International Journal of Automotive and Mechanical Engineering
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Mineral oil has been used as an insulating fluid in the power industry. However, surplus waste oil poses serious environmental threats because of disposal concerns. Waste to biofuel is an excellent way to deal with waste material from various sources. In this study, the trans-esterification method was utilised to convert the waste-insulating mineral oil into a quality bio-fuel. Waste-insulating transformer oil was converted to biodiesel, and it was tested according to ASTM standards. Four different blends of waste-insulating biodiesel with diesel in 25 per cent (WIOBD25), 50 per cent (WIOBD50), 75 per cent (WIOBD75), and 100 per cent fractions (WIOBD100), were used for performance testing in a direct injection compression ignition (DICI) engine. The combustion parameters such as BSFC, EGT, and BTE were evaluated with varying crank angles and constant engine speed. The waste-insulating biodiesel performance results are then compared with diesel fuel. BSFC increased as the biofuel mixture in diesel was raised, and the brake thermal efficiency (BTE) was significantly reduced compared to diesel for all WIOBD diesel mixtures. Due to the combustion process, a high pressure and heat release rate (HRR) were noticed inside the cylinder with the waste-insulating oil-derived biodiesel samples. WIOBD biodiesel blends produced lower levels of hydrocarbon, carbon monoxide, and smoke emissions than diesel fuel, but greater levels of nitrogen oxides (NOx) were produced than diesel fuel. In addition to lower emissions combined with improved engine performance, the WIOBD25 fuel blend has been found to be experimentally optimal for practical application. As a result, the test findings indicated that WIOBD biodiesel might be used as a substitute for conventional diesel fuel.

This paper describes the design of an antilock braking system (ABS) control for a passenger vehicle that employs an electronic wedge brake (EWB). The system is based on a two-degree-of-freedom (2-DOF) vehicle dynamic traction model, with the EWB acting as the brake actuator. The developed control structure, known as the Self-Tuning PID controller, is made up of a proportional-integral-derivative (PID) controller that serves as the main feedback loop control and a fuzzy supervisory system that serves as a tuner for the PID controller gains. This control structure is generated through two structures, namely FPID and SFPID, where the difference between these two structures is based on the fuzzy input used. An ABS-based PID controller and a fuzzy fractional PID controller developed in previous works were used as the benchmark, as well as the testing method, to evaluate the effectiveness of the controller structure. According to the results of the tests, the performance of the SFPID controller is better than that of other PID and FPID controllers, being 10% and 1% faster in terms of stopping time, 8% and 1% shorter in terms of stopping distance, 9% and 1% faster in terms of settling time, and 40% and 5% more efficient in reaching the target slip, respectively.

Although lean manufacturing emerged in the 1990s, and since then, it has become known and recognised worldwide, companies still struggle to implement it successfully, especially in less developed countries. The purpose of this paper is to assess the level of maturity of lean production within small and medium-sized companies, identify what the benefits of lean implementation are, and present an exploration and analysis of the barriers that influence the implementation of lean production in these companies.To achieve this objective, items from previous studies were extracted through a systematic literature review and then validated by interviews with Moroccan experts in the manufacturing and non-manufacturing industry; on the other hand, a questionnaire survey was conducted with 78 small and medium enterprises in Morocco. Subsequently, all collected responses were statistically analysed using Statistical Package for Social Sciences (SPSS V21.0). The results show that the lean approach is unfortunately not yet adopted and applied by all Moroccan SMEs (24% of our respondents have not yet tried to apply lean). In addition, the most significant benefits announced by Moroccan small and medium enterprises are ‘the elimination of waste (82.1%)’, ‘the reduction of costs (78.2%)’, and ‘the improvement of efficiency and performance of production units (70.5%)’. Finally, the principal component analysis indicated that the two main difficulties that need to be maintained are poor management (with 63.6 % of the total variance) and lack of financial resources, monitoring, and skilled labours (with 7.7 % of the total variance).

The present research attempts to develop a hybrid coolant by mixing alumina nanoparticles with cellulose nanocrystal (CNC) into ethylene glycol-water (60:40) and investigate the viability of formulated hybrid nanocoolant (CNC-Al2O3-EG-Water) towards enhancing the machining behavior. The two-step method has been adapted to develop the hybrid nanocoolant at various volume concentrations (0.1, 0.5, and 0.9%). Results indicated a significant enhancement in thermal properties and tribological behaviour of the developed hybrid coolant. The thermal conductivity improved by 20-25% compared to the metal working fluid (MWF) with thermal conductivity of 0.55 W/m℃. Besides, a reduction in wear and friction coefficient was observed with the escalation in the nanoparticle concentration. The machining performance of the developed hybrid coolant was evaluated using Minimum Quantity Lubrication (MQL) in the turning of mild steel. A regression model was developed to assess the deviations in the tool flank wear and surface roughness in terms of feed, cutting speed, depth of the cut, and nanoparticle concentration using Response Surface Methodology (RSM). The mathematical modeling shows that cutting speed has the most significant impact on surface roughness and tool wear, followed by feed rate. The depth of cut does not affect surface roughness or tool wear. Surface roughness achieved 24% reduction, 39% enhancement in tool length of cut, and 33.33% improvement in tool life span. From this, the surface roughness was primarily affected by spindle cutting speed, feed rate, and then cutting depth while utilising either conventional water or composite nanofluid as a coolant. The developed hybrid coolant manifestly improved the machining behaviour.

Repetitive use of the clutch, over a period of time, causes the friction material at the contact surfaces (clutch facing and flywheel/pressure plate) to wear, thus deteriorating its performance and usable life. The working life of a rigid clutch is the limiting factor when it comes to extracting maximum performance from a dual mass flywheel system, which is used in a lot of modern vehicles nowadays to lower fuel consumption and improve ride quality. In this study, we investigate the influence of different groove patterns on wear in rigid clutch facings and estimate their life using a comprehensive finite element model. The wear is calculated and analysed for five different groove patterns across two different inorganic materials, namely FTL180 and TF1600-MC2, using Archard’s Adhesive Wear Model. Coupled multi-physics elements are employed in the analysis to capture the effect of frictional heat generation on wear. We found that the Waffle pattern offered a decrease of 10.4% in volumetric wear loss, a 5.78% decrease in maximum wear thickness and an increase of 11.51% in the average working life is used in city like conditions with frequent engagements. This work sheds light on the impact of groove patterns on clutch facing wear and opens a new path for the design and development of more resilient rigid clutches.

A numerical simulation of the intake and compression stroke and fuel spray and combustion in a direct injection compression ignition engine was performed using the Converge CFD software. For this purpose, the Reynolds Average Navier-Stokes (RANS) k-e RNG model and an n-dodecane kinetic mechanism were used in order to obtain the flow fields in the cylinder and to perform the breakup time analysis of the Kelvin-Helmholtz model in the variables related to the spray and combustion. The turbulent flow inside the cylinder was analysed, obtaining consistent results with experimental pressure data and other research authors. The droplet breakup time is evaluated as a function of the breakup time constant (B1), the initial droplet radius (ro), the wavelength  and the maximum growth rate ( . The results indicate that the numerical method and the models used in this work are adequate to perform subsequent representative combustion analyses with values of B1=7.  It was possible to show that the formation of the species OH is greater for low values of B1. Also, higher values of the breakup time, variables such as temperature, pressure, fuel evaporation, ignition delay, and species formation are affected.

Incorporating natural fibre as reinforcement in the polymer matrix has shown a negative effect since the natural fibre is hydrophilic. The natural fibre easily absorbs water which causes an effect on the mechanical properties of the composites. The objective of this paper is to investigate the water absorption behaviour of hybrid jute-roselle woven fibre reinforced unsaturated polyester composite and the effect of water absorption in terms of tensile strength and tensile modulus. The effect of hybrid composite on the thickness swelling will be tested. The fabrication method used in this study is the hand lay-up technique to fabricate 2-layer and 3-layer composites with layering sequences of woven jute (J)/roselle (Ro) fibre. The results of the study showed that pure roselle fibres for 2 and 3-layer composites have the highest water absorption behaviour 3.86% and 5.51%, respectively, in 28 days) as well as thickness swelling effect, whereas hybrid J-Ro and J-J-Ro composites showed the least water absorption (2.65% and 3.76%, respectively) in 28 days) in both the tests. The hybridisation between jute and roselle fibres reduced water absorption behaviour and improved the fibres dimensional stability. The entire composites showed a decreasing trend for both tensile strength and tensile modulus strength after five weeks of water immersion. Jute fibre composite hybridised with roselle fibre can be used to reduce the total reduction of both tensile strength and tensile modulus throughout the whole immersion period. Moreover, the tensile testing showed that jute fibre composite hybridised with roselle fibre have produced the strongest composite with the highest tensile and modulus strength compared to other types of composites. The hybridisation of diverse fibre reinforcements aids in minimising the composite water absorption and thickness swelling, hence reducing the effect of tensile characteristics.

Diesel engines are lean burn engines; hence CO and HC emissions in the exhaust are less likely to occur in substantial amounts. The emissions of serious concern in compression ignition engines are particulate matter and nitrogen oxides because of elevated temperature conditions of combustion. Hence the researchers have strived continuously to lower down the temperature of combustion in order to bring down the emissions from CI engines. This has been tried through premixed charge compression ignition, homogeneous charge compression ignition (HCCI), gasoline compression ignition and reactivity controlled compression ignition (RCCI). In this study, an attempt has been made to critically review the literature on low-temperature combustion conditions using various conventional and alternative fuels. The problems and challenges augmented with the strategies have also been described. Water-in-diesel emulsion technology has been discussed in detail. Most of the authors agree over the positive outcomes of water-diesel emulsion for both performance and emissions simultaneously.

The study focuses on the application of natural fruit extract of blackberry in dye-sensitised solar cells (DSSC) as a photosensitiser. The widespread availability of the fruits and juices, high concentration of anthocyanins in them ease of extraction of anthocyanin dyes from these commonly available fruits, enable them as a novel and inexpensive candidates for solar cell fabrication. Anthocyanins are naturally occurring biodegradable and non-toxic compounds that can be extracted with minimal environmental impact and provide environmentally benign alternatives for manufacturing dyes in DSSC synthesis. Indium tin oxide (ITO) thin films are synthesised using sol-gel and spin-coating techniques. ITO characteristics are determined by x-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transforms infrared spectra (FTIR) measurements. To find the transmittance percentage in the visible region of thin films, atomic force microscope (AFM) and UV-Vis spectroscopy analyses were done. The nanocrystalline phase of the synthesised ITO films was confirmed through XRD. SEM was used to analyse the morphology of the synthesised ITO films. Cubic, columnar (edge length ~ 35-45 nm) and rod-shaped (~110 x 14) particles were observed. Narrow size distribution was observed for spherical particles in the range of ~13-15 nm. The FTIR analysis revealed the presence of carboxyl and hydroxide functional groups. The AFM analysis revealed the uniform spread of the synthesised dye, while the visible region absorbance and transmittance of the synthesised ITO films were confirmed through UV-vis spectroscopy. The thin films showed 83-86% of average transmittance. Finally, we fabricated a dye-sensitised solar cell with desired properties. The characterisation results confirmed that the synthesised material could be used in the DSSC application.

To fulfil future demand for energy and to control pollution, a power-split hybrid electric vehicle is a promising solution combining attributes of a conventional vehicle and an electric vehicle. Since energy is available from two subsystems i.e, engine and battery, there is the freedom to manage it optimally. In this work, model predictive control strategy, that has the constraint handling which makes it a better choice over other strategies for efficient energy management of hybrid electric vehicles. A detailed mathematical model of the power split configured hybrid electric vehicle is developed that encompasses the engine, planetary gear, motor/generator, inverter, and battery. An interior-point optimizer based-nonlinear model predictive control strategy is applied to the developed model by incorporation of operational constraints and cost function. The objective is to curtail fuel consumption while the battery’s state of charge should be maintained within predefined limits. The complete developed model was simulated in MATLAB for motor, generator, engine speed, and battery SoC. Computed specific fuel consumption from the proposed MPC during the NEDC and the HWFET cycles are 4.356liters/100km and 2.474 litres/100 km, respectively. These findings are validated by the rule-based strategy of ADVISOR 2003 that provides 4.900 litres/100 km and 3.600 litres/100 km over the NEDC and the HWFET cycles, respectively. This indicates that the proposed MPC shows 11.11 % and 31.26 % improvement in specific fuel consumption in the NEDC and HWFET drive cycles respectively.