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40A Miniature Power Relay: Soldering and Immersion Cleaning

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AZ2150

40A MINIATURE
POWER RELAY
FEATURES

40 Amp switching capability


1 Form A, B and C contacts available
DC coils to 120 VDC
Life expectancy to 10 million operations
Class B insulation standard
Class F (155C) version available
Available with an epoxy seal for automatic wave
soldering and immersion cleaning
Proof Tracking Index (PTI/CTI) 175
UL, CUR file E44211 including versions meeting UL 508
and UL 873 spacing and contact rating requirements;
VDE 40023154 (some models)

GENERAL DATA
Life Expectancy
Mechanical
Electrical

Minimum operations
1 x 107
1 x 105 at 30 A 120 VAC Res. (N.O.)

Operate Time (max.)

Max. 12 ms
Typical: 8 ms

Release Time (max.)

Max. 5 ms
Typical: 3.5 ms

Dielectric Strength
(at sea level for 1min)

2500 Vrms contact to coil


1500 Vrms between open contacts

Insulation Resistance

1000 megohms min. at 500 VDC, 20C


50% RH

Dropout

Greater than 10% of nominal coil voltage

Ambient Temperature
Operating

At nominal coil voltage


-55C (-67F) to 100C
-55C (-67F) to 125C
-55C (-67F) to 130C
-55C (-67F) to 155C

CONTACTS
Arrangement

SPDT (1 Form C)
SPST (1 Form A and 1 Form B)

Ratings

Resistive load:
Max. switched power: 900 W or 10000 VA
Max. switched current: 40 A (Form A) 30 A (Form B)
Max. switched voltage: 30 VDC or 300 VAC
UL Rating: See chart for UL contact ratings. AZ2150
Series meets UL 508 Group A spacing and UL 873
refrigeration and safety control requirements. AZ2151
Series meets UL 508 Group B spacing requirements.

Storage
Vibration

0.062" DA at 1055 Hz

Shock

20 g

Enclosure

P.B.T. polyester

VDE Rating:
AZ2150-1A - 25 A at 250 VAC, 10k cycles, resistive
AZ2150-1C - 20 A at 250 VAC, 10k cycles, resistive

Terminals

Tinned copper alloy

Max. Solder Temp.

270C (518F)

Material

Silver cadmium oxide

Max. Solder Time

5 seconds

Resistance

< 20 milliohms initially


(at rated current, voltage drop method)

Max. Solvent Temp.

80C (176F)

Max. Immersion Time

30 seconds

Weight

25 grams

(212F)
(257F)
(266F)
(311F)

Class
Class
Class
Class

B
F
B
F

COIL
Power
At Pickup Voltage
(typical)

500 mW

Max. Continuous
Dissipation

2.2 W at 20C (68F) ambient


1.8 W at 40C (104F) ambient

Temperature Rise

43C (77F) at nominal coil voltage

Temperature

Max. 130C (266F) Class B


Max. 155C (311F) Class F

NOTES
1.
2.
3.
4.

All values at 20C (68F).


Relay may pull in with less than Must Operate value.
Unsealed relays should not be dip cleaned.
Other coil resistances and sensitivities available upon request.
Please call the factory.
5. Specifications subject to change without notice.

7/23/09

AZ2150
RELAY ORDERING DATA

Maximum Switching Capacity

STANDARD RELAYS: 1 Form A (SPST): 1/8 Clearance, 1/4 Creepage


COIL SPECIFICATIONS
ORDER NUMBER*

5
6
9
12
15
18
24
48
70
110

Max.
Continuous
VDC

7.3
8.9
13.9
17.5
22.5
27.4
36.1
68.4
104.4
163.2

Coil
Resistance
10%

Must
Operate
VDC

27
40
97
155
256
380
660
2,560
5,500
13,450

3.75
4.5
6.75
9.0
11.25
13.5
18.0
36.0
52.5
82.5

Unsealed

NC
20

Sealed

AZ21501A5D
AZ21501A5DE
AZ21501A6D
AZ21501A6DE
AZ21501A9D
AZ21501A9DE
AZ21501A12D
AZ21501A12DE
AZ21501A15D
AZ21501A15DE
AZ21501A18D
AZ21501A18DE
AZ21501A24D
AZ21501A24DE
AZ21501A48D
AZ21501A48DE
AZ21501A70D
AZ21501A70DE
AZ21501A110D AZ21501A110DE

10
8

27
40
97
155
256
380
660
2,560
5,500
13,450

3.75
4.5
6.75
9.0
11.25
13.5
18.0
36.0
52.5
82.5

DC RESISTIVE
LOAD

3
2

1
10

20

30

40

60

80 100

200

300

VOLTAGE

AZ21511A5D
AZ21511A5DE
AZ21511A6D
AZ21511A6DE
AZ21511A9D
AZ21511A9DE
AZ21511A12D
AZ21511A12DE
AZ21511A15D
AZ21511A15DE
AZ21511A18D
AZ21511A18DE
AZ21511A24D
AZ21511A24DE
AZ21511A48D
AZ21511A48DE
AZ21511A70D
AZ21511A70DE
AZ21511A110D AZ21511A110DE

Coil Temperature Rise


180
160
140

Coil Temperature Rise C

7.3
8.9
13.9
17.5
22.5
27.4
36.1
68.4
104.4
163.2

AC RESISTIVE
LOAD

6
5

STANDARD RELAYS: 1 Form A (SPST): 1/16 Clearance, 1/8 Creepage


COIL SPECIFICATIONS
ORDER NUMBER*
5
6
9
12
15
18
24
48
70
110

NO

30

AMPERES

Nominal
Coil
VDC

40

120
100
80

30A

60

25A

40
20

* Substitute 1B or 1C in place of the 1A to indicate 1 Form B and 1 Form C respectively.To indicate Class F version,
add suffix F.

20A
15A
0A

0
40%

60%

80%

100%

120%

140%

160%

180%

200%

Percent of Nominal Coil Voltage (at 20C)

UL/CUR File E44211 Approved Contact Ratings


Load Type

Cycles

Volts

General Purpose
(Inductive)
Resistive

100,000
30,000
100,000
100,000
100,000
100,000
6,000
6,000
6,000
30,000
100,000
6,000
100,000
6,000
6,000
30,000
100,000
30,000

125 or 240 VAC


277 VAC
125 or 240 VAC
30 VDC
277 VAC
240 VAC
250 VAC
277 VAC
125 VAC
125 VAC
125 VAC
240 VAC
277 VAC
125 VAC
240 VAC
125 VAC
125 or 277 VAC
125 VAC

Form A
(NO)

Form B
(NC)

Form C
NO
NC

30 A
15 A
30 A
30 A
30 A
30 A
30 A
15 A
30 A
20 A
10 A
20 A
20 A

15 A

40 A

40 A
Ballast
6A
3A
6A
Pilot Duty
800 VA
290 VA
800 VA
800 VA

690 VA
690 VA

470 VA
1152 VA
768 VA
1152 VA
764 VA

764 VA
1/4 HP
Motor Load
1 HP
1 HP
3 HP
1 HP
2 HP
1 HP

1 HP
3/4 HP
3/4 HP

Definite Purpose
96 LRA
33 LRA
60 LRA
30 FLA
10 FLA
20 FLA
(LRA-Locked Rotor)
100,000
125 VAC
82.8 LRA

82.8 LRA
27 FLA

27 FLA
(FLA-Full Load)
30,000
240 VAC
80 LRA
33 LRA
60 LRA
30 FLA
10 FLA
20 FLA
100,000
277 VAC
60 LRA

60 LRA
20 FLA

20 FLA
Tungsten
6,000
125 VAC
15 A

15 A
6,000
240 VAC
5A

5A
6,000
120 VAC

3A

6,000
240 VAC

3A

TV5
25,000
120 VAC
TV5

TV5
TV3
25,000
120 VAC

TV3

Note: See AZ2100 Data Sheet for more complete UL and CUR approved contact ratings.

15 A
30 A
15 A
10 A

3A
290 VA

275 VA
768 VA

1/4 HP
1 HP

33 LRA
10 FLA

33 LRA
10 FLA

3A
3A

TV3
TV3

MECHANICAL DATA
.020
.130 + .010
0.51)
(3.3 + 0.25

.500
(12.7)

.690
(17.5)
1.25
(31.80)

.090
(2.3)

.208
(5.3)
.098
(2.5)
.045 x .045
(1.14 x 1.14)

.751
(19.1)

.196
(5.0)

1.06
(26.9)

WIRING DIAGRAM

PC BOARD LAYOUT

Viewed toward
terminals

Viewed toward
terminals

.400 .300
(10.2) (7.6)

.081 .003
(2.06 .076)
DIA (4 PLACES)
1.00
(25.38)

AZ2150 VERSION
3
3
2

1
.900
(22.86)

Terminal
Eliminated
on AZ2150
Versions

.350 (8.9)
.550 (14.0)
.700
(17.8)

4
5

1 FORM A
(SPST-NO)

.043 .003
(1.09 .076)
.150 (3.8)

.025 x .025
(0.63 x 0.63)

.032 x .062
(0.81 x 1.57)

5 1

1 FORM C
(SPDT)

1 FORM B
(SPST-NC)

AZ2151 VERSION
4
4
5

3
2

1 FORM A
(SPST-NO)

5
6 2

3
6 2

1 FORM B
(SPST-NC)

1 FORM C
(SPDT)

Dimensions in inches with metric equivalents in parentheses.


Tolerance: .010"

7/23/09

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