Brochure Kinetrol PDF
Brochure Kinetrol PDF
Brochure Kinetrol PDF
vane actuators
Single moving part Simplest and most reliable mechanism for quarter-turn rotary actuation. Direct mounting control modules Fail-safe spring returns, limit switches, positioners, solenoid valves, all just bolt on direct. No cranks or gearing No power loss or backlash - allows accurate positioning. Durable corrosion resistant finish Long maintenance-free life Up to 4 million operations guaranteed. Compact - space saving - efficient Best torque/size package available, fast operating speeds, best air consumption, proven design. Hundreds of thousands of units in trouble free service all over the world Choice of male or female output drive square - easy to interface to application
Integral vane/shaft casting only one moving part Durable epoxy stove enamel finish Manual override square and position indicator
Stainless steel expanders ensure long term lip seal/ case contact
Easy stop adjustment at each end of stroke for accurate seating Long life epoxy or PTFE internal finish
Double opposed lip seals for effective sealing and long maintenance free life
Kinetrol's rigorous quality programme, approved to ISO 9002, ensures that each unit is manufactured to high standards. Every actuator is tested before leaving the factory.
applications
Operation or positioning of ball, butterfly and plug valves, ventilation dampers and automatic doors. Uses also include movement and positioning of components during manufacture - in fact anything that needs to be rotated through 90 or less, automatically or by remote control.
FOR CONTENTS GUIDE SEE PAGE 42 FOR ORDERING CODES SEE PAGE 32
EL Electropneumatic Positioner A single unit gives smooth accurate control in response to a 4 to 20 mA signal. Limit switch and angle retransmit options in same housing (details page 11/12).
AP Positioner 3 to 15 psi (0.2 to 1 bar) air signal controls main air supply to TURN, STOP or HOLD actuator in proportional response to that air signal. Limit switch and angle retransmit options (details pages 7/8). Clear Cone Position Monitor Gives 360 and overhead position indication. Available on actuator and EHD models 05, 07, 09 and 10. Limit Switch boxes from 05, and on AP and EL Positioners (details page 6).
Limit Switch Box Weathertight unit with up to 4 micro-switches for remote position indication or control use. Optional switches for flameproof/explosionproof needs and high visibility Clear Cone position monitor (details page 5).
Actuator 14 sizes covering torque range 5 lbf in (0.5 Nm) to 112,000 lbf in (12760 Nm). Operating air pressure range 20 psi (1.4 bar) to 100 psi (7 bar). Adjustable stops standard. Restricted travel stops and DIN/ISO versions available for most models (details pages 18 to 31).
Spring Return Unit Clock type spring gives reliable fail safe operation with high torque output throughout spring stroke, yet has easy adjustment to suit application (details pages 3/4).
Solenoid Optional integral pneumatic solenoid valve for actuators. Various electrical, environmental and explosionproof requirements covered (details page 6).
180 Rotary Actuator Compact units give constant torque output through up to 200 travel (details page 13/14).
Gearbox Geared manual override available on all models from 05 to 16 inclusive (details page 17).
Mounting Bracket A comprehensive range of brackets provides for most ball, plug and butterfly valves (details page 41).
Manual Override All actuators and most combination assemblies have a square drive shaft extension at the top for emergency manual operation except positioners (details page 17).
Keeper plates available to ensure safe handling Some models available with optional ISO/DIN female drive and mounting
Breakout 100%
The diagram shows the torque requirement of a typical ball valve under normal conditions. The typical torque output characteristics of Kinetrol and rack and pinion actuators - both sized to overcome the valve's breakout torque are also illustrated. The graphs demonstrate that the Kinetrol actuator will exceed the torque requirement of the valve throughout the entire stroke whilst the rack and pinion unit will fail to reseat the valve. The higher torque losses associated with rack and pinion actuators (end of stroke torque can be as low as 30% of start of stroke) dictate the selection of larger units to ensure complete reseating.
Kinetrol
80% Typical Rack and Pinion unit TORQUE Typical Ball Valve 70% 60% Reseat
0 CLOSED
STROKE TO OPEN
90 OPEN
Asymmetrical Torque Applications If high torque is required in one direction and lower torque in the other direction this can be set up easily by changing spring pretension to be higher or lower as required. Air stroke start torque will always be doubleacting torque (at air pressures available) less spring pretension torque.
Keeper Plates These are provided on all pretensioned spring return units supplied separate from actuators. They are also available as spare parts. A keeper plate must always be used to restrain spring tension whenever a spring return unit case is dismantled.
materials specifications
Spring casing Models 01, 02, 03, 05, 07, 08, 09 , 10 & 12 pressure die-cast in BS1004 zinc alloy. Models 14, 16, 18 & 20 aluminium alloy LM25. Epoxy stove enamel. Clock type spring steel. Steel, zinc plated.
Mount Holes (on top) Same as matching actuator except model 01 and low pressure combinations (see page 35).
Discrete limit switch boxes available with latchable or non - latchable handles.
(contact Kinetrol for details)
Resistive load ratings for standard microswitches: VOLTAGE RESISTIVE LOAD 15A 15A 15A 10A 3A 0.25A
standard switches
Code-004 With 2 microswitches wired for SPDT. NB 02/03 and positioner models wired for SPST (normally open unless otherwise specified). May be used in zone 0 with intrinsically safe supply. Code-007 With 4 microswitches wired for DPDT. NB not applicable to 02/03 and positioner models.
Multiplication factors for non-resistive loads: Steady state tungsten lamp load Steady state inductive load Peak inductive load x 0.1 x 0.2 x 1.0
optional switches
Code-001 2 intrinsically safe inductive proximity sensors for hazardous areas to Zone 0. Code-002 2 pneumatic switches with inlet adaptors for 4mm i/d tube.
Code-005 2x2 wire proximity sensors 20-260 volts AC, normally open. Code-006 2x2 wire proximity sensors 5-60 volts DC, normally open, with LED switch status indicators. Code-003 Certificated unit to EEx e II T6 for hazardous areas to Zone 1.
solenoid valves
As an option KINETROL actuators sizes 03 to 14 can be supplied with integral solenoid valves with NAMUR interface. Air is ported through the actuator body via an adaptor plate so no external tubing is necessary. Standard optional solenoid valves can be converted to 5 or 3 port versions by changing the valve body plate supplied with the unit.
specification
Coil voltages AC: 50/60 Hz 24, 115 & 230 volts DC: 24 volts For other voltages contact Kinetrol Electrical connection Manual override Exhaust silencers /flow regulators Hazardous areas DIN 43650 plug with Pg9 cable gland (6 to 8mm dia) as standard Extra to order Extra to order Certificated solenoids are available as extras to order To IP65 as standard
21 (0.83")
34 (1.34")
07
N E
T R
Environmental protection
Single solenoid, spring return, interchangeable 3 or 5 port, NAMUR interface. Most brands of NAMUR interface solenoid valve can be supplied to special order.
AP positioner
The AP Positioner moves an actuator to a position set by a 3 - 15 psi control signal and holds it there. Its features are: Fast, smooth, accurate response Simple, all-mechanical function for unbeatable reliability Three flow options to optimise control on all actuator sizes Operation Universal application The unit can be mounted in any orientation on to any quarter turn or linear application Easy setup Quick calibration and reversal of rotational sense (clockwise/anticlockwise) without special tools or parts change Integral options - easily retrofitted modules include: two wire 4 - 20mA angle retransmit (inside the same case) mechanical or inductive limit switches (general or hazardous areas) 4 - 20mA I/P convertors (general or hazardous areas) Clear Cone visual position indicator DIN plug for external retransmit connection low (-40C) and high (100C) temperature adaptations available fail hold options available Built in air ports for supply, gauge and actuator connections Choice of mount options - see opposite page The AP positioner is designed to drive a rotary or linear actuator to a position set by a 3 - 15 psi (0.2 to 1.0 bar) signal and hold it there until the signal changes. When a signal pressure is applied to the diaphragm it moves the force balance lever clockwise against the tension of the feedback spring. This moves the spool valve, supplying air pressure to one side of the actuator while exhausting trapped air from the other side. The feedback shaft follows the movement of the actuator and turns the cam counter clockwise, pushing the cam follower and increasing the tension on the feedback spring until it balances the forces on the diaphram and moves the spool valve to its held position. The input signal and desired position is determined by the cam profile. A cam giving 0 - 90output movement linearly proportional to a 3 - 15 psi (0.2 -1.0 bar) signal is standard, and almost any desired characteristic can be supplied to order; if it cannot be found in the list of existing options contact Kinetrol.
Weatherproof, compact and robust metal housing Vibration and shock resistant to 4G Built in gauge ports / external connections
AP positioner - application
The AP positioner can be directly mounted on special versions of Kinetrol model 05, 07, 09, 10, 12 and 14 actuators, both double acting and spring return, giving an assembly with no external plumbing, wiring or mechanical connections and the best in direct backlash free control. Mount kits are available for models 16, 18 and 20. Alternatively, discrete versions mount on any actuator using VDI/VDE 3845 NAMUR drive, or Kinetrol male square with mounting brackets. Neat adaptations for linear cylinders are also available - consult Kinetrol for details.
travel times
Maximum velocity (no load) at 80 psi / 5.5 bar Model 05 07 09 10 12 Deg/Sec 180 90 45 33 25 Model 14 Deg/Sec 10.6 14* 13.8 16* 22.5 18* 11.3 20* 5.6 12* 32
* Externally piped
cam options
Giving typical control characteristics
Input (Control) Electrical Air Signal Signal
3-15 psi 0.2-1.0 bar 3-9 psi 0.2-0.6 bar 6-12 psi 0.4-0.8 bar 9-15 psi 0.6-1.0 bar 3-15 psi 0.2-1.0 bar 3-15 psi 0.2-1.0 bar 3-15 psi 0.2-1.0 bar 3-9 psi 0.2-0.6 bar 9-15 psi 0.6-1.0 bar 3-12 psi 0.2-0.8 bar 9-15 psi 0.6-1.0 bar
specification
Air Supply instrument quality (dry, clean, oil free) 3.5 to 7.0 bar, 50 psi to 100 psi standard. Consult Kinetrol for low pressure application 3-15 psi (0.2-1.0 bar) standard. Consult Kinetrol for split range, 6-30 psi etc.
Output Movement 0-90 0-90 0-90 0-90 0-60 0-45 0-90 0-90 0-90 0-90 0-60
Characteristic Linear Linear Linear Linear Linear Linear Proportional Flow Proportional Flow Proportional Flow Linear Linear
Cam No. 51A 52A 53A 54A 55A 56A 57A 58A 522A 513A 514A
4-20 mA 4-12 mA 8-16 mA 12-20 mA 4-20 mA 4-20 mA 4-20 mA 4-12 mA 12-20 mA 4-16 mA 12-20 mA
Signal
Control Response 0-90 linear output standard. Consult Kinetrol for other characteristic cam options Sensitivity Hysteresis Deviation from linearity Flowrates better than 0.7% of span better than 0.7% of span less than 1% of span AP: 3.3 scfm ( 93 nl/min) @5.5 bar MP:10.0 scfm ( 283 nl/min) @5.5 bar HP: 27.0 scfm (764 nl/min) @5.5 bar -20 to 80C standard -20 to 100C Viton -50 to 50C silicone 2.8 kg / 6.2 lb case and cover - zinc alloy spool and liner - stainless steel diaphragm -polyester reinforced polyurethane, Viton or silicone rubber feedback spring - steel epoxy stove enamel IP54 same as double acting or spring return actuator. When controlling fast movement of inertia loads, consult Kinetrol Non-hazardous CENELEC EEx d IIC T6 FM Class 1 Division 1 explosion proof Groups B, C, D Intrinsically safe Groups A, B, C, D, E, F, G CSA Class 1 Division 1 explosion proof Groups B, C, G Intrinsically safe Groups A, B, C, D
ordering codes
Actuator Assembly Actuator 0 = No Actuator Model 4 = Act.+Pos ccw + IP (See 5 = Act. +Pos ccw Actuator 6 = Act. +Pos cw Codes) 7 = Act +Pos cw + IP Angle Position Monitor Retransmit (Optional) 0 = None Seals & 1 = AR ccw & Conduit 2 = AR cw & Conduit Diaphragm 3 = AR ccw & DIN Plug 0 = Nbr 4 = AR cw & DIN Plug V = Viton
A P
Spring Return or Discrete 0 = No SR 2 = SR cw 3 = SR ccw 4 = Pos only ccw + IP 5 = Pos only ccw 6 = Pos only cw 7 = Pos only cw + IP Limit Switch 0 = No LS 1 = 2 x IS prox. 2 = 2 x Pneumatic 3 = 2 x EEx e II T6 4 = 2 x V3 mech LS 5 = 20-240 Vac prox. 6 = 5-30 Vdc prox. 7 = 4 x V3 mech LS I/P 0 = No I/P 1 = Non-hazardous + DIN Plug 2 = EExd 3 = FM/CSA CL I/ DIV1 XP or IS 4 = Non-hazardous + Conduit
Valve Sizes NAMUR A Valve is supplied with all sizes up to (Discrete Only) A = Standard and incl. 09 M Valve is supplied with sizes 10-14. M = Medium Flow 0 = Kinetrol H Valve is supplied with sizes 16-20. H = High Flow N = NAMUR UNLESS SPECIFICALLY REQUESTED OTHERWISE Recommended spring unit for model 14 actuator is 4900 type. This should be coded 12 49MP or 13 49MP instead of the usual 12 MP or 13 MP. The same applies to other specially coded spring assemblies.
I/P controller
The optional KINETROL I/P Controller is mounted in place of the standard diaphragm housing on the side of the positioner case. The positioner can still be mounted in any attitude and gives an angular output position which is proportional to the input current control signal between 4 and 20 milliamps. The 420 mA signal is converted to an air pressure by a coil and magnet and flapper valve arrangement. This air pressure controls the positioner in the normal way. Air supply to the unit is taken from the same constant 80 psi/5.5 bar supply as the positioner, no pressure reduction required. Zero and range adjustment is done within the positioner in the same way as with a standard pneumatic positioner. No adjustment is necessary within the I/P Controller. The cover is removed only to connect the two wires - this is not necessary with the DIN plug option.
specification
Electrical control signal Coil impedance Cable entry 4 - 20 mA 20 ohms typical 16mm conduit or gland (mini DIN plug, IP65 with Pg9 cable gland, 6 to 8mm dia optional) 80 psi / 5.5 bar nominal G1/8 (fitted with 6mm pipe dia. push-in connector 1.5% * less than 1% * less than 1% * 0.2% psi between 80 and 60 psi 2.5 - 3.5 l/min free air -20C to 80C
& CSA
Air supply Air entry Linearity Hysteresis Sensitivity/deadband Supply pressure influence Quiescent air consumption Working temperature range
Instrument quality dry clean air obligatory (class 3.4.4 ISO 8573.1) * These figures are typical when fitted to a Kinetrol positioner and actuator.
Instrument quality dry clean air obligatory (class 3.4.4 ISO 8573.1)
specification
230 V ac 10%, 50 Hz 115 V ac 10%, 50 or 60 Hz 24 V dc 10% 48 V dc 10% Positioner 1.5 W maximum Solenoids 20 VA inrush, 10VA hold
options
Limit switches (two mechanical or proximity sensors) inside same box 420 mA mid position angle feedback circuit inside same box 240 V ac, 115 V ac, 48 V dc and 24 V dc supply options Consult Kinetrol for the following options:
- spring return from mid position on electrical failure (fail action functions without air pressure) - 'hold' position on electrical (holds without need for air supply pressure) - double acting 'fail down' on electrical failure (requires air supply pressure)
Power consumption
Working temperature range 0 to 70C (32 to 160F) 420 mA input resistance 250 ohms External potentiometer resistance 2000 ohms to 20000 ohms Linearity Deadband Repeatability Weight <1% of range 0.1% to 3% of range <1% subject to optimisation of speed and deadband settings 2.4 kg/5.3 lb
ordering codes
With/Without Actuator
0 = without 1 = with
Actuator Model
See actuator specifications
DA Fail Mode
H = hold D = down = std.
Angle Retransmit
0 = no AR 1 = AR
3-Stop Positioner
3 3 P
2 A 1 B For units which run CW on rising signal A = 7, B = 5 For units which run ACW on rising signal A = 5, B = 7
Live
Fuse
Supply Voltage
0 = 240 V ac 1 = 115 V ac 2 = 24 V dc 3 = 48 V dc
Limit Switches
0 = no LS 1 = mech LS 2 = 5-30 V dc prox 4 = 10-30V pnp prox
3-Stop Positioner
Fail down clockwise is supplied as standard, if counter clockwise is required, please specify at order placement.
jumper/terminal configurations
Jumper shown thus: 1 - On-board setpoint pot: 2 - User's external setpoint pot: (Minimum 2K Maximum 20K) 3. User's external 420mA signal: (must be floating relative to power supply)
123 123
Live
Fuse
b c a b c
1 5 7
J3
12 J2 12 1 23 J1 J3 12 J2 12 1 2 12 J1 J3 12 J212 12 12
J1
Jumpers
DA/SR Selection
12 J3 J2 Double 12 Acting
J3 J2 Spring 12 Return 12
J1
J1
10
EL electropneumatic positioner
The EL positioner controls airflow to an actuator and moves it to a position determined by a 4-20mA signal. Its features are:
Fast, smooth, and precise control from a digital circuit and proportional servo valve Simple time saving field set up quick calibration via push buttons and LED feedback and easy reversal of rotation sense (clockwise/counter clockwise) without special tools or parts change Operation Universal application the unit can be mounted in any orientation on to any quarter turn or linear application by connection via a NAMUR or Kinetrol square interface Loop powered no separate power needed, just 4-20mA signal plus air supply Integral options - easily retrofitted modules include: two wire 4 - 20mA isolated angle retransmit mechanical or inductive position indicator switches (general or hazardous areas) clear cone visual position indicator DIN plug for external connection The EL positioner uses a unique low power proportional servo valve to control the position of a quarter-turn actuator. The microprocessor in the loop-powered 4-20mA position circuit reads the signal via one channel of a 12-bit A-D converter, reads the position voltage from the feedback potentiometer via the second channel of the A-D converter, and compares the two. If it detects a position which is different from that required by the signal, it changes the output to the servo valve in order to drive the actuator in the direction required to reach the correct position. As the actuator moves, the feedback potentiometer voltage changes and the microprocessor continually calculates the adjustments required for the servo valve in order to guide the actuator accurately into position. The microprocessor is programmed with a sophisticated but compact algorithm which allows this critical dynamic valve adjustment to be made correctly, which in turn gives optimal results with any actuator/load combination - slow or fast, low or high friction, low or high inertia. All can be optimised by tuning the PGAIN and DAMP push buttons via the positioner circuit push buttons.
Intrinsically safe approved options Weatherproof, compact and robust metal housing Vibration and shock resistant to 4G Built in gauge ports/ external connections
11
specification
Air Supply instrument quality (dry, clean, oil free) 3.5 to 7.0 bar, 50 to 100psi (Class 3.4.4 ISO 8573.1) . Contact Kinetrol for 5m inlet air filter option 4-20mA, requiring max 8V to drive through positioner circuit (compatible with standard 24V dc source)
Signal
travel times
Direct mount from EL positioner to actuator (zero load) Model Deg/sec 05 07 09 10 12 15 14 7.5
Control Response 0-90 degree positioning, with one linear and 10 non-linear preselected characteristics as standard. Consult Kinetrol for the following versions: i) linearisation of butterfly valve characteristics ii) pre-selected travel time extension option (with active feedback control of travel speed) iii) customised responses Sensitivity Hysteresis Repeatability Deviation from linearity Operating temperature Flowrate Adjustments better than 0.1mA* less than 0.7% of span* better than 0.7% of span* less than 0.7% of span* 20C to +70C (4F to 160F) 3.3 scfm / 93 l/min @ 5.5 barg low & high points (define range), proportional gain, velocity proportional setpoint advance (damping) 2.95 kg/6.5 lb case and cover - zinc alloy spool valve and liner - stainless steel epoxy stove enamel IP65 / NEMA 4X
* These refer to the combination of Kinetrol actuator with EL positioner - not just the positioner performance.
8.6 4.1 2
ordering codes
Actuator Model (See Actuator Codes) Actuator Assembly 0 = No Actuator 4 = Actuator + EL ccw 7 = Actuator + EL cw Limit Switch 0 = no LS 1 = 2 x i/s prox * 4 = 2 x V3 mech LS 6 = 5-30V dc prox * DIN Plug 0 = Conduit Entry C = DIN Plug(s) * M = With Clear Cone Monitor Examples: 050-404EL0000M = ccw EL on 050 actuator + LS + Clear Cone Monitor 000-040EL000N = discrete ccw EL with NAMUR drive
* unavailable on IS version.
E
Spring Return/Discrete 0 = No SR 4 = Positioner only ccw 2 = SR cw 7 = Positioner only cw 3 = SR ccw
0
NAMUR (Discrete only) 0 = Kinetrol N = NAMUR
12
operation
KINETROL's 180 degree actuator is produced by adding a 2:1 step-up linkage onto the output shaft of well proven 90 degree vane actuators. Factory fitted, direct mount linkage units are available to suit model 02, 03, 05, 07, 09, 12, 14 and 16 actuators, giving a neat single unit with no mount kits or brackets. The linkage's unique geometry gives constant 2:1 step-up so that the output torque may be constant throughout the actuators travel. The all-steel mechanism of the linkage employs rolling contacts to minimise frictional losses and wear, and to maximise life. The linkage is lubricated for life, and encased in a robust fully sealed die cast zinc alloy casing. Exterior surfaces are protected by a corrosion resistant epoxy stove enamel finish. Standard adjustable endstops on the 90 degree actuator can be used to set the angle of travel. The other end of the 90 degree actuator allows the full range of Kinetrol modular control accessories to be fitted directly. 120 degree actuators are also available for the above model range.
ordering codes
To order a 180 actuator, add '1' to the end of the code for the 90 actuator on which it is based. Example: To order an 070 cw spring return actuator with limit switch box plus 180 linkage, use code: 070-1241.
13
8.0 25.5 1.10 10.0 31.1 2.00 8.0 34.9 2.50 16.0 50.9 5.90 20.0 65.0 13.20 22.0 77.8 25.45 28.5 98.8 51.00 32.0 152.7 125.00
english units
actuator model 02 03 05 07 09 12 14 16 A B inch inch 1.24 1.97 1.40 2.36 1.38 2.64 2.32 3.94 2.76 4.96 3.90 6.14 4.79 7.87 6.93 10.79 C K inch inch 0.49 2.87 0.79 4.25 0.79 4.25 0.98 6.00 1.38 7.90 1.77 10.16 2.76 15.50 3.94 20.47 G inch 0.315 0.354 0.375 0.630 0.748 0.984 1.125 1.61 S inch 0.39 0.47 0.51 0.79 1.02 1.22 1.50 2.17
N 4 4 6 4 4 4 4 4
G x S long Output square is shown at limit of travel (orientation is offset 45 to actuator shaft)
N holes x T thread x D deep x PCD Mounting holes are aligned with actuator interface
T D UNF inch 8-36 0.31 10-32 0.39 10-32 0.31 5/16-24 0.63 3/8-24 0.79 1 /2-20 0.87 5 /8-18 1.13 7 /8-14 1.26
PCD inch 1.000 1.225 1.375 2.000 2.560 3.060 3.890 6.012
0.6 1.1 1.3 2.4 3.2 5.2 7.9 12.6 16.3 20.0 37.5 60.8 97.2 151.0 235.0 357.0
5.6 10 12 21 28 46 70 112 144 236 332 540 860 1340 2080 3160
3.5
1.1 0.5 3.3 1.0 4.9 3.2 11.6 7.5 23.2 19.1 55.1 42.2 135.0 109.0 346.8 181.4
4.0
4.5
5.0
50
10.3 4.6 29.6 8.7 44 28 103 67 205 169 486 374 1200 969 3069 1605
60
70
80
pressure setting (bar) 1.3 1.4 1.6 0.7 0.9 1.2 3.7 4.0 4.3 1.5 1.9 2.2 5.5 6.2 7.0 4.0 4.9 5.8 13.5 15.5 17.4 9.5 11.6 13.8 27.4 31.1 35.3 23.2 27.0 31.4 64.8 75.6 81.1 52.0 60.0 68.9 156.0 178.0 195.0 131.0 148.0 164.0 391.0 426.0 465.0 237.0 282.0 332.0
1.8 1.4 4.9 2.8 7.9 6.7 19.3 16.1 39.5 35.6 90.4 77.5 201.0 170.0 504.3 381.9
pressure setting (psi) 12.2 14.1 16.0 6.8 9.5 12.5 33.4 37.2 43.7 13.7 19.0 24.7 51 61 70 38 49 59 126 146 171 92 116 143 251 300 351 215 266 315 595 693 802 479 585 688 1420 1670 1780 1200 1400 1500 3534 3998 4463 2197 2788 3380
14
application
The manual fail-safe spring units are available in Kinetrol sizes 02, 03 and 05 with factory adjusted torques from 1.4Nm to 45.5Nm. Models 05, 09 and 12 fire fail-safe units (maximum torque to 260Nm/2300lbf.ins) are available. Contact Kinetrol for details.
specification
Spring case Shaft Die cast zinc alloy with epoxy paint finish Stainless steel Stainless steel (03 & 05), aluminium (02) Soldered type (or eqivalent) 2 options
ISO/DIN versions
The 03 & 05 single and double versions are available with female ISO/DIN drive. 03 versions are available with F03, F05 and F04 flanges whilst 05 versions are available with F03, F05, F07 and F04 flanges. To order din flange units use code 031 or 051 at the start of the product code, and for F04 versions add F04 to the end of the order code.
Yield temperature C
72
93 63
ordering codes
To order a manual or fire fail-safe spring unit, quote model number, direction of spring (as per technical data page 4) followed by product code. Type codes: 1006 1007 1201 1203 single spring unit double spring unit single spring fire fail-safe unit double spring fire fail-safe unit When ordering fire fail-safe units, please state maximum torque required (at or below maximum shown in table) and if appropriate fusible link yield. Example: for an 05 model, ISO threads, single spring clockwise, 15Nm maximum torque, 72 fusible link, the code would be: 050-020-1201-15Nm-72C
15
ISO/DIN MOUNT
`F' (DOUBLE) 'F' `M' HOLES `T' x `V' DEEP ON `X' P.C.D.
'B'
MANUAL POSITION
MANUAL POSITION
'J' FEMALE SQUARE `G' x `H' DEEP (2 SQUARES AT 45 ON 030 MODEL). 'Z'('R') SPRING RETURNED POSITION
'P'('R')
'A'
'A'
02 MODEL
E
Fire fail-safe
F H
Manual fail-safe
G
'A'
Mounting flange
90 Angular travel
dimensions/torques
metric units MODEL No.
020-020-1006 030-020-1006 031-020-1006 031-020-1006/F4 050-020-1006 050-020-1007 050-020-1201 050-020-1203 051-020-1006 051-020-1006/F4 051-020-1007 051-020-1007/F4
M
Maximum Torque
Nm
'B'
No of
springs
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
G
mm 7.98 7.93 8.98 8.93
H
mm
J
mm
K
mm 8.022 8.000 9.022 9.000
L
mm
M
mm
P
mm
S
mm
V
mm
X
mm
Z
mm
1 1 1 1 1 2 1 2 1 1 2 2
110.0
73.0
75.0
97.0
25 25 25 25 25 25 25 25 25 25 25 25
4 4 4 4 6 6 6 6 4 4 4 4
8.0 10.0 10/12 10.0 8.0 8.0 13.0 13.0 10/12/13 10.0 10/12/13 10.0
25.5 31.1 36.0/50.0 42.0 34.9 34.9 34.9 34.9 36.0/50.0/70.0 42.0 36.0/50.0/70.0 42.0
237.5 108.0 238.0 108.0 238.0 108.0 237.5 108.0 237.5 108.0
11.0 11.0
9.525 9.470 9.525 9.470
237.5 108.0 85.0 237.5 108.0 85.0 238.0 118.0 238.0 118.0 358.0 118.0 358.0 118.0 -
14.0 14.0
No of
B
inch
C
inch
D
inch
E
inch
F
inch
G
inch 0.314 0.312 0.354 0.352 0.375 0.373 0.375 0.373 0.375 0.373 0.375 0.373
H
inch
J
inch
K
inch 0.316 0.315 0.355 0.354 0.377 0.376 0.377 0.376 0.377 0.376 0.377 0.376
L
inch
M
inch
N
4 4 6 6 6
P
inch
R
-
S
inch
T
UNF
V
inch
X
inch
Z
inch
Maximum Torque
lbf.ins
springs inch
1 1 1 2 1 2
3.45 3.45
2.95 2.95
3.82 5.59
059-020-1007
059-020-1201 059-020-1203
16
dimensions
4 Mounting holes M thread x N deep x PCD
Clutch disengaged for pneumatic operation S RH handwheel
ordering codes
Models 05 to 16: (standard right hand handwheel) Example for an 07 model: 070 K/BOX (ISO version) (ANSI version)
F E D
Example for an 07 model: 070 K/BOX LH (ISO version) 079 K/BOX LH (ANSI version)
N.B. Drawing is not representative of model 16 Gearbox. For full details contact Kinetrol
metric units
actuator model (ISO) 05 07 09 10 12 14 16 A mm 300 300 300 300 300 615 610 B mm 67.8 67.8 67.8 67.8 67.8 67.8 132.0 D mm 13 20 26 31 38 55 E mm 170 192 218 267 248 292 448 F mm 103 92 92 92 92 92 174 K mm 127 127 127 127 127 127 194 L mm 9.5 16.0 19.0 22.0 25.0 28.6 41.0 M M5 M8 M10 M10 M12 M16 M16 N mm 12 16 20 20 25 28 28 PCD mm 34.9 50.9 65.0 102.0 77.8 98.8 200.0 S mm 208 208 208 208 208 270 276 Wt kgs 9.18 11.20 14.44 17.50 20.40 32.06 69.80
english units
actuator model (ANSI) 05 07 09 10 12 14 16 A inch 11.81 11.81 11.81 11.81 11.81 24.20 24.00 B inch 2.67 2.67 2.67 2.67 2.67 2.67 5.20 D inch 0.51 0.79 1.02 1.22 1.50 2.17 E inch 6.69 7.56 8.58 10.51 9.76 11.50 17.64 F inch 4.06 3.62 3.62 3.62 3.62 3.62 6.85 K inch 5.0 5.0 5.0 5.0 5.0 5.0 7.64 L inch 0.375 0.630 0.748 0.866 0.984 1.125 1.614 M UNF 10-32 5/16-24 3/8-24 3/8-24 1/2-20 5/8-18 M16 N inch 0.47 0.63 0.79 0.79 0.98 1.10 1.10 PCD inch 1.375 2.000 2.560 4.016 3.060 3.890 7.874 S inch 8.19 8.19 8.19 8.19 8.19 10.63 10.87 Wt lbs 20.2 24.7 31.8 38.5 44.9 70.5 154.0
17
Displaced volume 0.15 in3/2.4 cm3 Finish Epoxy stove enamel Weight 0.26 lb/0.12 kg For further information see General Specification, page 41.
Actual Size
options
Code identification see page 32 Torque outputs see pages 39/40
18
model 01
Output torque Angle of travel 58 lbf.ins/6.7 Nm at 100 psi/7 bar See below
(restricted travel versions available to order)
010-100A
Displaced volume 0.91 in3/15 cm3 Finish Epoxy stove enamel Weight See below For further information see General Specification, page 41. 010-100
4 Aux. Mount Holes M4 x 6 deep on 19.0 PCD 4 Mount Holes details below
options
Fail safe spring return units - clockwise or counter clockwise Code identification see page 32 Torque outputs see pages 39/40 Size details of options see page 35 Air Ports/Mount Holes Model 010-100A 019-100A 010-100 Air Ports Mount Holes G1/8"
1
M4 x 6 deep x 19.0 PCD 8-36 UNF x 15/64" deep x 0.75" PCD M4 clearance
/8" NPT
G1/8"
19
model 02
Output torque Angle of travel
(adjustable)
Displaced volume 1.89 in3/31 cm3 Finish Epoxy stove enamel Weight 0.93 lb/0.42 kg (excluding coupling) For further information see General Specification, page 41.
20.0
8.022 8.000
16.0
18.0
24.1
76
020
N
18.0
93
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas 180 model Female drive and mounting details to DIN 3337 and ISO 5211 Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 14/35/36 Air Ports/Mount Holes Model 020-100 028-100 029-100 Air Ports Mount Holes G 1/ 8" G/"
1 8 1 8
M4 x 8 deep x 25.5 PCD M4 x 8 deep x 25.5 PCD 8-36 UNF x 5/16" deep on 1.00" PCD
/ " NPT
20
model 03
Output torque Angle of travel 220 lbf.ins/25 Nm at 100 psi/7 bar 80 - 100
(restricted travel versions available to order)
Displaced volume 3.66 in3/60 cm3 Finish Epoxy stove enamel Weight 1.53 lb/0.70 kg (excluding coupling) For further information see General Specification, page 41.
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas Integral solenoid valve 180 model Female drive and mounting details to DIN 3337 and ISO 5211 Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 6/14/35/36/38 Air Ports/Mount Holes Model 030-100 038-100 039-100 Air Ports Mount Holes G 1/ 8" G 1/ 8"
1
M5 x 10 deep x 31.1 PCD M5 x 10 deep x 31.1 PCD 10-32 UNF x 3/8" deep on 1.23" PCD
/8" NPT
21
model 05
Output torque Angle of travel
(adjustable)
Displaced volume 6.9 in3/113 cm3 Finish Epoxy stove enamel Weight 2.73 lb/1.24 kg (excluding coupling) For further information see General Specification, page 41.
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas Integral solenoid valve AP pneumatic positioner - full range of options see pages 7 & 8 EL electropneumatic positioner- full range of options see pages 11 & 12 3 stop positioner 180 model Clear cone position monitor Female drive and mounting details to DIN 3337 and ISO 5211 Geared manual override Air Ports/Mount Holes Model 050-100 058-100 059-100 Air Ports Mount Holes G 1/ 8 " G/"
1 1 8
Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 6/14/17/35/36/37/38
M5 x 10 deep x 34.9 PCD M5 x 10 deep x 34.9 PCD 10-32 UNF x 3/8" deep on 1.375" PCD
/8" NPT
22
model 07
Output torque Angle of travel 1080 lbf.ins/124 Nm at 100 psi/7 bar 80 - 100
(restricted travel versions available to order)
Displaced volume 18.3 in3/300 cm3 Finish Epoxy stove enamel Weight 6.91 lb/3.13 kg (excluding coupling) For further information see General Specification, page 41.
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas Integral solenoid valve AP pneumatic positioner - full range of options see pages 7 & 8 EL electropneumatic positioner - full range of options see pages 11 & 12 3 stop positioner 180 model Clear cone position monitor Female drive and mounting details to DIN 3337 and ISO 5211 Geared manual override Air Ports/Mount Holes Model 070-100 078-100 079-100 Air Ports Mount Holes G 1/ 4" G/"
1 1 4
Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 6/14/17/35/36/37/38
/4" NPT
23
model 08
Output torque Angle of travel
(adjustable)
Displaced volume 23.9 in3/392 cm3 Finish Epoxy stove enamel Weight 6.85 lb/3.11 kg (excluding coupling) For further information see General Specification, page 41.
STANDARD COUPLING (supplied with actuator weight 0.31lbs/0.14kg) 6 Mount Holes each side details below
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas AP pneumatic positioner - full range of option see pages 7/8 EL electropneumatic positioner - full range of options see pages 11/12 Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 35/36/37/38 Air Ports/Mount Holes Model 080-100 088-100 089-100 Air Ports Mount Holes G 1/ 4" G/"
1 4 1 4
/ " NPT
24
model 09
Output torque Angle of travel 2280 lbf.ins/261 Nm at 100 psi/7 bar 80 - 100
(restricted travel versions available to order)
Displaced volume 39.3 in3/644 cm3 Finish Epoxy stove enamel Weight 13.82 lb/6.24 kg (excluding coupling) For further information see General Specification, page 41.
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas Integral solenoid valve AP pneumatic positioner - full range of options see pages 7 & 8 EL electropneumatic positioner - full range of options see pages 11 & 12 3 stop positioner 180 model Geared manual override Clear cone position monitor Female drive and mounting details to DIN 3337 and ISO 5211 Air Ports/Mount Holes Model 090-100 098-100 099-100 Air Ports Mount Holes G1/4" G/"
1 1 4
Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 6/14/17/35/36/37/38
/4" NPT
25
model 10
Output torque Angle of travel
(adjustable)
Displaced volume 62.5 in3/1025 cm3 Finish Epoxy stove enamel Weight 21.2 lb/9.6 kg (including coupling) For further information see General Specification, page 41.
2 Air Ports staggered thread details below
Female drive and mounting details to DIN 3337 and ISO5211 as standard
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas Integral solenoid valve AP pneumatic positioner - full range of options see pages 7 & 8 EL electropneumatic positioner - full range of options see pages 11 & 12 3 stop positioner Geared manual override Clear cone position monitor Air Ports/Mount Holes Model 101-100 108-100 109-100 Air Ports Mount Holes G1/4" G/"
1 1 4
Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 6/17/35/36/37/38
/4" NPT
26
model 12
Output torque Angle of travel 5000 lbf.ins/575 Nm at 100 psi/7 bar 80 - 102
(restricted travel versions available to order)
Displaced volume 86 in3/1410 cm3 Finish Epoxy stove enamel Weight 26.2 lb/11.9 kg (excluding coupling) For further information see General Specification, page 41.
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas Integral solenoid valve AP pneumatic positioner - full range of options see pages 7 & 8 EL electropneumatic positioner - full range of options see pages 11 & 12 3 stop positioner 180 model Geared manual override Female drive and mounting details to DIN 3337 and ISO 5211 Air Ports/Mount Holes Model 120-100 128-100 129-100 Air Ports Mount Holes G 3/ 8" G / 8"
3 8 3
Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 6/14/17/35/36/37/38
/ " NPT
27
model 14
Output torque Angle of travel
(adjustable)
Displaced volume 201 in3/3294 cm3 Finish Epoxy stove enamel Weight 44.5 lb/20.2 kg (excluding coupling) For further information see General Specification, page 41.
STANDARD COUPLING (supplied with actuator weight 1.5 lbs/0.7 kg) 4 Mount Holes each side details below
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas Integral solenoid valve AP pneumatic positioner - full range of options see pages 7 & 8 EL electropneumatic positioner - full range of options see pages 11 & 12 3 stop positioner Geared manual override 180 model Female drive and mounting details to DIN 3337 and ISO 5211 Air Ports/Mount Holes Model 140-100 148-100 149-100 Air Ports Mount Holes G 1/ 2" G / 2"
1 2 1
Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 6/14/17/35/36/37/38
/ " NPT
28
model 16
Output torque Angle of travel 27000 lbf.ins/3100 Nm at 100 psi/7 bar 80 - 100
(restricted travel versions available to order)
Displaced volume 465 in3/7630 cm3 Finish Epoxy stove enamel Weight 82.5 lb/37.4 kg (excluding coupling) For further information see General Specification, page 41.
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas AP pneumatic positioner - full range of options see pages 7 & 8 EL electropneumatic positioner - full range of options see pages 11 & 12 180 model Geared manual override Female drive and mounting details to DIN 3337 and ISO 5211 Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 6/14/17/35/36/37/38 Air Ports/Mount Holes Model 160-100 168-100 169-100 Air Ports Mount Holes G1/2" G /2"
1 1
/2" NPT
29
model 18
Output torque Angle of travel
(adjustable)
Displaced volume 1048 in3/17170 cm3 Finish Epoxy stove enamel Weight 157.4 lb/71.4 kg (excluding coupling) For further information see General Specification, page 41.
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas AP pneumatic positioner - full range of options see pages 7 & 8 EL electropneumatic positioner - full range of options see pages 11 & 12 Code identification see page 32 Torque outputs see pages 39/40 Size details of options see pages 35/36/37/38 Air Ports/Mount Holes Model 180-100 188-100 189-100 Air Ports Mount Holes G1/2" G / 2"
3 1
M30 x 50 deep x 226.3 PCD M30 x 50 deep x 226.3 PCD 11/8-7 UNC x 2.0" deep on 8.91" PCD
/4" NPT
30
model 20
Output torque Angle of travel 112000 lbf.ins/12760 Nm at 100 psi/7 bar 80 - 100
(restricted travel versions available to order)
Displaced volume 2034 in3/33350 cm3 Finish Epoxy stove enamel Weight 407 lb/184.6 kg (excluding coupling) For further information see General Specification, page 41.
170 88
73.17 73.00
100.07 100.00
150
STANDARD COUPLING
( supplied with actuator weight 34Ib/15.4kg)
620
100
8 Mount Holes
R.30 160
154
94
to radius
162
554
I N
R O
options
Fail safe spring return units - clockwise or counter clockwise Limit switch boxes for open/close indication - various switches for all hazardous areas AP pneumatic positioner - full range of options see pages 7 & 8 EL electropneumatic positioner - full range of options see pages 11 & 12 Code identification see page 42 Torque outputs see pages 39/40 Size details of options see pages 35/36/37/38
Air Ports/Mount Holes Model 200-100 208-100 209-100 Air Ports Mount Holes G1" G1" 1" NPT M30 x 50 deep x 226 PCD M30 x 50 deep x 226 PCD 11/8"-7UNC x 2.0" deep on 8.91" PCD
31
286
ordering codes
Kinetrol Actuators & Add-On Control Units
MODEL SIZE/THREAD CODE ACTUATOR or ACTUATOR/POSITIONER ASSEMBLY LIMIT SWITCH OPTIONAL SUPPLEMENTARY CODE
SPRING RETURNS
0 1 0 to 2 0 0 0 1 8 to 2 0 8 0 1 9 to 2 0 9 0 3 1 to 1 6 1 0 3 2 to 1 4 2 0 3 3 to 1 4 3 0 3 4 to 1 4 4 0 3 7 to 1 4 7
ISO Thread standard Pg cable entry Thread standard ANSI Thread standard DIN Flange standard (female drive) DIN Flange standard with NAMUR Adaptor DIN Flange Actuator for Positioner Actuator only for Positioner ISO/DIN Threads Actuator only for Positioner ANSI Thread
1 0
6 Manual failsafe
spring unit (single spring)
1 0
7 Manual failsafe
spring unit (double spring)
2 Pneumatic
switches 2 off
3 EEx e II T6 certified Abbreviations: cw: clockwise ccw: counter (or anti-) clockwise
switches 2 off
1 2 1 2 1 3 1 3 2 1
0 0 0 0 0
4 V3 microswitches 2
off
9 Special Product
Specifications - contact Kinetrol
1
5 20-260 V ac
proximity sensors
6 5-60 V dc
proximity sensors
7 V3 microswitches
4 off
0 Viton seals
AP positioner odering codes EL positioner ordering codes 3-stop positioner ordering codes 180 actuator ordering codes Stainless steel actuator ordering codes Geared manual overrides Low air pressure application ordering codes
o
- see pages 7/8 - see pages 11/12 - see page 10 - see pages 13/14 - see page 33 - see page 17 - see page 4
EXAMPLES A. 050-100 B. 050-120M C. 058-104 D. 059-101 E. 140-130-4900 Double Acting Actuator (ISO Threads) No optional supplementary item. A + spring return (fail-safe CW) + clear cone monitor Double acting actuator + limit switch unit (2 x V3) with Pg cable entry thread Double acting actuator (ANSI threads) + limit switch (2 x proximity sensors) with ANSI conduit entry 140 actuator (ISO threads) + spring return fail-safe CCW (2 x 120 springs)
Optional Suffixes: M: Clear Cone position monitor N: Namur Adaptor S: Solenoid valve silencers /flow regulators Z: Less coupling
32
application
Stainless steel actuators are available in double acting models OMO, 02, 03 and 05. All are available with ISO/ANSI threads and torque outputs and are the same as standard Kinetrol models. The units are also available with a range of stainless steel couplings - for details contact Kinetrol. For torque details see double acting torques pages 39/40.
A mm 34 89 110 130
C mm 26 24.5 29 35
N No. 4 4 4 6
T ISO M3 M4 M5 M5
specification
Case material Finish Vane & output shaft Fixings Shaft seals 316 stainless steel Machined external BS3146:Pt2 1975 ANC113/Cr Stainless steel PU or Viton Seals Seal expanders PU or Viton Stainless spring steel
Working temperature range -20 C to 80C (up to 150C with Viton) Maximum working pressure 7 bar/100psi
33
assembly dimensions
Actuator
G
N number of holes T thread x D deep x PCD or R
L
K
STANDARD COUPLING (supplied with actuator) S H S
DIN/ISO Options
4 Mounting holes W thread x Y deep x PCD
SEE PAGE 19 10.0 33.6 12.0 45.0 13.0 64.0 20.0 63.5 19.0 84.0 26.0 25.5 100.0 31.0 127.0 38.0 175.0 55.0 252.0 78.0 286.0 100.0
18.0 22.0 36.0 46.0 72.1 55.0 69.9 108.0 160.0 160.0
K inch 0.375 0.375 0.63 0.71 0.75 1.26 1.12 1.50 1.97 2.24 3.35 4.53 5.91
L inch 0.50 0.50 0.79 0.87 1.00 1.58 1.54 1.97 2.20 2.50 3.54 5.12 6.69
SEE PAGE 19 8-36 0.24 8-36 0.32 10-32 0.39 10-32 0.39 5/16-24 0.63 5/16-24 0.63 3/8-24 0.79 3 /8-24 0.63 1/2-20 0.94 5/8-18 1.13 7/8-9** 1.50 11/8-7** 2.00 11/8-7** 2.00 * Female drive ** UNC
0.709 0.866 1.417 1.811 2.839 2.165 2.750 4.250 6.300 6.300
Wt lb 0.26 0.62 0.55 0.97 1.60 2.82 7.28 7.16 14.42 21.20 27.56 46.10 87.70 171.00 528.00
DIN/ISO options
actuator model 021-100 031-100 051-100 071-100 091-100 121-100 141-100 161-100 H mm 50.0 74.0 81.0 117.0 146.0 180.5 226.5 380.0 DIN/ISO Flange No. F03 F03 F04 F05 F07 F10 F12 F16 M mm 9 9 11 14 17 22 27 46 V mm 46 46 54 64 90 125 150 203 U mm 25 25 30 35 55 70 85 130 PCD mm 36 36 42 50 70 102 125 165 W M5 M5 M5 M6 M8 M10 M12 M20 Y (min) mm 8 8 8 10 13 16 20 32 J mm 2 2 2 3 3 3 3 4 E mm 10 10 12 16 19 24 29 48
34
Mount hole orientation same as actuator except model 01 and low pressure combinations (set for below 5.5 bar / 80 psi) N number of holes T thread x D deep x PCD
K G
english units
actuator model 01-120 01A-120 02-120 03-120-5600 03-120 05-120 07-120-4000 07-120 08-120-4100 08-120 09-120-4200 09-120 10-120-5800 10-120 12-120-4300 12-120-4400 12-120 14-120-4900 14-120 14-120-5000 16-120-6000 16-120-6100 16-120 18-120-7000 18-120 20-120-7200 20-120-7300 20-120 L inch 2.37 2.43 3.54 3.94 4.21 4.49 6.11 7.17 7.13 7.52 8.19 8.58 10.43 11.22 9.76 13.39 11.54 16.43 14.72 13.27 23.07 17.72 19.11 22.50 26.44 36.67 40.61 44.55 H inch 0.91 0.91 1.58 1.58 1.85 1.85 2.18 3.23 3.23 3.62 3.23 3.62 3.62 4.41 3.62 7.25 5.35 8.54 6.85 5.40 12.28 6.93 8.33 8.33 12.26 12.26 16.20 20.14 K inch 2.32 2.32 2.87 2.87 4.25 4.25 4.25 6.00 6.00 7.87 6.00 7.90 7.90 8.11 7.90 7.90 10.16 10.16 15.50 10.16 15.50 15.50 20.63 20.63 20.63 20.63 20.63 20.63 G inch 0.187 0.187 0.315 0.315 0.354 0.375 0.375 0.630 0.630 0.563 0.630 0.748 0.748 0.866 0.748 0.748 0.984 1.125 1.125 1.125 1.125 1.614 1.614 2.244 2.244 2.874 2.874 2.874 S inch 0.28 0.28 0.39 0.39 0.47 0.51 0.51 0.79 0.79 0.75 0.79 1.02 1.02 1.02 1.02 1.02 1.22 1.50 1.50 1.50 1.50 2.17 2.17 3.07 3.07 3.94 3.94 3.94 N No. 3 3 4 4 4 6 6 4 4 6 4 4 4 8 4 4 4 4 4 4 4 4 4 4 4 8 8 8 T UNF 4-48 8-36 8-36 10-32 10-32 10-32 5/16-24 5/16-24 5 /16-24 5/16-24 3/8-24 3 /8-24 3/8-24 3 /8-24 3/8-24 1 /2-20 5 /8-18 5/8-18 5/8-18 5/8-18* 7/8-9 7/8-9 11/8-7** 11/8-7** 11/8-7** 11/8-7** 11/8-7** **UNC Clockwise (120) and counter clockwise (130) units have identical dimensions. D inch 0.16 0.16 0.31 0.31 0.39 0.31 0.31 0.63 0.63 0.47 0.63 0.79 0.79 0.63 0.79 0.79 0.87 1.12 1.13 1.13 1.13 1.26 1.50 1.97 1.97 1.97 1.97 1.97 PCD Wt inch lb 0.625 1.17 0.625 1.10 1.00 1.85 1.00 2.49 1.225 4.58 1.375 5.80 1.375 10.25 2.00 16.00 2.00 15.90 2.00 25.31 2.00 23.15 2.56 32.56 2.56 40.30 4.02 48.50 2.56 45.71 2.56 63.86 3.06 61.62 3.89 113.98 3.89 157.00 3.89 84.19 3.89 198.00 6.01 165.00 6.01 272.00 8.91 356.00 8.91 530.00 8.91 773.00 8.91 901.00 8.91 1058.00
35
J K M
english units
actuator model 02 03 05 07 08 09 10 12 14 16 18 L inch 4.02 4.41 4.37 5.67 5.63 6.70 8.62 8.30 10.04 16.90 21.26 H inch 2.05 2.05 1.73 1.73 1.73 1.73 1.73 2.17 2.17 6.10 7.10 J inch 2.83 2.83 4.88 4.88 4.88 4.88 4.88 6.14 6.14 6.14 6.14 K inch 0.83 0.83 1.85 1.85 1.85 1.85 1.85 2.8 2.8 2.8 2.8 M inch 0.315 0.315 0.630 0.630 0.630 0.630 0.630 0.984 0.984 0.984 0.984 S inch 0.39 0.39 0.79 0.79 0.79 0.79 0.79 0.984 0.984 0.984 0.984 N inch 3.50 3.50 3.50 3.50 3.50 3.94 3.94 7.87 8.86 Wt lb 1.79 2.42 5.62 9.85 9.77 17.53 24.28 33.07 51.61 93.98 176.15
S H
mm A B C D E 125 125 68 15 40
inches 4.9 4.9 2.7 0.6 1.6 Extra weight: 2.4 kgs/5.3lbs
A
Thread F
G1/8" air supply port in solenoid mounting interface. ANSI 1/8" NPT.
D
36
Air Supply Port: ISO & DIN models G 1/4 ANSI models 1/4 NPT Signal Pressure Port G 1/8 (1/4 NPT)
Angle Retransmit: ISO/DIN models M16 conduit entry ANSI models 3/8 NPS (Optional DIN plug if required)
DIN Plug
Conduit Entry: ISO M20 x 1.5p DIN Pg 13.5 ANSI 1/2 -14 NPS
Where drawing information is not given - it is the same as direct mount version
37
Air Inlet Port: ISO & DIN models G 1/8 ANSI models 1/4 NPT
Actuator
2 Conduit Entries: ISO models M20 DIN models Pg 13.5 ANSI models 1/2 x 14 NPS
* Additional
Additional
Model 12 14
Adaptor Dim. Adaptor Weight 15.0 (0.59") 18.0 (0.71") 0.65 kg/1.4 lbs 0.65 kg/1.4 lbs
Where drawing information is not given - it is the same for both versions
Entry for Optional Limit Switch (Shown plugged) DIN Plug options - shown 90 out of true position ISO/DIN models Pg 11 cable gland (8 to 10 mm dia) ANSI models 1/2" NPT cable entry (for use with flexible conduit).
38
1.5
0.1 1.1 1.8 3.9 9.0 22.0 31 46 80 103 265 640 1250 2480
2.0
0.2 1.6 2.7 5.8 12.5 30.5 44 64 111 147 360 860 1750 3440
2.5
0.25 2.1 3.6 7.6 16.5 39.5 57 83 141 190 460 1090 2250 4400
3.0
0.35 2.6 4.6 9.6 20.0 48.5 69 102 172 232 560 1310 2750 5310
pressure (bar) 0.4 0.5 3.0 3.5 5.5 6.4 11.5 13.4 24.0 27.5 57.5 66.5 82 95 121 140 202 232 275 319 660 760 1530 1750 3250 3750 6290 7230
3.5
4.0
4.5
0.55 4.0 7.3 15.4 31.5 76.0 108 159 263 360 870 1980 4300 8160
5.0
0.6 4.5 8.2 17.4 35.0 85.5 121 179 294 403 975 2200 4850 9090
5.5
0.7 5.1 9.2 19.3 39.0 95.0 134 199 325 446 1080 2420 5400 10020
6.0
0.75 5.6 10.2 21.3 43.0 105.0 147 220 355 490 1180 2650 5950 10960
6.5
0.85 6.1 11.1 23.2 46.5 114.0 160 241 385 532 1280 2870 6400 11890
7.0
0.9 6.7 12.1 25.3 50.5 124.0 173 261 416 575 1375 3100 6900 12760
2.0
2.4
3.4 2.8
4.1 3.5
11.9 8.5 23.7 13.6 31.6 21.5 65.0 52.0 68.9 57.6
15.3 11.9 27.1 16.9 37.3 28.2 77.0 64.0 83.6 72.3 89.3 66.1 249.0 186.0 237.0 198.0 497.0 421.0 514.0 404.0 1182.0 967.0 2325.0 1763.0
pressure setting (bar) 1.5 0.9 3.0 1.4 4.8 5.3 5.7 4.2 4.8 5.1 6.3 4.1 13.0 8.5 18.6 22.0 15.3 18.0 18.0 30.5 19.8 31.1 35.0 39.5 20.9 26.0 30.5 44.1 35.0 89.0 77.2 50.8 41.8 97.0 86.9
2.8
3.1
3.5
3.8
4.1
1.7 1.1 3.6 2.0 5.1 7.5 5.5 15.3 11.3 18.0 37.3 27.1 48.0 39.0
4.5
4.8
1.9 1.5 4.2 2.8 5.1 8.9 7.2 18.1 14.7 18.0 43.5 34.4 56.5 47.5 61.0 50.3 41.8 89.3 79.1 100.0 145.0 124.0 72.3 191.0 168.0 206.0 174.0 497.0 418.0 517.0 406.0 198.0 421.0 668.0 1165.0 906.0 1040.0 2585.0 2011.0 2203.0 3291.0 4798.0 3732.0
5.2
5.5
2.3 1.8 4.7 3.7 5.1 10.3 8.7 20.9 17.5 18.0 50.8 42.4 47.5 70.6 59.9 41.8 104.0 93.8 100.0 164.0 143.0 72.3 168.0 238.0 204.0 529.0 447.0 588.0 478.0 198.0 421.0 668.0 1321.0 1081.0 1040.0 2954.0 2417.0 2203.0 3291.0 5456.0 4464.0
3.4 1.7 5.1 6.9 4.7 14.1 9.6 18.0 33.9 23.7 44.1 35.0
3.8 2.4 5.1 8.1 6.4 16.4 13.0 18.0 40.7 30.5 52.5 43.5 56.5 45.2 41.8 81.9 71.2 100.0 136.0 114.6 72.3 176.0 154.0 191.0 158.0 469.0 390.0 479.0 367.0 198.0 421.0 668.0 1097.0 832.0 1040.0 2426.0 1840.0 2203.0 3291.0 4514.0 3423.0
4.4 3.3 5.1 9.5 7.8 19.2 15.8 18.0 46.9 38.4 47.5 65.5 54.8 41.8 96.6 86.4 100.0 155.9 134.9 72.3 168.0 221.0 189.0 529.0 447.0 554.0 443.0 198.0 421.0 668.0 1256.0 1002.0 1040.0 2800.0 2234.0 2203.0 3291.0 5181.0 4133.0
41.8 61.0 50.3 108.0 100.0 107.0 78.0 72.3 132.0 110.0 145.0 111.0 356.0 288.0 374.0 249.0 198.0 421.0 722.0 668.0 864.0 576.0 1040.0 1875.0 1250.0 2203.0 3471.0 2632.0
41.8 67.8 56.5 100.0 115.5 90.0 72.3 147.0 124.0 160.0 127.0 390.0 322.0 408.0 290.0 198.0 421.0 668.0 939.0 660.0 1040.0 2053.0 1441.0 2203.0 3739.0 2983.0
41.8 74.6 63.8 100.0 124.0 102.0 72.3 161.0 139.0 176.0 142.0 424.0 356.0 442.0 330.0 198.0 421.0 668.0 1004.0 742.0 1040.0 2206.0 1630.0 2203.0 4023.0 3291.0 4121.0 3046.0
198.0 421.0 583.0 492.0 1260.0 1040.0 1457.0 874.0 2692.0 2203.0 2788.0 1958.0
Torque outputs identical for Counter Clockwise Models. Italic figures apply to spring end torque only - air end torque will be greater.
39
20
1 9 14 29 70 175 250 360 640 830 2150 5200 10000 20000
30
2 15 25 53 116 280 405 590 1020 1350 3350 7900 16100 32000
40
3 21 36 77 160 390 560 820 1390 1870 4550 10600 22200 43000
pressure (psi) 3.5 4.5 26 32 48 59 101 124 205 250 500 610 710 870 1050 1280 1760 2130 2400 2900 5800 7000 13400 16100 28300 34500 54500 66000
50
60
70
5 39 70 148 300 730 1030 1530 2500 3440 8300 18800 41300 78000
80
6 45 82 173 346 850 1190 1780 2880 3970 9600 21600 48000 89000
90
7 51 93 196 393 960 1350 2020 3250 4480 10800 24300 54500 100500
100
8 58 105 220 440 1080 1510 2280 3625 5000 12000 27000 60000 112000
30
35
40
45
50
55
60
15 10 32 18 45 66 49 135 100 160 330 240 425 345
65
70
17 13 37 25 45 79 64 160 130 160 385 305 500 420 540 445 370 790 700 847 1280 1100 640 1690 1490 1825 1540 4400 3700 4580 3595 1750 3729 5914 10310 8018 9204 22877 17797 19497 29125 42462 33028
75
80
20 16 42 33 45 91 77 185 155 160 450 375 420 625 530 370 925 830 847 1450 1270 640 1490 2110 1810 4680 3960 5200 4230 1750 3729 5914 11691 9567 9204 26143 21390 19497 29125 48286 39506
30 25
36 31
135 105 240 150 330 250 683 568 740 640 790 585 2200 1650 2100 1750 4401 3729 4551 3579 10461 8558 20576 15603
pressure setting (psi) 13 8 27 12 42 47 50 37 42 45 56 37 115 75 165 195 135 160 160 270 175 275 310 350 185 230 270 390 310 760 645 450 370 886 780
34 21 45 71 56 145 115 160 360 270 465 385 500 400 370 725 630 847 1190 1000 640 1560 1360 1690 1400 4150 3450 4240 3250 1750 3729 5914 9708 7363 9204 21470 16284 19497 29125 39949 30294
39 29 45 84 69 170 140 160 415 340 420 580 485 370 855 765 847 1365 1185 640 1490 1960 1670 4680 3960 4900 3920 1750 3729 5914 11116 8868 9204 24780 19771 19497 29125 45852 36577
370 540 445 953 847 950 690 640 1170 970 1280 985 3150 2550 3310 2205 1750 3729 6386 5914 7646 5098 9204 16594 11063 19497 30718 23293
370 600 500 847 1025 795 640 1300 1100 1415 1125 3450 2850 3610 2570 1750 3729 5914 8310 5841 9204 18169 12753 19497 33090 26400
370 660 565 847 1100 900 640 1430 1230 1555 1260 3750 3150 3915 2920 1750 3729 5914 8885 6567 9204 19523 14426 19497 35604 29125 36471 26957
1750 3729 5163 4357 11151 9204 12894 7735 23824 19497 24674 17328
Torque outputs identical for Counter Clockwise Models. Italic figures apply to spring end torque only - air end torque will be greater.
40
Working temperature range -20C (-5F) to 80C (175F). Up to 100C with high temperature seals and 150C with special equipment (contact Kinetrol). Maximum working pressure 100 psi (7 bar). Maximum overload pressure 150 psi (10 bar).
With 30 years experience and almost 2000 mounting kit designs available to suit most ball, butterfly and plug valves, Kinetrol has the expertise to design, build and test actuated valve packages for any service. We can supply valves fitted with actuators and will mount actuators to free issued valves.
Kinetrol's electrohydraulic actuator is designed for use in areas without compressed air. A hydraulic pump delivers pressurised oil to a Kinetrol quarter-turn actuator, providing torque outputs up to 1220 Nm/10800 lbf.in. On power failure a Kinetrol spring return and fail-open solenoid valve produce a positive fail-safe action. A pressure release valve and 100% rated pump motor provide stall protection. This together with the unit's capacity for 3000 starts per hour make it ideal for high cycle double acting and modulating applications. Ask for sales leaflet no. KF125
rotary dampers
Kinetrol's range of fluid dashpots are used to steady drives, decelerate motion and damp vibration. Standard designs include adjustable or fixed rate devices for continuous rotation or restricted travel applications. If required Kinetrol will engineer special dampers to your specification. Ask for catalogue no. KF72
41
Contents Guide
Page 1-2 3-4 35 5 36 6 36 6 7-8 37 9 10 36 11-12 38 13-14 15-16 17 41 18-31 32 34 39-40 34 41 41 41
Introduction to vane actuators Fail safe spring units - specifications - dimensions Limit switch units - specifications - dimensions Clear cone monitors - specifications - dimensions Solenoid Valves AP pneumatic positioner - specifications - dimensions I/P controllers 3 - stop pneumatic positioners - specifications - dimensions EL electropneumatic positioners - specifications - dimensions 180 degree pneumatic rotary actuators - specifications / dimensions Manual fail-safe spring units - specifications / dimensions Geared manual overrides - specifications / dimensions Actuator models OMO to 200 - general specifications - unit specifications - ordering codes - dimensions - torque outputs Stainless steel actuators - specifications / dimensions Valve mounting service Spring fail-safe electric actuators Rotary dampers
42
AUSTRALIA IMI Norgren Pty Ltd PO Box 457 Knoxfield Victoria 3180 Tel - (03) 9213 0800 Fax - (03) 9213 0898 email - sayub@norgren.com.au BELGIUM NV PRODIM SA Rue G. Van Laethem Straat 67 B1140 Brussels Tel - 02 726 3300 Fax - 02 726 3633 email - prodim@brutele.be CANADA GGOSCO Engineering Inc 1272 Speers Road (Unit 4) Oakville Ontario L6L 5T9 Tel - (905) 825 2627 Fax - (905) 825 4051 email - sales@ggosco.com CHINA Shanghai Hanwai Special Valve Manufacturing Co. Ltd 269 Ningwu Road Shanghai 200090 Tel - 21 65183703 Fax - 21 65431747 email - hwvalve@citiz.net DENMARK Armatec A/S Mjolnersvej 4-8 DK-2600 Glostrup Tel - 4696 0000 Fax - 4696 0001 email - armatec@armatec.dk FINLAND Aseko Oy Tinankuja 3 FIN-02430 Masala Tel - 09 221011 Fax - 09 22101200 email - markkinointi@aseko.fi FRANCE Kinetrol sarl Actigone 3 - BP1028 74966 MEYTHET cedex Tel - (0) 450 22 19 26 Fax - (0) 450 22 31 54 email - Kinetrol@kinetrol.fr GERMANY Dietrich Schwabe GmbH Odenwaldstrasse 61 63322 Rdermark Tel - 06074 89590 Fax - 06074 90008 email - info@schwabe-sra.de
HONG KONG IMI Norgren Ltd 6/F Benson Tower 74 Hung To Road Kwun Tong Kowloon Tel - 2492 7608 Fax - 2498 5878 email - benny@norgren.com.hk
NETHERLANDS Delan Bv Postbox 218 2180 AE Hillegom Tel - 0252 528 870 Fax - 0252 528 470 email - info@delon.org
SWITZERLAND Xorella - Frank AG Hardstrasse 41 CH-5430 Wettingen Tel - 56 438 0840 Fax - 56 438 0849 email - info@xorella-frank.ch
HUNGARY YERUHAM Muvek Kft 1133 Budapest XIII. District vs str.9-11 Tel - 1 412 4161 Fax - 1 412 4171 email - yeruham@yeruham.hu
NEW ZEALAND IMI Norgren Ltd 3-5 Walls Road PO Box 12 893 Auckland 5 Tel - (09)579 0189 Fax - (09) 526 3399 email - enquire@norgren.co.nz
TAIWAN Controltek International Co. Ltd 4th Fl. No. 20 Alley 18 Lane 478, Rui-Guang Road Nei-Hu, Taipei 114 Tel - 2 26277671 Fax - 2 26277673 email - contek@ms14.hinet.net
INDIA Peregrine Technologies Pvt Ltd c/212 New Usha Nagar Village Road Bhandup (w) Mumbai 400 078 Tel - 22 560 3924 Fax - 22 569 5722 ISRAEL Baccara Geva Kvutzat Geva 18-915 Tel - 4653 5960 Fax - 4653 1445 email - baccara@netvision.net.il ITALY Bellkin Srl Via Torricelli 51 20038 Seregno Milano Tel - 0362 330269 Fax - 0362 336233 email - info@bellkin.com
PORTUGAL Safi Iberica SA C/Cobalt 86-96 nave 6 08907 - LHospitalet de Llobergat Barcelona Tel - 93 2610255 Fax - 93 3385293 email - safi.esp@teleline.es
TURKEY ProMIS Ltd Sti Gelincik Sok 3A/1 Guvenevler Kavaklidere Ankara 06700 Tel - 312 426 5440 Fax - 312 426 1702 email - promisec@superonline.com
SINGAPORE IMI Norgren Ltd 16 Tuas Street Singapore 638453 Tel - 862 1811 Fax - 862 1917 email - sales@norgren.com.sg
USA Kinetrol USA Inc 4557 Westgrove Drive Addison Texas 75001 Tel - 972 447 9443 Fax - 972 447 9720 email - sales@kinetrolusa.com
JAPAN HKS Japan Ltd Promity Fuchinobe Bld 1-9-15 Kanumadai Sagamihara Kanagawa 229-0033 Tel - 042 751 9131 Fax - 042 751 9700 email - info@hksjapan.co.jp
SOUTH AFRICA Yokogawa South Africa (Pty) Ltd PO Box 2194 Southdale 2135 Tel - (011) 681 2500 Fax - (011) 680 0206 email - markb@yokogawa.co.za
KOREA Dolldam Co.Ltd 5FL, Kyunghee B/D, 571 - 6 Dokok - Dong Kangnam -Ku, Seoul Korea Tel - 02 572 1219 Fax - 02 572 1037 email - topvalve@hitel.net
SPAIN Safi Iberica SA C/Cobalt 86-96 nave 6 08907 - LHospitalet de Llobergat Barcelona Tel - 93 2610255 Fax - 93 3385293 email - safi.esp@teleline.es
SWEDEN Alnab Valves & Instruments AB 433 86 PARTILLE Tel - 31 449450 Fax - 31 442455 email - alnab@alnab.se
Kinetrol Ltd, Trading Estate, Farnham, Surrey, GU9 9NU, England Telephone: 01252 733838 Fax: 01252 713042 www.kinetrol.com email - sales@kinetrol.com
KF - 84 01/02