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16 pages, 18068 KiB  
Article
Multi-Wave Structures of Traveling Ionospheric Disturbances Associated with the 2022 Tonga Volcanic Eruptions in the New Zealand and Australia Regions
by Xiaolin Li, Feng Ding, Bo Xiong, Ge Chen, Tian Mao, Qian Song and Changhao Yu
Remote Sens. 2024, 16(14), 2668; https://doi.org/10.3390/rs16142668 (registering DOI) - 21 Jul 2024
Abstract
Using dense global navigation satellite system data and brightness temperature data across the New Zealand and Australia regions, we tracked the propagation of traveling ionospheric disturbances (TIDs) associated with the 15 January 2022 Tonga volcanic eruptions. We identified two shock wave-related TIDs and [...] Read more.
Using dense global navigation satellite system data and brightness temperature data across the New Zealand and Australia regions, we tracked the propagation of traveling ionospheric disturbances (TIDs) associated with the 15 January 2022 Tonga volcanic eruptions. We identified two shock wave-related TIDs and two Lamb wave-related TIDs following the eruptions. The two shock wave-related TIDs, propagating with velocities of 724–750 and 445–471 m/s, respectively, were observed around New Zealand and Australia within a distance of 3500–6500 km from the eruptive center. These shock wave-related TIDs suffered severe attenuation during the propagation and disappeared more than 6500 km from the eruptive center. Based on the TEC data from the nearest ground-based receivers, we estimated the onset times of two main volcanic explosions at 04:20:54 UT ± 116 s and 04:24:37 UT ± 141 s, respectively. The two shock wave-related TIDs were most likely generated by these two main volcanic eruptions. The two Lamb wave-related TIDs propagated with velocities of 300–370 and 250 m/s in the near-field region. The Lamb wave-related TIDs experienced minimal attenuation during their long-distance propagation, with only a 0.17% decrease observed in the relative amplitudes of the Lamb wave-related TIDs from the near-field to far-field regions. Full article
(This article belongs to the Special Issue Application of GNSS Remote Sensing in Ionosphere Monitoring)
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12 pages, 2311 KiB  
Article
Explore Ultrasonic-Induced Mechanoluminescent Solutions towards Realising Remote Structural Health Monitoring
by Marilyne Philibert and Kui Yao
Sensors 2024, 24(14), 4595; https://doi.org/10.3390/s24144595 - 16 Jul 2024
Viewed by 313
Abstract
Ultrasonic guided waves, which are often generated and detected by piezoelectric transducers, are well established to monitor engineering structures. Wireless solutions are sought to eliminate cumbersome wire installation. This work proposes a method for remote ultrasonic-based structural health monitoring (SHM) using mechanoluminescence (ML). [...] Read more.
Ultrasonic guided waves, which are often generated and detected by piezoelectric transducers, are well established to monitor engineering structures. Wireless solutions are sought to eliminate cumbersome wire installation. This work proposes a method for remote ultrasonic-based structural health monitoring (SHM) using mechanoluminescence (ML). Propagating guided waves transmitted by a piezoelectric transducer attached to a structure induce elastic deformation that can be captured by elastico-ML. An ML coating composed of copper-doped zinc sulfide (ZnS:Cu) particles embedded in PVDF on a thin aluminium plate can be used to achieve the elastico-ML for the remote sensing of propagating guided waves. The simulation and experimental results indicated that a very high voltage would be required to reach the threshold pressure applied to the ML particles, which is about 1.5 MPa for ZnS particles. The high voltage was estimated to be 214 Vpp for surface waves and 750 Vpp for Lamb waves for the studied configuration. Several possible technical solutions are suggested for achieving ultrasonic-induced ML for future remote SHM systems. Full article
(This article belongs to the Special Issue Sensors in Civil Structural Health Monitoring)
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17 pages, 9391 KiB  
Article
Digital Image Correlation and Ultrasonic Lamb Waves for the Detection and Prediction of Crack-Type Damage in Fiber-Reinforced Polymer Composite Laminates
by Elena Jasiūnienė, Tomas Vaitkūnas, Justina Šeštokė and Paulius Griškevičius
Polymers 2024, 16(14), 1980; https://doi.org/10.3390/polym16141980 - 11 Jul 2024
Viewed by 341
Abstract
The possibility of using the Digital Image Correlation (DIC) technique, along with Lamb wave analysis, was investigated in this study for damage detection and characterization of polymer carbon fiber (CFRP) composites with the help of numerical modeling. The finite element model (FEM) of [...] Read more.
The possibility of using the Digital Image Correlation (DIC) technique, along with Lamb wave analysis, was investigated in this study for damage detection and characterization of polymer carbon fiber (CFRP) composites with the help of numerical modeling. The finite element model (FEM) of the composite specimen with artificial damage was developed in ANSYS and validated by the results of full-field DIC strain measurements. A quantitative analysis of the damage detection capabilities of DIC structure surface strain measurements in the context of different defect sizes, depths, and orientation angles relative to the loading direction was conducted. For Lamb wave analysis, a 2D spatial-temporal spectrum analysis and FEM using ABAQUS software were conducted to investigate the interaction of Lamb waves with the different defects. It was demonstrated that the FEM updating procedure could be used to characterize damage shape and size from the composite structure surface strain field from DIC. DIC defect detection capabilities for different loadings are demonstrated for the CFRP composite. For the identification of any composite defect, its characterization, and possible further monitoring, a methodology based on initial Lamb wave analysis followed by DIC testing is proposed. Full article
(This article belongs to the Special Issue Multiscale Modeling and Simulation of Polymer-Based Composites)
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22 pages, 6420 KiB  
Article
High-Resolution Wavenumber Bandpass Filtering of Guided Ultrasonic Wavefield for the Visualization of Subtle Structural Flaws
by Lee Shi Yn, Fairuz Izzuddin Romli, Norkhairunnisa Mazlan, Jung-Ryul Lee, Mohammad Yazdi Harmin and Chia Chen Ciang
Aerospace 2024, 11(7), 524; https://doi.org/10.3390/aerospace11070524 - 27 Jun 2024
Viewed by 1048
Abstract
Guided ultrasonic wavefield propagation imaging (GUPI) is useful for visualizing hidden flaws in aerospace thin-walled structures, but the need for subjective signal processing involving three-dimensional Fourier transformation to increase the visibility of subtle flaws hinders its wider acceptance. A high-resolution wavenumber bandpass filter [...] Read more.
Guided ultrasonic wavefield propagation imaging (GUPI) is useful for visualizing hidden flaws in aerospace thin-walled structures, but the need for subjective signal processing involving three-dimensional Fourier transformation to increase the visibility of subtle flaws hinders its wider acceptance. A high-resolution wavenumber bandpass filter capable of consolidating subtle flaw-relevant information from a wide frequency band using only two-dimensional Fourier transformation was proposed. The filter overturns the long-standing belief that modes must be separated based on narrow-band data acquisition or processing to achieve high flaw visibility. Its characteristics and advantages were experimentally demonstrated through enhanced visualization of hidden wall-thinning flaws of a plate specimen. Its strength was further demonstrated through the first GUPI visualization of a partially loosened bolt, with unprecedented clarity to discern bolt tightness levels. The results conclusively proved that the proposed filter significantly enhances the resolution of GUPI within a structured processing framework. Full article
(This article belongs to the Special Issue Laser Ultrasound Techniques for Aerospace Applications)
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23 pages, 7066 KiB  
Article
Research on Time-Reversal Focusing Imaging Method to Evaluate a Multi-Layer Armor Composite Structure
by Jian Jiang, Linfang Qian and Yadong Xu
Appl. Sci. 2024, 14(13), 5537; https://doi.org/10.3390/app14135537 - 26 Jun 2024
Viewed by 719
Abstract
Armor composite structures have attracted interest in structural health monitoring (SHM) for their applications in damage localization. The signal propagation and the frequency dispersion features of the Lamb wave signal on thick armor composite structures are more complicated than their counterparts on other [...] Read more.
Armor composite structures have attracted interest in structural health monitoring (SHM) for their applications in damage localization. The signal propagation and the frequency dispersion features of the Lamb wave signal on thick armor composite structures are more complicated than their counterparts on other composite plates. In this research, a time-reversal localization and imaging method for impact localization of armor composite structures is proposed. First, composite sandwich structures were designed that are typically composed of ballistic-resistant ceramic materials as the face panel and a composite material as the core layer, sandwiched between metal materials serving as the backplate. The results show that the proposed method can validate the position of impact efficiently, and radial error is within 4.12 mm and 5.39 mm in single-damage and multi-damage imaging localization, respectively. Full article
(This article belongs to the Special Issue Advanced Sensing Technology for Structural Health Monitoring)
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18 pages, 10425 KiB  
Article
Simulation of Full Wavefield Data with Deep Learning Approach for Delamination Identification
by Saeed Ullah, Pawel Kudela, Abdalraheem A. Ijjeh, Eleni Chatzi and Wieslaw Ostachowicz
Appl. Sci. 2024, 14(13), 5438; https://doi.org/10.3390/app14135438 - 23 Jun 2024
Viewed by 404
Abstract
In this work, a novel approach of guided wave-based damage identification in composite laminates is proposed. The novelty of this research lies in the implementation of ConvLSTM-based autoencoders for the generation of full wavefield data of propagating guided waves in composite structures. The [...] Read more.
In this work, a novel approach of guided wave-based damage identification in composite laminates is proposed. The novelty of this research lies in the implementation of ConvLSTM-based autoencoders for the generation of full wavefield data of propagating guided waves in composite structures. The developed surrogate deep learning model takes as input full wavefield frames of propagating waves in a healthy plate, along with a binary image representing delamination, and predicts the frames of propagating waves in a plate, which contains single delamination. The evaluation of the surrogate model is ultrafast (less than 1 s). Therefore, unlike traditional forward solvers, the surrogate model can be employed efficiently in the inverse framework of damage identification. In this work, particle swarm optimisation is applied as a suitable tool to this end. The proposed method was tested on a synthetic dataset, thus showing that it is capable of estimating the delamination location and size with good accuracy. The test involved full wavefield data in the objective function of the inverse method, but it should be underlined as well that partial data with measurements can be implemented. This is extremely important for practical applications in structural health monitoring where only signals at a finite number of locations are available. Full article
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15 pages, 4336 KiB  
Article
Five-Stage Fast Charging of Lithium-Ion Batteries Based on Lamb Waves Depolarization
by Tong Wang and Wei Liang
Energies 2024, 17(12), 2992; https://doi.org/10.3390/en17122992 - 18 Jun 2024
Viewed by 560
Abstract
Lithium-ion batteries are essential for the development of consumer electronics and electric vehicles due to their high energy density, low self-discharge rate, and easy maintenance. To optimize the performance of lithium-ion batteries and meet the battery requirements of devices, it is necessary to [...] Read more.
Lithium-ion batteries are essential for the development of consumer electronics and electric vehicles due to their high energy density, low self-discharge rate, and easy maintenance. To optimize the performance of lithium-ion batteries and meet the battery requirements of devices, it is necessary to charge the batteries at a faster rate. Therefore, this paper proposes a five-stage constant current charging method based on Lamb wave depolarization to enhance the charging efficiency. Specifically, the orthogonal experimental method is first used to determine the near-optimal value of the charging current in each stage of the five-stage constant current charging process. Subsequently, Lamb waves are introduced during the charging process of each constant current charging stage. Compared with the traditional five-stage constant current charging method, the five-stage constant current charging method based on Lamb wave depolarization improves the charging efficiency. The charging efficiency of the five-stage constant current charging method based on Lamb wave depolarization with an excitation voltage peak-to-peak amplitude Vpp of 120 and an excitation duration of 6 min is 20% higher than that of the traditional five-stage constant current charging method. The weakening of the polarization effect is positively correlated with the Lamb wave excitation voltage. In addition, the five-stage constant current charging method based on Lamb wave depolarization is superior to the five-stage constant current shelving depolarization charging method and the five-stage constant current negative pulse depolarization charging method in improving the charging efficiency. Full article
(This article belongs to the Section D2: Electrochem: Batteries, Fuel Cells, Capacitors)
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14 pages, 6637 KiB  
Article
Monitoring Fatigue Damage of Orthotropic Steel Decks Using Nonlinear Ultrasonic Waves
by Jiahe Liu, Fangtong Zheng, Wei Shen and Dongsheng Li
Materials 2024, 17(12), 2792; https://doi.org/10.3390/ma17122792 - 7 Jun 2024
Viewed by 447
Abstract
Orthotropic steel decks (OSDs) are commonly used in the construction of bridges due to their load-bearing capabilities. However, they are prone to fatigue damage over time due to the cyclic loads from vehicles. Therefore, the early structural health monitoring of fatigue damage in [...] Read more.
Orthotropic steel decks (OSDs) are commonly used in the construction of bridges due to their load-bearing capabilities. However, they are prone to fatigue damage over time due to the cyclic loads from vehicles. Therefore, the early structural health monitoring of fatigue damage in OSDs is crucial for ensuring bridge safety. Moreover, Lamb waves, as elastic waves propagating in OSD plate-like structures, are characterized by their long propagation distances and minimal attenuation. This paper introduces a method of emitting high-energy ultrasonic waves onto the OSD surface to capture the nonlinear Lamb waves formed, thereby calculating the nonlinear parameters. These parameters are then correlated with the fatigue damage endured, forming a damage index (DI) for monitoring the fatigue life of OSDs. Experimental results indicate that as fatigue damage increases, the nonlinear parameters exhibit a significant initial increase followed by a decrease. The behavior is distinct from the characteristic parameters of linear ultrasound (velocity and energy), which also exhibit changes but to a relatively smaller extent. The proposed DI and fatigue life based on nonlinear parameters can be fitted with a Gaussian curve, with the R-squared value of the fitting curve being close to 1. Additionally, this paper discusses the influence of rib welds within the OSDs on the DI, whereby as fatigue damage increases, it enlarges the value of the nonlinear parameters without altering their trend. The proposed method provides a more effective approach for monitoring early fatigue damage in OSDs. Full article
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12 pages, 2744 KiB  
Article
Concentration of Microparticles/Cells Based on an Ultra-Fast Centrifuge Virtual Tunnel Driven by a Novel Lamb Wave Resonator Array
by Wei Wei, Zhaoxun Wang, Bingnan Wang, Wei Pang, Qingrui Yang and Xuexin Duan
Biosensors 2024, 14(6), 280; https://doi.org/10.3390/bios14060280 - 29 May 2024
Viewed by 684
Abstract
The µTAS/LOC, a highly integrated microsystem, consolidates multiple bioanalytical functions within a single chip, enhancing efficiency and precision in bioanalysis and biomedical operations. Microfluidic centrifugation, a key component of LOC devices, enables rapid capture and enrichment of tiny objects in samples, improving sensitivity [...] Read more.
The µTAS/LOC, a highly integrated microsystem, consolidates multiple bioanalytical functions within a single chip, enhancing efficiency and precision in bioanalysis and biomedical operations. Microfluidic centrifugation, a key component of LOC devices, enables rapid capture and enrichment of tiny objects in samples, improving sensitivity and accuracy of detection and diagnosis. However, microfluidic systems face challenges due to viscosity dominance and difficulty in vortex formation. Acoustic-based centrifugation, particularly those using surface acoustic waves (SAWs), have shown promise in applications such as particle concentration, separation, and droplet mixing. However, challenges include accurate droplet placement, energy loss from off-axis positioning, and limited energy transfer from low-frequency SAW resonators, restricting centrifugal speed and sample volume. In this work, we introduce a novel ring array composed of eight Lamb wave resonators (LWRs), forming an Ultra-Fast Centrifuge Tunnel (UFCT) in a microfluidic system. The UFCT eliminates secondary vortices, concentrating energy in the main vortex and maximizing acoustic-to-streaming energy conversion. It enables ultra-fast centrifugation with a larger liquid capacity (50 μL), reduced power usage (50 mW) that is one order of magnitude smaller than existing devices, and greater linear speed (62 mm/s), surpassing the limitations of prior methods. We demonstrate successful high-fold enrichment of 2 μm and 10 μm particles and explore the UFCT’s potential in tissue engineering by encapsulating cells in a hydrogel-based micro-organ with a ring structure, which is of great significance for building more complex manipulation platforms for particles and cells in a bio-compatible and contactless manner. Full article
(This article belongs to the Special Issue Application of Microfluidics in Cell Manipulation and Biosensing)
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8 pages, 3631 KiB  
Communication
Low-Voltage High-Frequency Lamb-Wave-Driven Micromotors
by Zhaoxun Wang, Wei Wei, Menglun Zhang, Xuexin Duan, Quanning Li, Xuejiao Chen, Qingrui Yang and Wei Pang
Micromachines 2024, 15(6), 716; https://doi.org/10.3390/mi15060716 - 29 May 2024
Viewed by 2709
Abstract
By leveraging the benefits of a high energy density, miniaturization and integration, acoustic-wave-driven micromotors have recently emerged as powerful tools for microfluidic actuation. In this study, a Lamb-wave-driven micromotor is proposed for the first time. This motor consists of a ring-shaped Lamb wave [...] Read more.
By leveraging the benefits of a high energy density, miniaturization and integration, acoustic-wave-driven micromotors have recently emerged as powerful tools for microfluidic actuation. In this study, a Lamb-wave-driven micromotor is proposed for the first time. This motor consists of a ring-shaped Lamb wave actuator array with a rotor and a fluid coupling layer in between. On a driving mechanism level, high-frequency Lamb waves of 380 MHz generate strong acoustic streaming effects over an extremely short distance; on a mechanical design level, each Lamb wave actuator incorporates a reflector on one side of the actuator, while an acoustic opening is incorporated on the other side to limit wave energy leakage; and on electrical design level, the electrodes placed on the two sides of the film enhance the capacitance in the vertical direction, which facilitates impedance matching within a smaller area. As a result, the Lamb-wave-driven solution features a much lower driving voltage and a smaller size compared with conventional surface acoustic-wave-driven solutions. For an improved motor performance, actuator array configurations, rotor sizes, and liquid coupling layer thicknesses are examined via simulations and experiments. The results show the micromotor with a rotor with a diameter of 5 mm can achieve a maximum angular velocity of 250 rpm with an input voltage of 6 V. The proposed micromotor is a new prototype for acoustic-wave-driven actuators and demonstrates potential for lab-on-a-chip applications. Full article
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20 pages, 7735 KiB  
Article
Directivity and Excitability of Ultrasonic Shear Waves Using Piezoceramic Transducers—Numerical Modeling and Experimental Investigations
by Emil Aleksiewicz-Drab, Aleksandra Ziaja-Sujdak, Rafał Radecki and Wiesław J. Staszewski
Sensors 2024, 24(11), 3462; https://doi.org/10.3390/s24113462 - 27 May 2024
Viewed by 302
Abstract
In this paper, piezoceramic-based excitation of shear horizontal waves is investigated. A thickness-shear d15 piezoceramic transducer is modeled using the finite-element method. The major focus is on the directivity and excitability of the shear horizontal fundamental mode with respect to the maximization [...] Read more.
In this paper, piezoceramic-based excitation of shear horizontal waves is investigated. A thickness-shear d15 piezoceramic transducer is modeled using the finite-element method. The major focus is on the directivity and excitability of the shear horizontal fundamental mode with respect to the maximization of excited shear and minimization of Lamb wave modes. The results show that the geometry of the transducer has more effect on the directivity than on the excitability of the analyzed actuator. Numerically simulated results are validated experimentally. The experimental results show that transducer bonding significantly affects the directivity and amplitude of the excited modes. In conclusion, when the selected actuator is used for shear excitation, the best solution is to tailor the transducer in such a way that at the resonant frequency the desired directivity is achieved. Full article
(This article belongs to the Special Issue Advanced Sensing Technology in Structural Health Monitoring)
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27 pages, 5315 KiB  
Article
Research on Delamination Damage Localization of Carbon Fiber-Reinforced Polymer Curved Plate Using Lamb Wave
by Quanpeng Yu, Shiyuan Zhou, Yuhan Cheng and Yao Deng
Actuators 2024, 13(6), 195; https://doi.org/10.3390/act13060195 - 21 May 2024
Viewed by 530
Abstract
Carbon fiber-reinforced polymers (CFRPs) are extensively employed in the aerospace industry due to their excellent properties. Delamination damage occurring at critical locations in CFRPs can seriously reduce the safety of in-service components. The detection and localization of delamination damage using Lamb waves hold [...] Read more.
Carbon fiber-reinforced polymers (CFRPs) are extensively employed in the aerospace industry due to their excellent properties. Delamination damage occurring at critical locations in CFRPs can seriously reduce the safety of in-service components. The detection and localization of delamination damage using Lamb waves hold significant potential for widespread application in non-destructive testing. However, the choice of damage localization algorithm may produce different delamination damage localization results. This research presented an IRAPID (improved reconstruction algorithm for probabilistic inspection of defects) method derived from the RAPID (reconstruction algorithm for probabilistic inspection of defects) method, aiming to improve the accuracy and reliability of delamination damage localization. Three CFRP curved plates, including a healthy curved plate and two curved plates with delamination damage sizes of Φ20 mm and Φ40 mm, were prepared in the experiment. The detection experiment of the CFRP curved plate using lead zirconate titanate (PZT) as a transducer to excite and receive Lamb waves was conducted, and the influence of excitation signal frequency on the performance of the proposed method was discussed. Under the condition of an excitation signal frequency of 220~320 kHz and a step size of 10 kHz, the accuracy of the delamination damage localization method proposed in this paper was compared with that of existing methods. The experimental results indicate that the IRAPID algorithm exhibits good stability in the localization of delamination damage across the range of frequency variations considered. The localization error of the IRAPID algorithm for delamination damage is significantly lower than that of the DaS (delay-and-sum) algorithm and the RAPID algorithm. As the size of the delamination damage increases, so does the localization error. The accuracy of delamination damage localization is lower in the X-axis direction than in the Y-axis direction. By averaging the localization results across various frequencies, we can mitigate the potential localization errors associated with single-frequency detection to a certain extent. For the localization of delamination damage, Lamb waves at multiple frequencies can be employed for detection, and the detection results at each frequency are averaged to enhance the reliability of localization. Full article
(This article belongs to the Section Actuators for Manufacturing Systems)
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14 pages, 15176 KiB  
Article
Research on the Effect Mechanism of Re on Interface Dislocation Networks of Ni–Based Single Crystal Alloys
by Ben Li and Hongyan Zhou
Materials 2024, 17(10), 2361; https://doi.org/10.3390/ma17102361 - 15 May 2024
Viewed by 604
Abstract
The effect of interface dislocation networks on the mechanical properties of new Ni–based single crystal alloys containing Rhenium (Re) is very large. Because the interface dislocations are microscopic in the nano–scale range, this has not been investigated, and it is very difficult to [...] Read more.
The effect of interface dislocation networks on the mechanical properties of new Ni–based single crystal alloys containing Rhenium (Re) is very large. Because the interface dislocations are microscopic in the nano–scale range, this has not been investigated, and it is very difficult to prepare new Ni–based single crystal alloys containing Re. Therefore, six kinds of new Ni–based single crystal alloys containing Re were prepared, and the hardness tests and nonlinear ultrasonic lamb wave tests were performed on the samples. It was found that the density of interface dislocation networks increases with the increase in the content of Re, which improves the blocking ability of matrix phase dislocation cutting into precipitated phase and enhances the inhibition of dislocation movement. The nonlinear ultrasonic lamb wave tests showed that the materials exhibit better mechanical properties when the density of the interface dislocation networks increases. Meanwhile, a new molecular dynamics model which is closer to the real state of an Ni–based single crystal alloy was constructed to reveal the evolution mechanism of interface dislocation networks. The results showed that the potential energy of Re atoms at the interface is the lowest, which affects the reduction of the potential energy of other atoms at the interface, and thus the stability of the model is improved. In addition, according to the change in the total length of dislocation loops in the model system, with the increase in the content of Re atoms, the inhibition of dislocation movement by dislocation networks at the interface is strengthened. Full article
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30 pages, 8761 KiB  
Article
Delamination Depth Detection in Composite Plates Using the Lamb Wave Technique Based on Convolutional Neural Networks
by Asaad Migot, Ahmed Saaudi and Victor Giurgiutiu
Sensors 2024, 24(10), 3118; https://doi.org/10.3390/s24103118 - 14 May 2024
Viewed by 1139
Abstract
Delamination represents one of the most significant and dangerous damages in composite plates. Recently, many papers have presented the capability of structural health monitoring (SHM) techniques for the investigation of structural delamination with various shapes and thickness depths. However, few studies have been [...] Read more.
Delamination represents one of the most significant and dangerous damages in composite plates. Recently, many papers have presented the capability of structural health monitoring (SHM) techniques for the investigation of structural delamination with various shapes and thickness depths. However, few studies have been conducted regarding the utilization of convolutional neural network (CNN) methods for automating the non-destructive testing (NDT) techniques database to identify the delamination size and depth. In this paper, an automated system qualified for distinguishing between pristine and damaged structures and classifying three classes of delamination with various depths is presented. This system includes a proposed CNN model and the Lamb wave technique. In this work, a unidirectional composite plate with three samples of delamination inserted at different depths was prepared for numerical and experimental investigations. In the numerical part, the guided wave propagation and interaction with three samples of delamination were studied to observe how the delamination depth can affect the scattered and trapped waves over the delamination region. This numerical study was validated experimentally using an efficient ultrasonic guided waves technique. This technique involved piezoelectric wafer active sensors (PWASs) and a scanning laser Doppler vibrometer (SLDV). Both numerical and experimental studies demonstrate that the delamination depth has a direct effect on the trapped waves’ energy and distribution. Three different datasets were collected from the numerical and experimental studies, involving the numerical wavefield image dataset, experimental wavefield image dataset, and experimental wavenumber spectrum image dataset. These three datasets were used independently with the proposed CNN model to develop a system that can automatically classify four classes (pristine class and three different delamination classes). The results of all three datasets show the capability of the proposed CNN model for predicting the delamination depth with high accuracy. The proposed CNN model results of the three different datasets were validated using the GoogLeNet CNN. The results of both methods show an excellent agreement. The results proved the capability of the wavefield image and wavenumber spectrum datasets to be used as input data to the CNN for the detection of delamination depth. Full article
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13 pages, 5636 KiB  
Article
Thin Copper Plate Defect Detection Based on Lamb Wave Generated by Pulsed Laser in Combination with Laser Heterodyne Interference Technique
by Xinhao Wang, Zhaojiong Zhu, Guqing Guo, Xiaocong Sun, Ting Gong, Yali Tian, Yueting Zhou, Xuanbing Qiu, Xiaohu He, Huiqin Chen, Christa Fittschen and Chuanliang Li
Sensors 2024, 24(10), 3103; https://doi.org/10.3390/s24103103 - 14 May 2024
Viewed by 550
Abstract
Thin copper plate is widely used in architecture, transportation, heavy equipment, and integrated circuit substrates due to its unique properties. However, it is challenging to identify surface defects in copper strips arising from various manufacturing stages without direct contact. A laser ultrasonic inspection [...] Read more.
Thin copper plate is widely used in architecture, transportation, heavy equipment, and integrated circuit substrates due to its unique properties. However, it is challenging to identify surface defects in copper strips arising from various manufacturing stages without direct contact. A laser ultrasonic inspection system was developed based on the Lamb wave (LW) produced by a laser pulse. An all-fiber laser heterodyne interferometer is applied for measuring the ultrasonic signal in combination with an automatic scanning system, which makes the system flexible and compact. A 3-D model simulation of an H62 brass specimen was carried out to determine the LW spatial-temporal wavefield by using the COMSOL Multiphysics software. The characteristics of the ultrasonic wavefield were extracted through continuous wavelet transform analysis. This demonstrates that the A0 mode could be used in defect detection due to its slow speed and vibrational direction. Furthermore, an ultrasonic wave at the center frequency of 370 kHz with maximum energy is suitable for defect detection. In the experiment, the size and location of the defect are determined by the time difference of the transmitted wave and reflected wave, respectively. The relative error of the defect position is 0.14% by averaging six different receiving spots. The width of the defect is linear to the time difference of the transmitted wave. The goodness of fit can reach 0.989, and it is in good agreement with the simulated one. The experimental error is less than 0.395 mm for a 5 mm width of defect. Therefore, this validates that the technique can be potentially utilized in the remote defect detection of thin copper plates. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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