Search Results (1,163)

White cast irons (WCI) are widely used in industries requiring high wear resistance due to their microstructure consisting of hard carbides dispersed within a metallic matrix. This study focuses on developing wear-resistant multi-component hypereutectic high chromium cast irons, merging concepts of high entropy alloys with the conventional metallurgy of white cast irons, specifically exploring the influence of carbide-forming elements such as V, Mo, and Ni on solidification behavior, microstructure, and wear performance. The research investigates the solidification process of the alloys using Computer-Aided Cooling Curve Analysis (CA-CCA) and characterizes the microstructures through X-ray diffraction (XRD) and scanning electron microscopy (SEM). The wear behavior of the developed alloys is evaluated through reciprocating sliding wear tests, revealing the impact of varying chemical compositions on wear resistance. The results demonstrate that high-entropy white cast iron (HEWCI), particularly those enriched with carbide-forming elements, exhibit superior abrasion resistance compared to conventional high-chromium cast irons. The alloy with 2 Mo and 4 V content showed the best performance, presenting the lowest wear rate (61.5% lower than HCCI alloy) and CoF (values ranging from 0.20 to 0.22) due to the highest concentration of V carbides. Full article

Due to their excellent mechanical properties and corrosion resistance, high-entropy alloys (HEAs) have the potential to be used as new engineering structures and functional materials. In this study, an FeCo_1.5CrNi_1.5Ti_0.5HEA coating was prepared on the surface of a 1Cr18Ni9Ti alloy by laser cladding technology. Phase structure and microstructure were characterized by XRD and using an SEM. The corrosion resistance was evaluated by an electrochemical workstation, and the polarization curves were obtained in simulated seawater and 3.5 wt.% NaCl and 5% HCl solutions. The corrosion morphology of the Fe-based HEA coating was further characterized using the SEM, super depth of field observation, and 3D topological images. The results showed that the Fe-based HEA coating had a single-phase FCC structure with a grain size of about 10.7 ± 0.25 μM. Electrochemical analysis results showed that the corrosion resistance of the current Fe-based HEA coating was poor in HCl solutions. However, it exhibited good corrosion properties in simulated seawater and 3.5 wt.% NaCl solutions. Further analysis of the corrosion morphology revealed that in simulated seawater and the 3.5 wt.% NaCl solution, the surface of the current Fe-based HEA coating exhibited a preferential corrosion tendency between dendrites, while in the 5% HCl solution, it exhibited more obvious pitting characteristics. The results indicate that the current Fe-based HEA coating exhibits good comprehensive performance, especially in an acidic Cl⁻ corrosion environment. These findings provide a reference for the application of laser cladding prepared Fe HEA coatings. Full article

The efficacy of machine learning has increased exponentially over the past decade. The utilization of machine learning to predict and design materials has become a pivotal tool for accelerating materials development. High-entropy alloys are particularly intriguing candidates for exemplifying the potency of machine learning due to their superior mechanical properties, vast compositional space, and intricate chemical interactions. This review examines the general process of developing machine learning models. The advances and new algorithms of machine learning in the field of high-entropy alloys are presented in each part of the process. These advances are based on both improvements in computer algorithms and physical representations that focus on the unique ordering properties of high-entropy alloys. We also show the results of generative models, data augmentation, and transfer learning in high-entropy alloys and conclude with a summary of the challenges still faced in machine learning high-entropy alloys today. Full article

To develop a rapid, reliable, and cost-effective method for predicting the structure of single-phase high-entropy alloys, a Graph Neural Network (ALIGNN-FF)-based approach was introduced. This method was successfully tested on 132 different high-entropy alloys, and the results were analyzed and compared with density functional theory and valence electron concentration calculations. Additionally, the effects of various factors on prediction accuracy, including lattice parameters and the number of supercells with unique atomic configurations, were investigated. The ALIGNN-FF-based approach was subsequently used to predict the structure of a novel cobalt-free 3d high-entropy alloy, and the result was experimentally verified. Full article

To reduce costs, a cobalt-free FeMnCrNi-based HEA has been proposed. Further investigation into the mechanical properties of the Fe36Mn21Cr18Ni15Al10 alloy is essential to expand its application potential. In this study, a cobalt-free Fe36Mn21Cr18Ni15Al10 HEA was fabricated using LMD, and the effects of HIP on its microstructure and mechanical properties were investigated. Results indicated that the as-printed specimen exhibited a dual-phase structure consisting of BCC and FCC phases, with the B2 phase dispersed as fine blocks. After HIP treatment, the content of the FCC phase significantly increased, displaying a lamellar distribution between the BCC phases, with secondary block-like B2 phases forming within the BCC matrix. The HIP process enhanced the density of the high-entropy alloy to 98.2%, while the tensile strength at 25 °C increased to 903.9 MPa. Additionally, the post-fracture elongation improved to 17.4%, thereby increasing the potential for industrial applications of HEAs. Full article

This study introduces an innovative approach to alloy design by experimentally validating the semi-empirical concept of Griessen and Driessen, which predicts the hydrogen affinity of solid solutions. The work focuses on designing and synthesizing four equiatomic high-entropy alloys (HEAs) with compositions tailored to exhibit highly endothermic enthalpies of solution and formation, resulting in resistance to hydrogen absorption. Unlike conventional studies that prioritize hydrogen storage capacity, this research uniquely targets alloys optimized for minimal hydrogen interaction, addressing critical needs in hydrogen storage and transportation technologies prone to hydrogen embrittlement. Experimental results confirm the negligible hydrogen absorption of these alloys, with a maximum of 0.23 wt.% (H/M = 0.13) at 2 MPa and 175 °C. This study not only demonstrates the applicability of a theoretical model to guide alloy design but also highlights the potential of these materials for low-pressure hydrogen storage systems, where mechanical integrity and resistance to hydrogen degradation are paramount. The findings bridge the gap between theoretical predictions and practical applications, offering a novel perspective on alloy development for hydrogen-related technologies. Full article

High-entropy alloys (HEAs) are a family of materials that, because of their particular characteristics and possible uses in a variety of industries, have garnered a lot of interest recently. One such promising HEA is the MoNbTaTiZr high-entropy alloy, which displays excellent corrosion resistance and biocompatibility alongside good mechanical properties. Another promising HEA that has attracted researchers for its potential applications in various fields is FeMoTaTiZr. Exchanging one of the elements may result in important variation of properties of a material. This work studies two different samples of high-entropy alloys, MoNbTaTiZr (named NbHEA) and FeMoTaTiZr (named FeHEA), both generated in a laboratory context using electric-arc remelting technology, keeping similar atomic percentage of the elements in both alloys. Optical microscopy and scanning electron microscopy techniques were used to characterize the microstructure of the alloys. Replacing Nb for Fe affects the distribution proportion of the other four elements, since Fe has a higher tendency than Nb to form part of the inter-dendrite region. An evaluation of the properties related to the corrosion process was accomplished using the polarization method along with electrochemical impedance spectroscopy (EIS), performed under a simulated biological environment. As a result, FeHEA showed a higher corrosion rate in simulated body fluid than NbHEA. Full article

In this study, CoCrFeNiY_x (x = 0, 0.1, 0.2, 0.3) high entropy alloy (HEA) coatings were produced on Ti6Al4V by laser cladding. The influence of Y on the microstructure and mechanical properties of CoCrFeNi HEA coatings was systematically examined. The analysis uncovered that the coatings primarily consist of three principal phases: α(Ti), Ti₂Ni, and TiC. The incorporation of Y led to enhanced lattice distortion, which positively influenced solid solution strengthening. Moreover, grain refinement resulted in a denser microstructure, significantly reducing internal defects and thereby enhancing the coating’s performance. The average microhardness of the CoCrFeNiY_0.2 coating was 702.46 HV_0.2. The wear rates were 1.16 × 10⁻³ mm³·N⁻¹·m⁻¹ in air and 3.14 × 10⁻³ mm³·N⁻¹·m⁻¹ in a neutral solution, which were 27.0% and 30.8% lower than those of the CoCrFeNi coatings, respectively, indicating superior wear resistance. The Y content in the CoCrFeNiY_0.3 coating was excessively high, resulting in the formation of Y-rich clusters. The accumulation of these impurities at the grain boundaries led to crack and pore formation, thereby reducing the wear resistance of the coating. Our study demonstrated that laser cladding an optimal amount of Y-doped CoCrFeNi HEA coatings on the Ti6Al4V substrate significantly enhanced the microstructure and mechanical properties of the substrate, particularly its wear resistance in both air and neutral environments, thereby improving the durability and reliability of titanium alloys in practical applications. Full article

(AlCrMoNiTi)N high-entropy alloy nitride (HEAN) films were synthesized at various bias voltages using the co-filter cathodic vacuum arc (co-FCVA) deposition technique. This study systematically investigates the effect of bias voltage on the microstructure and performance of HEAN films. The results indicate that an increase in bias voltage enhances the energy of ions while concomitantly reducing the deposition rate. All synthesized (AlCrMoNiTi)N HEAN films demonstrated the composite structure composed of FCC phase and metallic Ni. The hardness of the (AlCrMoNiTi)N HEAN film synthesized at a bias voltage of −100 V attained a maximum value of 38.7 GPa. This high hardness is primarily attributed to the synergistic effects stemming from the formation of strong metal-nitrogen (Me-N) bonding formed between the target elements and the N element, the densification of the film structure, and the ion beam-assisted bombardment strengthening of the co-FCVA deposition technique. In addition, the corrosion current density of the film prepared at this bias voltage was measured at 4.9 × 10⁻⁷ A·cm⁻², significantly lower than that of 304 stainless steel, indicating excellent corrosion resistance. Full article

High-entropy alloys (HEAs) with ultrafine grained and high strength can be prepared by mechanical alloying (MA) followed by sintering. Therefore, MA, as a unique solid powder processing method, has many effects on the microstructures and mechanical properties of the sintered bulk HEAs. This work focused on the alloying behavior, morphology, and phase evolution of Fe_xCrNiAl (x = 1.0, 0.5, 0.25) HEAs by MA. The X-ray diffraction results show that the powders achieved a supersaturated solid solution body-centered-cubic (BCC) phase after MA; the crystalline size reached the nanoscale and was refined to ~80 nm. The morphology and composition of the alloyed powders were studied by scanning electron microscopy with energy dispersive spectroscopy. The results indicate that the powder was decreased to 1.59 μm for Fe_1.0 powder with excellent homogeneity in composition. There exists a phase transformation during high-temperature annealing, as the non-equilibrium BCC supersaturated solid solution phase transformed into the equilibrium phase of BCC and ordered BCC (B2) phases. Full article

High-entropy alloys are of interest to many researchers due to the possibility of shaping their functional properties by, among other things, the use of alloying additives. One approach to improving the wear resistance of the AlCoCrFeNi alloy is modification through the addition of titanium. However, in this study, an alternative solution was explored by adding vanadium, which has a completely different effect on the material’s structure compared to titanium. The effect of vanadium additives on changes in the microstructure, hardness, and wear resistance of the Al_0.7CoCrFeNi alloy. The base alloys Al_0.7CoCrFeNi and Al_0.7CoCrFeNiV_0.5 were obtained by induction melting. The results showed that the presence of vanadium changes the microstructure of the material. In the case of the base alloy, the structure is biphasic with a visible segregation of alloying elements between phases. In contrast, the Al_0.7CoCrFeNiV_0.5 alloy has a homogeneous solid solution bcc structure. The presence of vanadium increased hardness by 33%, while it significantly reduced friction wear by 73%. Microscopic observations of friction marks indicate differences in the wear mechanisms of the two materials. Full article

The P91 martensitic steel and 304L austenitic stainless steels are two mainly used structural steels in power plants. The major problem in conventional multipass tungsten inert gas (TIG) welding of P91/304L steel is high heat input and joint distortion, increased cost and time associated with V groove preparation, filler rod requirement, preheating and welding in multiple passes, and labor efforts. Hence, in this study, a novel approach of robotically operated activated flux TIG (A-TIG) welding process and thin AlCoCrFeNi_2.1 eutectic high entropy alloy (EHEA) sheet as the interlayer was used to weld 6.14 mm thick P91 and 304L steel plates with 02 passes in butt joint configuration. The joints were qualified using visual examination, macro-etching, X-ray radiography testing and angular distortion measurement. The angular distortion of the joints was measured using a coordinate measuring machine (CMM) integrated with Samiso 7.5 software. The quality of the A-TIG welded joints was compared to the joints made employing multipass-TIG welding process and Inconel 82 filler rod in 07 passes. The A-TIG welded joints showed significant reduction in angular distortion and higher productivity. It showed a 55% reduction in angular distortion and 80% reduction in welding cost and time compared to the multipass-TIG welded joints. Full article

To improve the performance of AlCoCrFeNi_2.1 eutectic high-entropy alloys (EHEA) to meet industrial application requirements, Zr_xAlCoCrFeNi_2.1 high-entropy alloys (x = 0, 0.01, 0.05, 0.1) were synthesized through vacuum induction melting. Their microstructures were analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS). Additionally, the hardness, low-temperature compressive properties, nanoindentation creep behavior, and corrosion resistance of these alloys were evaluated. The results showed that AlCoCrFeNi_2.1 is a eutectic high-entropy alloy composed of FCC and B2 phases, with the FCC phase being the primary phase. The addition of Zr significantly affected the phase stability, promoting the formation of intermetallic compounds such as Ni₇Zr₂, which acted as a bridge between the FCC and B2 phases. Zr addition enhanced the performance of the alloy through solid-solution and dispersion strengthening. However, as the Zr content increased, Ni gradually precipitated from the B2 phase, leading to a reduction in the fraction of the B2 phase. Consequently, at x = 0.1, the microhardness and compressive strength decreased at room temperature. Furthermore, a higher Zr content reduced the sensitivity of the alloy to loading rate changes during creep. At x = 0.05, the creep exponent exceeded 3, indicating that dislocation creep mechanisms dominated. In the Zr_xAlCoCrFeNi_2.1 (where x = 0, 0.01, 0.05, 0.1) alloys, when the Zr content is 0.1, the alloy exhibits the lowest self-corrosion current density of 0.034197 μA/cm² and the highest pitting potential of 323.06 mV, indicating that the alloy has the best corrosion resistance. Full article

CrCoNi medium-entropy alloys (MEAs), characterised by their high configurational entropies, have become a research hotspot in materials science. Recent studies have indicated that MEAs exhibit short-range order (SRO), which affects their deformation mechanisms. In this study, the micro-mechanisms of SRO within the framework of mesoscale continuum mechanics are mathematically evaluated using an advanced, non-local crystal plasticity constitutive framework. Furthermore, a crystal plasticity model considering the impact of SRO on slip is established. By combining nanoindentation simulations and multi-level grain model tensile simulations, the load–displacement and stress–strain curves demonstrated that the presence of SRO increases the hardness of MEAs. More specifically, considering the distribution of shear strain and geometrically necessary dislocations, the heterogeneity of MEAs increases with an increase in the degree of SRO. This study not only enriches the crystal plasticity theory but also provides references for the microstructure and performance regulation of high-performance multi-level grain structure materials. Full article