LG Mcv903 Aou

Internal Use Only Website http://biz.lgservice.
com
SERVICE MANUAL
MINI Hi-Fi SYSTEM SERVICE MANUAL

CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODEL : MCV903-A0U(MCS903F,MCS903S,MCS903W,MCS903AW)
MODEL : MCV903-A0U(MCS903F,MCS903S, MCS903W,MCS903AW)
[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . ESD PRECAUTIONS . . . . . . . . . . . . LOCATION OF USERS CONTROLS SPECIFICATION . . . . . . . . . . . . . . . USB DOWNLOAD GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-4 1-5 1-7 1-8
SECTION 2. EXPLODED VIEWS

CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 TAPE DECK MECHANISM EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 CD MECHANISM EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 SPEAKER EXPLODED VIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 PACKING ACCESSORY VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
SECTION 3. AUDIO ELECTRICAL PART

AUDIO ELECTICAL TROUBLESHOOTING GUIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 INTERNAL BLOCK DIAGRAM OF ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31 SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
SECTION 4. CD ELECTRICAL PART

CD ELECTICAL TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 WAVEFORMS OF MAJOR CHECK POINT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
SECTION 5. REPLACEMENT PARTS LIST REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Copyright 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-1
LGE Internal Use Only
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-2
NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care. 2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnetism is present, or where there is excessive dust.
2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit 2) All equipment, measuring instruments and tools must be grounded. 3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.) 4) To prevent AC leakage, the metal part of the soldering iron should be grounded. 5) Workers should be grounded by an armband (1M) 6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband. 7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
CLEARING MALFUNCTION You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.). Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the volume knob for more than 3 seconds. If you reset your unit, you must reenter all its settings(stations, clock, timer) NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it. 2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
1-3
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
1-4
LOCATION OF USERS CONTROLS

FRONT / BACK PANEL
DISPLAY WINDOW Choose a desired CD TIME
SET OPEN/CLOSE
Record from tape to tape Power on/off CLOCK To select TUNER (FM or AM) fuction NATURAL EQ eXtreme Dynamic Sound System Look for radio stations automatically DEMO VOCAL FADE PORTABLE IN PHONES MIC VOL. Starts playback Stops playback or recording Look for radio stations automatically Starts or pauses recording PORTABLE MIC 1/MIC 2 Disc tray Skip to another track
1-5
REMOTE CONTROL
NATURAL EQ You can choose sound impressions. Power on/off Power save mode Press POWER for longer than 3 seconds as the device is powered on, you can move into power save mode. Search for a folder of MP3/WMA files When a CD containing MP3/WMA files in several fold-ers is being played, press PRESET/FOLDER to select the folder you want to play. Choose a preset number for a radio station (see Listening to the radio) Listen to your tracks again and again Fall asleep while listening to your player Press SLEEP one or more times to select delay time between 10 and 180 minutes, after the player will turn off. Dimm the display light For storing radio stations (see Listening to the radio) Listen to your tracks in any order (see Listening to the CDs) Choose a desired CD (see Listening to CDs) Selecting the sound system You can enjoy different sounds by selecting the sound mode you want. Press LINK repeatedly, the display changes in the following order, LINK ONSURROUND 1SURROUND 2. VSM (Virtual Sound Matrix) You can select the Virtual sound. Temporarily stop the sound Press the button again to return to the sound. To change the functions Change the functions among FM, AM, CD, TAPE. Control the volume when using any function. To change the INPUT functions Change the functions among USB, PORTABLE, AUX. See information about your music MP3/WMA files often come with tags. The tag gives the Title, Artist, Album or Time information. Stops playback or recording
Starts or pauses recording Starts or pauses playback Improve poor FM reception This will change the tuner from stereo to mono and usually improve the reception Select the radio station Search for a section within a track Play Fast backward or Forward .
1-6
SPECIFICATIONS
General Power supply Power consumption Net Weight External dimensions (W x H x D) Operating temperature Operating humidity Tuner FM Tuning Range AM Tuning Range Amplifier OUTPUT POWER T.H.D Frequency Response Signal-to-noise ratio CD player Frequency response Signal- to- noise ratio Dynamic range Cassette tape player F.F/REW Time Frequency Response Signal to Noise Ratio Channel Separation Erase Ratio Speakers Type Impedance Frequency Response Sound Pressure Level Rated Input Power Max. Input Power Net Dimensions Net Weight (1EA) MCS903S Bass Reflex 2Way 2 Speaker 16 70 - 20000 Hz 83 dB/W (1m) 140 W 280 W 205 x 432 x 286 mm 4.4 kg MCS903F Bass Reflex 2Way 2 Speaker 8 55 - 20000 Hz 86 dB/W (1m) 280 W 560 W 270 x 432 x 326 mm 8.3 kg MCS903AW/MCS903W Bass Reflex 1 Way 1 Speaker 12 50 - 1500 Hz 85 dB/W (1m) 180 W 360 W 315 x 432 x 356 mm 9.8 kg Refer to main label. Refer to main label. 8.45 kg 170 x 240 x 260 mm 5C to 35C 5% to 85 %
87.5 - 108.0 MHz or 65.0 - 74.0 MHz, 87.5 - 108.0 MHz 522 - 1,620 kHz or 520 - 1,720 kHz
Front : 280 W + 280 W, Surround : 140 W + 140 W, Sub Woofer : 180 W + 180 W 10 % 40 - 20000Hz 75dB
42 - 20000 Hz 75 dB 80dB
120 sec (C-60) 250 - 8000 Hz 43 dB 45 dB (P/B)/45 dB (R/P) 50 dB (MTT-5511)
Designs and specifications are subject to change without pior notice.
1-7
USB DOWNLOAD GUIDE

1. AUDIO USB DOWNLOAD GUIDE
Download program file name must be MCV903.HEX.mcs.
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and disable the security software then download the file to your set. Caution: When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB 1. INSERT USB DEVICE AT USB FUNCTION READ
FIRMWARE
WRITE 00 .. 100
UPDATED
POWER OFF AUTOMATICALLY 2. WHEN COMPLETED, REMOVE USB DEVICE.
1-8
2. CD USB DOWNLOAD GUIDE

Download program file name must be LGBOX_HA8M.mcs.
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and disable the security software then download the file to your set. Caution: When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB 1. INSERT USB DEVICE AT USB FUNCTION READ
FIRMWARE
FINISH
UPDATED
POWER OFF MANUALLY
2. WHEN COMPLETED, REMOVE USB DEVICE.
1-9
1-10
SECTION 2. EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
250 451
A26
288 265 259 274
451 266
275
B C
CD
265 270 260 272 274 A43 271 451

H I K J
451 A51
D L A B
280
A41
K
451
302
CABLE4
453
MAIN
451 283
FRONT A46 CABLE3

F G L
453
451 278 283 301

E
A56 451 451 451
A47
SMPS
H
305 451
CABLE1
289 451
276
262
F I
A00
G
285 277 281 451

SUB
451 CABLE2
A52
J
282
2-1
2-2
TAPE DECK MECHANISM EXPLODED VIEW

1. TAPE DECK MECHANISM (A/R & A/S : RIGHT A/R DECK)
BRASS MOTOR PULLEY MAYBE CHANGED FOR WOW FLUTTER WHEN NECESSARY RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY A00
006 001
037
019 020
002 007 008 018 016 017 A01
003
015
022 009
023 025
RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY
011 009
A02
013
2-3
2-4
2. TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK)
019 018 007 016 A00 008 017 020
015
003
022
009
RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY
023
024
011 009
A03
013
2-5
2-6
CD MECHANISM EXPLODED VIEW
416 A26
151 159 A32 188 189 441 170 419 417 164 163 168 166 417 167 417 440 A30 162 181 173 155 153 418 190 418
156 422
165
416 A35 172 177 175 186 421
421 184 187
185
417
2-7
2-8
SPEAKER EXPLODED VIEW

FRONT SPEAKER (MCS903F)
A80L A80R
A80BL A80BR
858 857 A80A 855 850 856 WIRE80 WIRE81 853 852 860 859 851 860 854
- 2-9 -
REAR SPEAKER (MCS903S)
A60R A60R A60BL A60BR
WIRE60 WIRE61 A60A 653 650 652
655 657 656 651 658 658
654
- 2-10 -
PASSIVE SUBWOOFER (MCS903W)
A90
A90B
957 956 A90A 955
950 958 954 953 956 958
952
951
- 2-11 -
PASSIVE SUBWOOFER (MCS903AW)
A70B A70 761
A70A 758 750 751 756 757
759
760
WIRE70
762
753
762 757 752 755 754
- 2-12 -
PACKING ACCESSORY VIEW
OPTIONAL PARTS
806 Cable, Coaxial 824 ANTENNA LOOP 811 Plug Ass'y, 1Way 825 ANTENNA
808 Battery
812 Plug Ass'y, 2Way(Yellow)
900 Remote Control
826 Microphone
832 DISC 801 Instruction Ass'y 830 AC Adaptor 803 Packing
803 Packing
804 Bag
802 Box
- 2-13 -
- 2-14 -
SECTION 3. AUDIO ELECTRICAL PART

AUDIO ELECTRICAL TROUBLESHOOTING GUIDE
1. MICOM PART CHECK I
MICOM PART HECK I YES
Check CN710 7PIN P- SENS
NO
Refer to SMPS Troubleshooting.
YES
Is IC101 KIA7042 5V?
NO
Is IC101 KIA7042 input 5V?
NO
Check the related part of IC101 KIA7042
NO
Replace the related part
YES Check the IC100 87F5NC8A 4 PIN power YES OK
YES Is IC101 KIA7042 output 4.3V? YES OK
YES
3-1
2. MICOM PART CHECK II

MICOM PART CHECK II YES NO Refer to SMPS Troubleshooting.
Check CN710 6PIN 5.6V
YES Check the power of both D102 and D101 1SR35 (Is the power of IC 100,14.40.55 89 4.8V? Check the D101,102 1SR35 output 5V YES NO
NO
Check the related part.
Replace the related parts.
YES OK YES Check IC102 KIA7031 input power. NO NO
Check the D101 1SR35 output 5V
Check & replace the related part.
YES
YES Check IC 102 KIA7031 input power (4.8V or input power (4.8V or higher) YES NO NO
Check IC102 KIA7031 output power YES
Check R1A9 680 YES OK
Check IC100 87F5NC8A 8 PIN power. YES
Check IC 102 KIA7031 output power YES
NO
Check the operation status of R191 10K and R110 4.7K YES
OK
OK
3-2
3. MICOM PART CHECK III

MICOM PART CHECK III YES
Check the IC100 14.40.56.89 input power (4.8V or higher) YES
NO
Refer to MICOM Par I,II Troubleshooting
Check the operation status of X101:32.768KHz and X100:9.8304MHz YES OK
3-3
4. FLD DISPLAY PART CHECK

FLD DISPLAY CHECK YES Check the power of CN710 10 11 12 PIN YES Check 10 PIN - 27V 11 PIN 20V 12 PIN 25V YES Check the connecting condition and the power of P3702 40PIN: FL- 20 39PIN: FL+ 25 38PIN: VKK-28vor higher 39PIN: 5.6V YES Check IC304 PT6324 power 50 PIN VKK:-28V 9.52 PIN +5V NO NO Refer to SMPS Troubleshooting
Check CN710 assembly YES NO Check each pin NO Replace the related part
YES OK If 5V is failed, check the input and output power of D319 1SR35 YES NO Check the related part Replace the related part.
YES YES OK Check IC100 IC301 DATA communication PIN PIN 27 PIN 3PIN STB 26 PIN 2PIN D 28 PIN PIN CLK IC100 IC303 27 PIN 3PIN STB 28 PIN 1PIN CLK Check Data output YES Check the data at both terminals of LINE R330,331,332 YES NO FLT turned on YES OK
NO
YES
Check the related part YES OK 3-4
Replace the related part.
5. IC103 S-24CS16A01-J8T1GE CHECK

CHECK IC100 LC87F5NC8A 81,82 YES NO Check the communication between both terminals of R189,190 100
CLK
DATA
81 PIN DATA 82 PIN CLK
NO Check MICOM power 5V
NO
Refer to micom troubleshooting.
YES
YES NO
Check the related part.
YES OK OK
3-5
6. AUX FUNCTION PART CHECK

AUX FUNCTION PART YES Make sure that JK800 is YES
Check the input waveform of IC200 (BU4052) 4,11PIN
NO
Check IC200 (BU4052) 16PINVDD, 8PIN VSS power YES
NO
Check the M-COM (IC301) 83PIN, 84PIN communication
YES Check the output waveform of IC200 (BU4052) 3,13PIN YES Replace the related part
Check the input waveform of IC801 (MC4580) 2,6PIN
NO
Check the IC801 (MC4580) 4PIN VSS, 8PIN VDD power YES
NO
YES Replace the related part
Check the output waveform of the PN709 6 PIN L_ CH 8 PIN R_ CH YES
OK
3-6
8. TUNER FUNCTION PART CHECK

TUNER FUNCTION PART CHECK YES Check the TUNER module (TU601) operation YES Check the input waveform of IC200( BU4052) 1,12PIN YES NO Check the TUNER MODULE power (check the 2PIN 9V)
Check the output waveform of IC200 (BU4052)3, 13PIN Check the input waveform of IC601 (BU4052)2, 15PIN
NO
Check the IC200 (BU4052) 16PINVDD, 8PIN VSS power YES
YES
Check the input waveform of IC801. YES OK
NO
Check the IC801( MC4580) 4PIN VSS, 8PIN VDD power YES Replace the related part
3-7
9. TAPE FUNCTION PART CHECK

TAPE PCB ASS`Y YES Check the input waveform of IC200(BU4052) 2, 15PIN YES Check the output waveform of IC200 (BU4052)3, 13PIN Check the input waveform of IC601 (BU4052)2, 15PIN YES NO NO Check the IC200 (BU4052) 16PINVDD, 8PIN VSS power YES Replace the related part
Check the input waveform of IC801(MIC4580)2 ,6PIN YES
Check the IC200 (BU4052) 16PINVDD, 8PIN VSS power YES Replace the related part
Check the output waveform of the PN709 6 PIN L_ CH 8 PIN R_ CH YES OK
3-8
10. TAPE PLAY PART CHECK

TAPE PLAY PART YES
Check the IC201 (HA12237) 16 PIN 12V input
NO
YES
Check the IC201: 5.26 PIN Signal Output
NO
Check the A/ B DECK HEAD
NO
Replace HEAD WIRE and Mecha
YES
YES Check A DECK HEAD input IC201 32, 39PIN YES
NO Check the related part
YES OK Check the IC201 14 PIN MUTE operation NO Check the IC202 10 PIN HIGH operation YES YES Check the related part NO Replace the related part
YES OK OK
3-9
11. TAPE REC PART CHECK

TAPE REC PART YES Check the IC604 PS9829 #49, #52 PWM output YES Check the IC201 7.24 PIN REC input YES
NO
Check the IC201 10.21 PIN output
NO
Check IC100 23PIN HIGH
NO
YES
YES OK
Check the L203 2.3 PIN oscillation
NO
Check Q205(D1304) BASE HIGH
NO
Check the IC202 4 PIN HIGH operation YES
YES
YES OK Replace the related part
. Check P2203 5.3 PIN input . Check 8 PIN ERASE input YES OK
3-10
12. MIC PART CHECK
MIC PART YES Apply JK302, JK303 and check. CN301 2PIN, 4PIN output YES Check the P312 2PIN. 4PIN input YES Check the IC304 (BA3308) 8 PIN input YES
Check the IC304 (BA3308) 3PIN output YES Check the P306 15PIN output (FRONT PCB Ass`y) YES Check the P7302 15PIN input (MAIN PCB Ass`y) YES Check the input at both terminals of R804,812 YES Check the IC603 1, 2PIN input YES
NO
Check IC304 6PIN 12V
NO
Check the power at both terminals ofFB301
YES OK
3-11
YES
IC603 PS9830 communication check 9 PIN SOTO 33PIN SDIN 10PIN LRCK 32LRCK 11PIN MCLK 30MCLK 13PIN BCK 31BCK
NO
IC100 38PIN IC603 Check the REST operation YES
NO
Check the IC603 input power. YES
YES Check each communication line resistance YES
Check the power at both terminals of FB803 YES
NO
OK
OK
Check the PS9830 input
NO
Refer to PS9830 Troubleshooting
YES OK
13. PWM MODULATION PART CHECK I PWM MODULATION PART CHECK I

YES Check CN701 9PIN 5V YES Check IC505 input 5V and output 3.3V YES NO Check NO IC505 input power 5V YES Check CN701 9PIN 5V NO Refer to SMPS Troubleshooting.
3-12
YES Check IC604 PS9830 VDD PIN power(3,10, 22,29,39,47,56,65, 72,87,94) YES
YES Check NO IC505 output power 3 3V YES Check the power at both terminals of FB607 IC505 POWER CONT HIGH YES Check the IC505 output power YES OK OK NO NO Check IC100 83 PIN POWER CONT HIGH YES Replace the related NO Check the both terminals of R118 100 HIGH YES Replace the related
YES OK
Check the NO X601 12.288MHz operation YES Check the IC604 PS9829 86 PIN(12.288MHz) CLK input YES
Check the IC604 87,86 PIN power 1.6V operation YES Check X601 12.288MHz YES OK
NO
Check the power of both NO terminals of R667 120
NO
PWM_CLK
IC100 87F5NC8A 79PWM_CLK 80PWM_DATA 3PWM_REST Check the output YES
NO
Check the communication waveform of both terminals of R670 CLK ,R671 DATA
PWM_DATA
REST
YES NO REST check Check the output waveform NO at both terminals of R665 YES OK Replace the related part
YES Replace the related part YES OK

OK
3-13
14. PWM MODULATION PART CHECK II PWM MODULATION PART CHECK II

YES
LRCK
BCK
DA_DATA
Check the CD Ass`y communica- NO tion condition P7403 8_ LRCK 9_ BCK 10_ DA-DATA
Check the assembly and contact NO of the CD Ass`y and MAIN Ass`y communication FFC WIRE YES
See the CD Ass`y Troubleshooting YES
YES OK
LRCK
BCK
DA_DATA
IC604 PS9830 19 PIN_BCK 20 PIN_LRCK 23 PIN SS0IND input 20 PIN_LRCK 23 PIN_SS0IND input waveform check YES
IC604 PS9830 NO 19 PIN_BCK(R653100 ) NO 20 PIN_LRCK(R654100 ) 23 PIN_SS0IND(R655100 ) Check the waveform at botht il YES OK
3-14
YES Check the PWM MODULATOR output FL:75(+) 74(-) FR:59(+) 58(-) SW 68(+)67(-) YES FL:(-)C533, FL:(+)C516 FR:()C535, FR:(+)C560 SW:(-)C555, SW:(+)C556 YES
NO
P WM output waveform
NO
FRONT :R530, 518,529,532 SW :Check the output waveform at both terminals of R538,534 YES OK
NO
Check PN702 5PIN L-CH , NO 7PIN R-CH 14PIN SW output (Check the abnormal operation of SIG 1V)
Check the NO operation condition of IC502,504
Check the IC502,504 12V input power
NO
Check CN710 3PIN NO -12,4PIN +12V
Replace the See the SMPS Ass`y
YES
YES
YES
Check the R554,553,552 output
Check the power at both terminals of
NO
NO Check DA-A_MUET (R539) LOW and SW-MUTE (R540) LOW operation
YES OK
OK
OK
3-15
15. PWM MODULATION PART CHECK III (HEAD PHONES) PWM MODULATION PART CHECK III
YES
HP/PWM output waveform
Check the PWM MODULATOR output HP:/L40(+)41(-) HP:/R45(+)46(-)
NO
Check the output waveform at both terminals of HP :R854, 855,865,864
NO Check HP/SENS HIGH YES
YES
YES OK Replace the related part
FL:(-)C859, FL:(+)C860 FR:(-)C852, FR:(+)853 YES
NO
Check the operation condition of IC802 YES
NO
Check the IC802 12V input power YES Check the power at both terminals of R859,860 YES NO
Check R857,861
NO P7302 18PIN,16PIN Check HP output (check the abnormal operation of SIG 0.9V) YES OK OK Check Q803 BASE LOWE OK
3-16
16. POWER AMP PART CHECK
IC100. 51PIN LOWOFF HIGHON YES CN710.2 PIN LOWOFF HIGHON YES Check CN704 1.2 PIN +65 ,7.8PIN- 65 operation YES Check the power at both terminals of R744,757 +65 Check the power at both terminals of R769,719 -65 YES For each IC 701 Check the 3.20PIN +65V input power Check the 3.20PIN -65V input power YES Check the CN704 9PIN +9V, 10PIN -9V power YES Check the power at both terminals of L754 +9V, L753 -9V YES
NO
Check & replace the related part
NO
Replace the SMPS Troubleshooting
NO
Check the power at both terminals of the said part
NO
NO
Replace the SMPS Troubleshooting
NO
Check the power at both terminals of the said part
NO
3-17
YES IC701 Check 9PIN +9V, 14PIN -9V YES CN702 12 PIN LOWOFF HIGHON YES NO Check CN702 3PIN (PROTECION) LOW and HIGH LOWnormal operation HIGHPROTECION YES Check the normal operation condition of each power YES IC701 1,6PIN R-CH, 17,22PIN L-CH output waveform YES NO OK NO Replace the AMP module and the said part
Check the output LINE COIL
YES OK
3-18
INTERNAL BLOCK DIAGRAM OF ICs

1. AK5358
BIOCK DIAGRAM
2. BU4052
BIOCK DIAGRAM
- 3-19 -
3. LC87F5NC8A_AUDIO MICOM
PIN CONFIGURATION
- 3-20 -
4. PS9830B_PWM IC
BIOCK DIAGRAM
5. EM636165_SDRAM
BIOCK DIAGRAM
- 3-21 -
6. MLC3895_DSP
PIN CONFIGURATION
7. IP9010_MOTOR IC
BIOCK DIAGRAM
- 3-22 -
8. BU9543KV_MOTOR IC
PIN CONFIGURATION
9. S-24CS16A01_EEPROM IC
BIOCK DIAGRAM
- 3-23 -
S-24CS16A01_EEPROM IC
SYSTEM BLOCK DIAGRAM
- 3-24 -
11. S29AL008D_FLASHIC
FUNCTIONAL BLOCK DIAGRAM
- 3-25 -
12. A12237_DECK IC
BIOCK DIAGRAM
13. DF350W01FH_WOOFER AMP IC

BIOCK DIAGRAM
- 3-26 -
14. DF330W20FH_AMP IC
BIOCK DIAGRAM
- 3-27 -
- 3-28 -
WIRING DIAGRAM
Bd to Bd
12P
MAIN PCB
TUNER MODULE
SMPS PCB
Bd to Bd
12P
3PAGE CHANGER MD
5P 3P 16P 5P 6P
4P 12P 15P Bd to Bd
Bd to Bd
CD PCB
13P
15P
8P 10P 3P
DOUBLE DECK MECHANISM
MAIN AMP PCB

15P 40P
FRONT PCB
SUB AMP PCB
12P
Portable
8P
13P
2P
USB
MIC
H/P
LED_L
LED_R
CD_KEY
3-29
3-30
BLOCK DIAGRAMS
1. MAIN & FRONT BLOCK DIAGRAM
TUNER
DATA EEPROM DATA, CLK PWM_RST, DATA, CLK
AMP_PRT, PDN
FL
TUNER
KS24C021 EEPROM BU4052

4052_A, B
UTC4580 LPF
FR
PT
PORTABLE IN
LC87F5NC8A AUDIO MICOM
AUDIO S/W
PS9830 PWM Modulator
REC_MUTE, PB_MUTE, TAPE_A/B SOL_A/B, MOTOR, REC_BIAS HALL_A/B, LEAF_A/B VFD_STB, DO, CLK
UTC4580 LPF
AUX
AUX
350W Power Amp
FL
FR
TAPE
REC_L/R UTC4580 LPF
DECK B
SW
L/R
DA_LRCK, BCK, DATA
DECK A
Cassette Deck ASP
DVD_RST, CS, CLK, DI, DO
AK5358_RST
L/R, ERASE REC L/R
HA12237F
74LC157 MUX
H/P_L/R
DECK S/W
AK5358 IIS STEREO ADC
MAIN AUDIO IN
IIS IIS
VFD
PT6324 FLT DRIVER

FLASH
IIS CLK IIC, R/W, BUSY DATA, SUBQ
BU9543KV RF+SERVO +DSP

TRO, FO SPO, SLD SVREF DRV_MUTE
A, B, C, D, E, F, PD, LD IP9011 MOTOR DRIVER TR +/-, F +/SP+/-, SL+/LM+/-, TUR+/-
PICK UP PICK UP MOTOR MOTOR MD MD
MLC3890 USB HOST

RESET 74HC4094
H/P
MIC
SDRAM
BA3308 OPAMP (ALC)
MIC SIG.
AK5358 AK5358
D+/D-
EXPANDER DMA[0:11] DB[0:15] MD SWITCH, RESET
MUTE TUR+/-, OP/CL
USB
3-31
3-32
2. CD BLOCK DIAGRAM
16.93MHZ
DECK MECHANISM
A,B,C,D,E,F PD LD
BU9543KV BU9543KV RF+ SERVO DSP RF+ SERVO DSP
P/UP
FDO TDO I2S_MCK
SLED ,F ,T
I2S
L/R
DECK DECK
SPDO BUSY SUBSYQ
R/W
I2C
SPINDLE LOAD
IP9010 IP9010 MOTOR IC MOTOR IC
RESET
SWITCH SWITCH 4052 4052

I2S_MCK
L/R L/R
POTABLE IN POTABLE IN
AM
OPAMP OPAMP
L/R ADC_DOUT I2S CLK
DATA/Address LINE
TUNER TUNER
FM
MD SWITCH RESET
74LC157 74LC157 MUX MUX MLC3890 MLC3890 MCS LOGIC MCS LOGIC
I2S
AK5358 AK5358 ADC ADC
MICOM BLOCK
USB CON
SDRAM SDRAM
I2S IPOD_DET IPOD_READY 12V 5V 3.3V L/R
PWM
AMP
IPOD_TX
FLASH FLASH IPOD CON1 IPOD CON2
12MHZ
POWER I/F
3-33
3-34
SCHEMATIC DIAGRAMS
1. SMPS SCHEMATIC DIAGRAM
12
IMPORTANT SAFETY NOTICE WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
COMPONENTS ARE SHADED ON THE SCHEMATIC NOTE : 1. Shaded( ) parts are critical for safety. Replace only FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFwith specified part number. 2. Voltages are DC-measured with a digital voltmeter FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode. PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.
11
10
NOTES)
Symbol denotes DC chassis ground.
1
NOTE) NOTE) NOTE) NOTE) Warning Parts that are shaded are critical With respect to risk of fire or electricial shock.
2008.01.25
F G H I J K L M N O P Q R S T
3-35
3-36
2. SMPS SUB SCHEMATIC DIAGRAM
IMPORTANT SAFETY NOTICE WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
COMPONENTS ARE SHADED ON THE SCHEMATIC NOTE : 1. Shaded( ) parts are critical for safety. Replace only FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFwith specified part number. 2. Voltages are DC-measured with a digital voltmeter FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode. PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.
11
10
NOTES)
Symbol denotes DC chassis ground.
NOTE) NOTE) NOTE) NOTE)
Warning Parts that are shaded are critical With respect to risk of fire or electricial shock.
2008.01.25
G H I J K L M N O P Q R S T
3-37
3-38
3. MICOM SCHEMATIC DIAGRAM
12
11
10
2008 01 25
3-39
3-40
4. INTERFACE SCHEMATIC DIAGRAM

12
11
10
2008.01.25
A B C D E F G H I J K L M N O P Q R S T
3-41
3-42
5. DECK SCHEMATIC DIAGRAM

12
11
10
2008.01.25
3-43
3-44
6. MAIN AMP SCHEMATIC DIAGRAM

12
11
10
2008.01.25
3-45
3-46
7. WOOFER AMP SCHEMATIC DIAGRAM

12
11
10
2008.01.25
3-47
3-48
8. FRONT SCHEMATIC DIAGRAM

12
11
10
2008.01.25
3-49
3-50
9. LED_L SCHEMATIC DIAGRAM

12
11
10
2008.01.25
3-51
3-52
10. LED_R SCHEMATIC DIAGRAM

12
11
10
2008.01.25
3-53
3-54
11. CD-KEY SCHEMATIC DIAGRAM

12
11
10
2008.01.25
3-55
3-56
12. MIC/HP/PT SCHEMATIC DIAGRAM

12
11
10
2008.01.25
3-57
3-58
PRINTED CIRCUIT BOARD DIAGRAMS

1. SMPS P.C. BOARD DIAGRAM
NOTE: Warning Parts that are shaded are critical With respect to risk of fire or electrical shock.
3-59
3-60
2. MAIN P.C. BOARD DIAGRAM ( TOP VIEW )
3-61
3-62
2-1. MAIN P.C. BOARD DIAGRAM ( BOTTOM VIEW )
3-63
3-64
3-1. MAIN AMP P.C. BOARD DIAGRAM ( TOP VIEW )
3-65
3-66
3-2. MAIN AMP P.C. BOARD DIAGRAM ( BOTTOM VIEW )
3-67
3-68
4. FRONT P.C. BOARD DIAGRAM
3-69
3-70
5-1. LED-L P.C. BOARD DIAGRAM
5-2. LED-R P.C. BOARD DIAGRAM
6. CD-KEY P.C. BOARD DIAGRAM
3-71
3-72
7. MIC/HP/PT P.C. BOARD DIAGRAM
8. WOOFER AMP P.C. BOARD DIAGRAM
3-73
3-74
3-75
3-76
SECTION 4. CD ELECTRICAL PART

CD ELECTRICAL TROUBLESHOOTING GUIDE
1. CD MAIN PART CHECK
CD FUNCTION YES Can the Disc Insert? YES NO Is Load +,- OK? YES Is MOT_ Open/ Close OK? (IC808 Pin 10,11) NO Check IC808 NO Is Motor OK? (about 12 ohms) NO Check Loading Motor
Disc reading is ok?
NO
OPU driving (Focus NO and Tracking) is OK?
Focus/ Tracking/ Sled signal is OK? YES Is the PD( CN804 Pin 12) about 180mV ? YES
NO
Check Motor Drive IC( IC807)
YES Is no signal at SPK? YES Is cant see the signal at Pin 34,35, 36 of IC807? YES Is cant see the signal( 16. O344MHz) at Pin 31 of IC807? YES Check IC801 input/ output and control line. YES Refer to Function check
NO Check Vcc of IC807
Check OPU (Pick- up)
NO
Check Cristal (X802)
NO
Replace Cristal (X802)
NO Replace IC801
- 4-1 -
2. USB PART CHECK

USB FUNCTION YES Plug- in USB Device YES NO Display NO USB Check USB_ 5V NO
CHECK CN603
YES
YES NO CHECK USB JACK( JK303)
Display READ YES
Check USB_ D+/ D(R863, R865) YES
Display NO FILE YES CHECK USB AUDIO FILE IN USB DEVICE (MP3, WMA FILE IS PLAYABLE)
Check IC801 PIN 116, 117)
NO
Replace IC801
- 4-2 -
WAVEFORMS OF MAJOR CHECK POINT

1. FLASH/ SDRAM
CLK
FLASH/ SDRAM IC802 PIN 8,21,35
DATA
IC803 PIN12
ADDRESS
RESET
2. SERVO
FE TE
FOD
RF
IC807 PIN30 CD-16M
SERVOWAVEFORMS-FE,TE,FOD,RF
3. AUDIO PATH
BCK LRCK
DATA
CD_ I2S IC807 PIN34,35,36

MUX_ I2S IC801 PIN88,99,100

- 4-3 LGE Internal Use Only
3. AUDIO PATH
AUDIO_L
MCK
BCK
AUDIO_R
LRCK DATA
DAC_ I2S IC807 PIN38,39,40,41
AUDIO_ L/ R
4. TUNER
CE
5. USB
USB_5V
D+
CLK
DI
DDO
TUNER SPI TUN800 PIN5,7,8,9
USB D+/ DCN803 PIN2,3,4
6. ADC
MCK
BCK
LRCK
DATA
ADC I2S IC805 PIN11,12,10,9

- 4-4 -
CD SCHEMATIC DIAGRAMS
1. DSP SCHEMATIC DIAGRAM
12
11
10
2008.01.25
4-5
4-6
2. RF SERVO SCHEMATIC DIAGRAM

12
11
10
2008.01.25
4-7
4-8
3. ADC SCHEMATIC DIAGRAM

12
11
10
2008.01.25
4-9
4-10
PRINTED CIRCUIT BOARD DIAGRAMS

1-1. CD P.C. BOARD DIAGRAM ( TOP VIEW )
4-11
4-12
1-2. CD P.C. BOARD DIAGRAM ( BOTTOM VIEW )
4-13
4-14
4-15
4-16

LG Mcv903 Aou

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Internal Use Only Website http://biz.lgservice.

MINI Hi-Fi SYSTEM SERVICE MANUAL

MODEL : MCV903-A0U(MCS903F,MCS903S, MCS903W,MCS903AW)

SECTION 2. EXPLODED VIEWS

SECTION 3. AUDIO ELECTRICAL PART

SECTION 4. CD ELECTRICAL PART

SECTION 5. REPLACEMENT PARTS LIST REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

LGE Internal Use Only

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

2. Notes for repair

LGE Internal Use Only

CAUTION. GRAPHIC SYMBOLS

LGE Internal Use Only

LOCATION OF USERS CONTROLS

DISPLAY WINDOW Choose a desired CD TIME

LGE Internal Use Only

LGE Internal Use Only

120 sec (C-60) 250 - 8000 Hz 43 dB 45 dB (P/B)/45 dB (R/P) 50 dB (MTT-5511)

Designs and specifications are subject to change without pior notice.

LGE Internal Use Only

USB DOWNLOAD GUIDE

ON VFD DISPLAY SCREEN

NO USB 1. INSERT USB DEVICE AT USB FUNCTION READ

POWER OFF AUTOMATICALLY 2. WHEN COMPLETED, REMOVE USB DEVICE.

LGE Internal Use Only

2. CD USB DOWNLOAD GUIDE

ON VFD DISPLAY SCREEN

NO USB 1. INSERT USB DEVICE AT USB FUNCTION READ

POWER OFF MANUALLY

2. WHEN COMPLETED, REMOVE USB DEVICE.

LGE Internal Use Only

LGE Internal Use Only

SECTION 2. EXPLODED VIEWS

288 265 259 274

265 270 260 272 274 A43 271 451

FRONT A46 CABLE3

451 278 283 301

A56 451 451 451

285 277 281 451

LGE Internal Use Only

TAPE DECK MECHANISM EXPLODED VIEW

002 007 008 018 016 017 A01

RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY

LGE Internal Use Only

2. TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK)

019 018 007 016 A00 008 017 020

RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY

LGE Internal Use Only

CD MECHANISM EXPLODED VIEW

416 A35 172 177 175 186 421

421 184 187

LGE Internal Use Only

SPEAKER EXPLODED VIEW

LGE Internal Use Only

REAR SPEAKER (MCS903S)

A60R A60R A60BL A60BR

WIRE60 WIRE61 A60A 653 650 652

655 657 656 651 658 658

LGE Internal Use Only