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SERVICE MANUAL

Mini Hi-Fi System SERVICE MANUAL

MODEL: RAD125 (RAS125F)

P/NO : AFN73250985

JANUARY, 2010

MODEL: RAD125 (RAS125F)

[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 PROGRAM DOWNLOAD GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

SECTION 2. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

CABINET AND MAIN FRAME SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 MECHANISM DECK SECTION (CDM-340) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

SECTION 3. ELECTRICAL PART

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . 3-14 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21 CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31 PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33

SECTION 4. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1-1

SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage 2. Repair notes
Storage in conductive bag Drop impact
1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.

1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and dont allow contact with fingers or other exposed skin.

5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens.

Pressure Magnet
Pressure

How to hold the pick-up Cotton swab

Conductive Sheet
6) Never attempt to disassemble the pick-up. Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-2

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care. 2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit 2) All equipment, measuring instruments and tools must be grounded. 3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.) 4) To prevent AC leakage, the metal part of the soldering iron should be grounded. 5) Workers should be grounded by an armband (1 M) 6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband. Armband

Resistor (1 M)

Resistor (1 M) Conductive Sheet

7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

1-3

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

1-4

SERVICE INFORMATION FOR EEPROM

POWER ON

FLD no disc status

Remote control 2 + Front STOP push same timing during 5s

DETECT NEW EEPROM (OPTION EDIT SCREEN) NAME HEX 09 00 00 01 00 68 80 05 20 00

FLD OP-0.

Move to appropriate position and make changes with Rmc skip, mode, play key.

OPT 0 OPT 1 OPT 2 OPT 3 OPT 4 OPT 5 OPT 6 OPT 7 OPT 8 OPT 9

Press STOP key

FLD write ok

Remote control Fwd skip + Front STOP push same timing

FLD E2P CLR

Completed

1-5

PROGRAM DOWNLOAD GUIDE

1. AUDIO PROGRAM
Download program file name must be RAD125.HEX If security program (Water Wall) is activated on your PC, you must save the file to the usb storage device and disable the security software, then download the file to your set. Caution: When downloading the file, you should neither unplug the usb device, change to the other function, nor power off the device. Usb device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

NO USB

READ

Insert usb device at usb function

FIRMWARE

WRITE 00 .. 100

UPDATED

POWER OFF AUTOMATICALLY

When completed, remove usb device.

1-6

2. CD PROGRAM
Download program file name must be HB001_DATE_00.BIN If security program (Water Wall) is activated on your PC, you must save the file to the usb storage device and disable the security software, then download the file to your set. Caution: When downloading the file, you should neither unplug the usb device, change to the other function, nor power off the device. Usb device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

NO USB

READ

Insert usb device at usb function

FIRMWARE

FINISH

UPDATED

POWER OFF AUTOMATICALLY

When completed, remove usb device.

1-7

SPECIFICATIONS
GENERAL Power supply Power consumption Net Weight External dimensions (W x H x D) Bus Power Supply (USB) Operating conditions Temperature Operating humidity Laser Refer to main label Refer to main label 3.5 kg 202 x 307 x 278 mm DC 5 V 500 mA 5 C ~ 35 C, Operation status: Horizontal 5 % ~ 85 % Semiconductor laser, wavelength 650 nm

TUNER FM/AM [MW] FM Tuning Range FM Intermediate Frequency AM Tuning Range AM Intermediate Frequency (87.5 ~ 108.0) MHz or (87.50 ~ 108.00) MHz 128 kHz (522 ~ 1 620) kHz, (520 ~ 1 710) kHz or (522 ~ 1 710) kHz 45 kHz

AMPLIFIER Output Power 60 W + 60 W (4 at 1 kHz, THD 10 %)

CD Frequency Response Signal-to-noise ratio Dynamic range (40 ~ 20 000) Hz 75 dB 80 dB

SPEAKERS Front Speaker Type Impedance Rated Input Power Max. Input Power Net Dimensions (W x H x D) Net Weight 2 Way 2 Speaker 4 60 W 120 W 210 x 310 x 235 mm 2.6 kg

Designs and specifications are subject to change without prior notice 1-8

SECTION 2. EXPLODED VIEWS

CABINET AND MAIN FRAME SECTION (RAD125)
261 460 262 460 460
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

264

460 260L
F

451 A47

FRONT
A43

CABLE2
A D B

SMPS
460

460

276

A42 460

250 254

USB
255L 256L 255R 256R 259

A26 265 460

253

257 258A 460

G D

460

252 251

258B
A B

A44 460 260R A46 258C

E H F G

MAIN

460

274 273 300 460

2-1

2-2

 MECHANISM DECK SECTION (CDM-340)

A26 018

A02 A01

001 002

439 014 013 020 003

017

015

012A 010 432 036 431 016 012

012A 019 432

026 A0 3

012

037

2-3

2-4

P S : Non SVC Parts

 SPEAKER SECTION
1. FRONT SPEAKER (RAS125F)

A60

2-5

 PACKING ACCESSORY SECTION

910 Battery Cover

824 AM Loop Antenna

801 Instruction Ass'y

825 FM Wire Antenna

808 Battery

900 Remote Control

803 Packing

804 Bag

803 Packing

802 Box

2-6

SECTION 3. ELECTRICAL PART

AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE
1. POWER (SMPS)
No .3.7 VA
YES NO

Is the F901 normal?

YES

Replace the F901 (Use the same Fuse)

Is the BD901 normal?

YES

NO

Replace the BD901

Is the TH901(TH902) normal?

YES

NO

Replace the TH901

Is Vcc (10 V ~ 18 V) supplied to IC901 Pin7?

YES

NO

Is the D904 normal?

NO

Check or Replace D904

NO

Is the D922 normal?

YES

Replace the D922

Is there about 2.5 V at IC903 Pin1?

YES

NO

Replace the IC903

Is the D923 normal?

YES

NO

Replace the D923

Is the D921 normal?

YES

NO

Replace the D921

Is the D924 normal?

YES

NO

Replace the D924

Is the D925 normal?

YES

NO

Replace the D925

Power Line of I/O PCB is short

3-1

No .PVDD
YES NO

Is the F901 normal?

YES

Replace the F901 (Use the same Fuse)

Is the BD901 normal?

YES

NO

Replace the BD901

Is the TH901(TH902) normal? Is Vcc (10 V ~ 18 V) supplied to IC902 Pin7?

YES

NO

Replace the TH901

NO YES

Is the D905 normal?

NO

Check or Replace the D905

NO

Is the Q910 Base "H"?

YES

Check the power CTL "H" signal from u-com or check PC902 Check or Replace the Q910

Is the Q902 normal?

YES

NO

Replace the Q902

Is the D929 normal?

YES

NO

Replace the D929

Is there about 2.5 V at the IC904 Pin1?

YES

NO

Replace the IC904

Power Line of Main PCB is short

3-2

No 12 V
YES

Is Vcc (15 V) supplied to Q953 Collector?

YES

NO

Check or Replace the D921

Is the 13 V Supplied to Q953 Base?

YES

NO

Check the P.CTL H signal from -COM

Check or Replace the Q953

No 5 V
YES

Is Vcc (6 V) supplied to IC951 pin1?

YES

NO

Check or Replace the D923

Is the IC951 Pin4 H?

YES

NO

Check the PWR CTL H signal from -COM

Check or Replace the IC951

3-3

No VFD
YES

Is the D925 normal?

YES

NO

Check or Replace the D925

Is the ZD951 normal?

YES

NO

Check or Replace the ZD951

Is the Q951 normal?

YES

NO

Check or Replace the Q951

Check or Replace VFD

2. MICOM PART CHECK I

MICOM PART CHECK I YES Check P-SENS CN105 pin9,10 (3.7 VA) YES Check both end voltage of IC105 (KIA7027) YES Check voltage of IC102(LC87Fxxx) pin59,36 YES OK NO
Check if input voltage of IC101 is over 3.7 V

NO

Refer to SMPS Troubleshooting

NO

Check the periphery of IC105 (KIA7027)

NO

Replace IC105 (KIA7027)

YES Check if IC105 voltage is over 3.5 V YES OK 3-4

3. MIOM PART CHECK II

MICOM PART CHECK II YES

Check if voltage of CN105 pin10 is 3.7 VA

YES Check both end voltage of D105, 102 YES Check if IC102_pin49 and IC102_pin36,59 are 3.5 V YES X101:32.768KHz X102:9.8304MHz Check the operation YES OK

NO

Refer to SMPS Troubleshooting

NO

Check if output of D105(MBR0540) is 3.7 V

NO

Check D105, 102

NO

Replace D105, 102

YES

OK

4. IC101(S24CS16A01)CHECK
CHECK IC102 PIN47,48 YES NO NO

pin47: DATA pin48: CLK

YES

Check MICOM voltage 3.5 V

YES

Refer to Micom Troubleshooting

Check MICOM
YES OK OK 3-5

NO

Replace MICOM

5. FLD DISPLAY CHECK

FLD DISPLAY CHECK YES

Check CN104 pin1,2,3 voltage input

YES Check if both end voltage of F1,F2 are over 3.4 V VKK : over 26 V YES

NO

Refer to SMPS

Check CN304 connection and power pin14,15,16(VKK,FL-,FL+), pin11(3.7 VA)

YES

NO

Check CN304 connection YES

Check each pin voltage

YES OK

Check IC501(ET6315) voltage pin30 VKK:-26 V pin13, 43:+5 V

YES

NO

If voltage is Not 3.7 VA, check input and output of D501 YES

Check IC501
YES

NO

Replace IC501

Check IC102->IC501 data communication pin pin 3pin->9pin STB 2pin->7pin DATA 4pin->8pin CLK
YES FLD light on? YES OK

OK NO IC102 : 2,3,4 pin check data Input YES 2pin data out check data input YES

Check IC102
YES OK

NO

Replace IC102

3-6

6. PWM MODULATION CHECK

PWM MODULATION PART CHECK YES

Check CN105 pin10 3.7 VA CN106 pin3 3.3 VA

YES

NO

Refer to SMPS Troubleshooting

Check IC602(PS9850) VDD pin voltage (16,24,29,32,35,40,48,61,64) 3.3 V Check VDD Core pin voltage (1,21,43,57,59,60) 1.2 V and X602(19.2 MHz) YES

Check X602(19.2 MHz) operation

YES

NO

Check X602 (19.2 MHz)

YES

NO

Replace X602(19.2 MHz)

IC602(PS9850) pin55 CLK input check

YES

OK

Check IC102(LC87Fxx) pin41:PWM REST pin45:PWM SDA pin46:PWM SCL output

YES

NO

Check line resistor output RST: R636 / SCL: R637 / SDA: R638
YES

NO

Replace R636,R637,R638

OK

3-7

YES

Check IC602(PS9850) data input pin4, 5, 6 PWM wave

YES

NO

Check CD Assy communication pin4, 5, 6

YES

NO

Refer to CD Troubleshooting

Check IC602(PS9850) data input

YES OK

NO

Check each line resistor output

Check PWM modulator output FL: pin31(+),30(-) FR: pin28(+),27(-) other output check
YES OK

NO

Check IC602(PS9850)

NO

Replace IC602(PS9850)

YES

OK

3-8

7. POWER AMP PART CHECK

POWER AMP PART CHECK YES Check CN105 pin2: +12 V pin14,15: 20 V YES Check each IC603 pin27,26,32,35 input voltage YES Check each IC603 pin1,22,23,44:+12 V input YES Check PWM Modulator input each pin6,8,16,18 YES Check IC603, pin28,31,36,39 output YES Check output line coil YES OK NO NO Check each line resistor output voltage NO

Refer to SMPS Troubleshooting

Replace the coil

3-9

8. TUNER/AUX FUNCTION CHECK

FUNCTION CHECK YES

Check IC401 (CS5346) pin7,8, 23,24 input

NO

Check JK401,TU100

YES Check IC401 pin46: +3.3 V pin5: +5 V

Check IC401 (CS5346) pin9 data output YES

NO

NO

Check CN105 pin7: +5 V pin9,10: +3.3 V

YES Check IC401 pin6: High pin5: +5 V, pin46: 3.3 V Check IC401 pin44:MCLK, 43: LRCK, 42: SLCK, 41: SDOUT YES

Check IC801(MLC9800) data input

NO

NO

YES IC501(MLC9800) data output YES OK Replace IC401

3-10

9. TUNER FUNCTION CHECK

TUNER FUNCTION CHECK YES Check tuner module(TU100) operation YES Check IC102 pin21, 22, 23, 24, 25 data in/output YES Refer to function check NO NO Check tuner module voltage (pin4: +3.3 V)

Check tuner module data

3-11

CDP TROUBLESHOOTIHG GUIDE

1. CD FUNCTION
CD FUNCTION YES Can the disc insert? YES NO NO Is MOT_open/close ok? (IC301 pin10,11) YES Check IC301

Is load +,- ok? YES

Is motor ok? (about 12 )

NO Check loading motor

Disc reading is ok? YES Is no signal at spk? YES Is cant see the signal at pin 34,35,36 of IC302? YES Is cant see the signal (16.0344 MHz) at pin 31 of IC302? YES Check IC801 input/output and control line YES Refer to function check

NO

OPU driving (Focus and tracking) is ok?

NO

Focus/ tracking/sled signal is ok? YES Is the PD(CN301 pin12) about 180mV?

NO

Check IC301 (Motor drive IC)

NO

Check OPU (pick-up)

NO

Check Vcc of IC302

NO

Check Cristal (X301)

NO

Replace Cristal (X301)

NO

Replace IC801

3-12

2. USB FUNCTION
USB FUNCTION YES Plug-in usb device YES

Display NO USB

NO

Check usb_5V YES

NO

Check CN401

YES Display READ YES YES Display NO FILE YES Check usb audio le in usb device (MP3, WMA le is playable) Check IC801(pin116, 117) NO Replace IC801 Check usb_D+/D(R501,R502) NO Check usb jack (JK501)

3-13

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING

1. FLASH/SDRAM
CLK

1
DATA

2
ADDRESS RESET

3 4

2. SERVO

3-14

FE 6 7 TE

FOD 8 RF 9

3. AUDIO PATH

10
BCK

11

LRCK

DATA

12

3-15

13
BCK

14

LRCK

DATA

15

MCK

16 17

BCK

18 19

LRCK

DATA

3-16

20 21

USB_5V

D+

D-

22

3-17

SPK TERMINAL

AUX JACK

TUNER MODULE

SMPS PCB
CD MD (CDM-340)

5PIN

16PIN

6PIN

WIRING DIAGRAM

3-18

MAIN + CD PCB

15PIN 6PIN 6PIN

16PIN

USB

FRONT PCB

16.93MHZ

D EC K M EC H ANI SM

A,B,C,D,E,F

PD

B U 9543KV DAC-BCK/LRCK/MCLK FLDAC-DATA FR+ FRPWM PS9850 AMP TAS5342 RF+ SERVO D SP

FL+

LD

P/UP

SLED , T F,

FDO TDO SLDO SPDO

1. MAIN BLOCK DIAGRAM

9543-RST;

DAC-MCLK

PWM-DAT

PWM-RST

PWM-CLK

M PDN SD; OTW

CD_DIN_DOUT CD_MCK/ CD_R/W

CD-BCK/ LRCK/ DOUTA

SUBSYQ; BUSY; CD-16M

SPI D LE N AUK LO AD M O TO R

I C
9.8304MHZ

EEPRO M

DAT

CLK

OP/CL

SPI-DO/DI/CLK/ CS
I2S CLK ADC-RST ADC-DAT ADC-CLK

BLOCK DIAGRAMS

DO

P-SENSE

RST, WEN#,CE#

DAT, CLK, RST, CE, INT

FLASH

12MHZ

3-19
M LC 9800 M C S LO G I C
ADC-DATA

R ESET;M U TE

OP/CL LI MIT

M I OM C LC 87F5M 64A

32.766khz

C S5346 AD C ( H ) 6C

DSCK#,CKE,CS0#,RAS0 # DMA[0..11],DB[0..15]

SD RAM

STB

CLK

R/L

R/L

D+/AUX

U SB C O N

P-CTRL

VFD D RI VER ET6315

KEY RMC

TU NER

VFD

12V 3.7V

POWER I/F

SMPS

On/Off FLVkk
CN 901

+ On/Off

Snubber Block

FL+

5V LDO 5V 5.6VA 12V On/Off

2. SMPS BLOCK DIAGRAM

CN 902/3

Main SMPS IC Block 12V Regulation Block

T R A N S

3.7VA

3-20
Feedback

Y-Cap Photo coupler On/Off Photo coupler

CD P.CTL

Noise Filter Block (X-cap Line Filter)

Y-Cap Snubber Block

P.CTL

F U S E

T R A N S
Feedback

PVDD

AMP SMPS IC With FET Block

Photo coupler

CIRCUIT DIAGRAMS
12

IMPORTANT SAFETY NOTICE WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

1. SMPS - POWER CIRCUIT DIAGRAM

COMPONENTS ARE SHADED ON THE SCHEMATIC FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.

NOTE : 1. Shaded( ) parts are critical for safety. Replace only with specified part number. 2. Voltages are DC-measured with a digital voltmeter during Play mode.

11

10

CAUTION: Danger if fuse is incorrectly replaced. Replace only with the type identical to fuse rating and(or) model name described in main label.

Warning Parts that are shaded are critical with respect to risk of fire or electrical shock.

3-21

3-22

2. MAIN - MICOM CIRCUIT DIAGRAM

12

11

10

3-23

3-24

3. MAIN - CD DSP & SERVO CIRCUIT DIAGRAM

12

11

10

3-25

3-26

4. FRONT CIRCUIT DIAGRAM

12

11

10

3-27

3-28

5. USB CIRCUIT DIAGRAMS

12

11

10

3-29

3-30

CIRCUIT VOLTAGE CHART

Pin No. Spec. EE Mode (V) Margin Playback Mode (V) Margin

IC101 EEPROM (M24C16)

8 (VCC) 9 (VDD2) 36 (VDD3) 59 (VDD1) 1.8~5.5 2.8~5.5 2.8~5.5 2.8~5.5 4.3~13.2 4.3~Vcc1 2.7~3.6 2.7~3.6 2.7~3.6 1.35~1.65 1.35~1.65 2.7~3.6 2.7~3.6 2.7~3.6 3.13~5.25 4.75~5.25 4.75~5.25 3.13~5.25 3.13~3.47 2.97~3.63 1.08~1.32 2.97~3.63 2.97~3.63 2.97~3.63 2.97~3.63 2.97~3.63 1.08~1.32 2.97~3.63 1.08~1.32 1.08~1.32 2.20~3.30 2.20~3.30 10.8~13.2 10.8~13.2 10.8~13.2 10.8~13.2 0~34 0~34 0~34 0~34 0~34 0~34 10.8~13.2 2.97~3.63 1.08~1.32 2.97~3.63 1.08~1.32 2.97~3.63 2.97~3.63 1.08~1.32 2.97~3.63 2.97~3.63 1.08~1.32 1.08~1.32 3.38 3.38 3.38 3.38 4.94 4.94 3.34 3.34 3.34 1.56 1.56 3.34 3.34 3.34 4.93 4.93 4.93 3.26 3.26 3.24 1.25 3.24 3.24 3.24 3.24 3.24 1.25 3.24 1.25 1.25 3.24 3.24 12.17 12.16 12.17 12.17 21.9 21.9 21.9 21.9 21.9 21.9 12.17 3.35 1.19 3.35 1.19 3.35 3.35 1.19 3.35 3.35 1.19 1.19

MAIN BOARD
2.12 0.58 0.58 0.58 0.64 0 0.26 0.26 0.26 0.09 0.09 0.26 0.26 0.26 0.32 0.32 0.32 0.13 0.13 0.33 0.07 0.33 0.33 0.33 0.33 0.33 0.07 0.27 0.07 0.07 0.06 0.06 1.03 1.04 1.03 1.03 12.1 12.1 12.1 12.1 12.1 12.1 1.03 0.08 0.11 0.08 0.11 0.08 0.08 0.11 0.08 0.08 0.11 0.11 3.38 3.38 3.38 3.38 4.91 4.91 3.25 3.25 3.25 1.56 1.56 3.25 3.25 3.25 4.93 4.93 4.93 3.25 3.25 3.24 1.25 3.24 3.24 3.24 3.24 3.24 1.25 3.24 1.25 1.25 3.24 3.24 12.14 12.13 12.14 12.14 21.9 21.9 21.9 21.9 21.9 21.9 12.14 3.26 1.18 3.26 1.18 3.26 3.26 1.18 3.26 3.26 1.18 1.18 2.12 0.58 0.58 0.58 0.61 0 0.35 0.35 0.35 0.09 0.09 0.35 0.35 0.35 0.32 0.32 0.32 0.12 0.12 0.33 0.07 0.33 0.33 0.33 0.33 0.33 0.07 0.27 0.07 0.07 0.06 0.06 1.06 1.07 1.06 1.06 12.1 12.1 12.1 12.1 12.1 12.1 1.06 0.07 0.1 0.07 0.1 0.07 0.07 0.1 0.07 0.07 0.1 0.1

Pin No. 124 (PLL2VDD12)

Spec. 1.08~1.32 3.0~3.6 3.0~3.6 3.0~3.6 3.0~3.6 3.0~3.6 3.0~3.6 3.0~3.6 2.7~3.6

EE Mode (V) 1.19 3.34 3.34 3.34 3.34 3.34 3.34 3.34 3.26

Margin 0.11 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.34

Playback Mode (V) 1.18 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.25

Margin 0.1 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.35

IC802 SDRAM
1 (VDD) 3 (VDDQ) 9 (VDDQ) 14 (VDD) 27 (VDD) 43 (VDDQ) 49 (VDDQ)

IC102 MICOM (LC87F5M64A)

IC301 MOTOR IC
8 (VCC1) 19 (VCC2) 1 (AVDD1) 17 (DVDD) 33 (DVDD) 26 (VDD_CORE) 37 (VDD_CORE) 47 (DVDD) 53 (DVDD2) 58 (AVDD2)

IC803 Flash
8 (VDD)

IC302 SERVER (BU9543KV)

IC501 VFD (ET16315)

13 (VDD) 30 (VEE) 43 (VDD) 4.5~5.5 VDD-35 4.5~5.5

FRONT BOARD
3.42 -24.8 3.42 -1.08 6.78 -1.08 Playback PosiMargin tive (+) Negative (-) 0V 0.03 0.03V 2.37V 0V 0V 0V 1.64V 0.03 0.03V 0.03V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V -24.9V 0V 0V 0V Gap Margin Positive (+) 3.39V 3.26 1.64 3.1 4.92 1.57 4.92 1.65 3.25 1.64 3.25 4.95 3.26 0 3.65 1.41 1.24 12.16 12.14 21.9 21.9 1.24 3.25 3.26 3.26 1.18V 3.26V 1.18V 3.26V 3.26 1.18 3.4V 0V 3.6V 5.7V 5V 3.42 -24.3 3.42 -1.08 7.28 -1.08 Rec. Voltage Negative (-) 0V 0.03 0.03 2.37 0 0 0 1.64 0.03 0.03 0.03 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0V 0V 0V 0V 0 0 0V -24.2V 0V 0V 0V Gap Margin

IC401 ADC (CS5346)

5 (VLC) 14 (VA) 30 (VA) 36 (VLS) 46 (VD)

Loca No.

EE Mode Value VoltCaage Posi- Negapacitor Gap Spec. tive (+) tive (-) (uF) 1000uF 100uF 100uF 47uF 100nF 100uF 100uF 3.3uF 47uF 100uF 47uF 47uF 47uF 100uF 47uF 47uF 10uF 47uF 10uF 470uF 470uF 470uF 100pF 1000uF 47uF 47uF 47uF 47uF 100nF 47uF 47uF 47uF 47uF 100uF 47uF 100uF 6.3V 16V 16V 16V 50V 6.3V 16V 50V 16V 16V 16V 16V 16V 16V 16V 16V 16V 25V 50V 50V 50V 10V 50V 6.3V 16V 16V 16V 16V 50V 16V 16V 16V 35V 16V 16V 16V 3.39V 3.26V 1.63V 3.26V 4.95V 1.55V 4.95V 1.63V 3.26V 1.63V 3.26V 4.95V 3.26V 0V 3V 1.41V 1.25V 12.19V 12.18V 21.9V 21.9V 1.25V 3.26V 3.26V 3.26V 1.18V 3.26V 1.18V 3.27V 3.26V 1.18V 3.4V 0V 3.6V 6.1V 5V

MAIN BOARD
C118 C302 C304 C311 C313 C317 C326 C336 C338 C347 C357 C403 C406 C408 C410 C423 C613 C664 C665 C690 C691 C6A0 C6A1 C6A4 C825 C827 C828 C848 C849 C8F6 C8F7 C510 C514 C516 C549 C551 0V 3.39V 2.91V 3.38V 0.01V 3.25V 12.75V 3.25 0.01V 1.62V 14.38V 1.64V 2.8V 0.46V 15.54V 3.1V 0V 4.95V 45.05V 4.92V 0V 1.55V 4.75V 1.56V 0V 4.95V 11.05V 4.92V 1.63V 0V 50V 1.65V 0.01V 3.25V 12.75V 3.25 0.01V 1.62V 14.38V 1.64V 0.01V 3.25V 12.75V 3.25V 0V 4.95V 11.05V 4.95V 0V 3.26V 12.74V 3.26V 0V 0V 16V 0V 0V 3V 13V 3.82V 0V 1.41V 14.59V 1.41V 0V 1.25V 14.75V 1.24V 0V 12.19V 12.81V 12.15V 0V 12.18V 37.82V 12.14V 0V 21.9V 28.1V 21.9V 0V 21.9V 28.1V 21.9V 0V 1.25V 8.75V 1.24V 0V 3.26V 46.74V 3.25V 0V 3.26V 3.04V 3.26V 0V 3.26V 12.74V 3.26V 0V 1.18V 14.82V 1.18V 0V 3.26V 12.74V 3.26V 0V 1.18V 14.82V 1.18V 0V 3.27V 46.73V 3.26V 0V 3.26V 12.74V 3.26V 0V 1.18V 14.82V 1.18V 0V -25.7V 0V 0V 0V 3.4V 25.7V 3.6V 6.1V 5V 12.6V 9.3V 12.4V 9.9V 11V 3.4V 0V 3.6V 5.8V 5V 3.38V 3.22V 1.61V 0.73V 4.92V 1.56V 4.92V 0.01V 3.22V 1.61V 3.22V 4.95V 3.26V 0V 3.82V 1.41V 1.24V 12.15V 12.14V 21.9V 21.9V 1.24V 3.25V 3.26V 3.26V 1.18V 3.26V 1.18V 3.26V 3.26V 1.18V 3.4V 24.9V 3.6V 5.8V 5V 2.92V 12.78V 14.39V 15.27V 45.08V 4.74V 11.08V 49.99V 12.78V 14.39V 12.78V 11.05V 12.74V 16V 12.18V 14.59V 14.76V 12.85V 37.86V 28.1V 28.1V 8.76V 46.75V 3.04V 12.74V 14.82V 12.74V 14.82V 46.74V 12.74V 14.82V 12.6V 10.1V 12.4V 10.2V 11V 3.39V 3.23V 1.61V 0.73V 4.92V 1.57V 4.92V 0.01V 3.22V 1.61V 3.22V 4.95V 3.26V 0V 3.65V 1.41V 1.24V 12.16V 12.14V 21.9V 21.9V 1.24V 3.25V 3.26V 3.26V 1.18V 3.26V 1.18V 3.26V 3.26V 1.18V 3.4V 24.2V 3.6V 5.7V 5V 2.91V 12.77V 14.39V 15.27V 45.08V 4.73V 11.08V 49.99V 12.78V 14.39V 12.78V 11.05V 12.74V 16V 12.35V 14.59V 14.76V 12.84V 37.86V 28.1V 28.1V 8.76V 46.75V 3.04V 12.74V 14.82V 12.74V 14.82V 46.74V 12.74V 14.82V 12.6V 10.8V 12.4V 10.3V 11V

IC602 PWM (PS9850)

16 (VDD_IO) 21 (VDD_CORE) 24 (VDD_IO) 29 (VDD_IO) 32 (VDD_IO) 35 (VDD_IO) 40 (VDD_IO) 43 (VDD_CORE) 48 (VDD_IO) 57 (VDD_CORE) 59 (VDDA) 61 (VDD_VIN2) 64 (VDD_VIN1)

IC603 AMP (TAS5342)

1 (GVDD_B) 21 (VDD) 22 (GVDD_C) 23 (GVDD_D) 26 (PVDD_D) 27 (PVDD_D) 32 (PVDD_C) 35 (PVDD_B) 40 (PVDD_A) 41 (PVDD_A) 44 (GVDD_A)

IC801 (MLC9800)
2 (AVDD33) 13 (VDD12) 30 (IOVDD33) 47 (VDD12) 51 (IOVDD33) 84 (IOVDD33) 94 (VDD12) 113 (IOVDD33) 115 (USBVDD33) 120 (PLL1VDD12) 122 (PLL3VDD12)

FRONT BOARD

3-31

3-32

PRINTED CIRCUIT BOARD DIARGAMS

1. MAIN P.C. BOARD DIAGRAM ( TOP VIEW )

3-33

3-34

MAIN P.C. BOARD DIAGRAM ( BOTTOM VIEW )

3-35

3-36

2. SMPS P.C. BOARD DIAGRAM ( TOP VIEW )

3-37

3-38

SMPS P.C. BOARD DIAGRAM ( BOTTOM VIEW )

Warning Parts that are shaded are critical with respect to risk of fire or electrical shock.

3-39

3-40

3. FRONT & USB P.C. BOARD DIAGRAM ( TOP VIEW )

3-41

3-42

FRONT & USB P.C. BOARD DIAGRAM ( BOTTOM VIEW )

3-43

3-44