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Maintenance Manual TDP-T98

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FILE NO.

330-200513

SERVICE MANUAL

DLP PROJECTOR
TDP-T90/91/TW90A
TDP-T90/91/TW90
TDP-S80/81/SW80
TDP-MT200/400
TDP-T98/T80

Document Created in Japan Des.,2005


Table of Contents
Chapter 1 Introduction 1-1
Product Highlights 1-1
Machanical Specifications 1-2
Display Panel Specifications 1-2
Electrical Specifications 1-2
Optical Specifications 1-3
Environmental Specifications 1-4
Firmware 1-4

Chapter 2 Disassembly Procedure 2-1


Tools Needed 2-1
Removing Lamp Module 2-2
Removing Front Cover, Option Cover and Rear Cover Module 2-2
Removing Top Cover, Keypad Board, Speaker 2-4
and Select Button Module
Removing Main Board, LVPS Module, Lamp Driver Module 2-5
and Fan Module
Removing Interrupter Switch, Engine Module, Fan Module 2-7
and DMD Board
Removing DMD Chip, Color Wheel and Photo Sensor Board 2-9
Removing Thermal Board, IR Sensor Board and Fan Duct 2-10
Removing Wireless Board (For TW90 Only) 2-11

Chapter 3 Troubleshooting 3-1


Equipment Needed 3-1
Main Procedure 3-2
Main Procedure Description 3-7
Factory Mode 3-10

Chapter 4 Function Test and Alignment Procedure 4-1


Product 4-1
Test Equipment 4-1
Test Condition 4-1
Test Display Modes & Pattern 4-2
Inspection Procedure 4-8
Wireless Testing Procedure (For TW90,TW90A and SW80) 4-11

II Toshiba Series
Camera Setup Procedure (For T91 and S81) 4-23

Chapter 5 Firmware Upgrade Procedure 5-1


Equipment Needed 5-1
Setup Procedure 5-1
Firmware Upgrade Procedure 5-6

Chapter 6 EDID Upgrade Procedure (For MT200/MT400 Only) 6-1


Equipment Needed 6-1
Setup Procedure 6-2
EDID Upgrade Procedure 6-2

Chapter 7 Spare parts list 7-1


TDP-T90A Series 7-1,7-2
TDP-
TDP-T90 Series 7-3,7-4
T
TDP-S80 Series 7-5,7-6
TDP-MT200/400 Series 7-7,7-8

III Toshiba Series


Chapter 1

Introduction
1-1 Product Highlights

Item Description T80 T90 T91 T98 TW90 MT200 S80 S81 SW80 T90A MT400 T91A TW90A
One panel 0.7 XGA / 12o DDR DMD
V V V V V
projection system
1 One panel 0.55" XGA / 12o DDR DMD
V V V V V V V
projection system
o
One panel 0.65" 12 DDR DMD projection
V
system
200 Watt compact P-VIP Lamp (user
replaceable, Lamp is driven by 200 Watt V V V V V V V V
lamp driver)
2 Phoenix X66 200W SHP Lamp (user
V V
replaceable)
200 Watt compact UHP Lamp, Lamp is
V V V
driven by 200 Watt lamp driver)
High efficiency cooling system with low
system acoustic noise level (35 dB(A) in V V V V V V V V V V
160W eco-mode)
3
High efficiency cooling system with low
system acoustic noise level (35 dB(A) in V V V
150W eco-mode)

4 Light weight Approx. 2.8Kgs. V V V V V V V V V V V V


Light weight Approx. 2.88Kgs. V
Manual focus projection, 1:1.2 mechanical
5 V V V V V V V V V V V V V
zoom lens
True 1024 x 768 resolution, 16.7M True
V V V V V V V V
colors
True 854 x 480 resolution, 16.7M True
V
colors
6
True 800 x 600 resolution, 16.7M True
V V V
colors
True 1024 x 576 resolution, 16.7M True
V
colors
7 With up, down, left, and right screen reverse V V V V V V V V V V V V V
Build-in full screen NTSC / PAL / SECAM
8 video capability with S-video / Composite / V V V V V V V V V V V V V
component through D-sub
SXGA / XGA / SVGA / VGA / MAC
9 compatibility with two D-Sub 15 pin VGA V V V V V V V V V V V V V
connector input terminal
Auto image re-sizing to 1024 x 768 full
V V V V V V V V
screen
Auto image re-sizing to 854 x 480 full
V
screen
10
Auto image re-sizing to 800 x 600 full
V V V
screen
Auto image re-sizing to 1024 x 576 full
V
screen
11 Auto detection of computer signal input V V V V V V V V V V V V V
Auto Image synchronization (Auto-tracking /
12 frequency / position adjustment) by Auto- V V V V V V V V V V V V V
setting key.
13 Freeze function. V V V V V V V V V V V V V

1-1 Toshiba Series


Item Description T80 T90 T91 T98 TW90 MT200 S80 S81 SW80 T90A MT400 T91A TW90A
Automatically saves adjustments for future
16 V V V V V V V V V V V V V
use
17 IR remote control function V V V V V V V V V V V V V
18 Adaptive voltage control fan speed V V V V V V V V V V V V V
Auto & Manual Digital Vertical Keystone
19 V V V V V V V V V V V V V
Correction
Built-in one 1W speaker V V V V V V
20
Built-in one 2W speaker V V V V V V
21 Camera V V V
22 Wireless V V V

1-2 Mechanical Specifications


Item Specification Description T80 T90 T91 T98 TW90 MT200 S80 S81 SW80 T90A MT400 T91A TW90A
Dimensions
1 298x267x100.5 mm (main body) V V V V V V V V V V V V V
(WxHxD)

2 Weight Approx. 6.3 lbs. (2.86kg) V V V V V V V V V V V V


Weight Approx. 6.3 lbs. (2.88kg) V
- Advanced air flow
- Two fans with low system acoustic noise level
- Temperature control circuits with adaptive
3 Cooling System V V V V V V V V V V V V V
voltage control fan speed
- Maximum touch temperature follows UL 60950
regulation
4 Tilt Angle 6.8 degree with elevator mechanism V V V V V V V V V V V V V
5 Keystone correction +/-16 degree Vertical V V V V V V V V V V V V V
Lamp Door Lamp power supply shut off automatically when door
6 V V V V V V V V V V V V V
Protection open

1-3 Display Panel Specifications


Item Specification Description T80 T90 T91 T98 TW90 MT200 S80 S81 SW80 T90A MT400 T91A TW90A
DMD (0.7 12 degree DDR XGA Digital Mirror
V V V V V
Device)
DMD (0.55" 12 degree DDR WVGA Digital
1 Type V V V V V V V
Mirror Device)
DMD (0.65 12 degree DDR Digital Mirror
V V
Device)
1024(H) x 768 (V) V V V V V V V V

Number of active 854(H) x 480(V) V


2
dots 800(H) x 600(V) V V V
1024(H) x 576(V) V V

1-4 Electrical Specifications


Item Specification Description T80 T90 T91 T98 TW90 MT200 S80 S81 SW80 T90A MT400 T91A TW90A
- Input AC 100-240V~, 3A, 50-60 Hz with PFC
1 Power Supply - Variance FAN speed control (Depend on temperature V V V V V V V V V V V V V
variant)
- Computer Input (VGA)
- Composite Video Input (x 1)
2 Terminals V V V V V V V V V V V V
- S-Video Input (Standard x 1)
- RS232 (Mini-Din 8pin x 1)
- Computer Analog Input (VGA x 1)
- Component Video Input (RCAx 3)
Terminals & I/O
3-1 - S Video Input (Mini-Din 4-Pin x 1) V V V V V V V V V V V
connector
- Composite Video Input (RCA x 1)
- RS232 (Mini-Din 8pin x 1)
Terminals & I/O
3-2 - Digital Video with HDCP Input (DVI-D) V V
connector
Terminals & I/O
3-3 - USB (Mini B type) V V V V
Connector

1-2 Toshiba Series


Item Specification Description T80 T90 T91 T98 TW90 MT200 S80 S81 SW80 T90A MT400 T91A TW90A
- Hsync Frequency 15~100 kHz
V V V V V V V V V V V V
- Vsync Frequency 43~85 Hz
- Hsync Frequency 31.35~68.7kHz
V
- Vsync Frequency 56~85Hz
- Video Signal RGB (PC)
1.) Analog RGB : 0.7 Vp-p, 75 ohm
2.) Analog RGB : 1Vp-p, 75 ohm
4 Input signal spec.
3.) Sync. Signal
Separate Sync : (HV) TTL level (bi-polarity)
Composite Sync : TTL level (bi-polarity) V V V V V V V V V V V V V
Sync-on-green : negative sync. 0.3Vp-p
- Video
1.) Composite video : 1Vp-p, 75 ohm
2.) S-video Luminance : 0.714Vp-p, 75 ohm
3.) Chrominance : 0.286Vp-p, 75 ohm
- Standards :
NTSC : M(3.58 MHz), 4.43 MHz
5 Video Compatibility PAL : B, D, G, H, I, M, N V V V V V V V V V V V V V
SECAM : B, D, G, K, K1, L
HDTV : 480i / 576i ; 480p / 576p ; 720p ; 1080i
By using DDP2000 Chips to compress SXGA
XGA / Compression V V V V V V V V V V V
image into XGA display
6
WVGA / By using "DDP2000" Chips to compress SXGA
V V
Compression image into WVGA display

1-5 Optical Specifications


Item Specification Description T80 T90 T91 T98 TW90 MT200 S80 S81 SW80 T90A MT400 T91A TW91A
F#2.4-2.65 @ 2.4m, f=28.04~35.59mm @ 2.4m.
V V V V V V
1.2X Manual Zoom Lens.
F#2.4-2.81 @ 2.4m, f=22.34~26.59mm @ 2.4m.
V V V
1.2X Manual Zoom Lens.
1 Projection lens
F#2.75-3.0 @2.4m, f=22.25~26.69mm @2.4m.
V V V
1.2x Manual Zoom Lens.
F#2.5-2.8@2.4m, f =22.25-26.69 mm @2.4m.
V
1.2X Manual Zoom Lens.
Adjustable from 24.6" to 246" (Diagonal) V V V V V V V V V
Projection Image
2 Adjustable from 30.75" to 246" (Diagonal) V V V
Size
Adjustable from 35.66to 285.89(Diagonal) V
1.2m~10m V V V V V V V V V
3 Throw Distance
1.5m~10m V V V V
2.0~2.4 ; 100" / 4.06m ~ 4.88m V V V V V V V V V V V V
4 Throw Ratio
1.58~1.9 V
1850(Typical) ; 1600 (Minimum) V V V V V V V
2250(Typical) ; 1900 (Minimum) V
5 Brightness 1800(Typical) ; 1600 (Minimum) V V V
650(Typical) ; 510 (Minimum) V
ANSI* Lumens 700 ( Typical) 590 ( Minimum ) V
Full on / off 1600 :1 (Typical) 1000 : 1 (Minimum)
V V V V V V V
JBMA 1600 : 1 (Typical) 1000 : 1 (Minimum)
6 Contrast Full on / off 1800:1 (Typical) 1000 : 1 (Minimum)
V V V V
JBMA 1800 : 1 (Typical) 1000 : 1 (Minimum)
Full on / off 2500:1 (Typical) 1500 : 1 (Minimum) V V
JBMA 75% (Typical) 60% (Minimum) V V V V V V V V V V V
7 Uniformity
JBMA 80% (Typical) 65% (Minimum) V V
OSRAM E17.5 200W P-VIP Lamp V V V V V
Phoenix X66 200W SHP Lamp V V
8 Lamp
Philips E19 200W UHP Lamp V V V
Philips E19V 200W UHP Lamp V V V

1-3 Toshiba Series


1-6 Environmental Specifications
Item Specification Description T80 T90 T91 T98 TW90 MT200 S80 S81 SW80 T90A MT400 T91A TW90A
Operating : 0~35oC, 80% humidity, non-condensing
1 Temperature V V V V V V V V V V V V V
Storage : -20~60oC, 80% humidity, non-condensing
o
Operating : 0~35 C, 80%RH (Max.), non-
condensing
2 Maximum Humidity V V V V V V V V V V V V V
Storage : -20~60oC, 80%RH (Max.), non-
condensing
39 dB(A) (in 216W mode, at 23+/- 2oC)
35 dB(A) (in 160W eco mode, at 23 +/- 2oC) V V V V V V V V
while color wheel are running with 7200 rpm
38 dB(A) (in 200W mode, at 23+/- 2oC)
3 Acoustic noise level 35 dB(A) (in 160W eco mode, at 23 +/- 2oC) V V
while color wheel are running with 7200 rpm
39 dB(A) (in 200W mode, at 23+/- 2oC)
35 dB(A) (in 150W eco mode, at 23 +/- 2oC) V V V
while color wheel are running with 7200 rpm
o o
Operating : 0 C~35 C for height : 0~2,500 ft
0oC~30oC for height : 2,500~5,000 ft
4 Altitude 0oC~30oC for height : 5,000~10,000 ft V V V V V V V V V V V V V
an speed adjusted by OSD menu
Storage : 0~40,000 ft
5 MTBF Operating more than 10,000 hours V V V V V V V V V V V V V
6 Reliability Test 12,000 hours V V V V V V V V V V V V V

1-7 Firmware
Item Description T80 T90 T91 T98 TW90 MT200 S80 S81 SW80 T90A MT400 T91A TW90A
1 Firmware A V
2 Firmware B V V
3 Firmware C V
4 Firmware D V V V
5 Firmware E V
6 Firmware F V
7 Firmware G V V V
8 Firmware H V

Note: The Firmware B, C, D, E, F,G,H aren’t the revision of Firmware A. The letter “A~H” indicates
that each Firmware is used for specific models (with a check in the blank).
That is, Firmware A is totally different from Firmware B. This rule also stands true for
Firmware C~H.
(1) T90 & TW90 implement the same Firmware.
(2) S80, S81 & SW80 implement the same Firmware.

1-4 Toshiba Series


Chapter 2

Disassembly Procedure
Equipment Needed
Ite m P h o to

S c re w B it (+ ) : 1 0 7

S c re w B it (+ ) : 1 0 2

H e x S le e v e s 8 m m

H e x S le e v e s 5 m m

B a ll- e n d h e x - k e y 2 m m

2-1 Toshiba Series


2-1 Removing Lamp Module
1. Unscrew 1 screw to remove the Lamp Cover, and then unscrew 2 screws to remove the
Lamp Module.

Screw Bit (+) : 107

Lamp Module

2-2 Removing Front Cover, Option Cover and Rear


Cover Module
1. Unscrew 4 screws to remove the Front Cover.

Ball-endhex-key 2mm

Front Cover

2-2 Toshiba Series


2. Unscrew 2 screws to remove the Option Cover.

Screw Bit (+) : 107

Option Cover (Blank) PC + ABS - CAOLA

3. Unscrew 6 hex screws and 2 screws to remove the Rear Cover Module.

Screw Bit (+) : 102

Rear Cover Module

2-3 Toshiba Series


2-3 Removing Top Cover, Keypad Board, Speaker and
Select Button Module
1. Press point A; then press point B to separate the Top Cover and the Main Body carefully.

A B

2. Unplug the FFC cable to remove the Top Cover.

3. Unscrew 6 screws to remove the Keypad Board, Speaker and Select the Button Module.

Speaker

Keypad Board

Screw Bit (+) : 107 Select Button Module

2-4 Toshiba Series


2-4 Removing Main Board, LVPS Module, Lamp Driver
Module and Fan Module
1. Unplug all cables and unscrew 5 screws to remove the Main Board.

Screw Bit (+) : 107

2. Tear off Mylar and then unscrew 5 screws to remove the LVPS Module.

Screw Bit (+) : 107

Mylar

LVPS Module

2-5 Toshiba Series


3. Unscrew 3 screws to remove the Lamp Driver Module.

Lamp Driver Module

Screw Bit (+) : 107


4. Unscrew 2 screws to remove the Fan Module.

Screw Bit (+) : 107

Axial Fan Module (70x70x20mm)

Note: TW90- Add 1 cable to link wireless function from the Main Board of TW90.
(As the picture display)

2-6 Toshiba Series


2-5 Removing Interrupter Switch, Engine Module, Fan
Module and DMD Board
1. Unscrew 2 screws to remove the Interrupter Switch.

Screw Bit (+) : 102

Interrupter Switch

2. Tear off the Deflector Tinplate and then unscrew 5 screws to remove the Brackets.

Screw Bit (+) : 102

3. Unscrew 6 screws of the red rectangle area and then remove the Engine Module.

Engine Module
Screw Bit (+) : 107

2-7 Toshiba Series


4. Remove the Fan Module.

Fan Module
(50x50x20mm)

5. Unscrew 4 screws to remove the Heat Sink.

Screw Bit (+) : 107

Heat Sink

6. Unscrew 4 hex screws to remove the DMD Board.

DMD Board

Hex Sleeves 8mm

2-8 Toshiba Series


2-6 Removing DMD Chip, Color Wheel and Photo Sensor
Board
1. Remove the DMD Chip from the Engine Module.

DMD Chip

2. Unscrew 1 screw to remove the Color Wheel and the Photo Sensor Board.
Color Wheel

Photo Sensor Board

3. Unscrew 3 screws to remove the Zoom Ring and the Focus Ring from the Engine Module.

Zoom Ring Focus Ring

2-9 Toshiba Series


2-7 Removing Thermal Board, IR Sensor Board and Fan
Duct
1. Unscrew 1 screw to remove the Thermal Sensor Board.

Screw Bit (+) : 107

Thermal Board

2. Turn over the Bottom Cover Module; then, unscrew 1 screw to remove the IR Sensor Board.

IR Sensor Board
Screw Bit (+) : 107

3. Unscrew 1 screw to remove the Fan Duct from the Bottom Module.

Fan Duct

Screw Bit (+) : 107


one screw

2-10 Toshiba Series


2-8 Removing Wireless Board (For TW90,TW90A and SW80)
1. Unscrew 2 screws to remove the Option Cover.

Option Cover

2. Pull out the Wireless Board.

2-11 Toshiba Series


Chapter 3

- T80 / T90 / T91 / T98 / TW90 / MT200 / S80 / S81 / SW80/T90A/T91A/TW90A


MT400 Projector
- PC (Personal Computer)
- CD Player, DVD Player
- VGA to VGA Cable
- Chroma

After changing parts, check the below information.


For example : Change the M/B, then check the Version Update, Color Wheel Index,
RGB Level, Frequency, Phase, Reset Lamp Use Time and Reset All.

Color Reset Keystone


Update\ Version RGB
Wheel Frequency Phase Lamp Reset All Calibration
Change Parts Update Level (For T90 Series)
Index Use Time
M/B V V V V V V V
Firmware V V V V V V V
DMD Board V V
Engine V
Lamp Module V
LVPS
Lamp Driver

1.) Version Update : Refer Chapter 3-4 Hot Key, item 5


2.) Color Wheel Index : Refer Chapter 3-4 Hot Key, item 7
3.) RGB Level : a. Press “Menu” button on the keypad to enter OSD function.
b. Press “UP” or “Down” button to select Image Adjustment Menu.
4.) Frequency : Press “Setup” button, then adjustment from “Frequency” mode.
5.) Phase : Press “Setup” button, then adjustment from “Phase” mode.
6.) Reset Lamp Use Time : Refer Chapter 3-4 Hot Key, item 3
7.) Reset All : Press “Menu” --> Default Setting Menu.

3-1 Toshiba Series


Start

Connect Power Cord, PC, Video, S-video, &


Audio Signal, and then press on/standby
button.(Lamp LED will flicker)

Is on LED Light On? No A. Power


Troubleshooting
Yes
No B. Image Performance
Is Image OK ?
Troubleshooting
Yes

No C. OSD Function
Is OSD function OK ?
Troubleshooting
Yes
No D. Audio
Is Audio OK ?
Troubleshooting
Yes

Is Remote No E. Remote Control


Control OK? Troubleshooting

Yes

No F. Camera
Is Camera OK? Troubleshooting
(For T91 and S81)
Yes

No G. Wireless
Is Wireless OK? Troubleshooting
(For TW90 and SW80)
Yes

No Fault Found

End

3-2 Toshiba Series


3-2.1 A. Power Troubleshooting

Start

Is Power No Lamp No Change


Reassemble No
LED indicator ? Cover assembly Main Board
lamp Cover
OK ?

Yes No
Yes
Change
Lamp Driver

No

Change
LVPS

Is Lamp LED No Change No Change No Change


indicator OK ? Lamp Module Main Board DMD Board

Yes
Is Fan No Change
Is System Fan Yes Is Optical Fan Yes
LED indicator Main Board
working ? working ?
OK ?
No No
Change System Change Optical
Yes
Fan Fan

Is Temp No No Change
Is Intake Thermal sensor
LED indicator Thermal Board
working ?
OK ?

Yes

Yes Yes Change


Is System Fan Is Optical Fan
working ? working ? Main Board

No No
Change System Change Optical
Fan Fan
Yes
Change No No
No Change No
Change Change No Change
Is Lamp lit ? Lamp DMD Board
Lamp Driver LVPS Main Board
Module
Yes

End

3-3 Toshiba Series


3-2.2 B. Image Performance Troubleshooting

Start

Change Change
No Cable connec- No Change No No
Have image ? DMD DMD
tions are OK? M/B
Board Chip
Yes

Have garbage Yes Change No Change


pattern ? M/B DMD Board

No

Have bar at the Yes Change


right & left side of DMD Board
image ?

No

No Change
Uniformity OK ? Engine Module

Yes
Color wheel index
No delay Adjustment No No Change No Change
Is color OK ? Change
Procedure DMD Board Engine
*Refer to Chapter M/B
Module
3-4, item 7
Yes

Dot defect isn’t Yes Change


compliant with the DMD Chip
spec.?

No

Yes Adjust No Change


Have line bar ?
frequency M/B

No

Yes Adjust No Change


Have noise ?
phase M/B

No

End

3-4 Toshiba Series


3-2.3 C. OSD Function Troubleshooting

Start

Yes

No Is Keypad No Change No E. Remote Control


Does OSD show
up ? FFC OK ? Keypad FFC Troubleshooting

Yes
Yes
No Change No
Is Keypad OK? Main BD
Keypad BD

Yes

Can OSD function No No Change


Keypad
be adjusted ? Main board

Yes

Can OSD data No Change


be saved ? Main board

Yes

End

3-5 Toshiba Series


3-2.4 D. Audio Troubleshooting

Start

Can hear No Change No Change No Change


sound ? Keypad Board Main Board Speaker

Yes

Sound is clear No Change No Change


without noise ? Speaker Main Board

Yes

End

3-2.5 E. Remote Control Troubleshooting

Start

Replace Yes
the battery

No

Change Remote Yes


Controller

No

Change IR Yes
Receiver Board

No

Yes
Change M/B End

3-6 Toshiba Series


A. Power Troubleshooting

1.) No Power
- Check the Power Cord.
- Check the Lamp door.
- Ensure the keypad cable is well connected.
Judge
- Change LVPS or Main BD

2.) No Light
Lamp LED Indicator Fail
- Check all wires are well connected inside.
- Check Lamp Module
Temp LED Indicator Fail
- Turn on Main Power again.
- Check the Fan Module.
- Check the Thermal BD.
- Check the Thermal Switch.
Judge
- Change Lamp Driver or Main BD.

B. Image Troubleshooting

1.) No image on the screen.


- Ensure the signal cable and source are working fine.
- Press “Input” button to re-catch the signal again..
Judge
- Change Main BD or DMD BD or DMD Chip

2.) The image displayed with color issue


- Ensure the signal cable and source are working fine.
- Check the I/O connector
- Check Main BD if the image displayed without color abnormal issue when you
input the signal with other ports.
- Check the photo sensor BD if the image displayed with color flicking issue.
Judge
- Adjust the RGB offset. *Note
- Adjust the color wheel index delay. (Refer to 3-4.5 CW index delay menu)
- Change Main board.

Note :
Press “Menu” button to enter setting display. Adjust the R-level, G-level, B-level.

3-7 Toshiba Series


3.) The image displayed with picture noise issue.
- Press “INPUT” button to re-catch the signal again.
- Check the signal cable.
- Check Main BD if there is no picture noise issue when you input the signal with
the other connector.
Judge
- Change Main board.

4.) The image displayed with Dead Pixel/Line issue.


- Check the DMD chip if the bright dot issue when you input the signal.
Judge
- Change DMD board or DMD chip.

5.) The image displayed with focus issue.


- Adjust the focus ring.
- Ensure the projection distance is in spec.
Judge
- Change Optical Engine Module

6.) The image displayed with flicker issue.


- Check the Lamp Module
- Ensure the signal cable works well.
- Press “INPUT” button to re-catch the signal again.
Judge
- Change Main board or DMD board.

7.) The image displayed with uniformity issue.


- Ensure the projection lens is clean.
- Replace the lamp if the brightness is less than spec.
Judge
- Change the Optical Engine Module.

8.) The image displayed with line bar issue.


- Check if the line bar issue that can be fixed by “Frequency” function of OSD
menu or not.
Judge
- Change Main board.

C. Audio Troubleshooting

1.) No Sound
- Press “VOL-“ or “VOL+” button on the keypad and check if the mute function is
enabled.
- Check Main BD if there is audio sound output when you input the audio signal
with other ports.
- Check the speaker
Judge
- Change Keypad BD

3-8 Toshiba Series


2.) The audio sound is output with noise
- Check the sound volume.
- Check the speaker.
Judge
- Change Main Board.

D. Remote Control Troubleshooting

1.) The OSD menu cannot show on the screen when you press the menu button on the
remote controller.
- Replace the new battery if there is no laser output when you press the laser
button on the remote controller.
- Replace a new remote controller if there is OSD menu showing on the screen
when you press the menu button on the keypad.
- Check the Main BD if there is no function when you press the function button on
the keypad.

E. Wireless Troubleshooting (for TW90, SW80 and TW90A)

1.) Execute “Reset all” (in OSD menu) if the wireless function is not activated.
Note: Normally the background color is blue when the projectors are in standby mode
(no any input source)

2.) Check the PC settings.

3.) Check the Projector setting. (Refer to Chapter 4, P4-10 Wireless Testing Procedure)
Judge
- Change Wireless Card and Wireless BD.

F. Camera Troubleshooting (for T91, S81 and T91A)

1.) Check if the Projector is normal. (Note : Don’t connect Camera for testing.)

2.) Check if VGA Cable is OK.


Judge
- Change Camera Module.

3-9 Toshiba Series


Hot Keys to enter Factory Mode (T80, T90, T91, T98, S80, S81, T90A,T91A) (For TW90,
TW90A & SW80, it should have signal input)
[Press Volume button, set value to 9 and press “On/Standby”, “Input” and “Setup” button
simultaneously.]
Repeat the above-mentioned procedure in the bracket three times.

Hot Keys to enter Factory Mode (MT200, MT400)


[Press the “ON/STANDBY” button and then press “Set up”, “Input” and “Up” ( ) buttons
simultaneously.]
Repeat the above-mentioned procedure in the bracket three times.

1. Press “INPUT” and “Up” button simultaneously to enter the keystone calibration menu.
2. Press “INPUT” and “Down” button to enter Burn-in mode menu.
3. Press “INPUT” and “Right” button to enter test pattern menu.
4. Press “Return” and “Up” button to enter Display the service status.
5. Press “Return” and “Left” button to enter Display the CW index delay menu.

3-4.1 Keystone calibration menu (Except MT200, MT400)


(Press “INPUT” and “UP” button simultaneously to enter the keystone
calibration menu)

KC0 xxx xxxxx xxxxx


KC1 xxx xxxxx xxxxx
KC2 xxx xxxxx xxxxx
KC3 xxx xxxxx xxxxx

Note :
There should be values in keystone calibration menu; otherwise Auto keystone and
Auto setting will not function.

Key :
Up/Down Choose an item with cursor
Enter Execute automatic calibration
Setup Initialize adjustment values

a.) Horizontal calibration


Requirement:
Put the projector on the stand which is horizontally and is not tipped (0 +/- 0.1 degree)
Procedure:
Choose KC0.
Execute automatic calibration.
If adjustment is successfully completed, values will change from default value “0”.
If it failed, values don’t change.

3-10 Toshiba Series


b.) Upward calibration
Requirement:
Put the projector on the stand which is tipped at upward more than 30 degree.
Procedure:
Choose KC1.
Execute automatic calibration.
If adjustment is successfully completed, values will change from default value “0”.
If it failed, values don’t change.

c.) Downward calibration


Requirement:
Put the projector on the stand which is tipped at downward more than 30 degree.
Procedure:
Choose KC2.
Execute automatic calibration.
If adjustment is successfully completed, values will change from default value “0”.
If it failed, values don’t change.

d.) Horizontal calibration after heat-run


Requirement:
Put the projector on the stand which is horizontally and is not tipped (0 +/- 0.1 degree)
Procedure:
Choose KC3.
Execute automatic calibration.
If adjustment is successfully completed, values will change from default value “0”.
If it failed, values don’t change.

e.) Save data to E2PROM


Procedure:
Push Up/Down/Left/Right at the same time.
If these key inputs are accepted, all LEDs light orange.

3-11 Toshiba Series


3-4.2 Burn in mode menu
(Press Hot Keys; then, press “Input”+”Down” key simultaneously)

Burn-in mode On Off


On time xxxxM
Off time xxxxM
Setting Elapsed
Cycle xxx xxx
Elapsed time xxxxxH xxM xxS
Error count xxx Shut down xxx
Error log xx xx xx xx xx
xx xx xx xx xx

Key :
Up/Down Choose an item with cursor
Left/Right Adjust a value / Choose a setting
Setup Initialize adjustment values

a.) Burn in mode setting


Procedure :
Choose the burn-in mode.
Select a setting.

b.) Burn in on time setting


Procedure :
Choose the on time.
Adjust a value.
Range is from 0 to 1275 minutes (5 minutes step).
0 means no on-time in the burn in mode.

c.) Burn in off time setting


Procedure :
Choose the off time.
Adjust a value.
Range is from 0 to 1275 minutes (5 minutes step).
0 means no off-time in the burn in mode.

d.) Burn in cycle setting


Procedure :
Choose the cycle.
Adjust a value.
Range is from 1 to 255 and INF which means infinity.

3-12 Toshiba Series


e.) Save setting to EEPROM
Procedure :
Push Up / Down / Left / Right at the same time.
If there key inputs are accepted, all LEDs light orange.
Besides, these settings are saved automatically when turning off the projector.

Notes :
If settings are valid, the burn in mode will start when the projector becomes the
standby mode. Test patterns during the burn in mode are rotated on white, black,
red, green and blue solid fields. The On LED blinks during the burn in mode.
Pushing the return key will cancel execution of the burn in mode.
When the burn in mode finishes, the projector becomes the standby mode
automatically.

3-13 Toshiba Series


3-4.3 Test pattern menu
(Press Hot Keys; then, press “Input”+”Right” key simultaneously)

Start-up
White
Black
Red 255
Green 255
Blue 255
Blue 60
Gray 60
Gray 30
Gray 10
Gray 7
Yellow
Magenta
Cyan
Two Zone Blue 60
Two Zone Gray 60
Cross Hatch
Focus
V-Ramp

Key :
Up / Down Choose an item with cursor
Enter Display a test pattern
Return Return to the test pattern menu

Notes :
This menu is for test use.
No value will be saved.

3-14 Toshiba Series


3-4.4 Service status
(Press Hot Keys; then, press “Return”+”Up” key simultaneously)

Version xxxx-xxxx
User lamp time xxxxxH-xxM-xxS xxx
Panel time xxxxxH-xxM-xxS xxx
Total time xxxxxH-xxM-xxS
Sub B xxx-xxx-xxx Sub C xxx-xxx-xxx
KC0 xxx-xxxxx-xxxxx KC1 xxx-xxxxx-xxxxx
KC2 xxx-xxxxx-xxxxx KC3 xxx-xxxxx-xxxxx
Fan1 xxxxxRPM Fan2xxxxx RPM Fan3 xxxxxRPM
Temp1 xxxdeg Temp2 xxxdeg Temp3 xxxdeg
Engine No. xxxxxxxxxxxx Altitude x
C/W delay index xxx DMD bias xxx
Error count xxx Shut down xxx
Error log xx-xx-xx-xx-xx-xx-xx-xx-xx-xx

Notes :
The service status OSD is displaying factory settings. There is no item which can
be operated. Right side numbers of the user lamp time and the panel lamp time
mean reset counters of them.
The altitude is a setting of the fan high mode (Range is from 0 to 6).
The error count is the sum of all error counts.
A number in the error log means an error ID.

3-15 Toshiba Series


3-4.5 CW index delay menu (includes the DMD bias voltage)
(Press Hot Keys; then, press “Return”+”Left” key simultaneously)

C/W index delay x


DMD bias voltage x
White peaking x
Gamma table x
CSC table x
GAM On Off
CSC On Off
Key :
Up / Down Choose an item with cursor
Left / Right Adjust a value / Choose a setting
Setup Initialize adjustment values

a.) CW index adjustment


Procedure :
Choose the C/W index delay.
Adjust a value.
Range is from 0 to 719.
Default value is 200.
Test Pattern : RGBW 64 scale.

b.) DMD bias voltage adjustment


Procedure :
Choose the DMD bias voltage.
Adjust a value.
Range is from B to E.
DMD Chip Default value is E.

c.) Save data to EEPROM


Procedure :
Push Up / Down / Left / Right at the same time.
If these key inputs are accepted, all LEDs light orange.

3-16 Toshiba Series


3-17 Toshiba Series
Chapter 4

Function Test & Alignment Procedure


4-1 Product
- T80 / T90 / T91 / T98 / TW90 / MT200 / S80 / S81 / SW80/ T90A/T91A/TW90A/
MT400

4-2 Test Equipment


- IBM PC with SXGA resolution (Color Video Signal & Pattern Generator)
- DVD player with component video(Y, Pb, Pr) and Multi-system(NTSC / PAL / SECAM)
- HDTV Tuner or Source (480i, 480p, 720p, 1080i)

4-3 Test Condition


- Circumstance Brightness :
a. Dark room less than 10 lux for functional inspection.
b. Circumstance brightness over than 500 lux for external inspection.
- Inspection Distance :
About 2.44m for functional inspection
(The projection distance has to be based on the screen size of 60 inches)
- Screen Size : 60 inches diagonal (wide)
- Each model should be cooling for 1 minutes after the run-in test.
1.) In room temperature
2.) With cycled display color (R,G,B,White)
- Test Display Mode & Pattern (Refer to 4-4.1 & 4-4.2)
- Function test and alignment procedure
- Run-in Time :
After changing all materials
1.) For LVPS and Lamp Driver, it will run-in 2 hours.
2.) For DMD BD, Main BD, Thermal BD and Engine, it will run-in 4 hours.

4-1 Toshiba Series


4-4 Test Display Modes & Pattern
4-4.1 Compatible Modes
T80/T90/T91/T98/TW90 Computer Compatibility (Analog)
C o m p a tib ility R e s o lu tio n V-S y n c ( H z ) H -S y n c (K H z )

VGA 640*350 70 3 1 .5
VGA 640*350 85 3 7 .9
VGA 640*400 85 3 7 .9
VGA 640*480 60 3 1 .5
VGA 640*480 72 3 7 .9
VGA 640*480 75 3 7 .5
VGA 640*480 85 4 3 .3
VGA 720*400 70 3 1 .5
VGA 720*400 85 3 7 .9
SVGA 800*600 56 3 5 .2
SVGA 800*600 60 3 7 .9
SVGA 800*600 72 4 8 .1
SVGA 800*600 75 4 6 .9
SVGA 800*600 85 5 3 .7
XGA 1024*768 4 3 .4 3 5 .5
XGA 1024*768 60 4 8 .4
XGA 1024*768 70 5 6 .5
XGA 1024*768 75 6 0 .0
XGA 1024*768 85 6 8 .7
SXGA 1152*864 70 6 3 .8
SXGA 1152*864 75 6 7 .5
SXGA 1152*864 85 7 7 .1
SXGA 1280*960 60 60
SXGA 1280*960 75 75
SXGA 1280*1024 43 4 6 .4
SXGA 1280*1024 60 6 3 .98
SXGA 1280*1024 75 7 9 .98
MAC 16" 832*624 7 4 .5 5 4 9 .7 2 5
MAC 19" 1024*768 75 6 0 .24
MAC 1152*870 7 5 .0 6 6 8 .68
MAC G4 640*480 60 3 1 .35
MAC G4 6 4 0 /4 8 0 120 6 8 .03
MAC G4 1024*768 120 9 7 .09
i Mac D V 640*480 117 60
i Mac D V 800*600 95 60
i MAC DV 1024*768 75 60
i MAC DV 1152*870 75 6 8 .49
i MAC DV 1280*960 75 75

4-2 Toshiba Series


4-4.2 Compatible Modes
MT200/MT400 Computer Compatibility (Analog / DVI with HDCP)

C o m p a tib ility R e s o lu tio n V-S y n c ( H z ) H -Sync(KHz)

VGA 640*350 70 3 1 .5
VGA 640*350 85 3 7 .9
VGA 640*400 85 3 7 .9
VGA 640*480 60 3 1 .5
VGA 640*480 72 3 7 .9
VGA 640*480 75 3 7 .5
VGA 640*480 85 4 3 .3
VGA 720*400 70 3 1 .5
VGA 720*400 85 3 7 .9
SVGA 800*600 56 3 5 .2
SVGA 800*600 60 3 7 .9
SVGA 800*600 72 4 8 .1
SVGA 800*600 75 4 6 .9
SVGA 800*600 85 5 3 .7
XGA 1024*768 60 4 8 .4
XGA 1024*768 70 5 6 .5
XGA 1024*768 75 6 0 .0
XGA 1024*768 85 6 8 .7
SXGA 1152*864 70 6 3 .8
SXGA 1152*864 75 6 7 .5
SXGA 1152*864 85 7 7 .1
SXGA 1280*960 60 60
SXGA 1280*960 75 75
SXGA 1280*1024 60 6 3 .98
WVGA 854*480 60 3 2 .2
MAC 16" 832*624 7 4 .55 49.725
MAC 19" 1024*768 75 6 0 .24
MAC 1152*870 7 5 .06 6 8 .68
MAC G4 640*480 60 3 1 .35
i MAC DV 1024*768 75 60
i MAC DV 1152*870 75 6 8 .49
i MAC DV 1280*960 75 75

4-3 Toshiba Series


4-4.3 Compatible Modes
S80/T90A Series Computer Compatibility (Analog / DVI with HDCP)

C o m p a tib ility R e s o lu tio n V-S y n c (H z ) H -S y n c ( K H z )

VGA 640*350 70 3 1 .5
VGA 640*350 85 3 7 .9
VGA 640*400 85 3 7 .9
VGA 640*480 60 3 1 .5
VGA 640*480 72 3 7 .9
VGA 640*480 75 3 7 .5
VGA 640*480 85 4 3 .3
VGA 720*400 70 3 1 .5
VGA 720*400 85 3 7 .9
SVGA 800*600 56 3 5 .2
SVGA 800*600 60 3 7 .9
SVGA 800*600 72 4 8 .1
SVGA 800*600 75 4 6 .9
SVGA 800*600 85 5 3 .7
SVGA 1024*768 60 4 8 .4
SVGA 1024*768 70 5 6 .5
SVGA 1024*768 75 6 0 .0
SVGA 1 0 2 4 .768 85 6 8 .7
SVGA 1152*864 70 6 3 .8
SVGA 1152*864 75 6 7 .5
SVGA 1152*864 85 7 7 .1
SVGA 1280*960 60 60
SVGA 1280*960 75 75
SVGA 1280*1024 43 4 6 .4
SVGA 1280*1024 60 6 3 .9 8
SVGA 1280*1024 75 7 9 .9 8
MAC 16" 832x624 7 4 .55 49.725
MAC 19" 1 0 2 4 x7 6 8 75 6 0 .2 4
MAC 1152x870 7 5 .6 6 8 .6 8
MAC G4 640x480 60 3 1 .3 5
i Mac D V 1 0 2 4 x7 6 8 75 60
i Mac D V 1152x870 75 6 8 .4 9
i Mac D V 1280x960 75 75

4-4 Toshiba Series


4-4.4 Function Test Display Pattern

PC Signal :
Item Test Content Pattern Specification Remark

Frequency & Eliminate visual wavy noise byRe-sync,


1 Fine Line Moire Figure 1
Tracking Frequency or Tracking selection.
32 Gray Scale / Gray level should be distinguishable and Figure 2,
2 Contrast/Brightness
64 RGBW scale without color abnormal. 3

R, G, B and White Each R, G, B color should be


R, G, B and F igure
3 Color normal without color abnormal
White Color 4~7
Performance issue.
Should be compliant with 65%.
4 Screen Uniformity Full White F igure 7
(Minimum)
Dead Pixel (Bright
Full Black Cannot accept any bright pixel. Figure 8
pixel)
5
Dead Pixel (Dark The numbers of dead pixel should
Full White Figure 7
pixel) be smaller or amount to 8 pixels.
The bright blemish cannot be
Full Black / Figure 8,
6 Blemish (Bright) accepted if the problem appears
Gary 30 9
with Gary 30 pattern.
The dark blemish cannot be
Full white / Blue Figure 7,
7 Blemish (Dark) accepted if the problem appears
60 10
with Blue 60 pattern.
The text in the corner should be Figure
8 Focus Text Pattern
clear after adjusting the focus ring. 11
Horizontal and Vertical position of
Boundary Figure
9 Boundary video should be adjustable to be
Frame 12
the screen frame.

4-5 Toshiba Series


Figure 1. Fine Line Moire Figure 2. 32 Gray Scale

Figure 3. 64 RGBW Scale Figure 4. Red Pattern

Figure 5. Green Pattern Figure 6. Blue Pattern

4-6 Toshiba Series


Figure 7. Full White Figure 8. Full Black

Figure 9. Gary 30 Pattern Figure 10. Blue 60 Pattern

Figure 11. Text Pattern Figure 12. Boundary Frame

4-7 Toshiba Series


Video & Audio Signal :
Ite m Test C o n tent S p e c ific a tio n R e m a rk

T h e inp u t s i g n a l ha s to d i s p la y w i t h o u t c o l o r
1 C o m p o s i te V i d e o
a b n o r m a l. T h e V i d e o s e le c tio n o f O S D
T h e inp u t s i g n a l ha s to d i s p la y w i t h o u t c o l o r
2 S -Video
a b n o r m a l.
T h e inp u t s i g n a l ha s to d i s p la y w i t h o u t c o l o r
3 C o m p o nent V i d e o
a b n o r m a l.
T h e inp u t s i g n a l ha s to d i s p la y w i t h o u t c o l o r
4 H D TV
a b n o r m a l.

4-5 Inspection Procedure


Elevator Function :
- Please check and ensure the function of elevator works well.
- If not, please return the unit to repair area.

Keypad Function (Including Remote Control) :


- Please check and ensure the control function of keypad works well.
- If not, please return the unit to repair area.

Reset :
Please press “Menu” button on the projector panel to enter “Reset all” function. This action
will allow you to erase all end user’s settings and restore the original factory settings. Then
choose “YES” and press “Enter” to see if it works.

Frequency and Tracking :


Test Signal : 1280*1024 @ 75Hz
Test Pattern : Fine Line Moire Pattern
- Check and see if image sharpness and focus are well performed.
- If not, readjust by following steps.
1. Select “Frequency” function to adjust the total pixel number of pixel clock in one line
period.
(Refer to Chapter 3-1 Equipment Needed, item 4)
2. Then select “Phase” function and use right or left button to adjust the value to
minimize video flicker.
(Refer to Chapter 3-1 Equipment Needed, item 5)

R, G, B and white color contrast :


Test Signal : 1280*1024 @ 75Hz
Test Pattern : 64 RGBW scale pattern
- Please check and ensure if each color is normal and distinguishable.
- If not, please return the unit to repair area.

4-8 Toshiba Series


Screen Uniformity :
Test Signal : 1280*1024 @ 75Hz
Test Pattern : Full white pattern
- Please check and ensure the unit is within the spec. (65% Minimum)
- If not, please return the unit to repair area.

Dead pixel (Bright pixel) :


Test Signal : 1280*1024 @ 75Hz
Test Pattern : Full black pattern
- Please check and ensure the unit is within the spec. (Cannot accept any bright pixel)
- If not, please return the unit to repair area.

Dead pixel (Dark pixel) :


Test Signal : 1280*1024 @ 75Hz
Test Pattern : Full white pattern
- Please check and ensure the unit is within the spec.
The number of dark pixels cannot exceed 8 pixels.
- If not, please return the unit to repair area.

Blemish (Bright) :
Test Signal : 1280*1024 @ 75Hz
Test Pattern : Full black and Gray 30 patterns
- Please check and ensure the unit is within the spec.
(The bright blemish should not be seen under Gray 30 pattern)
- If out of spec, please return the unit to repair area.

Blemish (Dark) :
Test Signal : 1280*1024 @ 75Hz
Test Pattern : Full white and Blue 60 patterns
- Please check and ensure the unit is within the spec.
(The dark blemish should not be seen under Blue 60 pattern)
- If out of spec, please return the unit to repair area.

Focus :
Test Signal : 1280*1024 @ 75Hz
Test Pattern : Text pattern
- Please check and ensure the unit is within the spec.
(The text in the corner should be shown clearly)
- If not, please return the unit to repair area.

Boundary :
Test Signal : 1280*1024 @ 75Hz
Test Pattern : Boundary frame pattern
- Please check and ensure the unit is within the spec.
(The horizontal and vertical position of image should be adjustable to be the screen
frame.)
- If not, please return the unit to repair area.

4-9 Toshiba Series


Video :
Test Signal : Composite video, S-Video and Component video
Test Pattern : NTSC, PAL, SECAM
- Please check and ensure the unit can display the video signal without color abnormal
or image abnormal issue.
- If not, please return the unit to repair area.

HDTV :
Test Signal : HDTV signal
Test Pattern : 480i, 480p, 720p, 1080i
- Please check and ensure the unit can display the HDTV signal without color abnormal
or image abnormal issue.
- If not, please return the unit to repair area.

4-10 Toshiba Series


4-6 Wireless Testing Procedure (For TW90, TW90A and
SW80)
- Software : Wireless Utility

4-6.1 Wireless Setup Procedure


1. Press “Setup” icon to execute the program.

4-11 Toshiba Series


2. Press “Next” icon.

3. Press “Yes” icon.

4-12 Toshiba Series


4. Press “Next” icon.

4-13 Toshiba Series


5. Choose “Yes, I want to restart my computer now”, then press “Finish” icon.

4-14 Toshiba Series


4-6.2 Projector Setup Procedure
1. Press “Menu” twice, then into “Wireless setting” mode.

2. Choose “Ad hoc” function.

4-15 Toshiba Series


3. Choose “Projector name” function.

4. Key-in any English name when the “Projector name” appears on the screen.

Note :
1. “Ad hoc” function is P to P(Point to Point) transmission.
2. The “Projector Name” can be keyed in by the Remote Control.

4-16 Toshiba Series


4-6.3 Network Setup Procedure
1. Press “Wireless Network Connection”.

2. Click “Properties”.

4-17 Toshiba Series


3. Select “Wireless Networks”.

4. Click “DPJ” and then press “Ok”.

4-18 Toshiba Series


5. Click “Close”.

6. Select “Show all connections”.

4-19 Toshiba Series


7. Right click “Wireless Network Connection” and select “View Available Wireless Networks”.

4-20 Toshiba Series


8. Choose “DPJ” and check the below box “Allow me to connect to.....”, and then press
“Connect”.

9. If the wireless connection is well established, the below message will appear on the task
bar.

4-21 Toshiba Series


10. Execute “Wireless Utility” program.

11. Choose the Projector name, and then press “GO” button to link the Projector. Then you will
find the projectors and your PC(or laptop) are wireless connected.

The “Projection name”


is the name you keyed
in by the romote
control previously

4-22 Toshiba Series


4-7 Camera Setup Procedure (For T91, T91A and S81)

4-7.1 Equipment Needed


- T91 Projector * 1
- Camera * 1
- VGA Cable * 1 (Special)

4-7.2 Setup Procedure


1. Connect Camera to the 2nd VGA port of T91 by VGA Cable.

2. Power on the Projector. Press “Input” button on the Keypad.


Note : Projector will find Image function from Camera automatically.

4-23 Toshiba Series


Chapter 5

Firmware Upgrade Procedure


5-1 Equipment Needed
Hardware :
- Firmware Cable
- PC
- T80 / T90 / T91 / T98 / TW90 /
MT200 / S80 / S81/ SW80/ T90A/T91A, TW90A, MT400 Projector

Software :
- DLP composer
- DDP2000~1.img

Environment :
- Windows 98 / 2000 / XP

Firmware Cable
5-2 Setup Procedure
1. Connect Firmware cable to Projector and COM1 or COM2 (Serial port) of PC.
Note:If you use DLP Composer Lite V3.2, you have to connect the firmware cable to
COM2 of PC. If you use DLP Composer Lite V3.6, you can connect the firmware
cable toCOM1 or COM2.

5-1 Toshiba Series


DLP composer Setup :

1. Execute “DLP Composer Lite Setup.exe” to start the setup procedure.

2. Press “Next” button.

5-2 Toshiba Series


3. Choose the “I accept and agree to be bound by all the terms and conditions of this License
Agreement”. Then, press “Next” button.

4. Press “Next” button.

5-3 Toshiba Series


5. Choose “All” icon and then press “Next” button.

6. Press “Next” button.

5-4 Toshiba Series


7. Press “Next” button.

8. Press “Yes” button to reboot.

5-5 Toshiba Series


5-3 Firmware Upgrade Procedure
1. Press and hold “on/standby”, “Input” and “Setup” buttons simultaneously and then turn on
power switch to enter the firmware upgrade mode.
Note: If the firmware upgrade mode is activated, the LEDs of LAMP, TEMP and FAN will
be blinking.
2. Execute “DLP Composer” program.

3. Choose “Edit-->Preferences” to setup Firmware upgrade status.

5-6 Toshiba Series


4. Choose “Output”, setting Number of is “2000”.

5. Choose “Communications”, setting Port is “COM2” and then press “Configure” button into
the next setup procedure.

3
2

5-7 Toshiba Series


6. Setup the Baud Rate is “115200”, Data Bits is “8”, Stop Bits is “1”, Parity is “None”, RTS is
“Disable” and CTS is “Disable”, then press “OK” button.

7. Come back to this layer, and then press “OK” button to execute the program.

5-8 Toshiba Series


8. Click “Flash Loader.”
Choose the Firmware upgrade program from Browser.
Then press “Start Download” button to execute upgrade program.

9. Press “Yes” button.

5-9 Toshiba Series


10. After the firmware upgrade is complete, power off projector, and then restart it again.

5-10 Toshiba Series


Chapter 6

EDID Key-in Procedure (for MT200/400 Only)


6-1 Equipment Needed
Hardware :
- Power Cord
- DVI To DFP Cable
- RS-232 Cable
- MT200 Projector
- Fixture for MT200

RS-232 Cable 6-pin Power Adapter

Fixture for MT200 DVI to DFP Cable

Software :
- EDID.exe
- MT_200_EDID.ini

Environment :
- Windows 98 / 2000 / XP

6-1 Toshiba Series


6-2 Setup Procedure
1. Connect DVI-DFP Cable to MT200.
2. Connect RS-232 of Fixture to COM1 of PC. (Can be connected to COM1 or COM2)
3. Connect Power of Fixture.

Power
RS-232

DVI Port DFP

6-3 EDID Upgrade Procedure


1. Execute “EDID” icon.

6-2 Toshiba Series


2. Press “Model” icon.

3. Choose the “MT_200_EDID.ini” file then press “open” icon.

6-3 Toshiba Series


4. Press Port setting button. Setting the right COM Port.

Select “Digital”.

5. Press “Write” icon.

6-4 Toshiba Series


6. The message will shown on the screen.

7. “OK” means the EDID upgrade is complete.

6-5 Toshiba Series


8. Check if EDID is ok, press “Read” botton and then the data will show up as step 2 shows.

Note : The below information is for English version of Windows.

6-6 Toshiba Series


Chapter 7

Spare parts list


(T90A Series)
T90A TW90A T91A T98
Location Description
Parts Code Parts Code Parts Code Parts Code
G16 DMD SOCKET 23587256
G6 ZOOM PROJECTION LENS 23587248
G15 DMD CHIP 23587734 23587255
B7 ZOOM RING 23587404 23587576
G5 FOCUS RING 23587262
G21 DMD SCREW 23587299
G14 DMD ANTIDUST RUBBER 23587378
G1 ASSY COLOR WHEEL 739 23587735 23587585
- DMD FORM 23587279
- DMD MASK 23587289
- DMD RUBBER 23587378
G35 DMD THERMAL PAD 23587284
B14 OPTICAL ENGINE 23587736 23587580
B38 FFC CABLE 24P 23587251
A3 CABLE VGA 15P 23587252
A2 POWER CORD AC 3M US 23587253
A2 POWER CORD AC 3M EU 23587319
A2 POWER CORD AC 3M UK 23587320
A2 POWER CORD AC 3M CH 23587322
G10 THERMAL SWITCH 23587466
Q1 BLOEWER,GB1205PKV3-8AY 23587258
H25 ASSY INTERRUPTER SWITCH 23587303
B18 ASSY LVPS QUASAR 23587812
B19 ASSY OSRAM LAMP DRIVER 23587738 23587865
- CONNECTOR2P 150MM 23587737
B3 SPEAKER 23587259
D13 ASSY AIR FLOW 23587310
M3 AXIAL FAN 23587257
B7 PCBA MAIN BOARD 23587742 23587744 23587743 23587584
G17 PCBA DMD BOARD 23587313
- PCBA THERMAL SENSOR 23587315
H15 PCBA IR SENSOR 23587316
- PCBA PHOTO SENSOR 23587353
- PCBA KEY 23587314
G3 UV/IR FILTER OF DP739 SERIES 23587377
H1 BOTTOM COVER 23587260 23587575
B21 OPTION COVER(BLANK) 23587270 23587325 23587270 23587579
B1 ASSY TOP COVER & SHIELDING 23587739 23587741 23587740 23587586
B20 ASSY REAR COVER 23587309 23587326 23587340 23587587
B17 ASSY FRONT COVER 23587306
B26 ASSY LAMP COVER W/AL FOIL 23587583

7-1
(T90A Series)
T90A TW90A T91A T98
Location Description
Parts Code Parts Code Parts Code Parts Code
H3 LENS DUCT 23587268
F7 ELEVATOR FOOT 23587267
F5 ELEVATOR BASE HOLDER 23587271
F2 ELEVATOR GEAR BAR 23587272
F9 ELEVATOR RUBBER 23587275
F4 ELEVATOR SPRING 23587293
- ELEVATOR PUSH BUTTON 23587266 23587578
H8 ADJUST FOOT SPACER 23587276
H7 ADJUST FOOT 23587269
- ASSY FOOT MODULE 23587379
F2 RUBBER FOOT REAR 23587283
- ASSY SELECT BUTTON MODULE 23587311 23587582
B2 ASSY KEY PAD MODULE 23587581
H9 ENGINE PAD 23587277
- RUBBER PAD 23587278
- S PAD RUBBER 23587282
F3 SPRING 23587294
B28 SCREW PAN INNER 23587317
- NUT HEX 23587318
- FT SPACER 23587276
- LENS CAP 23587453
A4 REMOTE CONTROLLER 23306561
- MOUSE REMOCON RECEIVER 23587380
- MOUSE REMOTO CONTROLLER 23587381
- PARTS VGA CABLE 90 23587252
A5 HARD CASE 23587285 23587341 23587285
A22 CD-ROM MANUAL 23587726 23587727 23587726 23587573
A23 MANUAL 4LANGUAGE 23587728 23587731 23587728 23587574
A23 MANUAL CHINA 23587729 23587732 23587729 23587813
A6 CARTON 23587286 23587342 23587286
A12 LABEL SPEC TDP-TXX 23587723 23587725 23587724 23587572
A7 PAPRE CUSHION F 23587287 23587343 23587287
A8 PAPER CUSHION R 23587288 23587344 23587288
- WIRELESS PC BOARD 23587345
- WIRELESS PCMCIA CARD 23771561
- COVER, ASSY-BASE BOTTOM 23532806
- COVER, CAMERA COVER TOP 23532807
- PIECE, BUSH CODE 23940106
- FOCUS RING 23532213
- PIECE, SCREW COVER 23940115
- TOP COVER S21 23532803
- PRODUCTS, IKK66LC 23771366
- WIRE HARNESS, S21CAMERA 23507337
- PCB FS2RL2 75000867
- REA SLD 91 23587340

7-2
(T90 Series)
T80 T90 TW90 T91
Location Description
Parts Code Parts Code Parts Code Parts Code
G16 DMD SOCKET 23587256
G6 ZOOM PROJECTION LENS 23587248
G15 DMD DDR FTP 23587255
B7 ZOOM RING 23587261
G5 FOCUS RING 23587262
G21 DMD SCREW 23587299
G14 DMD ANTIDUST RUBBER 23587378
G1 ASSY COLOR WHEEL 739 23587376
- DMD CHIP 23587255
- DMD FORM 23587279
- DMD MASK 23587289
- DMD RUBBER 23587378
B14 OPTICAL ENGINE 23587354
B38 FFC CABLE 24P 23587251
A3 CABLE VGA 15P 23587252
A2 POWER CORD AC 3M US 23587253
A2 POWER CORD AC 3M EU 23587319
A2 POWER CORD AC 3M UK 23587320
A2 POWER CORD AC 3M CH 23587322
G10 THERMAL SWITCH 23587466
Q1 BLOEWER,GB1205PKV3-8AY 23587258
H25 ASSY INTERRUPTER SWITCH 23587303
B18 ASSY LVPS QUASAR 23587812
B19 ASSY OSRAM LAMP DRIVER 23587305
B3 SPEAKER 23587259
D13 ASSY AIR FLOW 23587310
M3 AXIAL FAN 23587257
B7 PCBA MAIN BOARD 23587396 23587327 23587328 23587327
G17 PCBA DMD BOARD 23587313 23587337 23587313
- PCBA THERMAL SENSOR 23587315
H15 PCBA IR SENSOR 23587316
- PCBA PHOTO SENSOR 23587353
- PCBA KEY 23587314
G3 UV/IR FILTER OF DP739 SERIES 23587377
H1 BOTTOM COVER 23587260
B21 OPTION COVER(BLANK) 23587270 23587325 23587270
B1 ASSY TOP COVER & SHIELDING 23587395 23587308 23587339 23587338
B20 ASSY REAR COVER 23587309 23587326 23587340
B17 ASSY FRONT COVER 23587306
B26 ASSY LAMP COVER W/AL FOIL 23587445
H3 LENS DUCT 23587268
F7 ELEVATOR FOOT 23587267
F5 ELEVATOR BASE HOLDER 23587271
F2 ELEVATOR GEAR BAR 23587272
F9 ELEVATOR RUBBER 23587275

7-3
(T90 Series)
T80 T90 TW90 T91
Location Description
Parts Code Parts Code Parts Code Parts Code
F4 ELEVATOR SPRING 23587293
H7 ASSY ADJUST FOOT MODULE 23587379
F2 RUBBER FOOT REAR 23587283
- ASSY SELECT BUTTON MODULE 23587374
B2 ASSY KEY PAD MODULE 23587374
H9 ENGINE PAD 23587277
G35 DMD THERMAL PAD 23587284
F3 SPRING 23587294
H14 BOTTOM BRKT 23587290
B28 SCREW PAN INNER 23587317
- NUT HEX 23587318
- FIX HLD 23587264
- LED RING 23587265
- FT SPACER 23587276
- BKT FORM 23587280
B15 LENS CAP 23587453
A4 REMOTE CONTROLLER 23306561 23306559 23306561
- MOUSE REMOCON RECEIVER 23587380
- MOUSE REMOTO CONTROLLER 23587381
A5 HARD CASE 23587285 23587341
A22 CD-ROM MANUAL 23587393 23587329 23587330 23587329
A23 MANUAL 4LANGUAGE 23587394 23587332 23587324 23587332
A23 MANUAL CHINA 23587392 23587335 23587438 23587335
A6 CARTON 23587286 23587342
A12 LABEL SPEC TDP-TXX 23587430 23587250 23587324 23587323
A7 PAPRE CUSHION F 23587287 23587344
A8 PAPER CUSHION R 23587288 23587343
- WIRELESS PC BOARD 23587345
- WIRELESS PCMCIA CARD 23771423
- MANUAL TW 23587334
- COVER, ASSY-BASE BOTTOM 23532806
- COVER, CAMERA COVER TOP 23532807
- PIECE, BUSH CODE 23940106
- FOCUS RING 23532213
- PIECE, SCREW COVER 23940115
- TOP COVER S21 23532803
- PRODUCTS, IKK66LC 23771366
- WIRE HARNESS, S21CAMERA 23507337
- PCB FS2RL2 75000867
- REA SLD 91 23587340

7-4
(S80 Series)
S80 SW80 S81
Location Description
Parts Code Parts Code Parts Code
G16 DMD SOCKET 23587256
G6 ZOOM PROJECTION LENS 23587429
B7 ZOOM RING 23587404
G5 FOCUS RING 23587262
G21 DMD SCREW 23587299
G14 DMD ANTIDUST RUBBER 23587378
G1 ASSY COLOR WHEEL 739 23587451
- DMD CHIP 23587444
- DMD FORM 23587279
- DMD MASK 23587289
B14 OPTICAL ENGINE 23587449 23587450 23587449
B38 FFC CABLE 24P 23587251
A3 CABLE VGA 15P 23587252
A2 POWER CORD AC 3M US 23587253
A2 POWER CORD AC 3M EU 23587319
A2 POWER CORD AC 3M UK 23587320
A2 POWER CORD AC 3M CH 23587322
G10 THERMAL SWITCH 23587466
Q1 BLOEWER,GB1205PKV3-8AY 23587258
H25 ASSY INTERRUPTER SWITCH 23587303
B18 ASSY LVPS QUASAR 23587812
B19 ASSY OSRAM LAMP DRIVER 23587458
B3 SPEAKER 23587259
D13 ASSY AIR FLOW 23587310
M3 AXIAL FAN 23587257
B7 PCBA MAIN BOARD 23587459 23587461 23587460
G17 PCBA DMD BOARD 23587313 23587337 23587313
- PCBA THERMAL SENSOR 23587315
H15 PCBA IR SENSOR 23587316
- PCBA PHOTO SENSOR 23587353
- PCBA KEY 23587314
G3 UV/IR FILTER OF DP739 SERIES 23587377
H1 BOTTOM COVER 23587260
B21 OPTION COVER(BLANK) 23587270 23587325 23587270
B1 ASSY TOP COVER & SHIELDING 23587455 23587457 23587456
B20 ASSY REAR COVER 23587309 23587326 23587340
B17 ASSY FRONT COVER 23587306
B26 ASSY LAMP COVER W/AL FOIL 23587445
H3 LENS DUCT 23587268
F1 ELEVATOR PUSH BUTTON 23587263
F7 ELEVATOR FOOT 23587267
F5 ELEVATOR BASE HOLDER 23587271
F2 ELEVATOR GEAR BAR 23587272
F9 ELEVATOR RUBBER 23587275
F4 ELEVATOR SPRING 23587293

7-5
(S80 Series)
S80 SW80 S81
Location Description
Parts Code Parts Code Parts Code
H7 ASSY ADJUST FOOT MODULE 23587379
- ADJ FOOT 23587269
F2 RUBBER FOOT REAR 23587283
B2 ASSY KEY PAD MODULE 23587374
H9 ENGINE PAD 23587277
G35 DMD THERMAL PAD 23587284
- S PAD RUBBER 23587282
F3 SPRING 23587294
H14 BOTTOM BRKT 23587290
B28 SCREW PAN INNER 23587317
- NUT HEX 23587318
- BKT FORM 23587280
- LENS CAP 23587453
A4 REMOTE CONTROLLER 23306561 23306559 23306561
A5 HARD CASE 23587285 23587341
A22 CD-ROM MANUAL 23587439 23587441 23587439
A23 MANUAL 4LANGUAGE 23587440 23587465 23587440
A23 MANUAL CHINA 23587464 23587443 23587464
A6 CARTON 23587286 23587342
A7 PAPRE CUSHION F 23587287 23587344
A8 PAPER CUSHION R 23587288 23587343
- WIRELESS PC BOARD 23587345
- WIRELESS PCMCIA CARD 23771561
- LAN GIDE 23587462
- COVER, ASSY-BASE BOTTOM 23532806
- COVER, CAMERA COVER TOP 23532807
- PIECE, BUSH CODE 23940106
- FOCUS RING 23532213
- PIECE, SCREW COVER 23940115
- TOP COVER S21 23532803
- PRODUCTS, IKK66LC 23771366
- WIRE HARNESS, S21CAMERA 23507337
- PCB FS2RL2 75000867
- REA SLD 91 23587340

7-6
(MT200/MT400 Series)
MT200 MT400
NO Location Description
Parts Code Parts Code
1 G16 DMD SOCKET 23587256 23587258
2 G6 ZOOM PROJECTION LENS 23587429 23587785
3 B7 ZOOM RING 23587404 23587786
4 G5 FOCUS RING 23587262 23587784
5 G21 DMD SCREW 23587299
6 G17 PCBA DMD BOARD 23587313
7 G14 DMD ANTIDUST RUBBER 23587378
8 G1 ASSY COLOR WHEEL 739 23587406 23587798
9 G15 DMD CHIP 23587398 23587783
10 - DMD MASK 23587289
11 - SERVICE ENGIN(RMA) 23587791
12 B14 OPTICAL ENGINE 23587407 23587792
13 A2 POWER CORD AC 3M US 23587253
14 A2 POWER CORD AC 3M EU 23587319
15 A2 POWER CORD AC 3M UK 23587320
16 - DMD FORM 23587279
17 G35 DMD THERMAL PAD 23587284
18 B38 FFC CABLE 24P 23587251
19 G10 THERMAL SWITCH 23587466
20 M3 AXIAL FAN 23587257
21 Q1 BLOEWER,GB1205PKV3-8AY 23587258
22 D13 ASSY AIR FLOW 23587310
23 H25 ASSY INTERRUPTER SWITCH 23587303
24 B18 ASSY LVPS QUASAR 23587812
25 B19 ASSY LAMP DRIVER 23587408
26 B7 PCBA MAIN BOARD 23587411 23587787
27 - PCBA THERMAL SENSOR 23587315
28 H15 PCBA IR SENSOR 23587316
29 - PCBA PHOTO SENSOR 23587353
30 H1 BOTTOM COVER 23587400
31 - ASSY TOP COVER 23587409 23587790
32 B17 ASSY FRONT COVER 23587306
33 B26 ASSY LAMP COVER 23587403
34 - SERVICE ASSY BTM COV 23587400 23587781
35 - ASSY REAR COVER 23587410
36 F7 ELEVATOR FOOT 23587402
37 F5 ELEVATOR BASE HOLDER 23587271
38 F2 ELEVATOR GEAR BAR 23587272
39 F9 ELEVATOR RUBBER 23587275
40 H8 ADJUST FOOT SPACER 23587276
41 F4 ELEVATOR SPRING 23587293
42 - ELEVATOR PUSH BOTTON 23587401

7-7
(MT200/MT400 Series)
MT200 MT400
NO Location Description
Parts Code Parts Code
43 F2 RUBBER FOOT REAR 23587283
44 B15 LENS CAP MODULE 23587307
45 - ENTKEY SP 23587274
46 - RUBBER PAD 23587405
47 H3 LENS DUCT 23587268
48 H9 ENGINE PAD 23587277
49 H14 BOTTOM BRKT 23587290
50 G3 UV/IR FILTER OF DP739 SERIES 23587377
51 F3 SPRING 23587294
52 B28 SCREW PAN INNER 23587317
53 - NUT HEX 23587318
54 - LED RING 23587265
55 - BKT FORM 23587280
56 - BLOEWER PAD 23587281
57 - S PAD RUBBER 23587282
58 - FAN PLT 23587291
59 - TRI SCREW 23587295
60 - STAND OFF 23587296
61 - AS BTN200 23587454
62 - KEYPAD200 23587447
63 A6 CARTON 23587286
64 A23 MANUAL 4LANGUAGE 23587397 23587788
65 A4 REMOTE CONTROLLER 23587412
66 A12 LABEL SPEC TDP-TXX 23587782
67 A7 PAPRE CUSHION F 23587287
68 A8 PAPER CUSHION R 23587288

7-8
TOSHIBA CORPORATION
1--1, SHIBAURA 1-- CHOME, MINATO -- KU, TOKYO 105 -- 8001, JAPAN

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