EP732B Service Manual
EP732B Service Manual
EP732B Service Manual
Prepared by SI :
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Prepared by TSE :
________________________________________
Check by :
________________________________________
Approved by :
________________________________________
Your customers will appreciate the quick response time when you immediately identify problems that occur
with our products. We expect your customers will appreciate the service that you offer them.
This manual is for technicians and people who have an electronic background. Send the product back to
the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the
troubleshooting.
NOTICE :
The information found in this manual is subject to change without prior notice. Any subsequent changes
made to the data herein will be incorporated in further edition.
I EP732B
Table of Contents
Chapter 1 Introduction 1-1
Product Highlights 1-1
Machanical Specifications 1-2
Electrical Specifications 1-2
Optical Specifications 1-3
Environmental Specifications 1-4
Chapter 2 Disassembly Procedure 2-1
Removing Top Cover and I/O Panel 2-1
Removing Lamp Cover and Lamp Module 2-2
Removing Main Board 2-3
Removing Lamp Driver 2-4
Removing Blower Fan and Front Fan 2-5
Removing LVPS Module 2-6
Removing Engine Module 2-7
Disassembly Engine Module (Part I) 2-9
Disassembly Engine Module (Part II) 2-10
Chapter 3 Troubleshooting 3-1
Equipment Needed 3-1
Main Procedure 3-1
Chapter 4 Function Test and Alignment Procedure 4-1
Equipment Need 4-1
Test Condition 4-1
Test Display Modes & Pattern 4-2
Inspection Procedure 4-5
Chapter 5 Firmware Upgrade Procedure 5-1
Equipment Needed 5-1
Setup Procedure 5-1
Installation Procedure 5-2
Firmware Upgrade Procedure 5-8
Chapter 6 DDC Key-in Procedure 6-1
Equipment Needed 6-1
Setup Procedure 6-2
DDC Key-in Procedure 6-3
Appendix A Serial Number System Definition 7-1
Reader’s Response 7-2
II EP732B
Chapter 1
Introduction
1-1 Product Highlights
- One panel 0.55" DMD SVGA projection system with 1150 ANSI lumens (Typical), 1030
ANSI lumens (Minimum) (Philips/Phoenix 200W Lamp)
- High efficiency cooling system with low system acoustic noise level
- Light weight 5.0 lbs.
- True 800 * 600 resolution, 16.7M True colors
- With up, down, left, and right screen reverse
- Build-in full screen NTSC / PAL / SECAM video capability with S-video / Composite /
Component and HDTV terminals
- SXGA / XGA / SVGA / VGA / MAC compatibility with one D-sub input terminal
- Auto image re-sizing to 800 * 600 full screen
- Manual focus 1:1.2 zoom lens
- Auto detection of computer signal input
- Auto Image synchronization (Auto-tracking / frequency / position adjustment)
- Powerful enlarge and freeze function
- Automatically saves adjustments for future use
- On-screen menu with 10 languages
- Built-in one 2W speaker
- IR remote control without USB mouse function and laser pointer
- Adaptive voltage control fan speed
- Auto source option for stable display from fixed source (when disabled)
- Monitor loop through
- ECO mode supports
1-1 EP732B
1-2 Mechanical Specifications
Power Supply
- Universal AC 100—240V, 50/60 Hz with PFC input
- 200W Lamp
- Variance FAN speed control (Depend on temperature variant)
Terminals
- Computer Input (D-Sub Female Terminal *1) to take s SCART RGB signal, via an
adapter.
- Composite Video Input (RCA jack *1)
- S-Video Input (Mini DIN 4-pin *1) to take a SCART RGB signal, via an adaptor.
- 15 pin Monitor Output (D-Sub 15-pin Female terminal * 1)
- USB Remote mouse output (USB, type B connector * 1)
- Audio line input (3.5mm Mini Jack stereo)
1-2 EP732B
Input Signal Spec
- Hsync Frequency 31.5-70 kHz
- Vsync Frequency 43-85 Hz
- Video Signal RGB (PC)
Analog RGB 0.7 Vp-p, 75 ohm
Analog RGB 1 Vp-p, 75 ohm, Sync. signal
Separate TTL H, V Sync.
Composite TTL Sync.
- Video
Composite video 1 Vp-p, 75 ohm
S-Video Luminance 0.714 Vp-p, 75 ohm
Chrominance 0.286 Vp-p, 75 ohm
Video Compatibility
- Standards :
NTSC M(3.58 MHz), 4.43 MHz
PAL B, D, G, H, I, M, N
SECAM B, D, G, K, K1, L
Component / HDTV 480i; 480P; 576P; 720P; 1080i
1-3 EP732B
1-5 Environmental Specifications
Temperature :
- Operating : 5° to 35°C
- Storage : -20° to 60°C
MaximumHumidity
- Operating : 5° to 35°C, 80%RH (max), non-condensing
- Storage : -20° to 60°C, 80%RH (max), non-condensing
Lamp Life :
- 2,000 hours marketing spec
- 1,500 hours to 50% survival typical full on mode
Altitude :
- Operating : 0 ~ 2,500 ft 5~35° C
2,500 ~ 5,000 ft 5~30° C
5,000 ~ 10,000 ft 5~25° C
- Storage : 40,000 ft
1-4 EP732B
Chapter 2
Disassembly Procedure
2-1 Removing Top Cover and I/O Panel
1. Unscrew 4 screws from left and right side of Top Cover.
2. Unplug one FPC cable and remove Top Cover.
3. Unscrew 4 hex screws to remove I/O Panel.
1 1
I/O Panel
2 3
2-1 EP732B
2-2 Removing Lamp Cover and Lamp Module
2-2 EP732B
2-3 Removing Main Board
1. Unplug all wires(blue circle show) and unscrew 5 screws(red circle show) to remove Main
Board.
2-3 EP732B
2-4 Removing Lamp Driver
1. Unscrew 5 screws (red circle show) and unplug one cable (blue circle show) to remove Lamp
Driver.
Main BD Bracket
2-4 EP732B
2-5 Removing Blower Fan and Front Fan
1. Unscrew 2 screws to remove bracket.
bracket
2-5 EP732B
2-6 Removing LVPS Module
1. Unscrew 2 screws to remove bracket.
2-6 EP732B
2-7 Removing Engine Module
1. Unscrew 3 acrews to remove the Light Cut and Fan Vent.
Light Cut
Fan Vent
2. Unscrew 5 acrews to remove Engine Module.
Engine Module
2-7 EP732B
3. Unscrew 3 screw to remove Fan Module and Silicon Rubber from Bottom Cover.
Silicon Rubber
Fan Module
Elevator Module
LimitSwitch
2-8 EP732B
2-8 Disassembly Engine Module (Part I)
Unscrew 4 screws to remove all parts from Engine Module.
DMD Chip
DMD BD
DMD Mylar
DMD Heatsink
DMD Heatsink
2-9 EP732B
2-9 Disassembly Engine Module (Part II)
Unscrew 3 screws to remove Push Button, then unscrew 3 screws to remove Zoom Ring.
2-10 EP732B
Chapter 3
Troubleshooting
3-1 Equipment Needed
EP732B Projector
EP732B Remote Control
VGA to VGA Cable
PC (Personal Computer)
DVD Player for Video Signal and Audio Signal
HDTV Tuner or Player (480i, 480p, 720p, 1080i)
C. Is Lamp Lit?
- Check the Lamp cover assembly OK or not.
- Check thay have the sound of Lamp ignitor output from Unit or not.
- Check the Cable of Limit switch.
- Check the Main board.
- Check the Lamp module.
- Check the Ballast.
3-1 EP732B
3-2.2 Performance Troubleshooting (PC Signal)
A. Have Image?
- Ensure the Signal cable and Source work as well.
- Check that can OSD Menu show on the screen.
- Check the Main board.
C. Uniformity OK?
- Ensure the Projection screen without dirty.
- Ensure the Projection lens is clean.
- Ensure the Brightness is within spec.
(Replace the Lamp if the Brightness is less than spec.)
- Check the Optical engine.
D. Is Color OK?
- Ensure the Signal cable works as well.
- Check the “Color wheel index” in the service mode of OSD Menu. (*Note)
- Check the Photo sensor.
- Check the Main board.
F. Have Noise?
- Ensure the Signal cable and Source is work as well.
- Adjust the Tracking selection in OSD Menu.
- Press the Menu button to check that have the noise issue appear on OSD Menu.
(Check the Main board if the noise also appear on the OSD Menu.)
3-2 EP732B
G. Have Line Bar?
- Adjust the frequency selection in OSD Menu.
- Press the Menu button to check that have Line bar show on the OSD Menu.
(Check the DMD chip and DMD board. If the Line bar also show on the OSD Menu)
- Ensure that there is no dust on the DMD Contact housing module.
- Re-assembly for DMD module.
- Check the Main board.
H. Have Noise?
- Ensure the Signal cable and Source is work as well.
- Adjust the Tracking selection in OSD Menu.
- Press the Menu button to check that have the noise issue appear on OSD Menu.
(Check the Main board if the noise also appear on the OSD Menu.)
A. Have Image?
- Ensure the signal cable and source work as well.
- Check that can OSD menu show on the screen.
(Check the main board if OSD menu cannot show on the screen)
- Check the I/O connect board.
(Use the new I/O connect board for the test)
3-3 EP732B
C. Is Color OK?
- Do the “Factory Reset” of the engineering mode.
- Ensure the signal cable work as well.
- Check the color temperature setting of OSD menu.
(Check the main board if the setting of color temperature is under default)
- Check the color setting of OSD menu.
(Check the main board if the setting of color is under default)
- Check the “Degamma”, ”Saturation”, ”Tint” and “Sharpness” setting of OSD menu.
(Check the main board if the setting of above setting are under default)
D. Is Image Flicker?
- Ensure the signal cable work as well.
(Please check the length of cable; the signal will be reduce when the signal cable is
longer than 5 m)
- Do the “Factory Reset” of the engineering mode.
(Check the Main board if the image still flicker after the factory reset.)
F. Image Noise.
- Ensure the signal cable is work as well.
(Check the cable length of cable; the signal will be reduce when the signal cable is
longer than 5 m)
- Do the “Factory Reset” of the engineering mode.
(Check the Main board if the image still display with noise.)
- Check the I/O board.
3-4 EP732B
3-2.4 Function Troubleshooting
A. OSD Does Not Show up.
- Check the Keypad cable and ensure there is no broken issue on the cable.
- Use Keypad to test again.
(Replace the Keypad board if the Unit works fine with the new Keypad board.)
- Use the Remote control for the OSD function test.
(Check the Keypad board and Keypad cable if the Remote control works as well)
- Check the Main board.
A. No Sound Output.
- Ensure the Signal cable and Source are work fine.
- Use the new Speaker for the Sound output test.
(Replace the Speaker if the new Speaker works fine with the Unit.)
- Check the Speaker wire that has broken issue or not.
- Check the Main board.
3-5 EP732B
3-2.6 Remote Control Troubleshooting
3-6 EP732B
Chapter 4
4-1 EP732B
4-3 Test Display Modes and Patterns
4-2 EP732B
4-3.2 Function Test Display Pattern
Item Test Content Pattern Specification Remark
4-3 EP732B
B. Color Pattern (Figure 5) Full White Pattern (Figure 6)
4-4 EP732B
4-4 Inspection Procedure
Reset
Please press “Menu” button on the projector panel to enter OSD Menu. Then press
“ -” or “ +” to choose “Image II” function. Press “Enter” button to choose
“Reset” function, and then press “Enter” to check if it works. This action will allow
you to erase all end-users’ settings and restore the original factory setting.
4-5 EP732B
Check for Secondary Display Modes
Normally when the primary mode 800 x 600 @ 85/75/72/60 Hz is well adjusted and
complaint with the specification, the secondary display modes will be great possibility to
be complaint with the specification. But we still have to check with general test pattern to
make sure every secondary mode is complaint with specification.
Factory Reset
After final QC step, we have to erase all saved change again and restore the factory
defaults. Please select and enter “Factory Reset” Function to see if it is workable. This
action will allow you to erase all end-users’ settings and restore the original factory
setting.
4-6 EP732B
Chapter 5
* Software :
- DLP Composer
- dev (firmware folder)
* Hardware :
- Power Cord
- RS232 Cable
- USB Cable (P/N : 42.86006.001)
- PC or Laptop
- EP732B Projector
USB Cable
USB Port
5-1 EP732B
5-3 Installation Procedure
5-3.1 DLP Composer Installation Procedure
1. Execute the “DLP Composer Lite V3.3 Setup” program.
5-2 EP732B
3. Select “I accept and agree to be bound by all the terms and conditions of this License
Agreement”, then Click “Next” icon.
1
2
5-3 EP732B
5. Click “Finish” to complete the installation.
5-4 EP732B
5-3.2 USB Driver Upgrade Procedure
1. After linking the PC and EP732B projector with a USB cable, press and hold the menu
button, then push the power button to turn on the projector.
Note : The “Temp” LED and “Lamp” LED should be full on.
2. Execute the C:\Program files\DLP Composer\usbupdata.cmd.
Note : The “DLP Composer” program must be closed first.
5-5 EP732B
4. Click “OK”. The USB driver have successful.
5. Right click “My Computer” on the desktop. Select “Properties” on the popup menu to
launch the “System Properties” window. Choose “Hardware” and then click “Device
Manager.”
5-6 EP732B
6. Click “Jungo” to assure “DDP2000” and “WinDriver” are properly installed. If not,
repeat Step 1 ~ 6.
Device Manager
5-7 EP732B
5-4 Firmware Upgrade Procedure
1. Execute the “DLP ComposerTM”.
5-8 EP732B
3. Click “Library”. The library path located to the default installation directory is :
C:\Program Files\DLP Composer. If not then press “Browse” to select the right path.
5-9 EP732B
5. Choose “Flash Loader” and click “Browse” to search the
“DDP200_Flash_Vxx_EP732B.img” file.
Then click this button to maximize the window size.
1
2
5-10 EP732B
7. Click “Yes” to erase the flash memory.
8. If the firmware is ready, then click “Start Download” to process the firmware upgrade.
5-11 EP732B
9. After the download is complete, please power on the projector.
Enter Service Mode to check if the firmware version is correct. Note
Note :
1. Press the “UP” and “Down” button at the same time.
2. Press “UP” button twice and then press “LEFT” button to enter
SERVICE MODE (under searching signal pattern).
5-12 EP732B
Chapter 6
6-1 EP732B
6-2 Setup Procedure
1. Connect Power Adapter with the fixture.
2. JP1 and JP5 on the fixture must be closed, and JP2 must be opened.
Power
Adapter JP5
JP2
Power JP1
Switch P1
P3
(Figure 1)
3. Connect P1 of the fixture and COM1 of PC with RS232 cable. (Figure 1 & 2)
4. Connect P3 of the fixture and VGA port of EP732B with VGA cable. (Figure 1 & 2)
5. Connect EP732B with Power Cord. (Figure 2)
6. Turn on the power switch of the fixture. (Figure 1)
COM1
VGA Port
(Figure 2)
6-2 EP732B
6-3 DDC Key-in Procedure
1. Execute “Optoma_EP732_EDID” program.
2. Select “COM1” and press “Link Test” key, then the screen will appear “Link OK”.
1 3
6-3 EP732B
3. Key in the S/N into the blank space beside Bar Code, and then press “Enter” key on
keyboard to begin programming.
4. After finishing the above procedures, “ PASS “ massage will appear on the screen.
5. Power on the EP732B and input digital signal. If there is no display, that means the
EDID is not keyed in successfully. Then repeat Step 1 ~ 5.
Note: Do not run two EDID programs at the same time.
6-4 EP732B
Appendix A
EX : A80V429T0AAAA1001
This label “A80V429T0AAAA1001” represents the whole serial number for EP732B, including
Ver. 1st of BIOS and Ver. 1 of PCB Board. Both mechanical and optical version are 1st. In addition,
panel vendor is T1. It’s produced on 29-week of 2004 for universal area and its serial code is 1001.
7-1 EP732B
*Reader’s Response*
DearReaders:
Thank you for your backing our service manual up. In order to refine our content of the service
manual and satisfy your requirement.We expect you can offer us some precious opinions for reference.
Assessment:
A. What do you think about the content after reading EP732B Service Manual?
Unit Ex cellent G ood Fair Bad
1. Introduction
2. Disassembly Procedure
3. Troubleshooting
4. Function Test & Alignment Procedure
5. Firmware Upgrade Procedure
6. DDC key- in Procedure
7. Touch Panel Driver Installation and Calibration
8. Appendix
C. Do you have any other opinion or suggestion about this service manual?
After your finishing this form, please send it back to Coretronic Customer Service Dept. by fax:
886-3-578-8357, Thanks :)
7-2 EP732B