Neraca Panas Cepties 19juni
Neraca Panas Cepties 19juni
Neraca Panas Cepties 19juni
NERACA PANAS
Kapasitas pabrik : 30.000 ton/tahun = 91.000 Kg/hari
Operasi
: 330 hari/tahun
Satuan panas
: kCal
Suhu Reference : 25C
Basis waktu
: 1 hari = 24 jam
Bahan baku
: 97456,243 Kg CPO/hari
Data-data perhitungan
1. Perhitungan Cp (Heat Capacity)
a.
CH3--=
36.84 kJ/kmolC
b.
---CH2--- =
30.4 kJ/kmolC
c.
---COOH =
79.97 kJ/kmolC
d.
---CH=
=
15.91 kJ/kmolC
e.
---O--=
35.17 kJ/kmolC
f.
---C---
53 kJ/kmolC
g.
h.
i.
---CH-----OH
---ONa
=
=
=
20.93 kJ/kmolC
44.8 kJ/kmolC
0.035 kJ/kmolC
---CH---
3 x 35,17 =
1 x 20,93 =
=
1733,56 x 0,24 =
kcal/kgC
kJ/kmolC
kJ/kmolC
kJ/kmolC
159 kJ/kmolC
20.93 kJ/kmolC
1733.56 kJ/kmolC
416.05 kcal/kmolC
B-11
APPENDIKS B
BM Tri-Palmitat = 807.34 kg/kmol
Cp = 416,05/ 807,34 =
0.5153 kcal/kgC
2. Tri-Miristat (C45H86O6)
CH3--=
3 x 36,84 =
---CH2--- =
38 x 30,4 =
---O--=
3 x 35,17 =
---C---
---CH---
3 x 53
110.52 kJ/kmolC
1155.2 kJ/kmolC
105.51 kJ/kmolC
159 kJ/kmolC
1 x 20,93 =
20.93 kJ/kmolC
=
1551.2 kJ/kmolC
1551,2 x 0,24 =
372.28 kcal/kmolC
BM Tri-Miristat = 723.17 kg/kmol
Cp = 372,28/ 723,17 =
0.5148 kcal/kgC
3. Tri-Stearat (C57H110O6)
CH3--=
3 x 36,84 =
---CH2--- =
50 x 30,4 =
---O--=
3 x 35,17 =
---C---
3 x 53
110.52 kj/kmolC
1520 kj/kmolC
105.51 kj/kmolC
159 kj/kmolC
1 x 20,93 =
20.93 kj/kmolC
=
1915.96 kj/kmolC
1915,96 x 0,24 =
459.83 kcal/kmolC
BM Tri-Stearat = 891.5 kg/kmol
Cp = 459,83/ 891,5 =
0.5158 kcal/kgC
---CH---
4. Tri-Oleat (C57H104O6)
CH3--=
3 x 36,84 =
---CH2--- =
44 x 30,4 =
---CH=
=
6 x 15,91 =
---O--=
3 x 35,17 =
110.52
1337.6
95.46
105.51
kj/kmolC
kj/kmolC
kj/kmolC
kj/kmolC
B-11
APPENDIKS B
---C---
3 x 53
159 kj/kmolC
1 x 20,93 =
20.93 kj/kmolC
=
1829.02 kj/kmolC
1829,02 x 0,24 =
438.96 kcal/kmolC
BM Tri-Oleat = 885.45 kg/kmol
Cp = 438,96/ 885,45 =
0.4958 kcal/kgC
---CH---
5. Tri-Linoleat (C57H98O6)
CH3--=
3 x 36,84 =
---CH2--- =
38 x 30,4 =
---CH=
=
12 x 15,91 =
---O--=
3 x 35,17 =
---C---
3 x 53
110.52
1155.2
190.92
105.51
kj/kmolC
kj/kmolC
kj/kmolC
kj/kmolC
159 kj/kmolC
1 x 20,93 =
20.93 kj/kmolC
=
1742.08 kj/kmolC
1742,08 x 0,24 =
418.1 kcal/kmolC
BM Tri-Linoleat = 879.4 kg/kmol
Cp = 418,1/ 879,4 =
0.4754 kcal/kgC
---CH---
B-11
APPENDIKS B
B-11
APPENDIKS B
2. Asam Miristat (C14H28O2)
CH3--=
1 x 36,84 =
36.84 kJ/kmolC
---CH2--- =
12 x 30,4 =
364.8 kJ/kmolC
---COOH =
1 x 79,97 =
79.97 kJ/kmolC
=
481.61 kJ/kmolC
481,61 x 0,24 =
115.586 kcal/kmolC
BM As.Miristat =
228 kg/kmol
Cp = 481,61/ 228 =
0.507 kcal/kgC
3. Asam Stearat (C18H36O2)
CH3--=
1 x 36,84 =
36.84 kJ/kmolC
---CH2--- =
16 x 30,4 =
486.4 kJ/kmolC
---COOH =
1 x 79,97 =
79.97 kJ/kmolC
=
603.21 kJ/kmolC
603,21 x 0,24 =
144.77 kcal/kmolC
BM As.Stearat =
284.48 kg/kmol
Cp = 144,77/ 284,48 =
0.5089 kcal/kgC
4. Asam Oleat (C18H33O2)
CH3--=
1 x 36,84 =
36.84 kJ/kmolC
---CH2--- =
14 x 30,4 =
425.6 kJ/kmolC
---COOH =
1 x 79,97 =
79.97 kJ/kmolC
---CH=
=
2 x 15,91 =
31.82 kJ/kmolC
=
574.23 kJ/kmolC
574,23 x 0,24 =
137.815 kcal/kmolC
BM As.Oleat =
282.47 kg/kmol
Cp = 137,815/ 282,47 =
0.4879 kcal/kgC
5. Asam Linoleat (C18H32O2)
CH3--=
1 x 36,84 =
---CH2--- =
12 x 30,4 =
---COOH =
1 x 79,97 =
---CH=
=
4 x 15,91 =
=
542,25 x 0,24 =
36.84
364.8
79.97
63.64
545.25
130.86
kJ/kmolC
kJ/kmolC
kJ/kmolC
kJ/kmolC
kJ/kmolC
kcal/kmolC
B-11
APPENDIKS B
BM As.Linoleat = 280.45 kg/kmol
Cp = 130,86/ 280,45 =
0.4666 kcal/kgC
c. Heat Capacity Komponen Na (Sabun)
1. Na-Palmitat (C16H31O2Na)
CH3--=
1 x 36,84 =
36.84 kJ/kmolC
---CH2--- =
14 x 30,4 =
425.6 kJ/kmolC
1 x 53 =
53 kJ/kmolC
1 x 0,035 =
0.035 kJ/kmolC
=
515.475 kJ/kmolC
515,475 x 0,24 =
123.714 kcal/kmolC
BM Na-Palmitat = 278.43 kg/kmol
Cp = 123,714/278,43 =
0.4443 kcal/kgC
---C-----ONa
=
=
2. Na-Miristat (C14H27O2Na)
CH3--=
1 x 36,84 =
---CH2--- =
12 x 30,4 =
36.84 kJ/kmolC
364.8 kJ/kmolC
1 x 53 =
53 kJ/kmolC
1 x 0,035 =
0.035 kJ/kmolC
=
454.675 kJ/kmolC
454,675 x 0,24 =
109.122 kcal/kmolC
BM Na-Miristat =
250 kg/kmol
Cp = 109,122/250 =
0.4365 kcal/kgC
---C-----ONa
=
=
3. Na-Stearat (C18H35O2Na)
CH3--=
1 x 36,84 =
---CH2--- =
16 x 30,4 =
---C-----ONa
=
=
1 x 53 =
1 x 0,035 =
=
576,275 x 0,24 =
36.84 kJ/kmolC
486.4 kJ/kmolC
53
0.035
576.275
138.306
kJ/kmolC
kJ/kmolC
kJ/kmolC
kcal/kmolC
B-11
APPENDIKS B
BM Na-Stearat =
306.48 kg/kmol
Cp = 138,306/ 306,48 =
0.4513 kcal/kgC
4. Na-Oleat (C18H33O2Na)
CH3--=
1 x 36,84 =
---CH2--- =
14 x 30,4 =
---CH=
=
2 x 15,91 =
36.84 kj/kmolC
425.6 kj/kmolC
31.82 kj/kmolC
1 x 53 =
53 kj/kmolC
1 x 0,035 =
0.035 kj/kmolC
=
547.295 kj/kmolC
547,295 x 0,24 =
131.351 kcal/kmolC
BM Na-Oleat =
304.47 kg/kmol
Cp = 131,351/304,47 =
0.4314 kcal/kgC
---C-----ONa
=
=
5. Na-Linoleat (C18H31O2Na)
CH3--=
1 x 36,84 =
---CH2--- =
12 x 30,4 =
---CH=
=
4 x 15,91 =
36.84 kj/kmolC
364.8 kj/kmolC
63.64 kj/kmolC
1 x 53 =
53 kj/kmolC
1 x 0,035 =
0.035 kj/kmolC
=
518.315 kj/kmolC
168,191 x 0,24 =
124.396 kcal/kmolC
BM Na-Linoleat = 302.45 kg/kmol
Cp = 124,396/ 302,45 =
0.4113 kcal/kgC
---C-----ONa
=
=
B-11
APPENDIKS B
B-11
APPENDIKS B
3.
Cp Gliserol = 0.24 kcal/kgC
4.
Cp NaOH =
0.48 kcal/kgC
5.
Cp FFA
= 0.498 kcal/kgC
6.
Cp Impurities = 0.337 kcal/kgC
7.
Cp Phospatida= 0.45 kcal/kgC
(Coulson, edisi 6)
2. Perhitungan Hf
* Data untuk menentukan Hf komponen
a.
C=C =
147
kcal/mol
b.
CC =
83
kcal/mol
c.
CH =
99
kcal/mol
d.
CO =
84
kcal/mol
e.
OH =
111
kcal/mol
f.
C=O =
170
kcal/mol
g.
Na O =
20.083
kcal/mol
a. Hf Trigliserida
1. Tri-Palmitat (C51H98O6)
CC =
47 x 83 =
CH =
98 x 99 =
CO =
6 x 84 =
C=O =
3 x 170 =
=
3901
9702
504
510
14617
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
2. Tri-Miristat (C45H86O6)
CC =
41 x 83 =
CH =
86 x 99 =
CO =
6 x 84 =
C=O =
3 x 170 =
=
3403
8514
504
510
12931
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
3. Tri-Stearat (C57H110O6)
CC =
53 x 83 =
CH =
110 x 99 =
CO =
6 x 84 =
4399 kcal/mol
10890 kcal/mol
504 kcal/mol
B-11
APPENDIKS B
C=O =
3 x 170 =
=
4. Tri-Oleat (C57H104O6)
C=C =
3 x 147 =
CC =
47 x 83 =
CH =
104 x 99 =
CO =
6 x 84 =
C=O =
3 x 170 =
=
510 kcal/mol
16303 kcal/mol
441
3901
10296
504
510
15652
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
882
3901
10296
504
510
16093
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
b. Hf FFA
1. Asam Palmitat (C16H32O2)
CC =
15 x 83 =
CH =
31 x 99 =
CO =
1 x 84 =
OH =
1 x 111 =
C=O =
1 x 170 =
=
1245
3069
84
111
170
4679
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
1079
2673
84
111
170
4117
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
5. Tri-Linoleat (C57H98O6)
C=C =
6 x 147 =
CC =
47 x 83 =
CH =
104 x 99 =
CO =
6 x 84 =
C=O =
3 x 170 =
=
B-11
APPENDIKS B
1411
3465
84
111
170
5241
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
147
1328
3267
84
111
170
5107
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
294
1245
3069
84
111
170
4973
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
c. Hf Komponen Na (Sabun)
1. Na-Palmitat (C16H31O2Na)
CC =
15 x 83 =
1245
CH =
31 x 99 =
3069
CO =
1 x 84 =
84
C=O =
1 x 170 =
170
Na O =
1 x 20,0832 = 20.0832
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
B-11
APPENDIKS B
=
4588.08 kcal/mol
T =
B-11
APPENDIKS B
2. Na-Miristat (C14H27O2Na)
CC =
13 x 83 =
1079
CH =
27 x 99 =
2673
CO =
1 x 84 =
84
C=O =
1 x 170 =
170
Na O =
1 x 20,0832 = 20.1
=
4026
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
3. Na-Stearat (C18H35O2Na)
CC =
17 x 83 =
1411
CH =
35 x 99 =
3465
CO =
1 x 84 =
84
C=O =
1 x 170 =
170
Na O =
1 x 20,0832 = 20.1
=
5150
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
4. Na-Oleat (C18H33O2Na)
C=C =
1 x 147 =
147
CC =
16 x 83 =
1328
CH =
33 x 99 =
3267
CO =
1 x 84 =
84
C=O =
1 x 170 =
170
Na O =
1 x 20,0832 = 20.1
= 5016
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
5. Na-Linoleat (C18H31O2Na)
C=C =
2 x 147 =
294
CC =
15 x 83 =
1245
CH =
31 x 99 =
3069
CO =
1 x 84 =
84
C=O =
1 x 170 =
170
Na O =
1 x 20,0832 = 20.1
=
4882
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
B-11
APPENDIKS B
d. Hf Gliserol
CC =
2 x 83 =
CH =
5 x 99 =
CO =
3 x 84 =
OH =
3 x 111 =
=
e. Hf komponen lain
a. Larutan NaOH =
-102
b. H2O
=
-68.3
+
c. Ion Na
= -57.28
+
d. Ion H
=
0
166
495
252
333
1246
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
kcal/mol
B-11
APPENDIKS B
Impurities
Total
204.6581
204.658
0.337
0.0000
0
Massa (kg)
Cp (kcal/kg C)
H (kcal)
0.000
0.000
0.000
0.000
0.000
0.0000
0.0000
0.0000
0.0000
0.0000
0
0
0
0
0
0.000
0.000
0.000
0.000
0.000
0.0000
0.0000
0.0000
0.0000
0.0000
0
0
0
0
0
0.000
204.658
204.658
0.0000
0
0.3370 3103.6402
3103.6402
B-11
APPENDIKS B
Q loss
=
=
=
5% x (H steam - H kondensat)
5% x (672,36 ms - 260,486 ms)
20.5935
Neraca Panas :
Hbahan masuk + Hsteam = Hbahan keluar + Hkondensat + Qloss
244977,25 + 672,36 ms = 2204795,2 + 260,486 ms + 20,5935 ms
ms =
7.932
kg
H Steam
H Kondensat =
Q Loss
Q yang disupply
H Steam - H Kondensat
3367669 - 1304703,8
3267 kcal
B-11
APPENDIKS B
Enthalphy bahan masuk
Komponen CPO
Massa (kg)
Trigliserida
Tri-palmitat
Tri-miristat
Tri-stearat
Tri-oleat
Tri-linoleat
FFA
Asam palmitat
Asam miristat
Asam stearat
Asam oleat
Asam linoleat
Phospatida
Impurities
Total
Cp (kcal/kg C)
H (kcal)
0.000
0.000
0.000
0.000
0.000
0.0000
0.0000
0.0000
0.0000
0.0000
0
0
0
0
0
0.000
0.000
0.000
0.000
0.000
0.0000
0.0000
0.0000
0.0000
0.0000
0
0
0
0
0
0.000
204.658
204.658
0.0000
0.3370
0
0
0
Massa (kg)
Cp (kcal/kg C)
H (kcal)
0.000
0.000
0.000
0.000
0.000
0.0000
0.0000
0.0000
0.0000
0.0000
0.000
0.000
0.000
0.000
0.000
0.000
0.0000
0.000
B-11
APPENDIKS B
Asam miristat
Asam stearat
Asam oleat
Asam linoleat
Phospatida
Impurities
Total
0.000
0.000
0.000
0.000
0.0000
0.0000
0.0000
0.0000
0.000
0.000
0.000
0.000
0.000
204.658
204.658
0.0000
0.3370
0.000
4483.036
4483.036
=
=
=
5% x (H steam - H kondensat)
5% x (672,36 ms - 260,486 ms)
20.5935 kcal
Neraca Panas :
Hbahan masuk + Hsteam = Hbahan keluar + Hkondensat + Qloss
244977,25 + 672,36 ms = 3184704,244+260,486ms+20,5935ms
ms =
11.457
kg
H Steam
H Kondensat =
Q Loss
672 ms =
=
260 ms =
=
20.6 ms =
=
672,36 x 7513,094
7703 kcal
260,49 x 7513,094
2984.52 kcal
20,594 x 7513,094
235.953 kcal
B-11
APPENDIKS B
Q yang disupply
=
=
=
H Steam - H Kondensat
5051504 - 1957086
4719 kcal
Keluar (kcal)
H minyak 4483.036
Q Loss
235.952575
Total
4718.988484
1. PreHeater (Storage)
Suhu bahan masuk =
T =
30 - 25C =
H minyak =
30 C
5 C
m x Cp x T
Cp (kcal/kg C)
Massa (kg)
41165.517
1029.138
4210.110
37703.871
9449.357
0.51534
0.51479
0.51579
0.49575
0.47544
1586.588
39.665
162.265
1453.170
364.194
0.50766
0.50696
0.50889
0.48789
0.46661
87.711
204.658
97456.243
0.45
0.337
70 C
45 C
Cp (kcal/kg C)
Massa (kg)
41165.517
1029.138
4210.110
37703.871
9449.357
0.51534
0.51479
0.51579
0.49575
0.47544
1586.588
39.665
162.265
1453.170
364.194
0.50766
0.50696
0.50889
0.48789
0.46661
87.711
204.658
97456.243
0.45000
0.33700
H kondensat/ H liquid
Q loss
=
=
=
=
=
=
=
=
=
=
250
ms x
ms x 411,874
411.874
ms x HI
ms x 260,486
260.486
5% x H steam
5% x 411,874 ms
20.594
Neraca Panas :
H bahan masuk + H steam = H bahan keluar + H kondensat + Q loss
244977,25 + 411,874 ms
= 2204795,2 + 260,486 ms + 20,5935 ms
ms =
14983.97099 kg
H Steam
H Kondensat
Q Loss
2. Heater Degumming
Suhu bahan masuk =
T =
70 - 25 =
H minyak =
411.874 ms =
=
260.486 ms =
=
20.594 ms =
=
Keluar (kcal)
244977.250 H minyak
6171508.07 H kondensat
Q loss
6416485.316 Total
2204795
3903114.666
308575.4033
6416485.316
70 C
45 C
m x Cp x T
Cp (kcal/kg C)
Massa (kg)
41165.517
1029.138
4210.110
37703.871
9449.357
0.51534
0.51479
0.51579
0.49575
0.47544
1586.588
39.665
0.50766
0.50696
Asam stearat
Asam oleat
Asam linoleat
Phospatida
Impurities
Total
162.265
1453.170
364.194
0.50889
0.48789
0.46661
87.711
204.658
97456.243
0.45000
0.33700
90 C
65 C
Cp (kcal/kg C)
Massa (kg)
Trigliserida
Tri-palmitat
Tri-miristat
Tri-stearat
Tri-oleat
Tri-linoleat
FFA
Asam palmitat
Asam miristat
Asam stearat
Asam oleat
Asam linoleat
Phospatida
Impurities
Total
41165.517
1029.138
4210.110
37703.871
9449.357
0.51534
0.51479
0.51579
0.49575
0.47544
1586.588
39.665
162.265
1453.170
364.194
0.50766
0.50696
0.50889
0.48789
0.46661
87.711
204.658
97456.243
0.45000
0.33700
411.874 ms =
H Kondensat
Q Loss
3. Tangki Degumming
Suhu bahan masuk =
T =
90 - 25 =
H minyak = m x Cp x T
=
260.486 ms =
=
20.594 ms =
=
Keluar (kcal)
2204795.246 H minyak
3085754.03 H kondensat
Q loss
5290549.279 Total
3184704.244
1951557.333
154287.7016
5290549.279
90 C
65 C
Cp (kcal/kg C)
Massa (kg)
41165.517
1029.138
4210.110
37703.871
9449.357
0.51534
0.51479
0.51579
0.49575
0.47544
1586.588
39.665
162.265
1453.170
364.194
0.50766
0.50696
0.50889
0.48789
0.46661
87.711
204.658
97456.243
0.45000
0.33700
Cp (kcal/kg C)
Massa (kg)
H3PO4
140.8243
0.1357
H2O
Total
24.8513
165.6756
0.9987
Komponen
Massa (kg)
Cp (kcal/kg C)
H2O
Total
65.7830
0.9987
90 C
65 C
Cp (kcal/kg C)
Massa (kg)
Trigliserida
Tri-palmitat
Tri-miristat
Tri-stearat
Tri-oleat
Tri-linoleat
FFA
Asam palmitat
Asam miristat
Asam stearat
Asam oleat
Asam linoleat
Impurities
GumPhospat
H2O
Total
41165.517
1029.138
4210.110
37703.871
9449.357
0.51534
0.51479
0.51579
0.49575
0.47544
1586.588
39.665
162.265
1453.170
364.194
0.50766
0.50696
0.50889
0.48789
0.46661
204.658
228.535
90.634
0.33700
0.24450
0.99870
H Steam
H Kondensat
Q Loss
411.874 ms =
=
260.486 ms =
=
20.594 ms =
=
Neraca panas pada tanki degumming
Masuk (kcal)
H minyak
3184704.244
H lar. H3PO4
219.644
H Air wash
328.487
H steam
20159.701
Total
3205412.077
4. Cooler
Suhu bahan masuk =
T =
90 - 25 =
H minyak = m x Cp x T
Keluar (kcal)
H minyak
H kondensat
Q Loss
3191654.271
12749.8
1007.985
Total
3205412.077
90 C
65 C
Cp (kcal/kg C)
Massa (kg)
41165.517
1029.138
4210.110
37703.871
9449.357
0.51534
0.51479
0.51579
0.49575
0.47544
1586.588
39.665
162.265
1453.170
364.194
0.50766
0.50696
0.50889
0.48789
0.46661
20.466
0.453
97184.793
0.33700
0.99870
70 C
45 C
Cp (kcal/kg C)
Massa (kg)
41165.517
1029.138
4210.110
37703.871
9449.357
0.51534
0.51479
0.51579
0.49575
0.47544
FFA
Asam palmitat
Asam miristat
Asam stearat
Asam oleat
Asam linoleat
Impurities
H2O
Total
Air yang digunakan
ma x Cp x T
H air masuk =
=
ma x 0,9987 x (30-25)
=
4.9935
H air keluar =
ma x Cp x T
=
ma x 0,9987 x (45-25)
=
19.974
Perhitungan massa air yang digunakan :
H bahan masuk =
3178133.394
H air =
4.9935
Enthalpy keluar sistem
H bahan keluar =
2200246.196
H air =
19.974
1586.588
39.665
162.265
1453.170
364.194
0.50766
0.50696
0.50889
0.48789
0.46661
20.466
0.453
97184.793
0.33700
0.99870
ma (kcal)
ma (kcal)
kcal
ma (kcal)
kcal
ma (kcal)
Neraca panas :
H bahan masuk + Hair = H bahan keluar + H air
3178133,394 + 4,994 ma = 2200246,394 + 19,974 ma
ma =
65277.340 kg
maka:
H air masuk = 4,994 x 65279,519 =
H air keluar = 19,974 x 65279,519 =
Q yang diserap air pendingin =
=
Neraca panas pada cooler
Masuk (kcal)
H minyak
H air
Total
5. Tangki Netralisasi
Suhu bahan masuk =
T =
70 - 25 =
H minyak = m x Cp x T
325962.3994 kcal
1303849.6 kcal
1303893,1 - 326005,9
977887.2 kcal
Keluar (kcal)
3178133.394 H minyak
325962.399 H Air
3504095.793 Total
2200246.196
1303849.6
3504095.793
70 C
45 C
Massa (kg)
Cp (kcal/kg C)
Trigliserida
Tri-palmitat
Tri-miristat
Tri-stearat
Tri-oleat
Tri-linoleat
FFA
Asam palmitat
Asam miristat
Asam stearat
Asam oleat
Asam linoleat
Impurities
H2O
Total
41165.517
1029.138
4210.110
37703.871
9449.357
0.51534
0.51479
0.51579
0.49575
0.47544
1586.588
39.665
162.265
1453.170
364.194
0.50766
0.50696
0.50889
0.48789
0.46661
20.466
0.453
97184.793
0.33700
0.99870
Larutan NaOH
Komponen
Cp (kcal/kg C)
Massa (kg)
NaOH
H2O
Total
667.9412
5371.3101
0.48
0.9987
Reaksi :
Hf25 =
Hr70 =
1. Asam Palmitat
C16H32O2 + NaOH C16H31O2Na + H2O
Hf As.Palmitat =
4679 kcal/mol
Komponen
C16H32O2
NaOH
C16H31O2Na
H2O
koefisien
Hf
Mol
-1
-1
1
1
6184.121762
6184.121762
6184.121762
6184.121762
4679
-102
4588.0832
-68.3
H25
Komponen
kgmol
C16H32O2
NaOH
Cp (kcal/kmolC)
T(C)
6.184
6.184
70
70
130.1784
19.31
Hr
Komponen
Na-palmitat
H2O
Hp
kgmol
Cp (kcal/kmolC)
T(C)
6.184
6.184
70
70
123.714
17.1
H25 + Hp - Hr
2. Asam Miristat
C14H28O2 + NaOH C14H27O2Na + H2O
Hf As.Miristat =
4117 kcal/mol
Komponen
C14H28O2
NaOH
C14H27O2Na
H2O
koefisien
Hf
Mol
-1
-1
1
1
173.8809587
173.8809587
173.8809587
173.8809587
4117
-102
4026.0832
-68.3
H25
Komponen
kgmol
C14H28O2
NaOH
Cp (kcal/kmolC)
T(C)
0.174
0.174
70
70
115.5864
19.31
Hr
Komponen
kgmol
Na-miristat
H2O
Cp (kcal/kmolC)
T(C)
0.174
0.174
70
70
109.122
17.1
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
(-9952,3897)+ 987,6421 - (-1055,516)
=
-10016.786 kcal
H25 + Hp - Hr
3. Asam stearat
C18H36O2 + NaOH C18H35O2Na + H2O
Hf As.stearat =
5241 kcal/mol
Komponen
C18H36O2
NaOH
C18H35O2Na
H2O
koefisien
Hf
Mol
-1
-1
1
1
570.1051476
570.1051476
570.1051476
570.1051476
5241
-102
5150.0832
-68.3
H25
Komponen
kgmol
C18H36O2
NaOH
Cp (kcal/kmolC)
T(C)
0.570
0.570
70
70
144.7704
19.31
Hr
Komponen
Na-stearat
kgmol
Cp (kcal/kmolC)
T(C)
0.570
70
138.306
H2O
0.570
70
17.1
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
(-32630,9943) + 3986,8992 - (-4209,439)
=
-32842.132 kcal
H25 + Hp - Hr
4. Asam Oleat
C18H33O2 + NaOH C18H32O2Na + H2O
Hf As.oleat =
5107 kcal/mol
Komponen
C18H33O2
NaOH
C18H33O2Na
H2O
koefisien
Hf
Mol
-1
-1
1
1
5141.938809
5141.938809
5141.938809
5141.938809
5107
-102
5016.0832
-68.3
H25
Komponen
kgmol
C18H33O2
NaOH
Cp (kcal/kmolC)
T(C)
5.142
5.142
70
70
137.8152
19.31
Hr
Komponen
kgmol
Na-Oleat
H2O
Cp (kcal/kmolC)
T(C)
5.142
5.142
70
70
131.3508
17.1
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
(-294308,1232) + 34349,6218 - (-36356,767)
=
-296212.430 kcal
H25 + Hp - Hr
5. Asam linoleat
C18H32O2 + NaOH C18H31O2Na + H2O
Hf As.linoleat =
4973 kcal/mol
Komponen
C18H32O2
NaOH
C18H31O2Na
H2O
koefisien
Hf
Mol
-1
-1
1
1
1297.956439
1297.956439
1297.956439
1297.956439
4973
-102
4882.0832
-68.3
H25
Komponen
kgmol
C18H32O2
NaOH
Cp (kcal/kmolC)
T(C)
1.298
1.298
70
70
130.8600
19.31
Hr
Komponen
kgmol
T(C)
Cp (kcal/kmolC)
Komponen
kgmol
Na-linoleat
H2O
Cp (kcal/kmolC)
T(C)
1.298
1.298
70
70
124.3956
17.1
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
(-74290,873) + 8264,4806 - (-8771,135)
=
-74771.569 kcal
H25 + Hp - Hr
1. Tri-Palmitat
C51H98O6 + 3NaOH 3C15H31COONa + C3H8O3
Hf Tri-Palmitat =
14617 kcal/mol
Komponen
C51H98O6
NaOH
C15H31COONa
Gliserol
koefisien
Hf
Mol
-1
-3
3
1
509.8907161
509.8907161
509.8907161
509.8907161
14617
-102
4588.0832
1246
H25
Komponen
kgmol
C51H98O6
NaOH
Cp (kcal/kmolC)
T(C)
0.5099
0.5099
70
70
416.0544
19.31
Hr
Komponen
kgmol
Na-palmitat
Gliserol
Cp (kcal/kmolC)
T(C)
0.5099
0.5099
70
70
123.714
21.77
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
356540,8793 + 3338,1423 - (-9989,472)
=
349889.550 kcal
H25 + Hp - Hr
2. Tri-Miristat
C45H86O6 + 3NaOH 3C13H27COONa + C3H8O3
Hf Tri-Miristat =
12931 kcal/mol
Komponen
C45H86O6
NaOH
C13H27COONa
Gliserol
koefisien
Hf
Mol
-1
-3
3
1
14.23092671
14.23092671
14.23092671
14.23092671
12931
-102
4026.0832
1246
H25
Komponen
kgmol
T(C)
Cp (kcal/kmolC)
C45H86O6
NaOH
0.0142
0.0142
70
70
372.2784
19.31
Hr
Komponen
kgmol
Na-miristat
Gliserol
Cp (kcal/kmolC)
T(C)
0.0142
0.0142
70
70
109.122
21.77
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
9950,9698 + 83,8222 - (-250,770)
=
9784.022 kcal
H25 + Hp - Hr
3. Tri-Stearat
C57H110O6 + 3NaOH 3C17H35COONa + C3H8O3
Hf Tri-Stearat =
16303 kcal/mol
Komponen
C57H110O6
NaOH
C17H35COONa
Gliserol
koefisien
Hf
Mol
-1
-3
3
1
47.22501066
47.22501066
47.22501066
47.22501066
16303
-102
5150.0832
1246
H25
Komponen
kgmol
C57H110O6
NaOH
Cp (kcal/kmolC)
T(C)
0.0472
0.0472
70
70
459.8304
19.31
Hr
Komponen
kgmol
Na-stearat
Gliserol
Cp (kcal/kmolC)
T(C)
0.0472
0.0472
70
70
138.306
21.77
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
33022,0698 + 340,1816 - (-1018,233)
=
32344.018 kcal
H25 + Hp - Hr
4. Tri-Oleat
C57H104O6 + 3NaOH 3C17H33COONa + C3H8O3
Hf Tri-oleat =
15652 kcal/mol
Komponen
C57H104O6
NaOH
C17H33COONa
Gliserol
H25
koefisien
Hf
Mol
-1
-3
3
1
425.8159277
425.8159277
425.8159277
425.8159277
15652
-102
5016.0832
1246
Komponen
kgmol
C57H104O6
NaOH
Cp (kcal/kmolC)
T(C)
0.4258
0.4258
70
70
438.9648
19.31
Hr
Komponen
kgmol
Na-Oleat
Gliserol
Cp (kcal/kmolC)
T(C)
0.4258
0.4258
70
70
131.3508
21.77
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
403779,7831 + 2934,0574 - (-8781,332)
=
397932.509 kcal
H25 + Hp - Hr
5. Tri-linoleat
C57H98O6 + 3NaOH 3C17H31COONa + C3H8O3
Hf Tri-linoleat =
16093 kcal/mol
Komponen
C57H98O6
NaOH
C17H31COONa
Gliserol
koefisien
Hf
Mol
-1
-3
3
1
107.4523235
107.4523235
107.4523235
107.4523235
16093
-102
4882.0832
1246
H25
Komponen
kgmol
C57H98O6
NaOH
Cp (kcal/kmolC)
T(C)
0.1075
0.1075
70
70
418.0992
19.31
Hr
Komponen
Na-linoleat
Gliserol
kgmol
Cp (kcal/kmolC)
T(C)
0.1075
0.1075
70
70
124.3956
21.77
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
11309,314 + 706,7625 - (-2115,029)
=
9901.048 kcal
H25 + Hp - Hr
Massa (kg)
40753.862
1018.847
4168.009
37326.833
9354.864
Cp(kcal/kgC)
45
45
45
45
45
0.51534
0.51479
0.51579
0.49575
0.47544
FFA
As.Palmitat
As.Miristat
As.Stearat
As.Oleat
As.linoleat
Impurities
Air
NaOH sisa
gliserol
Na-palmitat
Na-Miristat
Na-Stearat
Na-Oleat
Na-Linolenat
0.79329
0.01983
0.08113
0.72659
0.18210
45
45
45
45
45
0.5077
0.5070
0.5089
0.4879
0.4666
20.4658
5612.3873
0.6673
101.6246
2147.7516
53.2042
218.1464
1954.5106
490.0638
45
45
45
45
45
45
45
45
45
0.3370
0.9987
0.48
0.24
0.4443
0.4365
0.4513
0.4314
0.4113
Total
Enthalpy Reaksi
Komponen
Palmitat
Miristat
Stearat
Oleat
Linoleat
Total
TGS
FFA
349889.550
9784.022
32344.018
397932.509
9901.048
Jumlah
-356249.618
-10016.786
-32842.132
-296212.430
-74771.569
-6360.068
-232.764
-498.114
101720.079
-64870.521
29758.612
H Kondensat
Q Loss
411.874 ms =
=
260.486 ms =
=
20.594 ms =
=
6. Heater Bleaching
Suhu bahan masuk =
T =
70 - 25 =
H minyak = m x Cp x T
70 C
45 C
Massa (kg)
Trigliserida
Tri-Palmitat
Tri-Miristat
Tri-Stearat
Tri-Oleat
Tri-Linoleat
FFA
As.Palmitat
As.Miristat
As.Stearat
As.Oleat
As.linoleat
Impurities
Air
Total
Cp(kcal/kgC)
40065.580
1001.640
4097.616
36696.429
9196.872
45
45
45
45
45
0.51534
0.51479
0.51579
0.49575
0.47544
0.780
0.019
0.080
0.714
0.179
45
45
45
45
45
0.50766
0.50696
0.50889
0.48789
0.46661
20.120
561.193
91641.2234
45
45
0.33700
0.99870
120 C
95 C
Massa (kg)
40065.580
1001.640
4097.616
36696.429
9196.872
Cp(kcal/kgC)
95
95
95
95
95
0.51534
0.51479
0.51579
0.49575
0.47544
FFA
As.Palmitat
As.Miristat
As.Stearat
As.Oleat
As.linoleat
Impurities
Air
Total
0.780
0.019
0.080
0.714
0.179
95
95
95
95
95
0.50766
0.50696
0.50889
0.48789
0.46661
20.120
561.193
91641.223
95
95
0.33700
0.99870
H Kondensat
Q Loss
7. Heater Deodorisasi
Suhu bahan masuk =
T =
120 - 25 =
H minyak = m x Cp x T
411.874 ms =
=
260.486 ms =
=
20.594 ms =
=
Keluar (kcal)
2088430.919 H minyak
7307236.51 H kondensat
Q loss
9395667.433 Total
120 C
95 C
4408909.718
4621395.89
365361.8257
9395667.433
Massa (kg)
Trigliserida
Tri-Palmitat
Tri-Miristat
Tri-Stearat
Tri-Oleat
Tri-Linoleat
FFA
As.Palmitat
As.Miristat
As.Stearat
As.Oleat
As.linoleat
Impurities
Air
Total
Cp(kcal/kgC)
39945.384
998.635
4085.323
36586.340
9169.281
95
95
95
95
95
0.51534
0.51479
0.51579
0.49575
0.47544
0.778
0.019
0.080
0.712
0.178
95
95
95
95
95
0.50766
0.50696
0.50889
0.48789
0.46661
6.036
559.510
91352.276
95
95
0.33700
0.99870
160 C
135 C
Massa (kg)
Cp(kcal/kgC)
39945.384
998.635
4085.323
36586.340
9169.281
135
135
135
135
135
0.51534
0.51479
0.51579
0.49575
0.47544
0.778
0.019
0.080
0.712
0.178
135
135
135
135
135
0.50766
0.50696
0.50889
0.48789
0.46661
6.036
559.510
91352.276
135
135
0.33700
0.99870
250
=
=
=
=
=
Q loss
ms x 260,486
260.486
5% x H steam
5% x 411,874 ms kcal
20.594
Neraca Panas :
H bahan masuk + H steam = H bahan keluar + H kondensat + Q loss
4395234,018 + 411,874 ms
= 6245858,868 + 260,486 ms + 20,5935 ms
ms =
14149.12462 kg
H Steam
H Kondensat
Q Loss
411.874 ms =
=
260.486 ms =
=
20.594 ms =
=
8. Deodorisasi
Suhu bahan masuk =
T =
160 - 25 =
H minyak = m x Cp x T
160 C
135 C
Massa (kg)
Cp(kcal/kgC)
39945.384
998.635
4085.323
36586.340
9169.281
135
135
135
135
135
0.51534
0.51479
0.51579
0.49575
0.47544
0.778
0.019
0.080
0.712
0.178
135
135
135
135
135
0.50766
0.50696
0.50889
0.48789
0.46661
6.036
135
0.33700
Air
Total
559.510
91352.276
135
0.99870
235 C
210 C
Massa (kg)
Trigliserida
Tri-Palmitat
Tri-Miristat
Tri-Stearat
Tri-Oleat
Tri-Linoleat
FFA
As.Palmitat
As.Miristat
As.Stearat
As.Oleat
As.linoleat
Impurities
Air
Total
Cp(kcal/kgC)
39743.017
993.575
4064.627
36400.991
9122.829
210
210
210
210
210
0.51534
0.51479
0.51579
0.49575
0.47544
0.774
0.019
0.079
0.709
0.178
210
210
210
210
210
0.50766
0.50696
0.50889
0.48789
0.46661
0.000
556.675
90883.473
210
210
0.33700
0.99870
H Kondensat
Q Loss
411.874 ms =
=
260.486 ms =
=
20.594 ms =
=
9. Cooler
Suhu bahan masuk =
T =
235 - 25 =
H minyak = m x Cp x T
235 C
210 C
Cp (kcal/kg C)
Massa (kg)
39743.017
993.575
4064.627
36400.991
9122.829
0.51534
0.51479
0.51579
0.49575
0.47544
0.774
0.019
0.079
0.709
0.178
0.50766
0.50696
0.50889
0.48789
0.46661
0.000
556.675
90883.473
0.33700
0.99870
140 C
115 C
Cp (kcal/kg C)
Massa (kg)
39743.017
993.575
4064.627
36400.991
9122.829
0.51534
0.51479
0.51579
0.49575
0.47544
Asam palmitat
Asam miristat
Asam stearat
Asam oleat
Asam linoleat
Impurities
H2O
Total
Air yang digunakan
ma x Cp x T
H air masuk =
=
ma x 0,9987 x (30-25)
=
4.9935
H air keluar =
ma x Cp x T
=
ma x 0,9987 x (45-25)
=
19.974
Perhitungan massa air yang digunakan :
H bahan masuk =
9666134.587
H air =
4.9935
Enthalpy keluar sistem
H bahan keluar =
5293359.417
H air =
19.974
0.774
0.019
0.079
0.709
0.178
0.50766
0.50696
0.50889
0.48789
0.46661
0.000
556.675
90883.473
0.33700
0.99870
ma (kcal)
ma (kcal)
kcal
ma (kcal)
kcal
ma (kcal)
Neraca panas :
H bahan masuk + Hair = H bahan keluar + H air
3178133,394 + 4,994 ma = 2200246,394 + 19,974 ma
ma =
291897.812 kg
maka:
H air masuk = 4,994 x 65279,519 =
H air keluar = 19,974 x 65279,519 =
Q yang diserap air pendingin =
=
Neraca panas pada cooler
Masuk (kcal)
H minyak
Hair
1457591.723 kcal
5830366.9 kcal
1303893,1 - 326005,9
4372775.2 kcal
Keluar (kcal)
9666134.587 H minyak
1457591.723 H Air
Total
11123726.310 Total
10. Tangki Hodrogenasi
Suhu bahan masuk =
140 C
T =
140 - 25 =
115 C
H minyak = m x Cp x T
5293359.417
5830366.9
11123726.310
Massa (kg)
Cp (kcal/kg C)
Tri-palmitat
Tri-miristat
Tri-stearat
Tri-oleat
Tri-linoleat
39743.017
993.575
4064.627
36400.991
9122.829
0.51534
0.51479
0.51579
0.49575
0.47544
0.774
0.019
0.079
0.709
0.178
0.50766
0.50696
0.50889
0.48789
0.46661
0.000
556.675
90883.473
0.33700
0.99870
FFA
Asam palmitat
Asam miristat
Asam stearat
Asam oleat
Asam linoleat
Impurities
H2O
Total
Komponen
Cp (kcal/kg C)
Massa (kg)
Nikel
H2
Total
1. Tri-oleat
Komponen
C57H104O6(tak jenuh)
H2
C17H33COO(jenuh)
H25
18.1767
409.8640
koefisien
Komponen
Hf
Mol
-1
-3
1
43231.58068
43231.58068
43231.58068
kgmol
C57H104O6(tak jenuh)
H2
0.109
0.013
Cp (kcal/kmolC)
T(C)
43.2316
43.2316
14911
0
15460
140
140
417.0768
0.007
Hr
Komponen
kgmol
C17H33COO(jenuh)
Cp (kcal/kmolC)
T(C)
43.2316
140
437.9424
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
23734137,79+3123935,4627-(-2975146,672)
=
23837839.071
kcal
2. Tri-linooleat
Komponen
C57H98O6(tak jenuh)
H2
C18H35COO(jenuh)
H25
koefisien
Hf
Mol
-1
-3
1
H25 + Hp - Hr
10912.47487
10912.47487
10912.47487
13936
0
15460
Komponen
kgmol
C57H98O6(tak jenuh)
H2
Cp (kcal/kmolC)
T(C)
10.9125
10.9125
140
140
365.6640
0.007
Hr
Komponen
kgmol
C18H35COO(jenuh)
Cp (kcal/kmolC)
T(C)
10.9125
140
437.9424
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
16630611,7+788540,8468-(-658411,974)
=
16721307.586
kcal
H25 + Hp - Hr
1. Asam Oleat
C18H33O2 + H2 C18H36O2
Komponen
koefisien
C18H33O2
H2
C18H36O2
Mol
-1
-1
1
Hf
706.4373708
706.4373708
706.4373708
5107
0
5241
H25
Komponen
kgmol
C18H33O2
H2
Cp (kcal/kmolC)
T(C)
0.706
0.706
140
140
137.8152
0.007
Hr
Komponen
kgmol
C18H36O2
Cp (kcal/kmolC)
T(C)
0.706
140
144.77
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
94662,6077+16874,7514-(-16064,854)
=
95227.082 kcal
H25 + Hp - Hr
2. Asam linoleat
C18H32O2 + 2H2 C18H36O2
Komponen
koefisien
C18H32O2
H2
C18H36O2
Mol
-1
-2
1
177.0475793
177.0475793
177.0475793
Hf
4973
0
5241
H25
Komponen
kgmol
T(C)
Cp (kcal/kmolC)
C18H32O2
H2
0.177
0.177
140
140
130.8600
0.007
Hr
Komponen
kgmol
C18H36O2
Cp (kcal/kmolC)
T(C)
0.177
140
144.77
Hp
Enthalpy reaksi total untuk asam palmitat ( H)=
H =
47448,751+4229,1561-(-3822,998)
=
47731.831 kcal
H25 + Hp - Hr
= 127602,213 + 55500,905
142958.913 kcal
190 C
165 C
Cp (kcal/kg C)
Massa (kg)
Massa (kg)
39743.017
993.575
49978.786
0.000
0.000
0.51534
0.51479
0.51579
0.49575
0.47544
0.774
0.019
0.970
0.000
0.000
0.50766
0.50696
0.50889
0.48789
0.46661
0.000
556.675
91273.817
0.33700
0.99870
Cp (kcal/kg C)
Nikel
H2
Total
18.1767
19.5173
0.109
0.013
H Steam
H Kondensat
Q Loss
411.874 ms =
=
260.486 ms =
=
20.594 ms =
=
Keluar (kcal)
H minyak
H kondensat
Q loss
H reaksi
Total
7809171.606
86071434.35
6804700.819
40702105.570
141387412.342
T (C)
Cp (kcal/kg C)
H (kcal)
0.51534
0.51479
0.51579
0.49575
0.47544
5
5
5
5
5
106071.138
2648.933
10857.748
93459.102
22462.865
0.50766
0.50696
0.50889
0.48789
0.46661
5
5
5
5
5
4027.209
100.542
412.878
3544.959
849.678
0.45
0.337
5
5
197.349
344.849
244977.250
T (C)
Cp (kcal/kg C)
H (kcal)
0.51534
0.51479
0.51579
0.49575
0.47544
45
45
45
45
45
954640.242
23840.400
97719.730
841131.916
202165.787
0.50766
0.50696
0.50889
0.48789
0.46661
45
45
45
45
45
36244.881
904.875
3715.904
31904.632
7647.100
0.45000
0.33700
45
45
1776.140
3103.640
2204795.246
C
Hv = sat'd vapor *0,24
HI = sat'd liquid * 0,24
(appendiks geankoplis A.2.9)
x 411,874
ms kcal
x 260,486
ms kcal
x H steam
x 411,874 ms
ms kcal
672,36 x 14983,971
6171508.07 kcal
260,486 x 14983,971
3903114.666 kcal
20,594 x 14983,971
308575.4033 kcal
T (C)
Cp (kcal/kg C)
H (kcal)
0.51534
0.51479
0.51579
0.49575
0.47544
45
45
45
45
45
954640.242
23840.400
97719.730
841131.916
202165.787
0.50766
0.50696
45
45
36244.881
904.875
0.50889
0.48789
0.46661
45
45
45
3715.904
31904.632
7647.100
0.45000
0.33700
45
45
1776.140
3103.640
2204795.246
T (C)
Cp (kcal/kg C)
H (kcal)
0.51534
0.51479
0.51579
0.49575
0.47544
65
65
65
65
65
1378924.794
34436.133
141150.721
1214968.323
292017.248
0.50766
0.50696
0.50889
0.48789
0.46661
65
65
65
65
65
52353.717
1307.041
5367.416
46084.468
11045.811
0.45000
0.33700
65
65
2565.536
4483.036
3184704.244
x 411,874
ms kcal
x 260,486
ms kcal
x H steam
x 411,874 ms kcal
ms kcal
672,36 x 7491,9855
3085754.03 kcal
260,486 x 7491,9855
1951557.333 kcal
20,594 x 7491,9855
154287.7016 kcal
T (C)
H (kcal)
65
65
65
65
65
1378924.794
34436.133
141150.721
1214968.323
292017.248
65
65
65
65
65
52353.717
1307.041
5367.416
46084.468
11045.811
65
65
2565.536
4483.036
3184704.244
3185252.3758
T (C)
T (C)
H (kcal)
5
95.5493
124.0952
219.6444
H (kcal)
=
=
=
T (C)
328.4872
328.4872
H (kcal)
65
65
65
65
65
65
65
65
65
65
65
65
65
65
65
x 411,874
ms kcal
x 260,486
ms kcal
x H steam
x 411,874 ms kcal
ms kcal
kondensat + Q loss
672,36 x 16,3614
20159.7 kcal
260,486 x 16,3614
12749.82135 kcal
20,594 x 16,3614
1378924.794
34436.133
141150.721
1214968.323
292017.248
21214.22759
529.7866626
2171.549554
18691.82035
4492.573049
52353.717
1307.041
5367.416
46084.468
11045.811
805.4417972
20.10832821
82.57563808
708.9918213
169.9355474
4483.036
3631.991
5883.571
3191654.271
68.96978322
55.8767806
90.51648146
49102.37339
1007.985058 kcal
T (C)
H (kcal)
65
65
65
65
65
1378924.794
34436.133
141150.721
1214968.323
292017.248
65
65
65
65
65
52353.717
1307.041
5367.416
46084.468
11045.811
65
65
448.304
29.418
3178133.394
T (C)
H (kcal)
45
45
45
45
45
954640.242
23840.400
97719.730
841131.916
202165.787
T (C)
45
45
45
45
45
36244.881
904.875
3715.904
31904.632
7647.100
45
45
310.364
20.366
2200246.196
H (kcal)
45
45
45
45
45
954640.242
23840.400
97719.730
841131.916
202165.787
45
45
45
45
45
36244.881
904.875
3715.904
31904.632
7647.100
45
45
310.364
20.366
2200246.196
T (C)
H (kcal)
5
5
1603.0588
26821.6367
28424.6956
H (kcal)
-28935505.72
630780.4197
28373265.16
-422375.5163
-353835.658
H (kcal)
T
45
45
36226.758
5373.693
41600.451
H (kcal)
T
45
45
34427.8098
4758.6817
39186.4915
As.stearat
As.Oleat
As.Linoleat
Na-palmitat
Na-Miristat
Na-Stearat
Na-Oleat
Na-Linoleat
H2O
NaOH
Gliserol
Panas reaksi pada Trigliserida
Komponen
tri-palmitat
tri-miristat
tri-stearat
tri-oleat
tri-linoleat
H25 + Hp - Hr
H (kcal)
-715867.907
17735.85779
700059.2066
-11876.06948
-9948.9120
H (kcal)
T
45
45
904.422
151.094
1055.516
H (kcal)
T
45
45
853.8407
133.8014
987.6421
H25 + Hp - Hr
H (kcal)
-2987921.079
58150.72506
2936088.943
-38938.18158
-32619.59221
H (kcal)
T
45
45
3714.046
495.393
4209.439
H (kcal)
T
45
3548.2033
45
438.6959
3986.8992
H25 + Hp - Hr
H (kcal)
-26259881.5
524477.7585
25792392.88
-351194.4207
-294205.2845
H (kcal)
T
45
45
31888.680
4468.088
36356.767
H (kcal)
T
45
45
30392.8999
3956.7219
34349.6218
H25 + Hp - Hr
H (kcal)
-6454737.372
132391.5568
6336731.326
-88650.42479
-74264.91399
H (kcal)
T
45
45
T
7643.276
1127.859
8771.135
H (kcal)
H (kcal)
T
45
45
7265.7032
998.7775
8264.4806
H25 + Hp - Hr
H (kcal)
-7453072.597
156026.5591
7018263.085
635323.8322
356540.8793
H (kcal)
T
45
45
9546.402
443.070
9989.472
H (kcal)
T
45
45
2838.6279
499.5144
3338.1423
H25 + Hp - Hr
H (kcal)
-184020.1133
4354.663573
171884.6848
17731.73468
9950.969809
T
H (kcal)
45
45
238.404
12.366
250.770
H (kcal)
T
45
45
69.8808
13.9413
83.8222
H25 + Hp - Hr
H (kcal)
-769909.3488
14450.85326
729638.2021
58842.36329
33022.06982
H (kcal)
T
45
45
977.197
41.036
1018.233
H (kcal)
T
45
45
H25 + Hp - Hr
H (kcal)
-6664870.901
130299.6739
6407784.364
530566.6459
403779.7831
293.9176
46.2640
340.1816
H (kcal)
T
45
45
8411.319
370.013
8781.332
H (kcal)
T
45
45
2516.9068
417.1506
2934.0574
H25 + Hp - Hr
H (kcal)
-1729230.242
32880.41099
1573773.55
133885.5951
11309.31407
H (kcal)
T
45
45
2021.658
93.371
2115.029
H (kcal)
T
45
45
601.4968
105.2657
706.7625
H25 + Hp - Hr
H=mxCpxT
945093.839
23601.996
96742.533
832720.597
200144.129
21002.08532
524.488796
2149.834059
18504.90215
4447.647319
46628.95764
0.893526566
7757.420528
54387.2717
18.122
0.452
1.858
15.952
3.824
0.402720899
0.010054164
0.041287819
0.354495911
0.084967774
310.364
252229.103
14.413
1097.545
42943.693
1045.035
4429.956
37943.620
9070.194
2447427.226
6.896978322
5605.091177
0.320291478
24.3898971
954.3042998
23.22299203
98.44346952
843.1915644
201.5598588
3011250
x 411,874
ms kcal
x 260,486
ms kcal
x H steam
x 411,874 ms kcal
ms
+ Q loss
+ 257787,541 + 260,486 ms + 20,5935 ms
672,36 x 16,3614
782578.79 kcal
260,486 x 16,3614
494934.9056 kcal
20,594 x 16,3614
39128.93962 kcal
2200246.196
411.874
28424.6956
2447427.226
29758.612
260.486
20.594
H=mxCpxT
929132.393
23203.388
95108.673
818656.993
196763.947
17.816
0.445
1.827
15.683
3.759
305.122
25220.874
2088430.919
H=mxCpxT
1961501.718
48984.930
200784.976
1728275.874
415390.554
37.612
0.939
3.856
33.108
7.936
644.147
53244.067
4408909.718
x 411,874
ms kcal
x 260,486
ms kcal
x H steam
x 411,874 ms kcal
ms kcal
411,874 x 17741,4367
7307236.51 kcal
260,486 x 17741,4367
4621395.89 kcal
20,594 x 17741,4367
365361.8257 kcal
H=mxCpxT
1955617.213
48837.975
200182.621
1723091.047
414144.382
37.500
0.936
3.845
33.009
7.912
193.244
53084.334
4395234.018
H=mxCpxT
2779034.987
69401.333
284470.041
2448603.066
588520.965
53.289
1.330
5.463
46.908
11.243
274.610
75435.633
6245858.868
x 411,874
ms kcal
x 260,486
ms kcal
x H steam
x 411,874 ms kcal
ms
672,36 x 14149,1246
5827656.55 kcal
260,486 x 14149,1246
3685648.875 kcal
20,594 x 14149,1246
291382.8276 kcal
H=mxCpxT
2779034.987
69401.333
284470.041
2448603.066
588520.965
53.289
1.330
5.463
46.908
11.243
274.610
75435.633
6245858.868
H=mxCpxT
4301042.961
107410.708
440267.169
3789641.739
910839.181
82.474
2.059
8.455
72.598
17.401
Tri-Palmitat
Tri-Miristat
Tri-Stearat
Tri-Oleat
Tri-Linoleat
FFA
As.Palmitat
As.Miristat
As.Stearat
As.Oleat
As.linoleat
Impurities
Air
Steam
Total
0.000
116749.843
9666134.587
x 411,874
ms kcal
x 260,486
ms kcal
x H steam
x 411,874 ms kcal
ms
0,5935 ms
672,36 x 75520,429
31104901 kcal
260,486 x 75520,4291
19672014.51 kcal
20,594 x 75520,4291
1555245.062 kcal
T (C)
H (kcal)
210
210
210
210
210
4301042.961
107410.708
440267.169
3789641.739
910839.181
210
210
210
210
210
82.474
2.059
8.455
72.598
17.401
210
210
0.000
116749.843
9666134.587
T (C)
H (kcal)
115
115
115
115
115
2355333.050
58820.149
241098.688
2075280.000
498792.885
T (C)
115
115
115
115
115
45.164
1.128
4.630
39.756
9.529
115
115
0.000
63934.438
5293359.417
H (kcal)
C_H
C_C
115
115
115
115
115
2355333.050
58820.149
241098.688
2075280.000
498792.885
115
115
115
115
115
45.164
1.128
4.630
39.756
9.529
115
115
0.000
63934.438
5293359.417
T (C)
C_O
O_H
C=C
C=O
CH2
CH3
CH
_C=O_
_CH_ _
_CH=
O
_COOH
_OH
Ona
H (kcal)
5
5
9.9063
26.6412
36.5475
H (kcal)
-644626099.5
0
668360237.3
23734137.79
H (kcal)
T
115
115
2073552.273
34.801
2073587.074
H (kcal)
T
115
H25 + Hp - Hr
H (kcal)
-152076249.8
0
168706861.5
16630611.7
2177288.3528
2177288.3528
5293395.9640
H (kcal)
T
115
115
458884.409
8.785
458893.194
H (kcal)
T
115
549589.0751
549589.0751
H25 + Hp - Hr
H (kcal)
-3607775.653
0
3702438.261
94662.60769
H (kcal)
T
115
115
11196.148
0.569
11196.717
H (kcal)
T
115
11761.1904
11761.1904
H25 + Hp - Hr
H (kcal)
-880457.6118
0
927906.3631
47448.75125
T
H (kcal)
115
115
2664.371
0.143
2664.514
H (kcal)
T
115
2947.5936
2947.5936
H25 + Hp - Hr
T (C)
T (C)
H (kcal)
165
165
165
165
165
3379390.898
84394.127
4253495.505
0.000
0.000
165
165
165
165
165
64.801
1.618
81.463
0.000
0.000
165
165
0.000
91732.020
7809160.431
H (kcal)
7809171.6062
5
5
x 411,874
ms kcal
x 260,486
ms kcal
x H steam
x 411,874 ms kcal
ms
672,36 x 369362,9173
136094016 kcal
260,486 x 369362,9173
86071434.35 kcal
20,594 x 369362,9173
6804700.819 kcal
9.9063
1.2686
11.1749
Asumsi :
Kehilangan panas = 5% x panas masuk
= 5% x (Hmasuk + Q suplai)
Q masuk = Q keluar
H masuk + Q suplai = H keluar + Q Loss
= H keluar + 5% x (H masuk + Q suplai)
= 95% x ( Hmasuk + Q suplai)
H masuk + Q suplai = H keluar/ 0,95
Q suplai =
Q Loss =
5% x ( Hmasuk + Q suplai)
Q suplai = Q steam
ms x
Q steam =
Q steam/
ms =
* H masuk + Q suplai =
* Q suplai =
=
* Q loss =
=
H keluar / 0,95
Q suplai = Q steam
mx
Q steam =
m = Q steam /
m =
5008.731583
H keluar
64.8696215
89.8696215
Cp(kcal/kgC)
0.5077
0.5070
Cp(kJ/kmolC)
542.41
481.61
Cp(kcal/kmolC)
130.1784
115.5864
0.5701
5.1419
1.2980
0.5089
0.4879
0.4666
0.4443
0.4365
0.4513
0.4314
0.4113
0.9987
0.48
0.24
Cp(kcal/kgC)
0.51534
0.51479
0.51579
0.49575
0.47544
603.21
574.23
545.25
515.475
454.675
576.275
547.295
518.315
75.214
80.81
91.087
Cp(kJ/kmolC)
1733.560
1551.160
1915.960
1829.020
1742.080
144.7704
137.8152
130.86
123.714
109.122
138.306
131.3508
124.3956
17.1
19.31
21.77
Cp(kcal/kmolC)
416.0544
372.2784
459.8304
438.9648
418.0992
55.366809
ms kcal
ms kcal
25
80.36680899
672.36 kcal/kg
Hv(kcal/kg)
H = m x Hv (kcal)
202.366
5.059
20.697
185.349
46.452
672.36
672.36
672.36
672.36
672.36
136062.997
3401.574925
13915.53378
124621.3359
31232.64249
0.004
0.0001
0.0004
0.004
0.001
672.36
672.36
672.36
672.36
672.36
2.648532665
0.066213317
0.270872659
2.425815145
0.607958634
6.036
2.835
9135.2276
9604.030
672.36
672.36
672.36
4058.399095
1905.816828
6142161.627
6457365.946
0.000
99.000
83.000
Komponen
TGS t jenuh as.oleat
TGS jenuh as.oleat
Cp (Kcal/kg)
1737.82
1824.76
Cp(Kj/mol)
0.4953
0.5164
84.000
111.000
147.000
170.000
30.400
36.840
20.930
53.000
20.930
15.910
35.170
79.970
44.800
0.035
1523.6
1824.76
0.4374
0.5164
Cp(kcal/kmol) Hf
417.0768
14911
437.9424
15460
365.6640
437.9424
13936
15460
11. Cooler
Suhu bahan masuk =
T =
190 - 25 =
H minyak = m x Cp x T
190 C
165 C
Cp (kcal/kg C)
Massa (kg)
T (C)
H (kcal)
39743.017
993.575
49978.786
0.000
0.000
0.5153
0.5148
0.5158
0.4958
0.4754
165
165
165
165
165
3379390.898
84394.127
4253495.505
0.000
0.000
0.774
0.019
0.970
0.000
0.000
0.5077
0.5070
0.5089
0.4879
0.4666
165
165
165
165
165
64.801
1.618
81.463
0.000
0.000
0.000
556.675
91273.817
0.3370
0.9987
165
165
0.000
91732.020
7809160.431
80 C
55 C
Cp (kcal/kg C)
Massa (kg)
T (C)
H (kcal)
39743.017
993.575
49978.786
0.000
0.000
0.5153
0.5148
0.5158
0.4958
0.4754
55
55
55
55
55
1126463.633
28131.376
1417831.835
0.000
0.000
0.774
0.019
0.970
0.000
0.000
0.5077
0.5070
0.5089
0.4879
0.4666
55
55
55
55
55
21.600
0.539
27.154
0.000
0.000
0.000
0.3370
55
0.000
H2O
Total
556.675
91273.817
0.9987
55
30577.340
2603053.477
1735368.985 kcal
6941475.9 kcal
1303893,1 - 326005,9
5206107.0 kcal
80 C
55 C
Massa (kg)
39743.017
993.575
49978.786
Cp (kcal/kg C)
0.5153
0.5148
0.5158
T (C)
55
55
55
H (kcal)
1126463.633
28131.376
1417831.835
Tri-oleat
Tri-linoleat
FFA
Asam palmitat
Asam miristat
Asam stearat
Asam oleat
Asam linoleat
Impurities
H2O
Total
Suhu bahan keluar =
T =
50 - 25 =
H minyak = m x Cp x T
0.000
0.000
0.4958
0.4754
55
55
0.000
0.000
0.774
0.019
0.970
0.000
0.000
0.5077
0.5070
0.5089
0.4879
0.4666
55
55
55
55
55
21.600
0.539
27.154
0.000
0.000
0.000
556.675
91273.817
0.3370
0.9987
55
55
0.000
30577.340
2603053.477
50 C
25 C
Cp (kcal/kg C)
Massa (kg)
T (C)
H (kcal)
39743.017
993.575
49978.786
0.000
0.000
0.5153
0.5148
0.5158
0.4958
0.4754
25
25
25
25
25
512028.924
12786.989
644469.016
0.000
0.000
0.774
0.019
0.970
0.000
0.000
0.5077
0.5070
0.5089
0.4879
0.4666
25
25
25
25
25
9.818
0.245
12.343
0.000
0.000
0.000
556.675
91273.817
0.3370
0.9987
25
25
0.000
13898.791
1183206.126
H air =
Enthalpy keluar sistem
H bahan keluar =
H air =
4.9935 ma (kcal)
1183206.126 kcal
19.774 ma (kcal)
Neraca panas :
H bahan masuk + Hair = H bahan keluar + H air
3178133,394 + 4,994 ma = 2200246,394 + 19,974 ma
ma =
96062.200 kg
maka:
H air masuk = 4,994 x 65279,519 =
H air keluar = 19,974 x 65279,519 =
Q yang diserap air pendingin =
=
479686.5971 kcal
1899533.9 kcal
1303893,1 - 326005,9
1419847.4 kcal
H (kcal)
3379390.898
84394.127
4253495.505
0.000
0.000
64.801
1.618
81.463
0.000
0.000
0.000
91732.020
7809160.431
H (kcal)
1126463.633
28131.376
1417831.835
0.000
0.000
21.600
0.539
27.154
0.000
0.000
0.000
30577.340
2603053.477
H (kcal)
1126463.633
28131.376
1417831.835
0.000
0.000
21.600
0.539
27.154
0.000
0.000
0.000
30577.340
2603053.477
H (kcal)
512028.924
12786.989
644469.016
0.000
0.000
9.818
0.245
12.343
0.000
0.000
0.000
13898.791
1183206.126