
Highway embankment application ................................................................................. 91
5.3.1
Design Consideration .............................................................................................. 91
5.3.2
Structural design ..................................................................................................... 91
CONCLUSIONS AND RECOMMENDATIONS ............................................................... 96
6.1
Introduction .................................................................................................................... 96
6.2
Summary of the findings ................................................................................................ 96
6.3
Recommendations .......................................................................................................... 97
6.4
Bibliography. .................................................................................................................. 98
List of Figures
Figure 1-1: Dumped water bottles. ................................................................................................. 2
Figure 2-1: Schematic Diagram of Reinforced Earth Wall (Christopher et al., 1990) ................... 6
Figure 2-2: Diagrammatic presentation of reinforced soil. ............................................................. 7
Figure 2-3: Interaction Mechanism between Fibre and Soil Particles (Falorca and Pinto, 2011) .. 8
Figure 2-4: Soil Passive (Bearing) Resistance on Reinforcement Surfaces (Christopher et al.,
1990). .............................................................................................................................................. 8
Figure 2-5: Collage of different types of geosynthetic products (Wekesa, 2013) ........................ 11
Figure 2-6: Uniaxial Geogrids ...................................................................................................... 13
Figure 2-7: Biaxial Geogrids ........................................................................................................ 13
Figure 2-8: Tensar TriAx Geogrid ................................................................................................ 14
Figure 2-9: Geocomposite (woven and geonet), ........................................................................... 14
Figure 2-10: Typical Palm Fibers (left) (Marandi et al., 2008).) .................................................. 15
Figure 2-11: Variation of UCS with the number of bamboo specimens (Mustapha, 2008) ......... 16
Figure 2-12: Variation of modulus of rigidity with No. of Bamboo specimen (Mustapha, 2008) 16
Figure 2-13: Stress-Strain Curves of Un-reinforced and Reinforced Soil Specimens in Unconfined
Compression Tests (Marandi et al., 2008) .................................................................................... 17
Figure 2-14: Stress-Strain Curves of Un-reinforced and Reinforced Soil Specimens in Unconfined
Compression Tests (Marandi et al., 2008) .................................................................................... 17
Figure 2-15: Maximum Strength versus Palm Fibre Inclusion (Marandi et al., 2008) ................ 18
Figure 2-16: Strength envelope for dense sand with varying shred content (Foose et al., 1996) . 19
Figure 2-17: Comparison of (a) friction angle and (b) cohesion from 10-15 mm and 50-60 mm
tyre shreds Klipheuwel sand (Banzibaganye, 2014) ..................................................................... 20
Figure 2-18: Picture of carpet waste (from www.mrw.co.uk, 2012) ............................................ 20
vii
Figure 2-19: Max dry density and optimum moisture content (Wang et al., 1999 & 2000) ........ 21
Figure 2-20: Stress-displacement curves for fiber- reinforced soil from direct shear test (Pradhan
et al., 2012). .................................................................................................................................. 24
Figure 2-21: PET manufacturing process ..................................................................................... 25
Figure 2-22: PET beverage bottle wasting and recycling ............................................................. 27
Figure 2-23: Collection of waste bottles by hand in S.A (source: PETCO) ................................. 29
Figure 2-24: various stages in the life of a PET bottles (Adapted from: Nestle waters) .............. 31
Figure 2-25: Linear function representing Coulomb’s Law ......................................................... 32
Figure 2-26: Schematic diagram of the direct shear apparatus (Messi, 2009).............................. 33
Figure 2-27: Mohr's Circle Representation of Stress Conditions in Direct Shear Test ................ 34
Figure 2-28: Free Body Diagram of a Fiber Embedded in Soil (Chen et al., 2011) ..................... 35
Figure 3-1: Particle size distribution graph for Cape Flats and Klipheuwel sand ........................ 37
Figure 3-2: (a) Cape Flats Sand Particles (Chebet & Kalumba, 2014), (b) Microscopic view sand
particles (Kalumba, 1998)............................................................................................................. 38
Figure 3-3: (a) Cape Flats Sand, (b) Klipheuwel Sand ................................................................. 39
Figure: 3-4: (a) 2.0mm (b) 4.75mm and (c) 5.6mm Plastic chips ................................................ 40
Figure 3-5: ShearTrac-II Components .......................................................................................... 42
Figure 3-6: Mechanical shaking device. ...................................................................................... 43
Figure 3-7: Hand Tamper, dimension in mm................................................................................ 43
Figure 3-8: First layer of composite in shear box ready for compaction ...................................... 51
Figure 3-9: Component parts of the shear test for sand/sand: (a) top half shear box and; (b) bottom
half shear box; (c) loading plate (top cap); (d) alignment screws; (e) Hand Compactor and (f) Cape
Flats sand ...................................................................................................................................... 52
Figure 3-10: Prepared test specimen in shear box for pure sand (a) Cape Flats sand and (b) the
sealed sample in the shear box with top cap ................................................................................. 53
Figure 3-11: Sample preparation and end results ......................................................................... 54
Figure 3-12: ShearTrac-II software set-up screenshot .................................................................. 55
Figure 3-13: Software generated the test data............................................................................... 59
Figure 4-1: Repeatable results for three samples tested at 100 kPa .............................................. 60
Figure 4-2: Control Test results .................................................................................................... 62
Figure 4-3 : Shear stress versus horizontal displacement for Cape Flats mixed with plastic Shred
size of 2.0 mm at Plastic shred content of (a) unreinforced sand (0%), (b) 2.5, (c) 5, (d) 7.5, (e) 10,
(f) 12.5, (g) 15 and (h) 20% by dry weight as well as (i) pure plastic shreds (100%) .................. 65
Figure 4-4: Shear stress versus horizontal displacement and vertical displacement against
horizontal displacement for Klipheuwel sand mixed with Plastic shreds of the size 2.0 mm at
Plastic shreds content of (a) unreinforced sand (0%), (b) 2.5, (c) 5, (d) 7.5, (e) 10, (g) 15, and (h)
20% by dry weight. ....................................................................................................................... 67
Figure 4-5: Shear stress versus horizontal displacement and vertical displacement against
horizontal displacement for Cape Flats sand mixed with Plastic shreds of the size 4.75 mm at
viii
Plastic shreds content of (a) 2.5, (b) 5, (c) 7.5, (d) 10, (e) 12.5, (f) 15, (g) 20 and (h) 100% by dry
weight............................................................................................................................................ 70
Figure 4-6: Shear stress versus horizontal displacement and vertical displacement against
horizontal displacement for Klipheuwel sand mixed with Plastic shreds of the size 4.75 mm at
Plastic shreds content of (a) 2.5 , (b) 5, (c) 7.5, (d) 10, (e) 12.5 (f) 15, and (g) 20% by dry weight.
....................................................................................................................................................... 72
Figure 4-7: Shear stress versus horizontal displacement and vertical displacement against
horizontal displacement for Cape Flats sand mixed with Plastic shreds of the size 5.6 mm at Plastic
shreds content of (a) 2.5, (b) 5, (c) 7.5, (d) 10, (e) 12.5, (f) 15, (g) 20 and (h) 100% by dry weight.
....................................................................................................................................................... 75
Figure 4-8: Shear stress versus horizontal displacement and vertical displacement against
horizontal displacement for Cape Flats sand mixed with Plastic shreds of the size 5.6 mm at Plastic
shreds content of (a) 2.5, (b) 5, (c) 7.5, (d) 10, (e) 12.5, (f) 15 and (g) 20% by dry weight......... 77
Figure 4-9: Relationship between the maximum shear stress and normal applied pressure for 2.0
mm plastic shred inclusion in Cape Flats sand ............................................................................. 79
Figure 4-10: Relationship between the maximum shear stress and normal applied pressure for 2.0
mm plastic shred inclusion in Klipheuwel sand. .......................................................................... 79
Figure 4-11: Relationship between the maximum shear stress and normal applied pressure for 4.75
mm plastic shred inclusion in Cape Flats sand ............................................................................. 81
Figure 4-12: Relationship between the maximum shear stress and normal applied pressure for 4.75
mm plastic shred inclusion in Klipheuwel sand. .......................................................................... 81
Figure 4-13: Relationship between the maximum shear stress and normal applied pressure for 5.6
mm plastic shred inclusion in Cape Flats sand ............................................................................. 83
Figure 4-14: Relationship between the maximum shear stress and normal applied pressure for 5.6
mm plastic shred inclusion in Klipheuwel sand. .......................................................................... 83
Figure 4-15: Comparison of (a) cohesion and (b) friction angle from 2.0 mm shreds Cape Flats
Sand and Klipheuwel Sand ........................................................................................................... 85
Figure 4-16: Comparison of (a) cohesion and (b) friction angle from 4.75 mm shreds Cape Flats
Sand and Klipheuwel Sand ........................................................................................................... 87
Figure 4-17: Comparison of (a) cohesion and (b) friction angle from 5.6 mm shreds Cape Flats
Sand and Klipheuwel Sand. .......................................................................................................... 88
Figure 4-18: Comparison of the effect of the various plastic shred size on (a) Cape Flats sand, (b)
Klipheuwel sand............................................................................................................................ 89
Figure 5-1: Case 1: Unreinforced Cape Flat Sands (3m Soft Clay) ............................................. 92
Figure 5-2: Case 2: Unreinforced Cape Flat Sands (2m Soft Clay) ............................................. 93
Figure 5-3: Case 3: Reinforced Cape Flat Sands (3m Soft Clay) ................................................. 93
Figure 5-4: Case 3: Reinforced Cape Flat Sands (2m Soft Clay) ................................................. 94
ix
List of Tables
Table 2-1: Advantages and Disadvantages Associated with Reinforced Soil Structures .............. 9
Table 2-2: Identification of the primary functions for each type of geosynthetics product. Oriokot
(2014) ............................................................................................................................................ 12
Table 2-3: The Plastics Identification Code (The Plastics Federation of South Africa, 2011) .... 23
Table 2-4: Properties of PET plastic (Senhadji et al., 2013) ........................................................ 28
Table 2-5: Achievements and target of PET bottle collection and recycling ............................... 29
Table 3-1: Soil classification test conducted and standard codes ................................................. 36
Table 3-2: Mechanical properties of the Cape Flats sand ............................................................. 38
Table 3-3: Mechanical properties of the Klipheuwel sand ........................................................... 39
Table 3-4: Description of the codes used...................................................................................... 44
Table 3-5: Direct shear testing schedule for Cape Flats Sands ..................................................... 45
Table 3-6: Direct shear testing schedule for Cape Flats Sands ..................................................... 46
Table 3-7: Direct shear testing schedule for Cape Flats Sands ..................................................... 47
Table 3-8: Direct shear testing schedule for Klipheuwel Sand..................................................... 48
Table 3-9: Direct shear testing schedule for Klipheuwel Sand..................................................... 49
Table 3-10: Direct shear testing schedule for Klipheuwel Sand................................................... 50
Table 3-11: Checklist and experimental procedure ...................................................................... 56
Table 4-1: Repeatability results computations .............................................................................. 61
Table 4-2: Peak shear stresses for 2.0 mm Plastic Shreds ............................................................ 67
Table 4-3: Peak shear stresses for 4.75mm Plastic Shreds ........................................................... 72
Table 4-4: Peak shear stresses for 5.6mm Plastic Shreds ............................................................. 77
Table 4-5: Shear strength parameters (friction angle and cohesion) obtained from plastic shreds
unreinforced sand and plastic shred sand composites for 2.0mm shreds. .................................... 80
Table 4-6: Shear strength parameters (friction angle and cohesion) obtained from plastic shreds
unreinforced sand and plastic shred sand composites for 4.75mm shreds. .................................. 82
Table 4-7: Shear strength parameters (friction angle and cohesion) obtained from plastic shreds
unreinforced sand and plastic shred sand composites for 5.6 mm shreds. ................................... 84
Table 5-1: Geoslope input parameters .......................................................................................... 91
Table 5-2: Summary of Factor of Safety ...................................................................................... 94
x
Acronyms and annotations
Symbol
Unit
Description
_____________________________________________________________________________
˚
Angle of internal friction
σn
kPa
Normal stress
τ
kPa
Shear Stress
ASTM
American Society for Testing and Materials
BS
-
British Standards
C
kPa
Cohesion
USCS
-
Unified Soil Classification System
CF
-
Cape Flats Sand
KS
-
Klipheuwel Sand
US
-
Unreinforced Soil
RS
-
Reinforced Soil
SP1, SP2, SP3…, SP7 -
Shredded Plastic Concentrations of 2.5%, 5%,
7.5%, 10%, 12.5%, 15% and 20% respectively.
HDPE
-
High Density Polyethylene
LDPE
-
Low Density Polyethylene
PET
-
Polyethylene Terephthalate
PVC
-
Unplasticised Polyvinyl Chloride
xi
Definition of Terms
Angle of Internal Friction
A soil shear strength parameter denoted by φ
Cohesion
A soil strength parameter denoted by c.
Dry density
Moisture content
Shear strength
Sieve Analysis
Mass of solids only per unit volume of soil (SI units: kg/m3).
Ratio of the mass of water to the mass of dry solids in the soil.
The maximum shear stress which a material can withstand
without significant plastic deformation or yielding.
A sieving procedure used to evaluate the particle size
distribution of a soil.
xii
CHAPTER 1
1
INTRODUCTION
1.1 Background
According to International Bottled Water Association (IBWA), plastic bottles consumption
increased by 500% over last 10 years and more than 1.5million tons of plastic have been used to
bottle water every year Babu, Sivakumar (2011). A huge amount of plastic bottles waste is ending
up in landfills, ocean, lakes and streams, where they may never fully decay.
It is estimated that a total of 10,198,000 tons of waste is received at landfill sites across South
Africa per annum (Department of Water Affairs and Forestry, 2005). Because of the environmental
problems, many attempts are being made to utilize the plastic bottles waste as a geotechnical
material to solve geotechnical and environmental problems caused by use of plastic bottles.
On the other hand, the use of waste material as soil reinforcement in civil engineering is not new,
for many years, studies have been conducted about the use of waste material as reinforcing soil to
improve the shear strength. An example is Marandi et al, (2008) and Mustapha, (2008) which used
palm fibers and bamboo as soil reinforcement, Kalumba and Chebet, (2013) Utilized plastic
shopping bags waste for soil improvement in sandy soils, and the use of Carpet Waste in
Reinforcement of Substandard Soils by (Miraftab & Lickfold, 2008).
Studies on soil reinforcement using shredded polyethylene plastic strips reported by Petersen, in
2009 showed that this inclusion does in fact improve the shear strength of the soil, this due to
increase in friction between plastic bottles waste and soil and the tensile stress in plastic bottles
(Babu & Chouksey, 2011).
The aim of this research is to present a simple way of reusing waste plastic bottles in field of
geotechnical engineering as soil reinforcement material, and further studies will be necessary to
provide more information on the behavior of sand plastic composite such as the chemical test on
plastic chips for potential leaching in the ground and the effect of these plastic chips on longer than
5.6mm size, to observe the maximum friction angle that can be achieve.
1
1.2 Problem Statement
The ecosystem has been threatened with the use of plastic and waste diversion goals. Barely
recyclable, plastic wastes have become one of the major problems for the world. Once discarded,
they either enter our landfills or our marine ecosystem. As the world’s population continues to
grow, so does the amount of garbage that people produce. On-the-go lifestyles require easily
disposable products, such as cans or bottles of water, but the accumulation of these products has
led to increasing amounts of plastic pollution around the world. As plastic is composed of major
toxic pollutants, it has the potential to cause great harm to the environment in the form of air, water
and land pollution. The use of plastic as reinforcement will help to minimize the disposal of plastic
waste on landfills, an issue that has escalated with time. Also, as several problems in civil
engineering, concerning the reinforcement of soils, the use of plastics could not only help to
alleviate the problem of plastic waste but could also provide cheap and available alternative as
reinforcement on weak soils. Furthermore, the durability and water resistive properties of this
material are favorable properties that can be beneficial in a sustainable material stream to
complement the source-intensive geotechnical engineering industry. Figure 1-1 shows the plastic
water bottles dumped in Cape Town landfill.
Figure 1-1: Dumped water bottles.
2
Furthermore, different studies where been carried out with techniques of ground improvement,
these researches include for example stone columns, dynamic compaction, geosynthetics, etc.,
these have been used to enhance the geotechnical properties of soils in South Africa, but few
information are available in how waste plastic bottles can be used to for ground improvement.
1.3 Justification of the study
The reinforcement of soils using geosynthetics, natural resources such as palm fibers, bamboo
(Marandi et al, 2008 and Mustapha, 2008) and waste such as tyres shreds (Banzibaganye, 2014
and Zornberg et al, 2004) has been in several studies due to the growing concern for the
environment. Thus, there is a need for alternative use of waste such as PET plastics for
reinforcement to protect the ecosystem.
Geosynthetics are used as reinforcement in soil in many engineering projects. However, they are
expensive and unavailable in some areas. As such, the use of waste is also cost effective. Studies
(Peterson, 2009; Consoli et al., 2002) on the inclusion of shredded polyethylene plastic strips in a
non-cohesive soil have shown the shear strength of non-cohesive soils to increase with increasing
plastic content.
Many techniques of ground improvement have been carried out, but no investigation has been
conducted on PET plastic chips to improve the geotechnical properties of soils in South Africa.
Due to all the reasons mentioned above, the investigation of the use of PET plastic chips waste to
improve sandy soils of South Africa is undertaken.
Furthermore, the study was limited to laboratory investigations on soil shear strength based on the
inclusion of PET chips from waste PET plastic materials in sand (Cape Flats sand and Klipheuwel
sand). The enhancement of the shear strength will depend on the increase of cohesion and angle
of internal friction.
1.4 Objective of study
The main objective of the study was to undertake an investigation into the effect of inclusion of
shredded plastic bottles on the shear strength parameters on South African soils.
More specifically, this work was aimed to investigate the:
3
The effect of varying the shred concentration on the friction angle of the reinforced soil.
Determine the effects on friction angle and cohesions.
Compare the results from various plastic chips sizes.
1.5 Scope and Limitations of study
The scope of this investigation included and was limited to:
The study of reinforcing effect of plastic bottles on soil, particularly on Klipheuwel and
Cape Flats sands.
The evaluation of shear strength by means of direct shear.
The limitation of one size plastic bottles type, local from Kaytech, as received from source.
Direct shear method was performed to evaluate the shear strength of the specimens in the
study; a shear box of 100 x 100mm will be used.
1.6
Thesis Overview
This research provides a literature review on Chapter 2, which initially presents the background
on the soil reinforcement, history and their benefits, and discusses different types of soil
reinforcements. This is followed by previous research work with soil plastic shreds composites.
The process of manufacturing PET plastic bottles and PET generation are also analyzed in Chapter
2. The mechanical properties of the research materials and the details of the experimental
procedure for the small direct shear tests are given in Chapter 3. Results from the laboratories
analysis and discussions are given in Chapter 4.
Proposals for the practical application consisting of the use of waste PET plastic in civil
engineering in South Africa and a proposed guideline which could be followed are presented in
Chapter 5. Finally, the conclusion and recommendations for further research are given in Chapter
6.
4
CHAPTER 2
2
2.1
LITERATURE REVIEW
Introduction
This section presents the literature reviewed in order to gain a deeper understanding of various
relevant concepts, studies that have previously been conducted on the subject. The chapter begins
with a history of soil reinforcement and a review of work done on the inclusions of tyres, carpet
and plastic wastes as soil reinforcement material. The review concludes with a summary of the
literature reviewed.
2.2
2.2.1
Soil Reinforcement
Background and History
Soil reinforcement is a technique that has been used for thousands of years. They were used in the
construction of roads in Roman times to stabilize the roads and their edges (Jones, 1985). These
first attempts were made from natural fibers, fabrics or mixed with soil to improve the quality of
roads, especially when roads were built on unstable ground vegetation. They were also used to
construct steep slopes as several pyramids of Egypt and the walls too.
The subject of soil reinforcement has evolved so much that it has now become a subject on its own
in geotechnical engineering (Jones, 2006). Much developmental work has been carried out on the
subject. There exist, today, many soil stabilization systems each with their own different
mechanism of support. Some are externally stabilized systems and involves the use of an external
structural wall for earth retention whereas internally stabilized systems involve the installation of
reinforcement elements in the soil, within and extending beyond the failure mass, (Jones, 2006).
The modern methods of soil reinforcement were pioneered by, French architect and engineer,
Henri Vidal because of his research in the early 1960's which led to the invention and development
of Reinforced Earth (Figure 2), a system in which steel strip reinforcement is used (Christopher et
al., 1990). Since Vidal’s introduction of Reinforced Earth, several other soil reinforcement systems
have been developed (Craig, 2004). Other forms of reinforcement include rods, strips, grids and
meshes of metallic or polymeric materials and sheets of geotextiles.
5
Figure 2-1: Schematic Diagram of Reinforced Earth Wall (Christopher et al., 1990)
2.2.2
Theory of Soil Reinforcement
By definition, soil reinforcement is based on increasing the angle of friction between the particles
in a soil specimen, by reducing the rate of particle displacement in the specimen when a load is
applied. Thus, there appears to be an increase in residual shear strength angle of the sand by
adding fiber reinforcements (Salbas, 2002). Furthermore, Vidal (1969) mentions that reinforced
sands exhibits cohesion in all directions which therefore allows the construction of reinforced
sands structures in any desired shape. The reinforcement namely polyethylene shredded strips,
mold themselves around the soil particles, thus increasing the interlocking forces between the
particles, due to the high ductility of the material. The reinforcement element was a reduction
mechanism described by Vidal (1966) and can be seen in Figure 3 showing soil particles
interlocked in the reinforcement producing pseudo-cohesion.
6
Figure 2-2: Diagrammatic presentation of reinforced soil.
The stability of a soil mass can further be explained in terms of its shear strength or shearing
strength. Venkatramaiah (2006) describes this engineering property as the resistance to shearing
stresses and a consequent tendency for shear deformation. The shear strength displayed in a soil
can be attributed to:
The resistance due to the interlocking of particles.
Frictional resistance between the individual soil grains, which may be sliding friction,
rolling friction, or both.
Adhesion between soil particles or “cohesion.”
Falorca and Pinto (2011) in their study elaborate how proportional the contact area between coarse
grained soil particles and the fibers pressed against each other is to the applied load before the
fibers undergo plastic deformation. The plastic deformation results in surface imprints forming on
the fibre, allowing a fibre-particle bond to take place. This reinforcing mechanism is illustrated in
Figure 2-3 where initially the soil particles are packed tightly (Figure 2-3a) until the fibre
plastically deforms, resulting in surface imprints which allow for adhesion to develop.
7
Figure 2-3: Interaction Mechanism between Fibre and Soil Particles (Falorca and Pinto, 2011)
Apart from stresses being transferred between soil particles and reinforcement by friction, another
stress transfer mechanism which can take place is through passive resistance, depending on the
reinforcement geometry (Christopher et al., 1990).
According to Christopher et al., (1990), passive resistance occurs when stresses are transferred
from soil to reinforcement by bearing between the transverse elements against the soil. This
mechanism occurs commonly in reinforcement containing many transverse elements of composite
inclusions such as grids, wire mesh and mats (see Figure 2-4 below).
Figure 2-4: Soil Passive (Bearing) Resistance on Reinforcement Surfaces (Christopher et al., 1990).
Furthermore, the following factors govern the contribution of each stress transfer mechanism for
a particular reinforcement: normal effective stress, surface roughness, grid opening dimensions,
thickness of transverse members, and elongation properties of the reinforcement. Since interaction
needs to take place between the soil and the reinforcement, it is worth noting that knowledge of
the soil properties is equally important (Christopher et al., 1990).
8
2.2.3
Benefits of Soil Reinforcement
Soil reinforcement is one of the fast-growing ground improvement techniques. ease of
construction, overall economy and availability of different options are ones of major advantages
of soil reinforcement (Priyadarshee at.al, 2014).
The reinforced soil technique is the introduction of elements resistant to traction, convenient
oriented mind that increases strength and decreases the deformability of the solid mass. In this
method, referred to as soil reinforcement, the overall mass behavior is improved at the expense
transfer efforts for the resistant elements.
Soils generally have high resistance to compressive forces, but low resistance to tensile stresses.
When a mass of soil is loaded vertically, it undergoes deformations vertical compression and
extension lateral deformation (draw). This deformations restriction is achieved through the
development of tensile loads on the element reinforcement.
According to Christopher et al., (1990), And According to Jones, 2007, on page 12. And Zornberg
et al. 2004 and Foose et al. 1996 on page 19. Reinforced soil structures and mu1ti-anchored soil
structures are more advantageous as compared to the conventional reinforced concrete and gravity
retaining walls. Table 2-1 below provides a general summary of some of the main advantages as
well as disadvantages associated with reinforced soil structures.
Table 2-1: Advantages and Disadvantages Associated with Reinforced Soil Structures
Advantages
Allow for simple and rapid
construction;
no large equipment required.
Extremely versatile; able to meet
specific technical requirements
Require little space in front of
structure
for construction operations.
Very flexible; able to absorb
deformations
due to poor subsoil conditions.
Relatively inexpensive; compared to
traditional retaining walls.
Disadvantages
Usually require drainage system. This may be difficult to
construct and maintain.
May require permanent underground easements for soil
nailing.
May not be possible if required easement extend beneath
existing structures
Requires large space behind wall face to obtain enough
wall
width for internal and external stability.
Possibility of corrosion of steel elements and
deterioration of
other exposed elements due to ultraviolet (UV) rays.
Require granular fill for many reinforcement systems. If
granular
9
Adopted from Christopher et al. (1990).
2.3
Types of soil reinforcement
Many methods of soil reinforcement are being used in engineering projects today; some being
more effective than others. Bouhicha et al. (2005) points out how a vast amount of research is
being investigated by various individuals and associations with a common goal to find a cheap,
readily available material which can be used to reinforce soil.
This Section describes three forms of soil reinforcement material, namely: synthetic, natural and
waste material. Previous research studies have been carried out on these materials and the aim is
to highlight the various application properties each of these have in terms of soil reinforcement.
2.3.1
Synthetic: Geosynthetics materials in soil reinforcement
Geosynthetics is the general term to describe polymeric products used in contact with soil, rock,
earth, or other geotechnical related material to solve civil engineering problems, project, structure,
or system (SANS ISO 10318:2013).
These products help to solve engineering problems including but not limited to erosion, slope
failure, poor bearing capacity and shear strength. Conventional construction materials such as sand
or gravel are considered more expensive. There are many types of geosynthetics, which are
commonly used for soil reinforcement. These include but not limited to geotextiles, geogrids,
geonets, geocell and geocomposites as shown in Figure 2-5.
10
Figure 2-5: Collage of different types of geosynthetic products (Wekesa, 2013)
The soil reinforcement by geo-synthetics generates a mechanical improvement of the soil by
supporting tensile forces. The reinforcing elements are flexible and, due to their low bending
stiffness, can only absorb axial tensile loads. The improvement reduces the shear force that has to
be carried by the soil, and to enhance the shearing resistance in the soil by increasing the normal
stress acting on potential shear surfaces (Brau, 1975).
Functions of Geosynthetics
Geosynthetics are generally designed for a particular application by considering the primary
function that can be provided. The multiple functions of geosynthetics are dependent on the
material they are manufactured from and also on the application intended. These functions include;
separation, reinforcement, filtration, drainage, and containment as shown in Table 2-2.
11
Table 2-2: Identification of the primary functions for each type of geosynthetics product. Oriokot (2014)
Type of Geosynthetic
Geotextile (GT)
Geogrid (GG)
Geonet (GN)
Geomembrane (GM)
Geosynthetic Clay Liner
(GCL
Geofoam (GF)
Geocells (GL)
Geocomposite (GC)
Separatio
n
X
Reinforcemen
t
X
X
Filtratio
n
X
Drainag
e
X
Containmen
t
X
X
X
X
X
X
X
X
X
X
X
According to Jones, 2007, geosynthetics materials play a passive role in soil reinforcement, e.g.,
geosynthetic barriers block the passage of liquids, geosynthetic reinforcement provides tensile
resistance, but only after an initial strain has occurred; and geo-drains provide a passage for water
but do not cause the water to flow. This process can be changed if the geosynthetics are designed
to play an active role, like in the case of electrokinetic geosynthetics (EKGs) that drain the soil of
excess pore water, and reinforce the structure thereafter.
2.3.1.1 Geogrids
A planar synthetic structure consisting of a regular open network of integrally connected tensile
elements, which may be linked by extrusion, bonding or interlacing (e.g. knitted), used in contact
with soil/rock and/or other geotechnical material in reinforcement applications. It is divided into
junction stiff (welded bars) and flexible (e.g. PVC coated) geogrids.
Types of geogrids
Uniaxial geogrids (UX) strength in the machine direction of reinforcements is
predominant, used in wall and slope applications, help soils stand at virtually any desired
angle in grade separation applications.
12
Figure 2-6: Uniaxial Geogrids
Biaxial geogrids (BX) strength in the cross and machine directions of the geogrid is equal,
used in roads to provide support by confining and distributing load forces, for the
construction of access roads, highways, berms, dikes and structure applications, reduce the
amount of excavation and extend roadway performance life, and also in sub base
reinforcement applications to reduce aggregate thickness requirements.
Figure 2-7: Biaxial Geogrids
Multifunctional geogrids may include TriAx geogrids, which is a revolutionary new
geogrid product from Tensar. It works in three dimensions, the triangular structure coupled
with the increased rib thickness and junction efficiency, greatly improves aggregate
interlock and confinement leading to optimal structural performance of the mechanically
stabilized layer. Research indicates that TriAx geogrids reduce aggregate base/sub base
requirement by 25% to 50%
13
Figure 2-8: Tensar TriAx Geogrid
2.3.1.2 Geocomposites
These are simply a combination of two or more types of geosynthetics for increased efficiency and
improvement of the properties of the original geosynthetics. This way the benefits of each of the
individual geosynthetic are integrated into one material. An example of such a composite
geosynthetic is shown in Figure 2-9 where a woven geotextile was combined with a geonet to form
a composite geotextile.
Figure 2-9: Geocomposite (woven and geonet),
(http://en.atarfil.com, Searched: 05/12/2015)
14
2.3.2
Natural material used as soil reinforcements
From an engineering perspective, natural material has the advantage of being a lot cheaper and
environmentally friendly in comparison to hard engineered solutions, though their reinforcing
effects are not as easy to quantify (Mickovski, 2009). The main disadvantage of using natural
materials such as palm and bamboo fibers (Figure 2-10) to reinforce soils is that they are
biodegradable.
Figure 2-10: Typical Palm Fibers (left) (Marandi et al., 2008).)
And Typical Bamboo Fibers (right) (Swico Fil, 2014)
Below is a discussion on previous studies which were carried out to investigate the use of these
materials for soil reinforcement.
2.3.2.1 Bamboo
Mustapha (2008) undertook studies to investigate the UCS and modulus of rigidity of silty-clay
soil specimens which were reinforced with thin circular bamboo plates. The selection of bamboo
as a reinforcement material was on the basis that it is a cheap and abundant material possessing
high tensile and compressive resistance properties. Despite the erratic trend of modulus of rigidity
with percentage strain, the results indicated that generally, the UCS and modulus of rigidity of the
tested specimens increased with increases in the number of bamboo specimens. Figure 2-11 shows
the increase of UCS with the number of bamboo specimens and Figure 2-12 illustrates the variation
of modulus of rigidity with the number of bamboo specimens.
15
Figure 2-11: Variation of UCS with the number of bamboo specimens (Mustapha, 2008)
Figure 2-12: Variation of modulus of rigidity with No. of Bamboo specimen (Mustapha, 2008)
2.3.2.2 Palm fibers
Studies were carried out by Marandi et al. (2008) to investigate the resultant strength and ductility
behavior of silty-sand soils when reinforced with randomly distributed palm fibers. The trials
focused on observing the effects of changing the lengths and concentrations of the fibers.
Subsequent to testing the composite soils and examining for unconfined compression strength
(UCS) and California Bearing Ratio (CBR), it was found that; the surface failure orientations,
maximum residual strengths, ductility as well as the stress-strain relationship of the samples were
significantly influenced by the addition of palm fibers. The results revealed that at a constant palm
fibre length, with increasing fibre concentrations, the maximum strength and residual strength
increase; this is illustrated in Figure 2-13 and Figure 2-14. Furthermore, the maximum strength of
16
the specimens was observed to increases with an increase in fibre length and fibre concentration;
this is illustrated in Figure 2-15.
Figure 2-13: Stress-Strain Curves of Un-reinforced and Reinforced Soil Specimens in Unconfined Compression Tests (Marandi
et al., 2008)
Figure 2-14: Stress-Strain Curves of Un-reinforced and Reinforced Soil Specimens in Unconfined Compression Tests (Marandi
et al., 2008)
17
Figure 2-15: Maximum Strength versus Palm Fibre Inclusion (Marandi et al., 2008)
2.3.3
Waste material for soil reinforcement
2.3.3.1 Tyre Waste
Tyres are residues that accumulate rapidly in large volumes, particularly in densely populated
urban areas. The destination of tyres is a worldwide problem; there is growing concern about
policies to encourage recycling, reduction and reuse of waste tyres. The use of used tyres in civil
engineering works is presented as an alternative that combines the mechanical efficiency and low
cost of the material, favoring the demand for waste that poses risks to the environment.
One of the first applications of tyres used in the practice of Civil Engineering took place in the
70s, with the reconstruction of a reinforced embankment with tyres on a highway in Northern
California (Hausman, 1990). The horizontal layers of tyres were spaced vertically from 0,60m and
intertwined with metal handles. The studies related to the use of so-called tyre technique and soil
"pneusol" or ground-tyres were developed in France with the construction of a soil-tyre
experimental wall in Langres (Long, 1984). The construction of this wall, with 5m high and 10m
long, demonstrated the feasibility of implementing structures from the release of tyre layers filled
with soil.
18
Zornberg et al. 2004 and Foose et al. 1996 concluded with addition of shredded Tyres increase the
shear resistance of soil alone. Using direct shear with 64 x 64mm shear box, Foose et al. (1996)
performed tests in order to establish which variables affect the strength of the soil-Tyre composites.
The variables tested included; normal stress, sand matrix unit weight, shred content, shred length,
and shred orientation.
The addition of shredded tyres to sand has significant influence on variation of cohesion. The graph
below shows that as the concentration of threads increase so does the shear strength as was deduced
by Zornberg et al.
Figure 2-16: Strength envelope for dense sand with varying shred content (Foose et al., 1996)
Banzibaganye (2014) found that addition of tyre shreds of 50 to 60 mm size to Cape Flats and
Klipheuwel sands improved their friction angle at a shred dosage of 10% by dry mass. He also
observed that long tyre shreds for both selected sands showed better improvement compared to
small shreds. Klipheuwel sand 50-60 mm tyre shred composites showed 41.6% of cohesion and a
2.5% higher friction angle than that for the composite samples with small tyre shreds as shown in
Figure 2-17.
19
Figure 2-17: Comparison of (a) friction angle and (b) cohesion from 10-15 mm and 50-60 mm tyre shreds Klipheuwel sand
(Banzibaganye, 2014)
2.3.3.2 Carpet Waste
Each year, all over the world, a vast amount of fibrous textile waste is discarded into landfills;
carpets constitutes about half of this waste, with the main components being plastic and polymeric
fiber (Ghiassian et al., 2004). This type of waste decays at a very slow rate and is difficult to deal
with in landfill sites. The growing public concern for the environment and restrictions on landfill
sites in recent years have obligated many carpet producers to find alternative uses for their
inevitable waste (Miraftab & Lickfold, 2008). The Figure 2-18 gives a pictorial overview of the
typical carpet waste discussed here.
Figure 2-18: Picture of carpet waste (from www.mrw.co.uk, 2012)
20
A promising reuse of carpet wastes have been discovered to lie in soil reinforcement and
construction applications (Ghiassian et al., 2004). Ghiassian et al. (2004) report that there have
been extensive studies that indicate that the inclusion of synthetic fibers in soil can improve the
shear strength, load-bearing capacities and durability of the soil. In the study undertaken by
Miraftab & Lickfold (2008) it was concluded that soil reinforced with carpet waste fiber was
stronger than soil without the reinforcement. It was also concluded that the strength of the soil
increases as the fiber content is increased. Miraftab & Lickfold (2008) and Wang et al. (1999 &
2000) did an investigation into the effect of moisture content and dry density on the strength of
soil. Wang et al. (1999 & 2000) found that there is a proportional increase in moisture content with
increasing fiber content, as shown in Figure 2-19, below. Miraftab & Lickfold (2008) however,
discovered that a soil with 8 % reinforced fiber had lower optimum moisture content than the plain
soil and therefore concluded that there may not be a direct relationship between moisture content
and increasing fiber content. Miraftab & Lickfold (2008) goes further to state that it is likely that
there is optimum water content, beyond which, any further increase in fiber content will result in
lower moisture absorption.
Figure 2-19: Max dry density and optimum moisture content (Wang et al., 1999 & 2000)
21
2.3.3.3 Plastic PET Waste
PET, a plastic from the family of polyesters, is nowadays being used mainly in the food industry,
for packing soft drinks, mineral water, milk, oil and other types of products. Apart from the
multiple advantages these packages exhibit; there is also a number of disadvantages, among which
is the great waste volume subsequent to the use, and especially the difficulty to reintroduce them
in the natural circuit, as they are not biodegradable (Muntean Radu et al.2011).
22
Table 2-3: The Plastics Identification Code (The Plastics Federation of South Africa, 2011)
23
Nsaif (2013) and Falorca (2010) used plastic waste material cut in pieces for soil reinforcement
concluding that shear strength of soil reinforced with plastics is higher than the unreinforced soil.
Pradhan et al. (2012) used triaxial method, with clayey soil also conclude that Cohesion (C) and
Angle of internal friction Ø increase to 0.40% irrespective of the fiber length.
The investigation performed by Petersen in 2009 revealed that the reinforcement of soil with
polyethylene strips improves the friction angle and therefore also improves the shear strength of
the soil. It was concluded that the friction angle of the soil will increase until a maximum is
reached, after which the friction angle will start to decrease. It was further discovered that the
reinforcement affects different soil types in different ways. Petersen (2009) found that the Cape
Flats sand increased by a maximum of 25 % whilst the Klipheuwel sand increased by a lower,
13%. It was also established that there is a relationship between the aspect ratio and the angle of
friction of the sands. For both, the Klipheuwel and the Cape Flats sands, the maximum
improvement in shear strength lie between an aspect ratio of 0.2 and 0.4 (Petersen, 2009). That
study concluded that an increase in reinforcement concentration results in an initial increase
in strength until the peak strength is reached. After the peak strength is reached the strength
starts to decrease. This is as a result of the increased interaction between the polyethylene strips
(Petersen, 2009).
Figure 2-20: Stress-displacement curves for fiber- reinforced soil from direct shear test (Pradhan et al., 2012).
24
More experiments were conducted by Laskar and Pal (2013) with plastic bottle strips of length
10mm and widths of 1.25mm, 2.5mm and 5mm. Concentrations of 0.25%, 5% and 1% were mixed
with soil composite of 40.15% sand, 30.90% silt and 28.95% clay. The investigation was
conducted to determine the effects of plastic waste fibers on compaction and consolidation
behavior of reinforced soil. A series of odometer tests were completed according to ASTM-D243504. It was concluded that according to Terzaghi‟s one dimensional consolidation concept, due to
the rate of expulsion of pore water, the rate of consolidation increased (Laskar and Pal, 2013).
They based the rate of expulsion of pore water to the increase in permeability due to the rise in
plastic content.
2.3.3.3.1 Manufacturing process of PET
The Polyethylene terephthalate (PET) manufacturing process is shown in figure 2-22 and starts
from material preparations which are separated manually or automated and cleaned out by
removing the labels which can produce levels of cleanliness as high as 90%. It is followed by
hydrocyclone classification to remove the cap and ring made from HDPE. In the process of
scrubber to remove drink residue, glue and dirt some other decontaminations are followed, while
in the final inspection, PET chips are storage and checked before shipping.
Figure 2-21: PET manufacturing process
25
2.3.3.3.2 Types of Plastic
-
PET (Polyethylene Terephthalate)
The polyethylene terephthalate (PET / PETE / PETP or PET-P) was invented in 1941, being
initially used in the textile industry. As regards the production of packages for drinks, it started
being used in the ‘70s.
The rapid development of the production for a series of products (especially agri-food ones), as
well as the imposition of certain hygiene rules as regards their manipulation and preservation, have
led to increasingly perfected disposable packages, especially made of plastic (MUNTEAN Radu
et al.2011).
-
High density polyethylene (HDPE)
High-Density Polyethylene products are very safe and are not known to transmit any chemicals
into foods or drinks. HDPE products are commonly recycled. Items made from this plastic include
containers for milk, motor oil, shampoos and conditioners, soap bottles, detergents, and bleaches.
It is NEVER safe to reuse an HDPE bottle as a food or drink container if it didn’t originally contain
food or drink. (Ryedale, 2013).
-
Polyvinyl Chloride (PVC)
Polyvinyl Chloride (PVC) is a major plastics material which finds widespread use in building,
transport, packaging, electrical/electronic and healthcare applications. PVC is a very durable and
long-lasting construction material which can be used in a variety of applications, rigid or flexible,
white or black and a wide range of colors in between. Due to its very nature, PVC is used widely
in many industries and provides very many popular and necessary products. (BPF, 2015).
-
Low Density Polyethylene (LDPE)
Low-Density Polyethylene is sometimes recycled. It is a very healthy plastic that tends to be both
durable and flexible. Items such as cling-film, sandwich bags, squeezable bottles, and plastic
grocery bags are made from LDPE.
26
The first of the polyolefin, Low Density Polyethylene (LDPE) was originally prepared some fifty
years ago by the high-pressure polymerization of ethylene. Its comparatively low density arises
from the presence of a small amount of branching in the chain (on about 2% of the carbon atoms).
This gives a more open structure. Low Density Polyethylene (LDPE) is a most useful and widely
used plastic especially in dispensing bottles or wash bottles (Dynalab, 2015).
-
Others
These kinds of plastics are difficult to recycle, the copolymer of ethylene and vinyl acetate is
mainly used in the manufacture of footwear, glues, adhesives, technical parts, wire and cable.
(Ryedale, 2013).
2.3.3.3.3 Waste PET generation, prevention and minimization
The volume of PET bottle water is increasing every year, not less than 200 billion bottles of water
are consumed around the world. Not more than 15% of this quantity is recycled in recycling plants
around the globe while the remaining one end up on landfills, bins or open dumpsites across the
globe (Wikipedia, 2011). The graph below shows the wasting PET bottles against Recycling from
1990 to 2006.
Figure 2-22: PET beverage bottle wasting and recycling
Source: Container Recycling Institute.
27
Unfortunately, the recycling level of PET bottles is still low, it is estimated that 1.6 million tons
are not recycled per year (Abousleiman et al., 2012). To prevent this, it is necessary to reduce the
quantity of PET bottles waste by eliminating unnecessary use of this material or minimize the use
and substitute with more environmental alternatives (Reuse, Recycling and Recovery). At end
everyone needs to learn how to avoid the excessive buying and consumption of plastic products
(Abdulkarim et al., 2012).
When randomly dumped, waste PET bottles will cause environmental pollution but if properly
managed they can be used directly in civil engineering application as proposed in this research.
These applications include but are not limited to the construction of highway embankments over
soft soils and backfill behind retaining structures. Also, can be used as raw material to produce
different materials which are useful (Karen, 1996, Green et al., 1998). Although recycling is the
best option and efficient once plastic take small landfill space since it is easily crushed and is not
biologically degradable.
Table 2-4: Properties of PET plastic (Senhadji et al., 2013)
Physical Properties PET
Tensile Strength at break (Mpa)
70
Elongation at break (%)
70
Flexural modulus (regidity) (Mpa)
2
Tensile modulus (Gpa)
2.9
Melting Point (˚C)
260
Water absorption (%)
0
Adapted from: Senhadji et al. 2013
2.3.3.3.4 Waste PET problems
In South Africa, with an emerging economy the view on waste management has been changing in
past 10 years. The usage of PET in South Africa is approximately 9% per annum according to
Petco (Plastic recycling South Africa). Despite the economic growth, half of the population is
living in poverty, and more than 80,000 people are living from collecting waste from dumpsites,
streets and selling to recycling companies (Figure 2-23).
28
Figure 2-23: Collection of waste bottles by hand in S.A (source: PETCO)
The process of collection and recycling the PET bottles as no legal framework system available to
facilitate the sustainable collection in South Africa, many waste stream organizations have started
initiatives dedicated to growing recycling proportions in the country based on agreements with
local government. The organization responsible for the recycling and collection process is PETCO
and as reached notable results over last years as can be seen in Table 2-5. PETCO has improved
its collection from 16% to 47% in 2013 and while waste plastic PET consumption in South Africa
has doubled.
Table 2-5: Achievements and target of PET bottle collection and recycling
Source: PETCO
Below are described the environmental and human health problems caused by improper
management of waste PET plastic:
29
Human health problems
The dumped or stockpiled waste PET can shelter pests which create conditions favourable to the
survival and growth of microbial pathogens. The waste pickers are vulnerable to infections and
chronic diseases with direct handling of the waste, stagnant water inside the PET water bottles also
can be a breeding-site for mosquitoes. It is known that the deadly disease mostly transmitted by
mosquitoes is malaria. In South America the diseases transmitted by mosquitoes are yellow fever
and dengue fever, which affect a high number of the population (Technical Guidelines, 2011).
Environmental problems
Environmental problems can be caused by discarding plastic on environment because they are not
biodegradable, some of the environmental problems caused by waste PET are described below:
Land Pollution/Water Pollution
According to American Chemical Society, chlorinated plastic can release harmful chemicals into
soils, which can leach into ground water or the close water sources and also the ecosystem. Another
problem is the amount of the pollution that are caused by plastic bottles manufactures where they
use crude oil. Therefore, this causes serious problems to the species around that drink the water.
Air pollution
When PET plastic waste is burned, complete combustion releases carbon dioxide and sulphur
dioxide into the atmosphere while incomplete combustion emits dioxins and daxious gases
(Hoddinot, 1997). Other hazardous gases such as benzene, furans, arsenic, vanadium, hydrogen
chloride, mercury, polynuclear aromatic hydrocarbons, polychlorinated biphenyls and chromium
are released into the atmosphere (Mpanyana, 2009).
2.3.3.3.5 Current use of PET plastic bottles.
Figure 2-24 summarize the life cycle of plastic PET, which is divided into 3 phases: Packing,
Manufacturing and Distribution. The first stage includes the extraction of raw material, at this
stage the plastic bottles are separated accordingly to colours, and secondly manufacturing which
involves the process of packing, treatments, storage and lastly are distributed around for many
purposes.
30
Figure 2-24: various stages in the life of a PET bottles (Adapted from: Nestle waters)
2.4
2.4.1
Direct Shear Test
Theory
The strength of soil is measured in terms of shear strength (Cohesion, C and angle of internal
friction Ø) for geotechnical structures and in terms of the California bearing ratio for pavements.
The shear resistance within a soil is mobilized by the cohesion and the angle of friction, and these
known as the shear strength parameters. When shear stress surpasses the peak stress, or the
maximum shear stress the soil can sustain, failure will occur at this point with large strains being
the result.
31
A mathematical relationship between the peak stresses and shear strength parameters of a soil was
proposed by Coulomb in 1776. This formula was redefined since shear stress is taken fully by the
soil particles and not by the liquid within the voids. This defines the linear formula as incorporating
only effective stress parameters (Aysen, 2002: 111-115). The formula states that the shear strength
(τ) of a soil should be expressed as a linear function of effective normal stress (σ’) at failure,
τ = σ’ tan φ’ + c’
Equation 2-1: Coulomb's formula
where c’ is referred to as the cohesion intercept and φ’ is known as the angle of internal friction,
these are the shear strength parameters. In Figure 2-25 it displays the linear function expressed in
equation above.
Figure 2-25: Linear function representing Coulomb’s Law
When taking a representative sample of in-situ soil, the shear strength parameters can be
determined by laboratory testing, namely the direct shear test (Craig, 2004: 95).
32
2.4.2 Mechanism of Direct Shear
The apparatus consists of a small metal box known as the shear box in which the sample is housed.
The box is split horizontally at mid-height into an upper and lower box with a small clearance
between each half to allow shearing of the specimen. A predetermined normal force is applied to
the sample by the loading yoke which is placed on the loading cap of the box. This axial force is
achieved by slotting weights onto the hanger and is kept constant throughout the test. The shear
load is provided by a motorized drive unit which pushes the upper box at a constant rate of
displacement. The top half reacts against the proving ring whilst a dial gauge provides readings of
the horizontal displacement undergone by the sample. Figure 2-26 displays a schematic diagram
of the direct shear apparatus.
Figure 2-26: Schematic diagram of the direct shear apparatus (Messi, 2009)
Shear failure of the sample is indicated by a sudden drop or leveling of the
readings provided by the dial gauge. The shear stress and normal stress are only
measured on the horizontal plane and are undetermined on other surfaces; therefore,
the stress path during testing cannot be represented (Head, Bowels and Whitlow,
2004). However, Mohr-Coulomb failure envelopes can be produced by plotting the
relationship between the normal stress and the peak shear stress. The stress conditions
33
on the failure plane and the corresponding Mohr’s circle for direct shear testing are
illustrated in Figure 2-27
Figure 2-27: Mohr's Circle Representation of Stress Conditions in Direct Shear Test
(Venkatramaiah, 2006)
2.4.3
Orientation of Reinforcement Members in Shear Box.
The technique of soil reinforcement generally entails the inclusion of tensile elements
placed in the failure zone of a soil mass. Mirafi (2010) had explained that for the
reinforcement to be effective this had to be the case. However, the efficiency of the
reinforcement is further dependent on the orientation of the elements within the soil
mass as well.
Fibers contribute to the increase in shear strength by mobilizing tension along its
length. It is assumed that fibers which are in compression do not contribute to the
shear strength increase, and in some cases, can even slightly reduce this strength of the
soil (Li, 2005). This was found by Michalowski and Cermak (2002), as cited by (Li,
2005), who observed that specimens containing horizontally oriented elements were
higher in shear strength than those containing vertically placed elements. Gray and
Ohashi (1983) conducted direct shear tests on samples including fibers which were
intentionally placed at known inclinations to investigate its effects on the soil
strength. They observed that fibers placed at small angles contributed least to the
shear strength increase whilst fibers inclined at 60˚ to the failure surface contributed
the most. This angle of inclination coincides with the direction of maximum principle
tensile strain in the direct shear test.
34
The forces affecting an element embedded in a direct shear sample has been explained
by Chen et al. (2011) with the use of the illustration as depicted in Figure 2-28.
Figure 2-28: Free Body Diagram of a Fiber Embedded in Soil (Chen et al., 2011)
They concluded that resistance from the friction on its surface, f, was provided by the
filament itself. This force along with the tensile force delivered in the filament, T2,
and the extra confining stresses, q, brought by the filament exerting on adjacent
particles enabled improvement of the soil’s cohesion.
Research has been completed on the effects of elements which are inclined, tangential
and perpendicular to the failure surface. These have been from both a quantitative and
and
qualitative
perspective.
However,
investigations
into
the
behavior
of
failure
planes in direct shear specimens with randomly orientated elements is very limited.
Up to date, no theory has been published which quantifies these effects.
35
CHAPTER 3
3
RESEARCH MATERIALS, EQUIPMENT AND METHODOLOGY
3.1 Introduction
The soil used for the research, Cape Flats and Klipheuwel sand, were selected based on their
availability locally and for the range of grading and grain sizes. Both sands were clean, consistent
and easy to work with which enhanced the repeatability of results.
3.2
3.2.1
Research Materials
Soil Characterization tests
Soil testing was conducted at the Geotechnical Laboratory in the Department of Civil Engineering,
University of Cape Town. A list of classification tests are tabulated below with the respective
standard code.
Table 3-1: Soil classification test conducted and standard codes
Soil Property
Specific Gravity
Natural Moisture Content
Optimum Moisture Content
Particle Grading
Shear Strength
Test Method
Small Pyknometer method
Oven drying method
Standard Proctor Test
Dry Sieving Analysis
Direct Shear method
British Standard Code
BS 1377: Part 2: 1990
BS 1377: Part 2: 1990
BS 1377: Part 4: 1990
BS 1377: Part 2: 1990
BS 1377: Part 7: 1990
Sieve analysis was performed on each type of soil to determine the relative proportions, by dry
mass, of each size range in accordance with BS 1377: Part 2:1990 and provided grading curves
of each soil. Classification of the soil was based on the Unified Soil Classification System (USCS).
The Figure 3-1 below shows the particle size distribution curves for each soil.
36
Figure 3-1: Particle size distribution graph for Cape Flats and Klipheuwel sand
From the grading curves in Figure 3-1 is evident that both, Cape Flats and Klipheuwel soils are
coarse grained soils since more than 50% of soil grains particles are larger than 75µm and both
soils are identified as sand. The used sand samples have a coefficient of uniformity greater than 6
and coefficient of curvature between 1 and 3 but the calculated coefficients of uniformity was
determined to be 2.37 and 4.65 with a calculated coefficient of curvature of 0.98 and 1.00 for cape
Flats and Klipheuwel sands respectively., They were both classified as poorly graded with little or
no fines.
3.2.2
Soil materials
3.2.2.1 Cape Flats Sands
The Cape Flats sand used for the tests was obtained from the Cape Flats region in Cape Town,
South Africa at Philippi Quarry. It is medium dense, light grey, clean quartz sand, with larger
grains sub rounded while the medium and small sized particles are sub angular as observed under
a microscope (b). (Kalumba & Chebet, 2013) figure 3-2.
37
Figure 3-2: (a) Cape Flats Sand Particles (Chebet & Kalumba, 2014), (b) Microscopic view sand particles (Kalumba, 1998)
The following table summarizes the mechanical properties of the soil.
Table 3-2: Mechanical properties of the Cape Flats sand
Property
Particle Density, ρs
Natural Moisture content
Average densest dry density
Average loose dry density
Optimum moisture content (Proctor)
Maximum Dry density (Proctor)
Particle Range
Mean Grain Size, D50
Coefficient of uniformity, Cu
Coefficient of curvature, Cc
Angle of friction, φ'
Residual Shear strength, φR'
Cohesion, c'
Unit
Mg/m³
%
kg/m3
kg/m3
%
kg/m3
mm
mm
degrees
degrees
kN/m²
Cape Flats Sand
2.66
3
1720
1538
15
1710
0.067-1.18
0.4
2.37
0.98
33. 9
28
9.4
3.2.2.2 Klipheuwel Sand
The Klipheuwel sand, sourced from quarry in Malmesbury, Cape Town, is uniformly graded
medium dense, reddish brown sand that has particles ranging between 0.067 to 2.36 mm. The
coefficient of uniformity is 4.65 and the coefficient of curvature is 1.00. Below are presented the
Cape Flats sand, Figure 3-3 (a) and Klipheuwel sand, (b) used in this research.
38
Figure 3-3: (a) Cape Flats Sand, (b) Klipheuwel Sand
Table 3-3: Mechanical properties of the Klipheuwel sand
Property
Unit
Klipheuwel Sand
Mg/m³
2.64
%
2.72
Average densest dry density
kg/m3
1660
Average loose dry density
kg/m3
1434
%
6.7
kg/m3
1985
Particle Range
mm
0.075-2.36
Mean Grain Size, D50
mm
0.72
Coefficient of uniformity, Cu
-
4.21
Coefficient of curvature, Cc
-
1.05
Angle of friction, φ'
degrees
41.6
Residual Shear strength, φR'
degrees
28
Cohesion, c'
kN/m²
4.8
Particle Density, ρs
Natural Moisture content
Optimum moisture content (Proctor)
Maximum Dry density (Proctor)
39
3.2.3
Plastic Material
3.2.3.1 Choice of PET Plastic
The materials used in this study were green shredded PET plastic bottles, sourced from Kaytech
Ltd, a local supplier and manufacturer of geosynthetics. The material was received in 3 buckets of
22 kg each. According to Siddique (2008), the shredded plastic bottles are obtained from a mixed
plastic stream, therefore after shredding, the smaller pieces have to be washed and the labels,
residue and others contaminants removed. The shredded plastic chips of various irregular sizes
were separated through a stack of sieves following (Standard). Sieves sizes of 2.0mm, 4.75mm,
and 5.6mm with the plastic chips (Figure 3-4) retained on them were then used for direct simple
shear tests.
The aforementioned sieves were chosen based on material specification and availability. The
chosen sieves retained more plastic chips compared to other sieve sizes.
Figure: 3-4: (a) 2.0mm (b) 4.75mm and (c) 5.6mm Plastic chips
40
3.3
Test Equipment
3.3.1
Direct Shear
The small Direct Shear (100 x 100mm by 30mm box) box test method was adopted as suitable for
this study due to its simplicity to operate, ease of specimen preparation and is one of the oldest
strength tests for soil material. Furthermore, it was chosen as adequate for the study as the soils
used (Cape Flats and Klipheuwel Sand) were non-gravelly soils according to sieve analysis; as
recommended in British Standards (BS: 1377 – 7: 1990).
All the laboratory tests were carried out using the small direct shear box method (100x100mm by
30mm box) in accordance with the British Standards (BS 1377-7: 1990). The tests were conducted
at normal pressures of 25 kPa, 50 kPa and 100 kPa. The relationship between the Shear Stress and
Horizontal Displacement was determined which gave the peak stress in every soil/shredded plastic
composite. The stress/horizontal displacement relationship was used to determine the relationship
between the peak stress and the normal loading, residual stress and normal loading.
The direct shear box equipment was a fully automated “ShearTrac-II” manufactured by Geocomp
Corporation Company, USA.
The apparatus consists of two halves of the shear box which were assembled with the base plates
and placed securely within the box in the carriage. The two halves were securely tightened by
screws to avoid separation of the plates during shearing of the soil. The system loading mechanism
to apply shear forces is moved left and right by combination of micro-stepper motor and worm
gear. The maximum load capacity is 4.5kN (1,000 lbs.) capable of applying a maximum pressure
of up to 8.9kN (2,000 lbs.). The machine is also capable of applying a constant strain rate or stress
rate of up to 15mm per minute.
The ShearTrac-II is also capable of performing the tests under full automatic control. It also
capable of displaying the all the tests status and graphs in real time. The system comes with
software and hardware that records all tests input data and settings of selected test parameters
during the shearing process. An expanded overview of the machine is as shown in the figure 3-5
below.
41
Figure 3-5: ShearTrac-II Components
3.3.2
Other apparatus
Sieve Shaker
A mechanical shaker was used to separate the shredded plastic into 3 different sizes. The sieves
were placed upon a mechanical shaker, seen in Figure 3-6 below, and the shredded plastic was
poured onto the top sieve. The top was then covered with a lid and the apparatus was securely
fastened the sieves were kept on the shaker for a minimum of 10 minutes.
42
Figure 3-6: Mechanical shaking device.
Hand Tamper
A hand tamper was used to compact the shredded plastic and sand, the tamper consisted a metal
rod which was joined perpendicularly to a base of 100 X 100mm with a total weight of 1.1kg and
drop weight of 350g to ensure a uniform distribution of the load during compaction. The sand was
subjected to 10 tapings through a height of 150mm, to each of the 3 layers,.
Figure 3-7: Hand Tamper, dimension in mm
43
3.4
Laboratory Tests
A total of 135 direct shear tests were carried out on dry soil to: 72 tests were performed on Cape
Flats sands, which 21 tests on 2.0mm size shredded plastic, 21 tests for 4.75mm and 21 tests on
5.6mm shredded plastic, 6 control and 3 repeatability tests. 63 tests were conducted on Klipheuwel
sand. The table below describes the symbols used in the schedules.
Table 3-4: Description of the codes used
Code
CF
Description
Cape Flats Sand
KS
US
RS
Klipheuwel Sand
Unreinforced Soil
Reinforced Soil
Shredded Plastic Concentrations of 2.5%, 5%,
7.5%,10%, 12.5%, 15% and 20% respectively
SP1, SP2, SP3,
SP4, SP5, SP6,
SP7
C50, C100, C200
Normal Pressure
44
Table 3-5: Direct shear testing schedule for Cape Flats Sands
Cape Flats Sand
Tests
Soil
State
Normal
Group
Test Code
Research Material
CF/C100/US
0
100
CF/C100/US
0% Plastic
100
3
CF/C100/US
100
4
CF/C50/US
50
1
5
CF/C100/US
0% Plastic
CF/C200/US
6
7
2
100
CF/C100/RS/SP1
2.5% Plastic
100
CF/C200/RS/SP1
200
10
CF/C50/RS/SP2
50
3
CF/C100/RS/SP2
5% Plastic
100
CF/C200/RS/SP2
200
13
CF/C50/RS/SP3
50
Dry
12
14
4
CF/C100/RS/SP3
7.5% Plastic
100
15
CF/C200/RS/SP3
200
16
CF/C50/RS/SP4
50
17
5
CF/C100/RS/SP4
10% Plastic
100
18
CF/C200/RS/SP4
200
19
CF/C50/RS/SP5
50
20
6
CF/C100/RS/SP5
12.5% Plastic
100
21
CF/C200/RS/SP5
200
22
CF/C50/RS/SP6
50
23
7
CF/C100/RS/SP6
15% Plastic
100
24
CF/C200/RS/SP6
200
25
CF/C50/RS/SP7
50
26
27
8
Control
50
9
11
Repeatability
200
CF/C50/RS/SP1
8
Parameters
(kPa)
1
2
Stress
CF/C100/RS/SP7
CF/C200/RS/SP7
45
20% Plastic
100
200
Shredded Plastic (2.0mm)
Number
Table 3-6: Direct shear testing schedule for Cape Flats Sands
Cape Flats Sand
Number
Tests
Soil
State
Normal
Group
Test Code
Research Material
Stress
Parameters
(kPa)
CF/C50/RS/SP1
2
2
CF/C100/RS/SP1
50
2.5% Plastic
100
3
CF/C200/RS/SP1
200
4
CF/C50/RS/SP2
50
3
5
CF/C100/RS/SP2
5% Plastic
100
6
CF/C200/RS/SP2
200
7
CF/C50/RS/SP3
50
4
8
CF/C100/RS/SP3
7.5% Plastic
100
CF/C200/RS/SP3
200
10
CF/C50/RS/SP4
50
11
Dry
9
5
CF/C100/RS/SP4
10% Plastic
100
12
CF/C200/RS/SP4
200
13
CF/C50/RS/SP5
50
14
6
CF/C100/RS/SP5
12.5% Plastic
100
15
CF/C200/RS/SP5
200
16
CF/C50/RS/SP6
50
17
7
CF/C100/RS/SP6
15% Plastic
100
18
CF/C200/RS/SP6
200
19
CF/C50/RS/SP7
50
20
21
8
CF/C100/RS/SP7
CF/C200/RS/SP7
46
20% Plastic
100
200
Shredded Plastic (4.75mm)
1
Table 3-7: Direct shear testing schedule for Cape Flats Sands
Cape Flats Sand
Number
Tests
Soil
State
Normal
Group
Test Code
Research Material
Stress
Parameters
(kPa)
CF/C50/RS/SP1
2
2
CF/C100/RS/SP1
50
2.5% Plastic
100
3
CF/C200/RS/SP1
200
4
CF/C50/RS/SP2
50
3
5
CF/C100/RS/SP2
5% Plastic
100
6
CF/C200/RS/SP2
200
7
CF/C50/RS/SP3
50
4
8
CF/C100/RS/SP3
7.5% Plastic
100
CF/C200/RS/SP3
200
10
CF/C50/RS/SP4
50
11
Dry
9
5
CF/C100/RS/SP4
10% Plastic
100
12
CF/C200/RS/SP4
200
13
CF/C50/RS/SP5
50
14
6
CF/C100/RS/SP5
12.5% Plastic
100
15
CF/C200/RS/SP5
200
16
CF/C50/RS/SP6
50
17
7
8
CF/C100/RS/SP7
CF/C200/RS/SP7
47
100
200
CF/C50/RS/SP7
19
21
15% Plastic
CF/C200/RS/SP6
18
20
CF/C100/RS/SP6
50
20% Plastic
100
200
Shredded Plastic (5.6mm)
1
Table 3-8: Direct shear testing schedule for Klipheuwel Sand
Klipheuwel Sand
Number
Tests
Soil
State
Normal
Group
Test Code
Research Material
Stress
Parameters
(kPa)
KS/C50/US
1
2
KS/C100/US
50
0% Plastic
100
3
KS/C200/US
200
4
KS/C50/RS/SP1
50
2
5
KS/C100/RS/SP1
2.5% Plastic
100
6
KS/C200/RS/SP1
200
7
KS/C50/RS/SP2
50
3
8
KS/C100/RS/SP2
5% Plastic
100
9
KS/C200/RS/SP2
200
10
KS/C50/RS/SP3
50
4
12
13
14
Dry
11
5
KS/C100/RS/SP3
7.5% Plastic
100
KS/C200/RS/SP3
200
KS/C50/RS/SP4
50
KS/C100/RS/SP4
10% Plastic
100
15
KS/C200/RS/SP4
200
16
KS/C50/RS/SP5
50
17
6
KS/C100/RS/SP5
12.5% Plastic
100
18
KS/C200/RS/SP5
200
19
KS/C50/RS/SP6
50
20
7
KS/C100/RS/SP6
15% Plastic
100
21
KS/C200/RS/SP6
200
22
KS/C50/RS/SP7
50
23
24
8
KS/C100/RS/SP7
KS/C200/RS/SP7
48
20% Plastic
Control
100
200
Shredded Plastic (2.0mm)
1
Table 3-9: Direct shear testing schedule for Klipheuwel Sand
Klipheuwel Sand
Number
Tests
Soil
State
Normal
Group
Test Code
Research Material
Stress
Parameters
(kPa)
KS/C50/RS/SP1
2
2
KS/C100/RS/SP1
50
2.5% Plastic
100
3
KS/C200/RS/SP1
200
4
KS/C50/RS/SP2
50
3
5
KS/C100/RS/SP2
5% Plastic
100
6
KS/C200/RS/SP2
200
7
KS/C50/RS/SP3
50
4
8
KS/C100/RS/SP3
7.5% Plastic
100
KS/C200/RS/SP3
200
10
KS/C50/RS/SP4
50
11
Dry
9
5
KS/C100/RS/SP4
10% Plastic
100
12
KS/C200/RS/SP4
200
13
KS/C50/RS/SP5
50
14
6
KS/C100/RS/SP5
12.5% Plastic
100
15
KS/C200/RS/SP5
200
16
KS/C50/RS/SP6
50
17
7
KS/C100/RS/SP6
15% Plastic
100
18
KS/C200/RS/SP6
200
19
KS/C50/RS/SP7
50
20
21
8
KS/C100/RS/SP7
KS/C200/RS/SP7
49
20% Plastic
100
200
Shredded Plastic (4.75mm)
1
Table 3-10: Direct shear testing schedule for Klipheuwel Sand
Klipheuwel Sand
Number
Tests
Soil
State
Normal
Group
Test Code
Research Material
Stress
Parameters
(kPa)
KS/C50/RS/SP1
2
2
KS/C100/RS/SP1
50
2.5% Plastic
100
3
KS/C200/RS/SP1
200
4
KS/C50/RS/SP2
50
3
5
KS/C100/RS/SP2
5% Plastic
100
6
KS/C200/RS/SP2
200
7
KS/C50/RS/SP3
50
4
8
KS/C100/RS/SP3
7.5% Plastic
100
KS/C200/RS/SP3
200
10
KS/C50/RS/SP4
50
11
Dry
9
5
KS/C100/RS/SP4
10% Plastic
100
12
KS/C200/RS/SP4
200
13
KS/C50/RS/SP5
50
14
6
KS/C100/RS/SP5
12.5% Plastic
100
15
KS/C200/RS/SP5
200
16
KS/C50/RS/SP6
50
17
7
KS/C100/RS/SP6
15% Plastic
100
18
KS/C200/RS/SP6
200
19
KS/C50/RS/SP7
50
20
21
8
KS/C100/RS/SP7
KS/C200/RS/SP7
50
20% Plastic
100
200
Shredded Plastic (5.6mm)
1
3.5
3.5.1
Direct shear testing
Material preparation
The soil samples used for testing were oven dried, for 24 hours, a temperature of 105˚C to eliminate
any effect due to moisture changes.
3.5.2
Pure soil (0% plastic shreds)
Based on volume and the specific gravity of the shear box, a pre-estimated quantity of 500g was
taken from the container and thoroughly mixed on crucible using a scoop. The sand was compacted
in three layers, using the standard proctor test procedure outlined in the ASTM D698-12. 10 blows
were applied per layer using hand tamper hammer having a standard weight of 350g from a free
fall height of 150 mm Figure 3-9.
Figure 3-8: First layer of composite in shear box ready for compaction
The soil was compacted and using a metal scraper all the excess material trimmed off from the
box, weighed and then subtracted from the total to get the compacted material in shear box prior
51
to the determination of the density achieved. From the height of 150mm, using the equation below
the amount of energy used to compact each layer of the Cape Flats sand can be determined.
E=
( ) ( ) ( ) (
)
Equation 3-1: Energy used to compact
Which:
B- Number of blows per layer
L- Number of layers
H- Weight of hammer
DH- Height of drop of hammer
V- Volume of mold
The various components used for the shear test are given below in Figure 3-9
Figure 3-9: Component parts of the shear test for sand/sand: (a) top half shear box and; (b) bottom half shear box; (c) loading
plate (top cap); (d) alignment screws; (e) Hand Compactor and (f) Cape Flats sand
After the shear box was filled with sand, a top cap was placed on top of the well-leveled sand
surface for the purpose of spreading the applied normal pressure on the sample during the shear
test. For each type of sand were prepared and tested at three different normal pressure of 50, 100
and 200 kPa. The compacted test specimen in the shear box is shown below in figure 3-10.
52
Figure 3-10: Prepared test specimen in shear box for pure sand (a) Cape Flats sand and (b) the sealed sample in the shear box
with top cap
3.5.3
Soil-Shredded Plastic composite
Before compaction of the shredded plastic-soil composite, a mix design was undertaken using the
equation below to obtain percentage concentrations.
%Conc. =
p
100
Equation 3-2: Percentage of Concentrations
Where Wp is the weight of Shredded plastic (g) and; Ws is the weight of total dry soil (g),
For instance, to get 15% shredded plastic concentration,
%Conc. =
65
435
100 = 14.94 ≈ 15%
Equation 3-3: Plastic Concentration
53
For the above mix design, a shredded plastic content of 2.5%, 5%, 10%, 12.5%, 15% and 20% was
used in this study for both the Cape Flats and Klipheuwel sand.
The higher concentration of 20% was used in order to avoid plastic segregation during the tests.
The figure 3-12 below shows the compacted sand and sample failure at the end of the test.
Figure 3-11: Sample preparation and end results
The two halves shear box were assembled on the standing table using the alignment screws and the
plastic shreds sand composite was carefully transferred into the box in layers. Plastic shreds sand
composite was prepared for 2.0, 4.75 and 5.6mm shreds size and each layer was compacted using
the similar equipment used in the preparation of the pure sand sample The volume of the specimen
in the shear box was determined and consequently its mass and then the density achieved were
calculated.
54
3.5.4
Assembly of the apparatus
The direct shear machine was first switched on to allow the assemblage, and then the shear box
containing the specimen was pushed in the testing machine bed with the help of the horizontal
loading system. Here, it was well positioned and tightened to the ShearTrac-II frame using various
screws. The cross bar was lowered on the shear box by the vertical loading system to make careful
contact between the vertical load cell and the stainless-steel ball resting symmetrically on the top
cap. All the necessary connections including sensors for vertical and horizontal loads and
displacements were checked to allow data measurement and recording.
3.5.5
Experimental Procedures
The testing commenced with 50kPa load for both the reinforced control test and unreinforced
samples after entering the relevant input data for the soil sample as shown in Figure 3-12.
Figure 3-12: ShearTrac-II software set-up screenshot
55
A Shearing stress rate was applied by maintaining a constant displacement rate of 1.3 mm/min and
the maximum displacement of 50 mm was set for each test. This value of shear rate was obtained
from Foose et al. (1996) for shearing plastic chips sand mixtures. After setting the test conditions, a
template file was created before running the test to store the generated data.
3.5.6 Checklist and Test Procedure
Table 3-11shows the checklist was used, and all the connections double-checked for the testing
process.
Table 3-11: Checklist and experimental procedure
Task
Data Capturing
Height above top plate measured
Sample preparation
Loading sample to ShearTrac-II
Enter all testing information
Lower Crossbar
Calibrate the Shear
Consolidate
Remove the alignment screws
Calibrate horizontal LVDT
Shear to maximum displacement
Unload
56
3.5.7 Quality Assurance (QA)
In order to ensure that all the tests conditions were reproduced for each test and quality of the results,
several factors were considered as elaborated below;
All the layers were mixed with new plastic shreds for each test
The sample preparation was done on the same day of testing
The repeatability of the experiments testing procedures and results were verified
No sample was re-used in the testing procedure. A fresh mix of soil and plastic shreds was
used in every test.
Repeatability tests were carried out before commencement of the experimental phase.
All major research equipment’s used were properly calibrated.
3.5.8 Data processing and calculation
The data calculation was in form of normal and shear stress, vertical and horizontal displacement
with time till maximum displacement achieved.
Normal Stress,
, defined as the vertical applied pressure on a sample through the vertical loading
plate is calculated from the following equation:
=
Equation 3-4: Normal Stress
Where,
N is normal loading in kN,
A is the sample contact area in m² which remained constant throughout the testing.
Shear stress, τ,
Shear stress acts parallel to the plane being considered and develops when applied forces tend to
activate resisting forces in the plastic shred sand composite. It is computed from the following
equation:
57
τ= (kN/m²)
Equation 3-5: Shear Stress
Where;
F is shearing load applied to one half of the sample in a horizontal direction while the other is
restrained A, is the shear contact area which is the same as above (m²).
The inbuilt software generated the test data which was then analyzed to obtain stress strain curves
and corresponding peak shear stress values for each test, the below picture shows an example from
Cape Flats sands with 4.75mm plastic shred content.
58
Figure 3-13: Software generated the test data
59
Chapter 4
4
4.1
RESULTS, ANALYSIS AND DISCUSSIONS
Introduction
This chapter discusses the direct shear results conducted on Cape Flats sand and Klipheuwel sand
reinforced with different concentrations of shredded plastic material. The results were presented
in the manner to interpret the effects of shredded plastic on shear strength parameters of the
selected soil.
4.2
Repeatability of results
Three tests were replicated test for cape flats sands reinforced with 2.5% plastic shreds and tested
at 100kPa. The peak shear stress ranged from 75.82kPa to 77.58kPa with an average of 76.7kPa.
All the tests peaked almost at the same horizontal displacement (2.9mm) and similar maximum
shear stress. Experiments, 1, 2 and 3 exhibited the maximum shear stress of 76.05kPa, 76.07kPa,
76.1kPa respectively and peaked horizontal displacement of 2.89mm, 2.9mm and 2.91mm
respectively. Based on these results, it was confirmed the methods and procedures used to run the
shear strength tests generated repeatable results.
Repeatability Results
80.0
Shear Strength (kPa)
70.0
60.0
50.0
40.0
100kPa Test 1
30.0
100kPa Test 2
20.0
100kPa Test 3
10.0
0.0
0
2
4
6
8
10
Horizontal Displacement (mm)
Figure 4-1: Repeatable results for three samples tested at 100 kPa
60
12
A maximum of 5% deviation was the target maximum in this research as the deviation was within
the acceptable range, the repeatability results were analyzed and are presented in Table 4-1.
Table 4-1: Repeatability results computations
4.3
Test
Peak
Strength
1
74.57
2
75.32
3
76.07
Mean
75.32
Deviation
Mean
-1.01%
Ultimate
Strength
(kPa)
63.08
0
64.07
64.07
0.99%
65.06
Deviation
-1.57%
0
1.52%
Control test results and discussion
Control tests were conducted in Cape Flats sands in order to determine the extent of shear strength
improvement, unreinforced soil, and mean sand/sand in dry conditions. To obtain apparent
cohesion and angle of internal friction, each one of the tests was repeated at normal pressures of
50, 100 and 200kPa. The results are analyzed in sub-section below.
Soil at Dry State
Figure 4-2 presents the results from test done on the unreinforced sand. It should be noted that
Cape Flats sands and Klipheuwel sand were compacted before shearing. A 1.0mm/min rate of
shear was allowed up to a maximum displacement of 10mm. These parameters are shown in figure
3-13 above.
61
Cape Flats Sand
Klipheuwel Sand
160.0
200 kPa
140.0
120.0
Shear Stress (kPa)
100kPa
100.0
80.0
50kPa
60.0
40.0
20.0
0.0
0.0
2.0
4.0
6.0
8.0
10.0
12.0
Horizontal Displacement (mm)
Figure 4-2: Control Test results
Cape Flats Sand: For normal pressures of 50kPa, 100kPa and 200kPa at peak stress, Cape Flats
sand was found to have a displacement of about 1.8mm, 1.9mm and 2mm respectively. The
corresponding peak stress for each displacement was 40kPa, 74.5kPa and 133kPa.
Klipheuwel Sand: At 50kPa, the peak stress was 42.95kPa at displacement 2.3mm. The peak
stress at this normal pressure was slightly higher than for Cape Flats sand; however at 100kPa, the
peak stress was same as Cape Flats at displacement of 2.0mm. Cape Flats sand showed a much
lower peak stress than Klipheuwel sand at all normal pressures.
The Klipheuwel sands produced smooth curve while the Cape Flats sand and it was observed an
increase in the rate of development of shear stress with displacement as the normal pressure
increased.
62
4.4
4.4.1
Direct Shear results on plastic shreds-soil composite
Shear stress-displacement response for 2.0mm plastic shreds
Figure 4-3 (a-i) and Figure 4-4 (a-g) presents the results from plastic shreds with Cape Flats sand
and Klipheuwel sand composites obtained from direct shear tests. At all applied stresses the
maximum shear stresses were recorded and presented in Table 4-1.
Initially the shear stress development from unreinforced sands was analyzed. It was seen from
Figure 4-3 (a) and Figure 4-4 (a) (0% plastic shreds content with sand only) that Cape Flats sand
exhibited lower peak shear stress than Klipheuwel sand. This was due to the fact that Klipheuwel
sand is well-graded sand with some little fines and whereas Cape Flats Sand was found to be
uniformly distributed sand ranging from medium to fine.
As shown in result graphs presented, for unreinforced sand the increased applied vertical confining
pressures resulted in the maximum shear stress and all the results showed a pronounced peak.
Furthermore, it is possible that an increase in vertical stress plane contributed to an increased
degree of contact between sand particles, which in turn increased the shear resistance within the
shear plane.
63
Cape Flats Sand 2.0 mm
(b)
Cape Flats, PC: 0%
180.0
160.0
160.0
140.0
140.0
120.0
200kPa
100.0
80.0
40.0
0.0
0.0
2.0
4.0
6.0
8.0
10.0
Horizontal Displacement (mm)
(c)
200.0
0.0
12.0
Cape Flats, PC: 5%
2.0
4.0
6.0
8.0
10.0
Horizontal Displacement (mm)
(d)
12.0
Cape Flats, PC: 7.5%
160.0
Shear Stress (kPa)
Shear Stress (kPa)
0.0
200.0
200kPa
140.0
120.0
100.0
80.0
100kPa
60.0
40.0
120.0
100.0
2
4
6
8
Horizontal Displacement (mm)
(e)
250.0
10
100kPa
80.0
60.0
50kPa
20.0
0.0
0
200kPa
140.0
40.0
50kPa
20.0
12
Cape Flat, PC: 10%
0
2
4
6
8
10
Horizontal DIsplacement (mm)
(f)
250.0
200.0
150.0
12
Cape Flat, PC: 12.5%
200.0
200kPa
200kPa
Shear Stress (kPa)
Shear Stress (kPa)
50kPa
180.0
160.0
150.0
100.0
100kPa
50.0
50kPa
0.0
100kPa
60.0
20.0
180.0
0.0
80.0
40.0
50kPa
20.0
200kPa
100.0
100kPa
60.0
Cape Flats, PC: 2.5%
120.0
Shear Stress (kPa)
Shear Stress (kPa)
(a)
180.0
0
2
4
6
8
Horizontal Displacement (mm)
10
100kPa
100.0
50kPa
50.0
0.0
12
64
0
2
4
6
8
Horizontal Displacement (mm)
10
12
(g)
250.0
Cape Flat, PC: 15%
Cape Flat, PC: 20%
200.0
200kPa
150.0
100.0
150.0
100kPa
50.0
50kPa
0
2
4
6
8
Horizontal Displacement (mm)
10
200kPa
Shear stress (kPa)
Shear Stress (kPa)
200.0
0.0
(h)
250.0
100.0
100kPa
50.0
50kPa
0.0
12
(i)
160.0
0
2
4
6
8
Horizontal Displacement (mm)
10
Cape Flats, PC: 100%
140.0
200kPa
Shear Stress (kPa)
120.0
100.0
80.0
100kPa
60.0
50kPa
40.0
20.0
0.0
0
2
4
6
8
10
12
Horizontal Displacement (mm)
Figure 4-3 : Shear stress versus horizontal displacement for Cape Flats mixed with plastic Shred size of 2.0 mm at Plastic shred
content of (a) unreinforced sand (0%), (b) 2.5, (c) 5, (d) 7.5, (e) 10, (f) 12.5, (g) 15 and (h) 20% by dry weight as well as (i) pure
plastic shreds (100%)
65
12
Klipheuwel Sand 2.0 mm
(a)
160.0
Klepheuwel Sand, PC: 0%
Shear Stress (kPa)
100.0
100kPa
80.0
60.0
40.0
50kPa
20.0
0
2
(c)
4
6
8
10
Horizontal Displacement (mm)
Klipheuwel Sand, PC: 5%
40.0
250.0
200kPa
50kPa
0
2
(d)
4
6
8
10
Horizontal Displacement (mm)
200.0
140.0
12
Klipheuwel Sand, PC: 7.5%
200kPa
Shear Stress (kPa)
160.0
Shear Stress (kPa)
100kPa
60.0
0.0
12
180.0
150.0
120.0
100.0
80.0
100.0
100kPa
60.0
20.0
0.0
2
(d)
250.0
4
6
8
Horizontal Displacement (mm)
10
12
Klipheuwel Sand, PC: 10%
200.0
200kPa
50kPa
0
2
(e)
250.0
4
6
8
Horizontal Displacement (mm)
10
12
Klipheuwel Sand, PC: 12.5%
200.0
200kPa
Shear Stress (kPa)
0
100kPa
50.0
50kPa
40.0
Shear Stress (kPa)
80.0
20.0
200.0
150.0
150.0
100.0
100kPa
50.0
0.0
200kPa
120.0
100.0
0.0
Klipheuwel Sand, PC: 2.5%
140.0
120.0
0.0
(b)
160.0
200kPa
140.0
Shear Stress (kPa)
180.0
50kPa
0
2
4
6
8
Horizontal Displacement (mm)
10
12
66
100kPa
100.0
50kPa
50.0
0.0
0
2
4
6
8
Horizontal Displacement (mm)
10
12
Klipheuwel Sand, PC: 15%
200.0
Shear Stress (kPa)
200kPa
150.0
100.0
100kPa
50.0
50kPa
0.0
2
4
6
8
Horizontal Displacement (mm)
10
12
Klipheuwel Sand, PC: 20%
200kPa
200.0
150.0
100kPa
100.0
50kPa
50.0
0.0
0
(g)
250.0
Shear Stress (kPa)
(f)
250.0
0
2
4
6
8
Horizontal Displacement (mm)
10
Figure 4-4: Shear stress versus horizontal displacement and vertical displacement against horizontal displacement for
Klipheuwel sand mixed with Plastic shreds of the size 2.0 mm at Plastic shreds content of (a) unreinforced sand (0%), (b) 2.5, (c)
5, (d) 7.5, (e) 10, (g) 15, and (h) 20% by dry weight.
Table 4-2: Peak shear stresses for 2.0 mm Plastic Shreds
Plastic
%
Content
0.0
2.5
5.0
7.5
10.0
12.5
15.0
20.0
100.0
2.0mm
Peak shear stresses (kPa)
Cape Flats Sand
Klipheuwel Sand
50kPa 100kPa 200kPa 50kPa 100kPa 200kPa
36.1
72.5
139.7
38.2
77.2
151.2
42.5
78.0
157.8
44.4
93.4
169.7
45.8
90.7
165.4
47.8
97.7
177.4
60.5
96.6
186.9
62.6
103.7
199.0
63.5
115.6
205.9
65.7
122.8
218.0
62.0
113.7
203.7
69.0
128.7
225.7
59.5
106.0
201.2
61.6
113.1
213.4
57.7
103.2
199.9
59.7
110.2
211.9
39.0
59.2
133.4
39.0
59.2
133.4
A considerable change in shear stress results was found to be influenced by the amount of plastic
shreds added to sand. Generally, the addition of plastic to both Cape Flats and Klipheuwel sands
improved their maximum shear stress up to an optimum dosage beyond which there was a drop.
The Cape Flats sand reinforced with 2.5% plastic shreds showed an improvement in its shear stresses
at all the different normal pressures, the maximum shear changed from 36.1kPa to 42.5kPa for
unreinforced and reinforced sand respectively at a normal pressure of 50kPa
67
12
The increase in the amount of plastic shreds in the composite resulted in higher peak stresses up to
an optimum content.
In the Cape Flats sand, the optimum plastic shred content for all applied normal pressures was 10%
while for Klipheuwel sand composite and the optimum dosage was 12.5%. It is likely that the
increased plastic shred content and normal loading enhanced the degree of interlock within the
sample thereby contributing to the improved peak shear stress of the composite.
4.4.2
Shear stress-displacement response for 4.75mm plastic shreds
As with 2.0mm plastic shreds, both Cape Flats and Klipheuwel sands were mixed with 4.75mm
plastic shreds with same plastic concentrations such as 2.5, 5, 7.5, 10, 12.5, 15 and 20%. The results
are presented in the graphs in Figure 4-5.
68
Cape Flats Sand 4.75mm
(a)
180.0
Cape Flats, PC: 2.5%
140.0
200kPa
120.0
100.0
80.0
60.0
100kPa
40.0
50kPa
Shear Stress (kPa)
Shear Stress (kPa)
160.0
20.0
0
2
4
6
8
Horizontal Displacement (mm)
(c)
250.0
10
Cape Flats, PC: 7.5%
Shear Stress
200.0
150.0
100.0
100kPa
50.0
50kPa
0.0
2
4
6
8
Horizontal Displacement (mm)
(e)
10
Cape Flats, PC: 12.5%
4
6
8
Horizontal Displacement (mm)
(d)
10
12
Cape Flats, PC: 10%
200kPa
100kPa
50kPa
50.0
0
2
200kPa
4
6
8
Horizontal Displacement (mm)
(f)
250.0
10
12
Cape Flats, PC: 15%
200.0
Shear Stress (kPa)
Shear Stress (kPa)
2
100.0
12
200kPa
150.0
150.0
100kPa
100.0
50kPa
50.0
0.0
0
150.0
250.0
200.0
50 kPa
200.0
0.0
0
100kPa
250.0
200kPa
Cape Flats, PC: 5%
200kPa
12
Shear Stress (kPa)
0.0
(b)
200.0
180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
100.0
100kPa
50.0
50kPa
0.0
0
2
4
6
8
Horizontal Displacement (mm)
10
12
69
0
2
4
6
8
Horizontal Displacement (mm)
10
12
Cape Flats, PC: 20%
Shear Stress (kPa)
200.0
200kPa
150.0
100.0
100kPa
50.0
50kPa
0.0
(h)
160.0
Cape Flats, PC: 100%
140.0
Shear Stress (kPa)
(g)
250.0
200kPa
120.0
100.0
80.0
100kPa
60.0
40.0
50kPa
20.0
0
2
4
6
8
10
Horizontal Displacement (mm)
0.0
12
0
2
4
6
8
Horizontal Displacement (mm)
10
Figure 4-5: Shear stress versus horizontal displacement and vertical displacement against horizontal displacement for Cape Flats
sand mixed with Plastic shreds of the size 4.75 mm at Plastic shreds content of (a) 2.5, (b) 5, (c) 7.5, (d) 10, (e) 12.5, (f) 15, (g)
20 and (h) 100% by dry weight.
70
12
KLIPHEUWEL SAND 4.75mm
(a)
200.0
Klipheuwel Sand, PC: 2.5%
200kPa
Shear Stress (kPa)
100kPa
50.0
50kPa
0
2
4
6
8
10
Horizontal Displacement (mm)
(c)
250.0
Shear Stress (kPa)
200.0
100.0
100kPa
50.0
50kPa
0.0
12
0
2
(d)
Klipheuwel Sand, PC: 7.5%
200.0
4
6
8
10
Horizontal Displacement (mm)
12
Klipheuwel Sand, PC: 10%
250.0
200kPa
200.0
200kPa
150.0
150.0
100.0
100kPa
50.0
50kPa
0.0
0
2
4
6
8
10
0.0
12
0
2
(f)
Klipheuwel Sand, PC: 12.5%
4
6
8
10
Horizontal Displacement (mm)
12
Klipheuwel Sand, PC: 15%
250.0
300.0
250.0
50kPa
50.0
200kPa
200.0
200kPa
200.0
Shear Stress (kPa)
(e)
100kPa
100.0
Horizontal Displacement (mm)
Shear Stress (kPa)
200kPa
150.0
100.0
0.0
Klipheuwel Sand, PC: 5%
Shear Stress (kPa)
Shear Stress (kPa)
150.0
(b)
250.0
150.0
150.0
100kPa
100.0
50kPa
50.0
0
2
4
6
8
Horizontal Displacement (mm)
10
12
71
50kPa
50.0
0.0
0.0
100kPa
100.0
0
2
4
6
8
Horizontal Displacement (mm)
10
12
(g)
250.0
Klipheuwel Sand, PC: 20%
200kPa
Shear Stress (kPa)
200.0
150.0
100.0
100kPa
50.0
50kPa
0.0
0
2
4
6
8
Horizontal Displacement (mm)
10
12
Figure 4-6: Shear stress versus horizontal displacement and vertical displacement against horizontal displacement for
Klipheuwel sand mixed with Plastic shreds of the size 4.75 mm at Plastic shreds content of (a) 2.5 , (b) 5, (c) 7.5, (d) 10, (e) 12.5
(f) 15, and (g) 20% by dry weight.
Table 4-3: Peak shear stresses for 4.75mm Plastic Shreds
Plastic
%
Content
0.0
2.5
5.0
7.5
10.0
12.5
15.0
20.0
100.0
4.75mm
Peak shear stresses (kPa)
Cape Flats Sand
Klipheuwel Sand
50kPa
100kPa
200kPa
50kPa
100kPa
200kPa
36.1
44.4
47.9
62.7
65.7
64.1
61.5
59.7
39.8
72.5
85.0
97.8
103.7
122.8
120.8
113.0
110.2
63.1
139.7
169.8
177.5
199.0
218.0
215.9
213.2
211.9
138.4
38.2
46.3
49.9
64.8
67.9
71.1
63.6
61.7
39.8
77.2
93.9
106.8
112.8
132.0
137.8
122.1
119.2
63.1
151.2
185.7
193.5
215.1
234.2
241.9
229.4
227.9
138.4
As observed in plastic shred-sand composite containing 2.0mm plastic shred, the addition of plastic
shreds to sand enhanced its shear stress. The peak stress increasing up to a maximum value as the
amount of plastic shred increased. These maximum shear stresses and optimum shred dosages for
each applied normal pressures are presented in Table 4-3.
72
The normal shear stress development for 2.0 mm plastic shred was analyzed in comparison to that
observed in 4.75 mm plastic shreds composite. Table 4-2 & 4-3 shows the shear stress development
from 4.75mm plastic shred-sand mixture is higher compared to that observed from 2.0mm plastic
shred-sand samples for the two types of sand. The difference in improvement may be attributed to
the long plastic shreds which had the larger contact area with sand. These long randomly
distributed plastic shreds in sand acted as anchors in the shear zone and thus increased the shear
resistance compared to the smaller plastic shreds.
The shear stress improvement from unreinforced sand and shreds dosage of 2.5, 5, 7.5, 10, 12.5,
15 and 20% in Cape Flats sand at a vertical pressure of 50 kPa were 36.1 kPa, 44.4 kPa, 47.9 kPa,
62.7, 65.7, 64.1, 61.5 and 59.7 kPa respectively. The same trend was observed in plastic shredKlipheuwel sand composite. The values of peak shear stresses obtained from this particular size
of plastic shreds are given in Table 4-3.
4.4.3
Shear stress-displacement response for 5.6 mm plastic shreds
As the plastic shred increased in size, the peak shear stress and residual shear stress for both sands
increased with a similar response as from 2.0mm and 4.75mm plastic shreds. Again, at low normal
pressures, the effect of varying size of the shreds was not significant. However, at high normal
pressures and reinforcement with plastic content of 2.5%, Klipheuwel composite was observed to
have an improvement of 26.3% in peak shear stress while that for Cape Flats composite was up to
28.4%.
73
CAPE FLATS SAND 5.6mm
(a)
Cape Flats, PC: 2.5%
200kPa
150.0
Cape Flats, PC: 5%
200kPa
200.0
150.0
100.0
100kPa
50.0
0.0
50kPa
0
2
4
6
8
10
Horizontal Displacement (mm)
0
12
2
Cape Flats, PC: 7.5%
200kPa
100.0
100kPa
50.0
50kPa
2
(e)
4
6
8
10
Horizontal Displacement (mm)
200kPa
150.0
100kPa
100.0
50kPa
50.0
12
0
2
4
6
8
10
12
Horizontal Displacement (mm)
Cape Flats, PC: 12.5%
250.0
Cape Flats, PC: 10%
200.0
0.0
0
12
250.0
Shear Stress (kPa)
Shear Stress (kPa)
150.0
4
6
8
10
Horizontal Displacement (mm)
(d)
300.0
200.0
(f)
250.0
200kPa
Cape Flats, PC: 15%
200kPa
Shear Stress (kPa)
200.0
200.0
150.0
150.0
100kPa
100.0
50kPa
50.0
0.0
50kPa
50.0
0.0
(c)
0.0
100kPa
100.0
250.0
Shear Stress (kPa)
(b)
250.0
Shear Stress (kPa)
Shear Stress (kPa)
200.0
2
4
6
8
10
Horizontal Displacement (mm)
12
74
50kPa
50.0
0.0
0
100kPa
100.0
0
2
4
6
8
10
Horizontal Displacement (mm)
12
(g)
250.0
Cape Flats, PC: 20%
200kPa
140.0
Cape Flats, PC: 100%
200kPa
120.0
Shear Stress (kPa)
Shear Stress (kPa)
200.0
100.0
150.0
100kPa
100.0
50kPa
50.0
0.0
(h)
160.0
80.0
2
4
6
8
10
Horizontal Displacement (mm)
50kPa
40.0
20.0
0.0
0
100kPa
60.0
12
0
2
4
6
8
10
Horizontal Displacement (mm)
12
Figure 4-7: Shear stress versus horizontal displacement and vertical displacement against horizontal displacement for Cape Flats
sand mixed with Plastic shreds of the size 5.6 mm at Plastic shreds content of (a) 2.5, (b) 5, (c) 7.5, (d) 10, (e) 12.5, (f) 15, (g) 20
and (h) 100% by dry weight.
75
KLIPHEUWEL SAND 5.6mm
(a)
Klipheuwel Sand, PC: 2.5%
Shear Stress (kPa)
200kPa
200.0
150.0
100kPa
100.0
50.0
50kPa
0
2
4
6
8
10
Horizontal Displacement (mm)
(c)
300.0
250.0
Shear Stress (kPa)
200.0
150.0
100kPa
50kPa
50.0
0.0
100.0
100kPa
50.0
50kPa
0
2
4
6
8
10
(e)
100.0
0.0
50kPa
150.0
2
4
6
8
Horizontal Displacement (mm)
10
100kPa
100.0
50kPa
0
2
4
6
8
10
Horizontal Displacement (mm)
(f)
Klipheuwel Sand, PC: 15%
200kPa
150.0
100kPa
100.0
50kPa
50.0
12
76
12
200.0
0.0
0
Klipheuwel Sand, PC: 10%
250.0
Shear Stress (kPa)
Shear Stress (kPa)
100kPa
12
200kPa
300.0
200.0
50.0
(d)
10
200.0
0.0
12
200kPa
150.0
4
6
8
Horizontal Displacement (mm)
50.0
Klipheuwel Sand, PC: 12.5%
250.0
2
250.0
Horizontal Displacement (mm)
300.0
0
300.0
200kPa
100.0
200kPa
150.0
12
Klipheuwel Sand, PC: 7.5%
Klipheuwel Sand, PC: 5%
200.0
0.0
0.0
(b)
250.0
Shear Stress (kPa)
Shear Stress (kPa)
250.0
0
2
4
6
8
Horizontal Displacement (mm)
10
12
(g)
300.0
Klipheuwel Sand, PC: 20%
200kPa
Shear Stress (kPa)
250.0
200.0
150.0
100kPa
100.0
50kPa
50.0
0.0
0
2
4
6
8
10
12
Horizontal Displacement (mm)
Figure 4-8: Shear stress versus horizontal displacement and vertical displacement against horizontal displacement for Cape Flats
sand mixed with Plastic shreds of the size 5.6 mm at Plastic shreds content of (a) 2.5, (b) 5, (c) 7.5, (d) 10, (e) 12.5, (f) 15 and (g)
20% by dry weight.
Table 4-4: Peak shear stresses for 5.6mm Plastic Shreds
Plastic
%
Content
0.00
2.50
5.00
7.50
10.00
12.50
15.00
20.00
100.00
5.6mm
Peak shear stresses (kPa)
Cape Flats Sand
Klipheuwel Sand
50kPa 100kPa 200kPa 50kPa 100kPa 200kPa
36.11
46.38
49.99
64.80
67.90
66.21
63.47
61.65
40.84
72.52
95.92
108.88
114.86
133.98
131.90
124.01
121.18
64.47
139.72
189.71
197.62
219.15
238.22
235.98
233.56
231.85
141.02
77
38.22
48.28
51.99
66.90
70.05
73.21
63.59
63.70
40.84
77.22
110.62
123.68
129.76
148.93
154.70
138.93
136.03
64.47
151.20
217.21
225.22
246.85
265.97
273.58
260.97
259.50
141.02
4.5
Coulomb failure envelope for PET chips sand mixtures
The relationship between maximum shear stress and applied normal pressure which is the MohrCoulomb failure envelope from the test result data is discussed in this subsection.
The maximum shear stresses samples were tested at three different normal pressures such as 50, 100
and 200 kPa which were used to plot Coulomb failure envelope line. The inclination of the failure
envelope to the horizontal axis represents the slope which gives the internal angle of friction (φ’) while
the intercept on the vertical axis gives the apparent cohesion (c’).
4.5.1
Shear Strength response for 2.0mm plastic shred.
Figure 4-9 presents the Mohr-Coulomb failure envelope of Cape Flats sand and Klipheuwel sand
at reinforced with 0% to 20% of plastic shreds by dry weight soil. The angle of internal friction
obtained from unreinforced sand (0%) was 34.53˚ and 36.92˚ for Cape Flats sand and Klipheuwel
sand, respectively. The results showed that Klipheuwel sand had higher angle of internal friction
than that of Cape Flats sand. This difference was attributed to high degree of interlocking within
Klipheuwel sand particles because of high coefficient of uniformity of (Cu=4.21) compared to that
of Cape Flats sand (Cu=2.37).
At various concentrations of plastic shreds, the friction angle obtained increased up to maximum
concentrations of plastic for both sandy soils and then reduced. At 2.5% plastic shred content, the
angle of internal friction of Cape Flats and Klipheuwel sand was 34.53˚ and 36.92˚ respectively.
78
0%
2.50%
5.00%
7.50%
10.00%
12.50%
15.00%
20.00%
100%
300
Maximum Shear Stress, kPa
250
200
150
100
50
0
0
50
100
Normal Stress, kPa
150
200
Figure 4-9: Relationship between the maximum shear stress and normal applied pressure for 2.0 mm plastic shred inclusion in
Cape Flats sand
0%
300
2.50%
5.0%
7.50%
10.00%
12.50%
15.0%
20.00%
100.00%
250
Shear Stress, kPa
200
150
100
50
0
0
50
100
150
Normal Stress, kPa
200
250
Figure 4-10: Relationship between the maximum shear stress and normal applied pressure for 2.0 mm plastic shred inclusion in
Klipheuwel sand.
79
Table 4-5: Shear strength parameters (friction angle and cohesion) obtained from plastic shreds unreinforced sand and plastic
shred sand composites for 2.0mm shreds.
2.0mm
Plastic
Sherds
(%)
0.0
2.50
5.00
7.50
10.00
12.50
15.00
20.00
100.00
4.5.2
Cape Flats
C
2.50
2.56
8.42
15.40
18.42
16.93
11.84
9.32
1.91
φ
34.53
37.71
38.32
40.40
43.30
43.19
43.42
43.55
32.84
%
Increase
9.20
10.98
16.99
25.38
25.09
25.74
26.12
-4.90
Klipheuwel Sand
C
1.22
1.96
7.92
14.99
18.07
20.43
11.46
8.87
1.91
φ
36.92
39.94
40.52
42.46
45.19
45.97
45.30
45.42
32.84
%
Increase
8.17
9.75
15.01
22.38
24.51
22.69
23.03
-11.05
Shear strength response for 4.75 mm plastic shred
The relationship between shear stress and normal stress was also plotted and analyzed for 4.75mm
plastic shreds in Cape Flats and Klipheuwel sands. The lines of the best fit were drawn to show
the Coulomb failure envelopes.
In Figure 4-11 and Figure 4-12 the shear stress and normal applied pressure are presented and
summarized in Table 4-6. Using the same concentrations used with 2.0mm plastic shreds, the shear
strength increased.
All dosages considered in the cohesionless sands showed improvement of apparent cohesion. The
maximum values of 45.19 kPa and 48.35 kPa were reached at shred content of 10 and 12.5%
respectively for Cape Flats sand and Klipheuwel sands.
80
0%
300
2.50%
5.00%
7.50%
10.00%
12.50%
15.00%
20.00%
100%
250
Shear Stress, kPa
200
150
100
50
0
0
50
100
150
Normal Stress, kPa
200
250
Figure 4-11: Relationship between the maximum shear stress and normal applied pressure for 4.75 mm plastic shred inclusion in
Cape Flats sand
0%
350
2.50%
5.00%
7.50%
10.00%
12.50%
15.00%
20.00%
100%
300
Shear Stress, kPa
250
200
150
100
50
0
0
50
100
150
200
250
Normal Stress, kPa
Figure 4-12: Relationship between the maximum shear stress and normal applied pressure for 4.75 mm plastic shred inclusion in
Klipheuwel sand.
81
Table 4-6: Shear strength parameters (friction angle and cohesion) obtained from plastic shreds unreinforced sand and plastic
shred sand composites for 4.75mm shreds.
4.75mm
Plastic
Sherds
(%)
0.00
2.50
5.00
7.50
10.00
12.50
15.00
20.00
100.00
4.5.3
Cape Flats
C
2.50
2.00
8.02
15.03
18.10
16.55
11.35
8.82
1.91
φ
34.53
39.94
40.52
42.46
45.19
45.09
45.30
45.42
32.84
Klipheuwel Sand
% Increase
15.7
17.3
23.0
30.9
30.6
31.2
31.5
-4.9
C
1.23
0.42
6.52
13.63
16.75
19.05
9.97
7.37
1.91
φ
36.92
42.84
43.37
45.01
47.64
48.35
47.74
47.85
32.84
% Increase
16.03
17.47
21.93
29.02
30.97
29.30
29.61
-11.05
Shear strength response for 5.6 mm plastic shred
Similar results as those from 2.0mm and 4.75mm plastic chips showed that Klipheuwel sand had
higher angle of internal friction also with 5.6mm chips sizes.
The friction angle obtained from pure plastic chips tyre shreds was 34.53˚ and the cohesion was 2.57
kPa. The addition of plastic chips to sand influenced its cohesion and friction angle. The friction angle
was increased from 36.92˚ for pure Klipheuwel sand to 48.18˚ for PET chips-sand mixture at 2.5%
plastic chips shreds content then decreased for further increase of chips content.
Both cohesion and friction angles from 5.6 mm chips size are presented in Table 4-7. As the plastic
chips increased in size, the peak shear stress and residual shear stress for both sands increased.
Again, at low normal pressures, the effect of varying diameter was considered as negligible.
82
0%
2.50%
5.00%
7.50%
10.00%
12.50%
15.00%
20.00%
100%
350
300
Shear Stress, kPa
250
200
150
100
50
0
0
50
100
150
Normal Stress, kPa
200
250
Figure 4-13: Relationship between the maximum shear stress and normal applied pressure for 5.6 mm plastic shred inclusion in
Cape Flats sand
400
0%
2.50%
5.00%
7.50%
10%
12.5%
15%
20%
100%
350
Shear Stress, kPa
300
250
200
150
100
50
0
0
50
100
150
Normal Stress, kPa
200
250
Figure 4-14: Relationship between the maximum shear stress and normal applied pressure for 5.6 mm plastic shred inclusion in
Klipheuwel sand.
83
Table 4-7: Shear strength parameters (friction angle and cohesion) obtained from plastic shreds unreinforced sand and plastic
shred sand composites for 5.6 mm shreds.
Plastic
Sherds
(%)
0.00
2.50
5.00
7.50
10.00
12.50
15.00
20.00
100.00
4.6
4.6.1
5.6mm
Cape Flats
C
2.50
0.52
5.62
12.66
15.78
14.17
8.86
6.32
2.57
φ
34.53
43.62
44.14
45.87
48.30
48.21
48.40
48.51
34.28
Klipheuwel Sand
% Increase
26.3
27.8
32.9
39.9
39.6
40.2
40.5
-0.7
C
1.23
0.00
1.22
8.36
11.53
13.77
4.58
1.97
2.57
φ˚
36.92
48.18
48.62
50.09
52.15
52.74
52.23
52.33
34.28
% Increase
30.49
31.68
35.67
41.24
42.86
41.48
41.74
-7.15
Effects on friction angle (Φ) and cohesion (c) for 2.0mm, 4.75 and 5.6mm PET plastic
shreds.
2.0 mm plastic shreds size
Figure 4-15 shows the change of cohesion and friction angles for the different plastic shreds
dosages. Generally mixing plastic shreds with Cape Flats and Klipheuwel sands in various
proportions increased both their cohesion and internal angle of friction.
As presented in Figure 4-15 (a), the addition of 2.0mm plastic shreds to Cape Flats sand improved
its cohesion. This enhancement was obtained for all concentrations of plastic shreds in comparison
to that of unreinforced sand. A concentration of 10% and 12.5% in the mixture gave a maximum
value of 18.42KPa and 20.43KPa for Cape Flats and Klipheuwel sands respectively.
In Figure 4-15 (a) the dosages of 5, 7.5, 10 and 12.5% presented a significant improvement
compared to 2.5% PET shred content. By looking at the shape of the curve in Figure 4-15 (a), it is
clear that the maximum cohesion was achieved at a dosage of 12.5%. And dropped for plastic
shreds added to Cape Flats sand in 12.5% concentration.
The variation of friction angle for different dosages in Klipheuwel sand is given in Figure 4-15(b).
It can be seen that other plastic shred contents, such as 10% and 12.5%, provided an improvement
84
based on friction angle from unreinforced sand which was 36.92˚. Beyond these dosages the
friction angle was lower than that of the sand only control test (0% shreds). 10-12.5% was
identified as an optimum which maximized the friction angle.
As presented in Figure 4-15 (a), the Klipheuwel sand-plastic shred composite showed the better
improvement in cohesion compared to that of Cape flats sand-plastic shred mixtures. This was
same for the friction angle which was increased for Klipheuwel sand-plastic shred composite and
decreased for plastic shred mixed with Cape Flat sand as shown. The relationship between friction
angle and plastic shred contents is shown in Figure 4-15 (b).
22
20
2.0mm Plastic Shreds
18
Cohesion (kPa)
16
14
12
10
Cape Flats Sand
8
Klipheuwel Sand
6
4
2
0
0
2.5
5
7.5
10
12.5
Plastic Shreds (%)
15
17.5
20
15
17.5
20
50
2.0mm Plastic Shreds
48
Friction angle (Degree)
46
44
42
40
38
Cape Flats Sands
36
Klipheuwel Sands
34
32
30
0
2.5
5
7.5
10
12.5
Plastic Shreds (%)
Figure 4-15: Comparison of (a) cohesion and (b) friction angle from 2.0 mm shreds Cape Flats Sand and Klipheuwel Sand
85
4.6.2
4.75 mm plastic shreds size
The comparison of internal angle of friction and cohesion for the sand mixed with 2.0mm, 4.75mm
and 5.6mm is given in Figures 4-15 (a & b), Figure 4-16 (a & b) and Figure 4-17 (a & b) for Cape
Flats and Klipheuwel sands.
It is clear from Figure 4-16 (a) that the friction angle from Klipheuwel sand containing 4.75 mm
plastic shreds kept above that of Cape flats sand up to maximum 12.5%.
It can be said that the addition of larger average diameter shreds to this type of sand enhanced its
friction angle and that the smaller shred pieces reduced it. Contrary to friction angle, improved
cohesion was obtained for all shred sizes at all shred dosages, but the degree of improvement was
different. The maximum value of angle of internal friction obtained from the mixture that
contained 4.75 mm plastic shreds on Cape flats sand was 45.42˚ at a concentration of around 20%
compared to that of 2.0 mm and 5.6mm plastic shreds, which was 43.55˚ and 48.51˚ respectively
at the different plastic shred content.
22
20
(a)
18
4.75mm Plastic Shreds
Cohesion (kPa)
16
14
12
10
8
Cape Flats Sand
6
Klipheuwel Sand
4
2
0
0
2.5
5
7.5
10
Plastic Shreds (%)
86
12.5
15
17.5
20
50
48
Friction angle (Degree)
46
44
42
40
(b)
38
4.75mm Plastic Shreds
36
Cape Flats Sand
34
Klipheuwel Sand
32
30
0
2.5
5
7.5
10
12.5
15
17.5
20
Plastic Shreds (%)
Figure 4-16: Comparison of (a) cohesion and (b) friction angle from 4.75 mm shreds Cape Flats Sand and Klipheuwel Sand
4.6.3
5.6 mm plastic shreds size
The effect of 5.6mm plastic shred on dry selected soil is as shown in Figure 4-17(a) and (b).
Similar to the results in 2.0mm and 4.75mm plastic shreds, there seemed to be linear relationship
between 5.6mm plastic shreds concentration and angle of internal friction up to a maximum plastic
shred content.
As plastic shred concentration increased, Φ gradually improved up to an optimum concentration
of 10% and 12.5% for Cape Flats and Klipheuwel sands, respectively. The relationship between
cohesion and plastic shreds content showed linear relationship with slight decline at 15% plastic
shred content for both soils as shown in figure 4-17 (a).
18
(a)
16
5.6mm Plastic Shreds
Cohesion (kPa)
14
12
10
8
6
4
Cape Flats Sand
2
Klipheuwel Sand
0
0
2.5
5
7.5
10
12.5
Plastic Shreds (%)
87
15
17.5
20
Friction angle (Degree)
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
(b)
5.6 mm Plastic Shreds
Cape Flats Sand
Klipheuwel Sands
0
2.5
5
7.5
10
12.5
15
17.5
20
Plastic Shreds (%)
Figure 4-17: Comparison of (a) cohesion and (b) friction angle from 5.6 mm shreds Cape Flats Sand and Klipheuwel Sand.
4.7
Comparison of results for the various plastic shred sizes
Figures 4-18 (a) and (b) compares the angle of internal friction results obtained from each plastic
shred sizes (2.0, 4.75 and 5.6mm) mixed with soils in dry condition. It is evident that 5.6mm plastic
shred has the greatest effect on the angle of internal friction at peak shear strength across all the
plastic shred concentration investigated. This observation is evident in both sands (Cape Flats and
Klipheuwel sands).
This effect of plastic shreds on angle of internal friction linearly increased with addition of PET
plastic content up to a maximum content of 12.5% for both 4.75mm and 5.6mm in Klipheuwel,
but seemed to remain constant from 2.5% of 2.0mm shred content.
Similarly, plastic shreds content improved the angle of internal friction of Cape Flats sand
compared to the Klipheuwel sand as shown in figure 4-18 (a).
88
60
(a)
50
Friction angle (Degree)
43.6
40
34.5 34.5 34.5
2 mm CFS
Cape Flats Sand
39.9
37.7
44.1
40.5
38.3
45.9
42.5
40.4
4.75 mm CFS
48.3
45.2
43.3
48.2
5.6 mm CFS
48.4
45.3
43.4
45.1
43.2
48.5
45.4
43.5
32.8
33.9 34.3
30
20
10
0
0.00
2.50
5.00
7.50
10.00
12.50
15.00
20.00
100.00
Plastic Shreds (%)
60
(b)
50
Friction angle (Degree)
36.9 36.9 36.9
39.9
43.4
40.5
47.6
45.0
4.75 mm KS
52.7
52.1
50.1
48.6
48.2
42.8
40
2 mm KS
Klipheuwel Sand
45.2
48.4
46.0
5.6 mm KS
52.2
47.7
45.3
52.3
47.9
45.4
42.5
32.8
33.9 34.3
30
20
10
0
0.00
2.50
5.00
7.50
10.00
12.50
Plastic Shreds (%)
15.00
20.00
100.00
Figure 4-18: Comparison of the effect of the various plastic shred size on (a) Cape Flats sand, (b) Klipheuwel sand
89
CHAPTER 5
5
5.1
PRACTICAL APPLICATION
Introduction
Soil reinforcement has been used for many years and has often proved to be successful (Peterson,
M. (2009). South Africa produces a high volume of PET plastic waste and therefore the need for
the reuse and recycling of a great quantity of these wastes is essential. Some of these include slope
stabilization, widening of highway embankments, repair of landslides and reinforcing soil for low
cost housing development. This study investigates the use of PET plastic waste for ground
improvement purposes in geotechnical applications.
The objective of this chapter was to propose the application of plastic chips and granular soils of
South Africa based on the experimental results, and the guidelines which can be followed during
the execution of the project. A design example of an embankment fill and the slope stability
analysis of the designed embankment with Cape Flats sand are presented. The analysis is also
applicable to other soil types.
5.2
Quality guidelines
The presented guidelines are based on laboratory experimental results
Selection of the best plastic chips size.
The major source of plastic chips shreds would be the plastics recycling companies and the plastic
chips obtained from the companies should be:
1. Dry and free of contaminants such as gasoline, oil, grease, diesel, etc., that can create
a fire hazard.
2. of 4.75 mm to 5.6 mm size which resulted in higher strength parameters and are
therefore preferable to reinforce cohesionless soil compared to 2.0mm plastic chips.
90
5.3
Highway embankment application
The proposed application uses PET chips in granular soils as lightweight fill material in the
construction of road embankments. When mixed with soil, PET chips reduce its weight in a given
volume and improve its shear strength, which in turn stabilizes the embankment in terms of
settlement reduction and the improvement of slope stability when used as fill materials. The results
obtained from the current study suggest that the larger PET ships could be mixed with sandy soils
of South Africa, i.e. Cape Flats sand or Klipheuwel sand and used as lightweight fill material in
construction of road embankments in this country. These results can be seen in Chapter 4. Section
5.3.1 and 5.3.2 present the design and construction procedures to be followed.
5.3.1
Design Consideration
A 6 m high embankment with 12 m horizontal crest is to be constructed over soft clay to
accommodate low volume vehicular use. Cape Flats sand reinforced with PET plastic chips is
proposed as an embankment fill with slope of 1:2. The underlying foundation and embankment
fill soil properties are summarized in table 5-1. The vertical and horizontal displacement, and factor
of safety against slope failure will be analyzed using both reinforced and unreinforced fill.
Table 5-1: Geoslope input parameters
Material model
Type of behaviour
Dry unit weight Sand(γd)
Cohesion Sand (C)
Friction angle (φ)
Dilatancy angle (Ψ)
5.3.2
Unreinforced
Cape Flats
Sand
Drained
17.1
9.4
33.9
4.875
Reinforced
Cape Flats
Sand
Drained
16.6
18.10
43.55
4.875
Soft
Clay
Undrained
16
30
40
0
Units
kN/m
kPa
˚
˚
Structural design
The principal design consideration for a chips shreds-sand composite in embankment
construction comprises the composite mixture confinement, the particle size distribution of
plastic chips shreds and sand, type of belts and the required compacted density of the mixture.
The following should be taken into account during the design of the embankment constructed
from plastic chips shred.
91
The mixture should be enclosed in geotextiles fabric to ensure the necessary containment.
1:2 embankment side slope (Vertical: Horizontal) is recommended.
At least 0.9 mm thickness of soil cover should be placed between the top of enclosed plastic
shred-soil fill and the base of pavement to minimize differential settlement.
The analysis was divided into stages, starting with material model, defining initial and boundary
condition, application of initial stresses, setting out the calculation and finally viewing the output.
It should be noted that this prototype design problem only simulated the displacements obtained
in reinforced fill compared to unreinforced soil mass. Therefore, several inherent assumptions
were incorporated for simplicity, such as:
A surcharge of 10kPa and 30kPa was considered to simulate the loading expected on the
embankment analysed in the drained conditions. Figures 5-1, 5-2, 5-3 and 5-4 present the
analysis of the slope stability with 2 m and 3 m thickness of clay for both reinforced and
unreinforced slope.
Figure 5-1: Case 1: Unreinforced Cape Flat Sands (3m Soft Clay)
92
Figure 5-2: Case 2: Unreinforced Cape Flat Sands (2m Soft Clay)
Figure 5-3: Case 3: Reinforced Cape Flat Sands (3m Soft Clay)
93
Figure 5-4: Case 3: Reinforced Cape Flat Sands (2m Soft Clay)
The results of factor of safety obtained using Bishop simplified method of slicing using GeoSlope
software are given in Table 5-2. From the results, it is evident that reinforcing the embankment fill
reduces the total vertical settlement .
Table 5-2: Summary of Factor of Safety
Summary Factor of Safety
Reinforced
Cape Flats
Sand
3m thick Clay Cu=10kPa
2m thick Clay Cu=10kPa
3m thick Clay Cu=30kPa
2m thick Clay Cu=30kPa
Case 1
Case 2
Case 3
Case 4
Unreinforced
Cape Flats
Sand
0.72
0.858
2.327
2.692
It is concluded that long plastic chips mixed with granular soil could be used in the preparation of
embankment fill materials in South Africa because of their good performance and relatively low
94
cost. The smaller plastic chips require too much energy like cutting, mixing and compacting as
well as low level of improvement of soil properties compared to long plastic chips.
As a great quantity of plastic chips-soil is used in embankment, if the demolition or level of the
road embankments or other plastic chip-soil structures is likely to happen for other purposes, the
disposal of these materials may be a big challenge to environmentalists. They should not be used
in any other structures (temporary road embankment for example), the choice should be permanent
structures (road embankment, retaining walls, etc.) which last longer and not temporary ones as
PET plastic materials are non-biodegradable. In this research, a suggestion is to use plastic chipssand mixtures in motor ways and national road embankments in South Africa which last longer. If
levelling is to be done for the purpose of extending the structure (road embankment) either
increasing its height or the number of lanes, other fill materials should be placed following the
proposed guidelines.
95
CHAPTER 6
6
6.1
CONCLUSIONS AND RECOMMENDATIONS
Introduction
This study investigated the shear strength behavior of PET plastic shreds when mixed with
selected granular soil composites; Direct shear tests were conducted on reinforced Cape Flats sand
and Klipheuwel sand which were selected based on their availability locally. These soils are
predominant in Cape Town and are used in the construction of roads embankments. The PET was
mixed together with selected soil at plastic shred sizes 2-4.75mm, 4.75-5.6mm and >5.6mm
content by dry weight of soil. This section presents the summary of the findings and the
recommendations for further research.
6.2
Summary of the findings
The shear strength test results from the 3 different PET plastic shreds sizes mixed with sand
generally showed that the shear strength parameters of sand soils were improved for the increased
plastic shreds dosage.
The results showed that the addition of plastic shreds of 2.0, 4.75 and 5.6mm sizes to Cape Flats
and Klipheuwel sands improved their shear strength for optimum plastic contents of 10% and
12.5% by dry mass. A significant increase in cohesion was observed as plastic chips were added
as obtained from Mohr-Coulomb shear strength envelopes. The cohesion reached its maximum
value for both sands at a shred dosage of 30% by dry mass of the soil. The same trend was observed
for small plastic chips Shreds 2.0 mm incorporation in the selected granular soils and the respective
shred contents. The exception was the slight reduction in internal angle of friction for all plastic
shred Cape Flats sand composites.
96
6.3
Recommendations
The investigation suggests the possibility of using this type of reinforcement to improve strength
properties of soils in geotechnical works. Further studies into this potential reinforcement material
will provide more information on the behavior of sand-plastic composites including;
-
Chemical tests on plastic chips for potential leaching into the ground.
-
The effect of plastic chips longer than 5.6 mm to observe the maximum friction angle that
can be achieved with the inclusions.
-
Larger scale tests on a wider range of course grained soils to broaden the understanding on
the engineering properties of the composite material.
97
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Assoc Prof. D Kalumba
19 Oct 2018