Search Results (1,314)

In the present paper, we present an electron magnetic resonance (EMR) study of ${\mathrm{Ni}}_{50.2}{\mathrm{Mn}}_{28.3}{\mathrm{Ga}}_{21.5}$ powders obtained from melt-spun ribbons in the milling process. We registered EMR spectra in various temperatures at the X-band. In the EMR spectra recorded for the samples taken at the beginning of the milling process, the “training effect” was observed. After 2 h of milling, this phenomenon was no longer observed. To determine the basic EMR parameters, such as linewidth, resonance field, and asymmetry parameters, the experimental data were fitted using a single metallic Lorentz line. In high-temperature regions, we observed the influence of dispersion on the shape of the spectra, but as the temperature decreased, the asymmetry of line was reduced. The shift in the resonance field value at high temperatures and the temperature dependence of the linewidth below Curie temperature indicate that the investigated samples exhibited a characteristics of a spin-glass alloy. Full article

In order to improve the wear and corrosion resistance of Ti6Al4V alloy, a Ti-N compound layer was formed on the alloy by plasma nitriding at a relatively low temperature (750 °C) and within an economical processing duration (4 h), in a mixture of NH₃ and N₂ gases with varying ratios. The influence of the gas mixture on the microstructure, phase composition, and properties of the Ti-N layer was investigated. The results indicated that the thickness of the nitrided layer achieved in a mixed atmosphere with optimal proportions of NH₃ and N₂ (with a ratio of 1:2) was substantially greater than that obtained in an atmosphere of pure NH₃. This suggests that appropriately increasing the proportion of N₂ in the nitriding atmosphere is beneficial for the growth of the nitrided layer. The experiments demonstrated that the formation of the surface nitrided layer significantly enhances the corrosion and wear resistance of the titanium alloys. Full article

Quaternary (Al_xGa_1−x)_yIn_1−yP alloys grown on GaAs substrates have recently gained considerable interest in photonics for improving visible light-emitting diodes, laser diodes, and photodetectors. With two degrees of freedom (x, y) and keeping growth on a lattice-matched GaAs substrate, the (Al_xGa_1−x)_0.5In_0.5P alloys are used for tuning structural, phonon, and optical characteristics in different energy regions from far-infrared (FIR) → near-infrared (NIR) → ultraviolet (UV). Despite the successful growth of (Al_xGa_1−x)_0.5In_0.5P/n⁺-GaAs epilayers, limited optical, phonon, and structural characteristics exist. Here, we report our results of carefully examined optical and vibrational properties on highly disordered alloys using temperature-dependent photoluminescence (TD-PL), Raman scattering spectroscopy (RSS), and Fourier-transform infrared reflectivity (FTIR). Macroscopic models were meticulously employed to analyze the TD-PL, RSS, and FTIR data of the (Al_0.24Ga_0.76)_0.5In_0.5P/n⁺-GaAs epilayers to comprehend the energy-dependent characteristics. The Raman scattering and FTIR results of phonons helped analyze the reflectivity spectra in the FIR region. Optical constants were carefully integrated in the transfer matrix method for evaluating the reflectivity $\mathrm{R}\left(\mathrm{E}\right)$ and transmission $\mathrm{T}\left(\mathrm{E}\right)$ spectra in the NIR → UV regions, validating the TD-PL measurements of bandgap energies $\left({\mathrm{E}}_{\mathrm{g}}^{\mathrm{P}\mathrm{L}}\right)$. Full article

This study aims to optimize the performance of CrN coatings deposited on WC cutting tools for machining Ti6Al4V alloy, where the formation of built-up edge (BUE) is a prevalent and critical issue. In-house CrN coatings were developed using the PVD (Physical Vapor Deposition) process, with variations in deposition parameters including nitrogen gas pressure, bias voltage, and coating thickness. A comprehensive experimental approach encompassing deposition, characterization, and machining performance evaluation was employed to identify the optimal deposition conditions. The results indicated that CrN coatings deposited at a nitrogen gas pressure of 4 Pa, a bias voltage of −50 V, and a thickness of 1.81 µm exhibited superior performance, significantly reducing BUE formation and tool wear. These optimized coatings demonstrated enhanced properties, such as a higher elastic modulus and a lower coefficient of friction, which contributed to improved tool life and machining performance. Comparative studies with commercial CrN coatings revealed that the in-house developed coatings outperformed the commercial variants by approximately 65% in tool life, owing to their superior mechanical properties and reduced friction. This research highlights the potential of tailored CrN coatings for advanced machining applications and emphasizes the importance of optimizing deposition parameters to achieve high-performance tool coatings. Full article

Gas-induced porosity is almost inevitable in additively manufactured aluminum alloys due to the evaporation of low-melting point elements (e.g., Al, Mg, and Zn) and the encapsulation of gases (e.g., hydrogen) during the multiple-phase reaction in the melt pool. These micropores are highly unstable during post-heat treatment at elevated temperatures and greatly affect mechanical properties and service reliability. In this study, the AlSi10Mg samples prepared by LPBF were subjected to solution heat treatment at 560 °C for 0.5 and 2 h, followed by artificial aging at 160 °C, 180 °C and 200 °C, respectively. The defect tolerance of gas porosity and associated damage mechanisms in the as-built and heat treated AlSi10Mg alloy were elucidated using optical, scanning electron microscopic analysis, X-ray micro computed tomography (XCT) and room temperature tensile testing. The results showed the defect tolerance of AlSi10Mg alloy prepared by LPBF was significantly reduced by the artificial aging treatment due to the precipitation of Mg-Si phases. Fracture analysis showed that the cooperation of fine precipitates and coarsened micropores assists nucleation and propagation of microcracks sites due to stress concentration upon tensile deformation and reduces the tensile elongation at break. Full article

Cu₂(ZnSn)(S)₄ (copper, zinc, tin, and sulfide (CZTS)) provides possible advantages over CuInGaSe2 for thin-film photovoltaic devices because it has a higher band gap. Preparing CZTS by electrodeposition because of its high productivity and lower processing costs, electroplating is appealing. Recently published studies reported that the electrodeposition process of CZTS still faces significant obstacles, such as the sulfur atomic ratio (about half of the whole alloy), deposits’ adhesion, film quality, and optical properties. This work introduces an improved bath that facilitates the direct electroplating of CZTS from one processing step. The precursors used were significantly more diluted than the typical baths mentioned in the last few years. An extensive analysis of the electrochemical behavior at various rotation speeds is presented at room temperature (~22 °C). The deposited alloy’s composition and adherence to the molybdenum back contact are examined with agitation. The annealing process was carried out in an environment containing sulfur, and the metal was not added at this stage. The ultimate sulfur composition was adjusted to 50.2%, about the desired atomic ratio. The compound’s final composition was investigated using the Energy-Dispersive X-ray Spectroscopy technique. Finally, X-ray diffraction analysis was applied to analyze CZTS crystallography and to measure thickness. Full article

In the quest to produce high-strength steel, the preparation technology for vanadium–nitrogen alloy (VN) was refined through thermodynamic analysis, employing it as an additive to enhance the strength and hardness of microalloyed steel. Changes in the Gibbs free energies associated with the reactions between vanadium oxides and carbon in a nitrogen atmosphere were meticulously calculated and examined. This study explored the effects of the carbon to V₂O₅ ratio, the nitrogen to V₂O₅ ratio, and the pressure on the production of VN and CO at various temperatures. The results indicate that the productivity of VN is highest under conditions of approximately 1000 °C, a C:N₂:V₂O₅ ratio of 10:8:1, and a pressure of 1 bar. Under these conditions, VN constitutes approximately 70% of solid products, with a conversion rate of around 67.92%. CO accounts for approximately 38.17% of the exhaust gas, resulting in a yield of approximately 45.28%. The CO generated can be utilized as fuel in the production of iron in blast furnaces, providing an opportunity for secondary use of resources. Full article

This paper presents the results of an analysis of resistance to hydrogen embrittlement and offers solutions and technologies for manufacturing castings of components for critical applications, such as blades for gas turbine engines (GTEs). The values of the technological parameters for directional crystallization (DC) are determined, allowing the production of castings with a regular dendritic structure of the crystallization front in the range of 10 to 12 mm/min and a temperature gradient at the crystallization front in the range of 165–175 °C/cm. The technological process of making GTE blades has been improved by using a scheme for obtaining disposable models of complex profile castings with the use of 3D printing for the manufacture of ceramic molds. The ceramic mold is obtained through an environmentally friendly technology using water-based binders. Short-term tensile testing of the samples in gaseous hydrogen revealed high hydrogen resistance of the CM-88 alloy produced by directed crystallization technology: the relative elongation in hydrogen at a pressure of 30 MPa increased from 2% for the commercial alloy to 8% for the experimental single-crystal alloy. Full article

It is difficult for traditional aluminum alloy manufacturing technology to meet the requirements of large-scale and high-precision complex shape structural parts. Wire Arc additive manufacturing technology (WAAM) is an innovative production method that presents the unique advantages of high material utilization, a large degree of design freedom, fast prototyping speed, and low cast. As a result, WAAM is suitable for near-net forming of large-scale complex industrial production and has a wide range of applications in aerospace, automobile manufacturing, and marine engineering fields. In order to serve as a reference for the further development of WAAM technology, this paper provides an overview of the current developments in WAAM both from the digital control system and processing parameters in summary of the recent research progress. This work firstly summarized the principle of simulation layering and path planning and discussed the influence of relative technological parameters, such as current, wire feeding speed, welding speed, shielding gas, and so on. It can be seen that both the welding current and wire feeding speed are directly proportional to the heat input while the travel speed is inversely proportional to the heat input. This process regulation is an important means to improve the quality of deposited parts. This paper then summarized various methods including heat input, alloy composition, and heat treatment. The results showed that in the process of WAAM, it is necessary to control the appropriate heat input to achieve minimum heat accumulation and improve the performance of the deposited parts. To obtain higher mechanical properties (tensile strength has been increased by 28%–45%), aluminum matrix composites by WAAM have proved to be an effective method. The corresponding proper heat treatment can also increase the tensile strength of WAAM Al alloy by 104.3%. In addition, mechanical properties are always assessed to evaluate the quality of deposited parts. The mechanical properties including the tensile strength, yield strength, and hardness of the deposited parts under different processing conditions have been summarized to provide a reference for the quality evaluation of the deposition. Examples of industrial products fabricated by WAAM are also introduced. Finally, the application status of WAAM aluminum alloy is summarized and the corresponding future research direction is prospected. Full article

Inconel 625 deposited metal was prepared by gas metal arc welding. The solid solution treatment temperature was set at 1140 °C for 4 h using the DSC test method, followed by secondary aging at 750 °C/4 h and 650 °C/24 h. The specimens in the prepared state and after heat treatment were subjected to high temperature tensile at 600 °C, respectively. The fracture morphology, thermal deformation behavior, and strengthening mechanism of the samples in different states were analyzed. The results showed that the stress–strain curves of the deposited metals exhibited obvious work-hardening behavior at 600 °C. The solid solution and aging heat-treated samples have higher tensile and yield strength, but the plasticity is obviously lower than that of the deposited metal. It was also found that the γ″ phase and M₂₃C₆ carbides, as well as the continuous stacking faults in the alloy, were the main reasons for the increase in tensile strength of the solution and aging heat-treated sample. Full article

The welded joints of high/medium entropy alloys (H/MEAs) have shown sound mechanical properties, indicating high promise for the industrial application of this new type of metal alloy. However, these joints possess either relatively low strength or low ductility. In this paper, we used ultrasonic-assisted laser welding to weld CrCoNi MEA with the nitrogen as shielding gas. The results showed that the tensile strength of the joint at room and cryogenic temperature is 686 MPa and 1071 MPa, respectively. The elongation at room and cryogenic temperature is 26.8% and 27.7%, respectively. The combination of the strength and ductility in our joints exceeds that of other welded H/MEA joints. We attributed this excellent combination to the refined dendrite, the solution of nitrogen into the matrix, and the low stacking fault energy of the CrCoNi MEA. The findings in this paper not only provide a novel way to weld H/MEAs with high strength and ductility, also are useful for additively manufacturing the high-performance component of H/MEAs. Full article

Additive manufacturing, or 3D printing, is a process where a part is produced layer by layer, and represents a promising approach for designing components close to their final shape. Titanium alloys produced by additive manufacturing find application in various industries. This overview examines the features of the formation of the microstructure and properties in Ti alloys synthesized with the use of powder and wire laser additive technologies, as well as solid-phase methods of additive manufacturing such as friction stir additive manufacturing. Their main drawbacks and advantages are discussed, as applied to Ti alloys. The main approaches to solving the problem of increasing the strength properties of the synthesized Ti workpieces are considered. The authors of this overview propose a new area of research in the field of the application of additive technologies for producing ultrafine-grained Ti semi-products and parts with enhanced performance characteristics. Research in this area opens up prospects for designing heavily loaded complex-profile products for the aerospace, oil and gas, and biomedical industries. Full article

The relationships between microstructure, dissolution, and mechanical properties of a soluble Al-Mg-Ga-In-Sn alloy are investigated in the present study. The findings demonstrate that the influence of low-melting-point elements on the dissolution of aluminum alloys can be attributed to the formation of secondary phases composed of Mg₂Sn and In₃Sn at grain boundaries and their participation in the Al–water reaction. After annealing, the secondary phases at grain boundaries transform from point-like and block-like discontinuous particles to strip-like continuous intergranular phases which envelop the Al matrix, resulting in a 29.8% reduction in the volume. These transformations increase the total contact area of the Al–water interface, amplifying the corrosion current of the annealed alloy to more than 30 times that of the as-cast alloy, thereby accelerating the dissolution rate. Unlike magnesium–lithium alloys, the soluble Al-Mg-Ga-In-Sn alloy exhibits a balanced strength, ductility, and dissolution rate, which presents it as a cost-effective, lightweight, structurally and functionally integrated material for the realm of petroleum exploration. Full article

Binary As_xSe_100−x alloys from the border of a glass-forming region (65 < x < 70) subjected to nanomilling in dry and dry–wet modes are characterized by the XRPD, micro-Raman scattering (micro-RS) and revised positron annihilation lifetime (PAL) methods complemented by a disproportionality analysis using the quantum–chemical cluster modeling approach. These alloys are examined with respect to tetra-arsenic biselenide As₄Se₂ stoichiometry, realized in glassy g-As₆₅Se₃₅, glassy–crystalline g/c-As₆₇Se₃₃ and glassy–crystalline g/c-As₇₀Se₃₀. From the XRPD results, the number of rhombohedral As and cubic arsenolite As₂O₃ phases in As-Se alloys increases after nanomilling, especially in the wet mode realized in a PVP water solution. Nanomilling-driven amorphization and reamorphization transformations in these alloys are identified by an analysis of diffuse peak halos in their XRPD patterning, showing the interplay between the levels of a medium-range structure (disruption of the intermediate-range ordering at the cost of an extended-range one). From the micro-RS spectroscopy results, these alloys are stabilized by molecular thioarsenides As₄Se_n (n = 3, 4), regardless of their phase composition, remnants of thioarsenide molecules destructed under nanomilling being reincorporated into a glass network undergoing a polyamorphic transition. From the PAL spectroscopy results, volumetric changes in the wet-milled alloys with respect to the dry-milled ones are identified as resulting from a direct conversion of the bound positron–electron (Ps, positronium) states in the positron traps. Ps-hosting holes in the PVP medium appear instead of positron traps, with ~0.36–0.38 ns lifetimes ascribed to multivacancies in the As-Se matrix. The superposition of PAL spectrum peaks and tails for pelletized PVP, unmilled, dry-milled, and dry–wet-milled As-Se samples shows a spectacular smoothly decaying trend. The microstructure scenarios of the spontaneous (under quenching) and activated (under nanomilling) decomposition of principal network clusters in As₄Se₂-bearing arsenoselenides are recognized. Over-constrained As_6·(2/3) ring-like network clusters acting as pre-cursors of the rhombohedral As phase are the main products of this decomposition. Two spontaneous processes for creating thioarsenides with crystalline counterparts explain the location of the glass-forming border in an As-Se system near the As₄Se₂ composition, while an activated decomposition process for creating layered As₂Se₃ structures is responsible for the nanomilling-driven molecular-to-network transition. Full article

We performed a gas nitriding and quenching process (GNQP) on Ti–18 mass% Nb alloy to obtain a high damping capacity and wear resistance. GNQP was performed at temperatures of 1023, 1123, and 1223 K. The outermost surface of the GNQP specimen obtained at 1023 K mainly comprised TiO₂, whereas that at 1223 K mainly comprised TiN. The surface and interior of the specimens exhibited higher hardness at 1223 K than that at 1023 K. Compared to the specimen obtained by solution–quenching (AQ), the unit volume of the α” martensite phase at a depth of 320 μm of the GNQP specimen obtained at 1023 K was similar, and that at 1223 K was higher. Such a difference can be related to the difference in the core hardness of the specimens. The wear amounts of all GNQP specimens were lower than those of the AQ specimen. The coefficient of friction of the GNQP specimen obtained at 1023 K was lower than that obtained at 1223 K. The surface constituent phase and surface roughness exhibited a strong influence on the wear at a load of 500 g. Meanwhile, the nitride layer and damping capacity were considered to be related to the wear at a load of 3000 g. Full article