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SD 110 Step 1 Training

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The document provides technical specifications and details about Volvo single drum compactors, including models SD110, SD110D, and SD110P.

The main components include the engine, propulsion system, drums, braking system, and other miscellaneous parts.

Specifications include operating weight, static weight distribution, engine details, travel speed, drum dimensions, gradeability and more.

Machine Weight (w / ROPS and inside scraper Operating Weight (CECE) Static weight @ drum Static weight @ Tires

Shipping weight Engine Make Model Rated power at 2200 speed Propulsion Type Travel speed Drums Width Diameter Shell thickness Gradeability Vibration Frequency Amplitude Centrifugal force Brake system Service brake Parking / Secondary - brake Hz mm KN mm mm mm % Km/h kg kg kg kg

Volvo Single Drum Compactor SD110


11125 6100 5025 10876

Volvo D5DA3 Turbocharged and liquid cooled 4- cylinder 99 KW Hydrostatic, motor on planetary axle w /.No spin differential and 2 speed axle drive motor 2 speed motor into planetary High 0 11. Low 0 - 6

VOLVO SINGLE DRUM COMPACTORS

WALK AROUND SD110

2134 1500 25 28%

30 Low 1.29 & High 1.92 Low 224 & High 309

Dynamic hydrostatic through propulsion system Spring Applied Hydraulically Released (SAHR) on axle

Miscellaneous
1. Articulation Angle(plus / minus) O 40 This information is current at the time of publication. Volvo India Private Limited reserves the right to make product improvements without notice

2. 3. 4. 5.

Oscillation Angle (plus / minus) Inside Turning Radius (to drum edge) Fuel capacity Hydraulic oil capacity

O mm l l

17 3652 270 125

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Construction Equipment
Ref. No.20025564-Ai Printed in India 2011.06

Volvo Single Drum Compactor SD110 With optional drum drive


Operating Weight (CECE) Static weight @ drum Static weight @ Tires Shipping weight Engine Make Model Rated power at 2200 speed Propulsion Type Travel speed Drums Width Diameter Shell thickness Gradeability Vibration Frequency Amplitude Centrifugal force Brake system Service brake Parking / Secondary - brake Dynamic hydrostatic through propulsion system Spring Applied Hydraulically Released (SAHR) on axle and drum drive motor Hz mm KN 30 Low 1.29 & High 1.92 Low 220 & High 300 mm mm mm % 2134 1500 25 52% Km/h Volvo D5DA3 Turbocharged and liquid cooled 4- cylinder 99 KW Hydrostatic, single speed motor on planetary axle w /.No spin differential and 2 speed drum drive motor 2 speed motor into planetary High 0 13. Low 0 - 9 kg kg kg kg 11212 6240 4972 10963

VOLVO SINGLE DRUM COMPACTORS

WALK AROUND SD110

Miscellaneous
1. Articulation Angle(plus / minus) O 40O This information is current at the time of publication. Volvo India Private Limited reserves the right to make product improvements without notice

2. 3. 4. 5. 6.

Oscillation Angle (plus / minus) Inside Turning Radius (to drum edge) Fuel capacity Hydraulic oil capacity Tire size

O mm l l

17 3652 270 125 587 x 660 (23.1 x 26) 8 PR R3

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Construction Equipment
Ref. No.20025564-Ai Printed in India 2011.06

Volvo Single Drum Compactor SD110 P


Operating Weight (CECE) Static weight @ drum Static weight @ Tires Shipping weight Engine Make Model Rated power at 2200 speed Propulsion Type Drum Drive Travel speed Drums Width Diameter Shell thickness Gradeability Vibration Frequency Amplitude Centrifugal force Brake system Service brake Parking / Secondary - brake Dynamic hydrostatic through propulsion system Spring Applied Hydraulically Released (SAHR) on axle and drum drive motor Hz mm KN 30 Low 1.06 & High 1.59 Low 234 & High 314 mm mm mm % 2134 1500 25 48% Volvo D5DA3 Turbocharged and liquid cooled 4- cylinder 99 KW Hydrostatic, single speed motor on planetary axle w /.No spin differential and 2 speed drum drive motor Km/h 2 speed motor into planetary High 0 13. Low 0 - 9 kg kg kg kg 11932 6960 4972 11683

VOLVO SINGLE DRUM COMPACTORS

WALK AROUND SD110

Miscellaneous
1. Articulation Angle(plus / minus) O 40O This information is current at the time of publication. Volvo India Private Limited reserves the right to make product improvements without notice

2. 3. 4. 5. 6.

Oscillation Angle (plus / minus) Inside Turning Radius (to drum edge) Fuel capacity Hydraulic oil capacity Tire size

O mm l l

17 3652 270 125 587 x 660 (23.1 x 26) 8 PR R3

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Construction Equipment
Ref. No.20025564-Ai Printed in India 2011.06

WALK-AROUND GUIDE
10 ROPS / FOPS safety Provides peace of mind and safety by protecting the operator In the event of machine roll over and / or overhead falling objects 9- Excellent Operator Environment Isolated operator s platform. , Trend setting operator comfort offers optimum operator comfort and safety, excellent all-round vision and a wide spectrum of options to please the most discriminating operator. Serviceability is unmatched. 8 - Hydraulics Volvo's closed loop and open loop system, hydraulic system powered by variable displacement axial piston pumps and gear pumps provides excellent compactor performance while conserving fuel. 7 Serviceability best in class The swing up engine hood design enables fast removal and replacement of major components with a minimum of special tools. Maintenance intervals keep costs to a minimum while increasing machine availability.

1 Drive system Closed loop hydrostatic ,single speed motor on planetary axle with ,No spin differential and 2 speed drum drive motor long life. High tractive power. Maintenance requirements are minimal.

11 - Reliability Unprecedented, thorough lab and field testing over thousands of hours has proven quality and reliability of design.

2- Selectable Two amplitudes Easy-to-use operator adjustments allow for frequent change as soil application conditions vary, improving versatility. 4 - Access Panels Diesel engine and all hydraulic components are easily accessible from all side, Test points incorporated in hydraulic circuit - makes service and maintenance easier than ever before. 5 Volvo Engine Volvo engine D5DA3 Turbo charged & Liquid cooled Tier 3 Powerful ,environment friendly diesel engine of 133 HP emission compliant, matched to the powertrain optimum performance and fuel efficiency.

3 - Frame Rugged frames, designed and made of heavy gauge steel for long service life, durability and maximum strength.,

6 Systems Correctly matched -designed components, specifically developed for compactor applications. Drive system, vibration system ,steering system, and brake system design,, for excellent operator control, and long service life.

Operator Comfort

Serviceability

Productivity

Safety

Value

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SD 110 Compactor
Key features
Design provides easy, complete access to engine and hydraulic components. ROPS / FOPS safety Isolated operators platform Powerful efficient Volvo Engine Tier 3 , D5DA3 133 hp @ 2200 rpm Dealer support comes standard service and parts support

All round visibility Heavy duty, no spin differential axles

Two speed transmission

High and low amplitude Stable maneuvering

Back up alarm

Balanced weight Variable frequencies

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SD110
Product features

& benefits

Top product features


Engine and drive system Amplitude and frequency Visibility and safety Serviceability Versatility

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Product features and benefits SD110

Two-speed transmission

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Product features and benefits SD110

Balanced weight
Performance

6075 kg 55%

4950 kg 45%

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Product features and benefits SD110

Dual amplitudes applications

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Product features and benefits SD110

Infinitely Variable Frequency

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Product features and benefits SD110

Work site visibility


Safety

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Product features and benefits SD110

Articulated steering
Performance Safety

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Product features and benefits SD110

Ground level serviceability


Serviceability

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Product features and benefits SD110

ROPS (w/sunshade)
Safety

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Product features and benefits SD110

SD110 Walk-Around
Station 3 Drum drive or axle drive
Station 4 SD110 center joint for articulated steering and frame oscillation Station 5 SD110 drive system, rear axle, tires for gradeability and traction

Station 2 SD110 drum vibration system and performance specs Station 8 SD110 operator platform, seating and controls; safety features

Station 6 SD110 Volvo engine and other components under rear hood
Station 7 SD110 ground level access for maintenance and service

Station 1 drum isolation and vibration

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Product features and benefits SD110

SD110 Walk-Around
Station 3 Drum drive or axle drive Station 4 SD110 center joint for articulated steering and frame oscillation Station 5 SD110 drive system, rear axle, tires for grade ability and traction Station 6 SD110 Volvo engine and other components under rear hood Station 8 SD110 operator platform, seating and controls; safety features
Product features and benefits SD110

Station 2 SD110 drum vibration system and performance specs

Station 1 drum isolation and vibration

Station 7 SD110 ground level access for maintenance and service

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Volvo Construction Equipment


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Product features and benefits SD110

SD110 Tier III


Technical

Specification

Machine Service Specification

Machine Model SD 110 Tier 3

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Machine Service specification SD 110

Machine weights
1. Weight SD110 SD110 D SD110P

Operating weight:
Static weight @ drum: Static weight@ Tyres: Shipped weight Fuel Consumption:

11125 Kg
6100 Kg 5025 Kg 10876 Kg 12.3Lts / hr.

11212Kg
6240Kg 4972Kg 10963Kg 12.3 Lts/hr.

11932Kg
6960Kg 4972Kg 11683Kg 12.3 Lts/hr.

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Machine Service specification SD 110

Machine weights
2. Weight SD110 Drum drive

Operating weight:
Static weight @ drum: Static weight@ Tyres: Shipped weight Fuel Consumption:

11212 Kg
6240 Kg 4972 Kg 10963 Kg 12.3Lts / hr.

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Machine Service specification SD 110

Machine weights
3. Weight SD110 P

Operating weight:
Static weight @ drum: Static weight@ Tyres: Shipped weight Fuel Consumption:

11932 Kg
6960 Kg 4972 Kg 11683 Kg 12.3Lts / hr.

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Machine Service specification SD 110

Drum
4. Drum Width Diameter : : SD110 2134mm 1500mm 25mm SD110D 2134 mm 1500 mm 25 mm SD110P 2134 mm 1500 mm 25 mm

Shell thickness:

Diameter over Pad feet


Pad feet Number of: Pad Height Pad Tip Area

1702 mm
120 Nos 102 mm 125 Cm2

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Machine Service specification SD 110

Engine
5. Engine: Standard

Make:
Model: RPM Hi/Low: Power: Fuel Consumption:

Volvo
AG D5DA3 2300 / 1000 rpm 133 hp / 99 kw @ 2200 rpm 3.2 gph / 12.3 lph @ 67% D.C

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Machine Service specification SD 110

Cooling package
6. COC Radiator: Oil cooler: Fan: : AKG AKG 24 inc plastic 12 blades

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Machine Service specification SD 110

Pump Drive

7. Pump Drive: Make:

None Direct drive Centa k, CK -125 SAE 10

Ratio:

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Machine Service specification SD 110

Hydraulic Pumps Traction SD110


8. Hydraulic Pumps: Make: Type: Displacement: System Relief: Efficiency (Vol): Traction Sauer Series 90 Piston 3.35 cir / 54.9 ccr 5510 psi / 380 bar 96% M & 98% Vol

Flow @ op. speed:


Charge Pump Disp / psi.: Charge Relief: Flow Controls: Input speed Flange & spline
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30.7 gpm / 116.1 lpm


0.86 cir / 290 psi 290 psi / 20 bar MDC- 0.032 dia Orifice 2250 rpm SAE-C 21T, 16/32 DP

Machine Service specification SD 110

Hydraulic Pumps Traction SD110D & P


8. Hydraulic Pumps: Make: Type: Displacement: System Relief: Efficiency (Vol): Traction Sauer Series 90 Piston 6.10 cir / 100.0 ccr 6525 psi / 450 bar 91% Mech & 94% Vol

Flow @ op. speed:


Charge Pump Disp / psi.: Charge Relief: Flow Controls: Input speed Flange & spline
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55.9 gpm / 211.4. lpm


1.22 cir / 350 psi 350 psi / 24 bar MDC- 0.032 in dia Orifice 2250 rpm SAE-C 23T, 16/32 DP
Machine Service specification SD 110

Hydraulic Pump Vibration SD110, D, & P


9. Hydraulic Pumps: Make: Type: Vibration Sauer 42 Piston

Displacement:
System Relief: Efficiency (Vol): Flow @ op. speed: Charge Pump Disp /psi: Input speed Flow Controls: Flange & spline
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2.4 cir / 39.3 ccr


4060 psi / 280 bar 92 % Mech & 94% Vol 22.0 gpm / 83.2 lpm 0.85 cir / 285 psi 2250 rpm Manual Displacement control SAE-B 13T, 16/32 DP
Machine Service specification SD 110

Hydraulic Pump Steering SD110, D, & P


10. Hydraulic Pumps: Make: Type: Displacement: System Relief: Efficiency (Vol): Steering Sauer - Sundstrand SNP2 /11DSC 06 Gear 0.67 cir / 11 ccr 2500 psi / 172 bar 90 % M & 96% Vol

Flow @ op. speed:


Charge Pump Disp /psi: Input speed Flange & spline
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6.3 gpm / 23.7 lpm


N/a 2225 rpm SAE-A 9T, 16/32 DP
Machine Service specification SD 110

Hydraulic Motors SD110


11. Hydraulic Motors: Make: Model: Displacement: Maximum rated pressure Efficiency (Vol): Axle (1) Sauer Sundstrand Series 40, M46 2.80 cir 5000 psi 91% M 45.9cc/rev 345 bar 93% Vol

Output speed Low / High


Flow controls

2353rpm 4823rpm
External 2 Speed shift valve

Flange & spline


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SAE-A 15T, 16/32 DP


Machine Service specification SD 110

Hydraulic Motors SD110D & P


11. Hydraulic Motors: Make: Model: Displacement: High/ Low Maximum rated pressure Efficiency (Vol): Axle (1) Sauer Sundstrand Series 90, M75 4.58 cir 7000 psi 91% M 75.1cc/rev 483 bar 93% Vol

Output speed Low / High


Flow controls

1272rpm 1837rpm
External 2 Speed shift valve

Flange & spline


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SAE-A 15T, 16/32 DP


Machine Service specification SD 110

Hydraulic Motors SD110


12. Hydraulic Motors: Make: Model: Vibration (1) Sauer Sundstrand Series 40, M44

Displacement:
Maximum rated pressure Efficiency (Vol): Output speed Low / High Flange & spline
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2.65 cir
5000 psi 92% M 1720 rpm

43.4 cc/rev
345 bar 97% Vol

SAE-A 15T, 16/32 DP


Machine Service specification SD 110

Hydraulic Motors SD110D & P


12. Hydraulic Motors: Vibration

Make:
Model: Displacement: Maximum rated pressure Efficiency (Vol): Output speed Low / High Flange & spline

(1) Sauer Sundstrand


Series 40, M44 2.65 cir 5000 psi 91% M 1780 rpm SAE-A 15T, 16/32 DP
Machine Service specification SD 110

43.4 cc/rev 345 bar 93% Vol

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Gear reducers
13. Axle SD110 Make: Efficiency: Ratio: Hurth 193 /93 91% 113.11 low None Direct No Gears 55.19 high

Vibration: Drum Drive:

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Machine Service specification SD 110

Gear reducers
Make:

13. Axle SD110D & P Hurth 192 /79

Efficiency:
Ratio: Hi / Lo

90% Mech
43.71 Low 43.71 High

Drum Drive: Efficiency Ratio Hi / Lo

MKE 35 direct 100% Mech 1.00 Low 1.00 High

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Machine Service specification SD 110

Brakes

14. Brakes:
Service: Secondary/Parking: Hydrostatic Spring Applied, Hydraulic Release common with secondary Integral, Multiple wet disc, 218 psi / full release

Make:

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Machine Service specification SD 110

Propulsion
15. Drive System Axle Drive SD110 2 Speed Motor with planetary gear box and no spin Differential SD110D SD110P

Single Speed Motor with no spin differential

Drum Drive

Dummy Hub

Two speed motor with torque Hub

Volvo Construction Equipment


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Machine Service specification SD 110

Vibration
16. Vibration Frequency SD110 0-30 Hz 0- 1800VPM 309KN 224 KN 1.92 mm 1.29 mm SD110 D 0-30 Hz 0-1800VPM 300KN 220KN 1.92 mm 1.29 mm SD110P 0-30 Hz 0-1800VPM 314KN 234KN 1.59 mm 1.06 mm

Centrifugal force High Centrifugal force Low Nominal Amplitude High Nominal Amplitude Low

Note: Bolt on Pad foot amplitude:

1.38 MM High & 0.92 mm Low

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Machine Service specification SD 110

Drive Tyres
17. Size
Pressure Ballast per tyre Rim Size Over all Dia. (Max)

23.1 x 26 R3, 8PR TL


16 PSI or 1 bar 387 Kg DW 20 -26 1514 mm

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Machine Service specification SD 110

Electrical
18. Electrical : Battery 12VDC, negative ground (1) BCI Group size L537 xW212xH247mm; 1000 CCA; 300 min reserve (@800F), 150 Ah Make ISKRA, 01183181 KZ, 14 volts, 95 A

Alternator:

Starter:

Make ISKRA 4 KW 00281774

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Machine Service specification SD 110

Travel speed

19. Travel Speed:

SD110

SD110D

SD110P

High (Km.h) Low (Km.h)

0 -11 0-6

0 -13 0-9

0 -13 0-9

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Machine Service specification SD 110

Miscellaneous

20. Others

SD110

SD110D

SD110P

Articulation angle (+/-) 0

40

40

40

Oscillation angle (+/-) 0

17

17
3652

17
3652

Inside Turning Radius mm 3652

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Machine Service specification SD 110

Miscellaneous
21. Others : SD110 SD110D SD110P

Fuel Capacity(Total) Fuel Capacity (Useable) Hydraulic Oil Capacity(Total) Hydraulic Oil Capacity (Useable) Gradeabilty

280 l 270 l 160 l 125 l 28%

280l 270 l 160 l 125 l 52%

280 l 270 l 160 l 125 l 48 %

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Machine Service specification SD 110

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Machine Service specification SD 110

Compactor SD110 Tier 3


Major components identification

Major components SD110

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Major components identification SD110 Tier 3

Engine

Volvo D5D GA E3 - Tier 3

Power 133HP or 99 KW @ 2200 rpm


Low Idle 1000 rpm

High idle 2300 rpm

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Major components SD110 Tier 3

Engine cooling package


Cooling package AKG

Fan 24 in plastic 12 blades


CAC Radiator Hydraulic oil cooler

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Major components SD110 Tier 3

Engine Air filter


Engine air filter Dry type cleaner with safety cartridge

Primary & secondary filter


Filtration efficiency 99.9 % Air cleaner end cap

Rubber ejector valve

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Major components SD110 Tier 3

Love joy coupling


Love joy coupling Drive sleeve (Metal sleeve)

21 T splines SD110
23 T splines SD110 drum drive

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Major components SD110 Tier 3

Love joy coupling


Drive sleeve coupling

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Major components SD110 Tier 3

Love joy coupling


Drive sleeve coupling Drive sleeve (Metal sleeve)

Two grub screws


Allen key 6 mm (socket type)

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Major components SD110 Tier 3

Love joy coupling


Plate

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Major components SD110 Tier 3

Love joy coupling


Drive sleeve assembled to propulsion pump

Torque grub screw 52 Ft lbs.


Gap from pump spigot 63.3 +/- 1

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Major components SD110 Tier 3

Pump drive
Direct drive

Centa-k, CK-125 SAE10


Ratio 1 Pump mounting plate

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Major components SD110 Tier 3

Hydraulic Propulsion pump


Propulsion pump Axial piston pump

Sauer Series 90
Displacement 3.35 in3 / rev or 54.9 cc/ rev System relief pressure 5510 psi or 380 bar Flow 30.7 GPM or 116.1 l/ m

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Major components SD110 Tier 3

Hydraulic Vibration pump


Vibration pump Axial piston pump

Sauer Series 42
Displacement 2.4 in3 / rev or 39.3 cc/ rev System relief pressure 4060 psi or 280 bar Flow 22.0 GPM or 83.2 l/ m

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Major components SD110 Tier 3

Hydraulic Steering pump


Steering pump Gear pump
Sauer SNP2/11 DSC 06 Displacement 0.67 in3 / rev or 11 cc/ rev System relief pressure 2500 psi or 172 bar Flow 6.3 GPM or 23.7 l/ m

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Major components SD110 Tier 3

Hydraulic axle motor


Axle motor Sauer Series 40, M46 Displacement 2.80 in3 / rev or 45.9 cc/ rev Maximum rated pressure 5000 psi or 345 bar Output speed Low 2353 rpm Output speed High 4823 rpm
Major components SD110 Tier 3

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Hydraulic Vibration motor


Vibration motor Sauer Series 40, M44 Displacement 2.65 in3 / rev or 43.4 cc/ rev

Maximum rated pressure 5000 psi or 345 bar


Output speed 1780 rpm

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Major components SD110 Tier 3

SD 110 Tier 3 Main frame structure

Rear frame + Front frame Connected by swivel frame Two articulation pins

One oscillation pin


Hydraulic tank & Diesel tank are mounted

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Major components SD110 Tier 3

Gear Reducer - Regular Axle


Transmission
Hurth axle 193/93 Efficiency 91 %

Ratio low 113.11 (Low)


Ratio high 55.19 (high)

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Major components SD110 Tier 3

Hydraulic Steering valve & system

Steering valve

Steering column

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Major components SD110 Tier 3

Hydraulic Steering cylinders


Steering cylinder Bore 3.0 in or 76.2 mm

Rod

1.5 in or 38.1 mm

Stroke 10.0 in or 254 mm

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Major components SD110 Tier 3

Torque Hub
Torque Hub
General Purpose: The torque hub is used to provide support for the drum on the drive motor side of the drum, and to rotate the drum for propulsion.

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Major components SD110 Tier 3

Carrier
Carrier
General Purpose: The carrier assembly acts like a wheel bearing and provides the right support for the drum, allowing the drum to turn while being fastened to the frame.

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Major components SD110 Tier 3

Drum eccentric assembly


Hub Eccentric shaft

W= 74. 7 kgs

Bearing

Eccentric shaft Drive sleeve Bearing Hub Low amplitude eccentric W = 138.6 kgs
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Standard W= 126 kgs

Major components SD110 Tier 3

Drum eccentric assembly High & Low


Internal Eccentric Stop

Eccentric Rotation

Eccentric Rotation

High Amplitude

Low Amplitude
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Center Eccentric is Free to Rotate Inside Eccentric Outer Housing. It will Locate Itself Depending on the Rotation of the Eccentric Assembly. Shown in the High Amplitude Position.
Major components SD110 Tier 3

Wheel / Rim
Rim size DW 20 -26 Air valve Valve cap Plug

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Major components SD110 Tier 3

Drive tyres
Size 23.1 x 26 R3, 8 PR Pressure 16 psi or 1 bar

3/4th of water
Approx 500 L

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Major components SD110 Tier 3

Hydraulic oil Tank

Hydraulic tank Hydraulic oil:

Volvo super hydraulic oil ISO VG 46


Capacity: 33.02 GAL or 125 L

Hydraulic tank breather with a hole in the plug

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Major components SD110 Tier 3

Hydraulic tank strainers


Hydraulic tank suction Strainers

Two numbers inside tank

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Major components SD110 Tier 3

Hydraulic filters
Propulsion pump suction filter Vibration pump suction filter

Filtration 10 microns
No bypass

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Major components SD110 Tier 3

Brake & De-stroke valve


Brake pressure switch Brake valve

De stroke valve

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Major components SD110 Tier 3

Hydraulic Thermal bypass valve


Thermal bypass valve
Temp below 710 C (1600 F) directly to tank

Between 710 C (1600 F) and 850 C (1850 F) and higher thermal by pass valve
Directs thru cooler

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Major components SD110 Tier 3

External 2 Speed shift valve


Two speed shift valve
Low & High speed

Connections on the valve numbers M3 Y L1 P=3 B1=2 T =1

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Major components SD110 Tier 3

Engine FRP hood


Engine FRP hood Slopping & lockable

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Major components SD110 Tier 3

Engine FRP hood


Engine FRP hood Slopping & lockable

Latches
Retractor mechanism & strap

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Major components SD110 Tier 3

Bent tube ROPS/FOPS (w/sunshade)


ROPS/FOPS (w/sunshade) Weight: 314 Kgs

Torque: 1860 ft. lbs. or 2522 Nm


ISO 3471 -1 2004 No alternation or modification

on this structure

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Major components SD110 Tier 3

Propulsion & Vibration control lever


1. Propulsion lever

2. Vibration control lever


3. Control lever internals

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Major components SD110 Tier 3

Swivel Frame
Swivel frame 2 Articulation pin & 1 Oscillation pin clevis)

Rear Frame assembly Front Frame assembly Swivel frame


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Major components SD110 Tier 3

Diesel Fuel Tank


Fuel tank Capacity 73.96 Gallon or

280 L (Total)
270 L (Useable)

Diesel tank breather

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Major components SD110 Tier 3

Drum Drive motor


Drum Drive Poclain MKE 35 1 No

Displacement High 85.1 Cir


Displacement Low 213.1 Cir Max rated pressure 450 bar

or 6530 psi

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Major components SD110 Tier 3

SD110 Drum assembly cut section view

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Major components SD110 Tier 3

SD110 T3 D - Single Drum


1. Drum 2. Drive plate

3. Motor Drum Drive


4. Shock mount 5. Bracket, Drive motor mounting

2 Speed Radial piston motor


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Major components SD110 Tier 3

SD110 Drum Shim set calculation

Volvo Construction Equipment


Global CST- Training 90 2013-07-08

Drum shim set calculation

Drum Drive motor

From Brake valve Drum drive motor R to Axle motor B Drum drive motor L to Axle motor A Motor case drain to Hyd Tank From 2 speed shift valve

Volvo Construction Equipment


Global CST- Training 91 2013-07-08

Major components SD110 Tier 3

Bolt on pad foot shell


Bolt on Pad foot Drum shell Bolt 8 Nos

Washer 16 Nos
Hexagon nut 8 nos

Volvo Construction Equipment


Global CST- Training 92 2013-07-08

Major components SD110 Tier 3

Bolt on pad foot shell on drum


1. Shell thickness 25 mm

2. Diameter over pad feet 1702 mm


3. Pad feet number of 120

4. Pad feet tip area cm2 125

Volvo Construction Equipment


Global CST- Training 93 2013-07-08

Major components SD110 Tier 3

Material scraper
Drum material scraper

Volvo Construction Equipment


Global CST- Training 94 2013-07-08

Major components SD110 Tier 3

Material scraper
Pad foot machine Drum scrapper

Volvo Construction Equipment


Global CST- Training 95 2013-07-08

Major components SD110 Tier 3

SD110/ Pad foot shell


Pad foot shell machine in different view

Volvo Construction Equipment


Global CST- Training 96 2013-07-08

Major components SD110 Tier 3

Axle Drum drive


1. Heavy duty Hurth axle (192/79)

2. Ratio low: 1 (Low)


3. Ratio high: 1 (High) 4. Designed for heavy duty cycle

5. Parts are not replaceable with


regular axle 193/93

Volvo Construction Equipment


Global CST- Training 97 2013-07-08

Major components SD110 Tier 3

Drive Tyres
Size 23.1x 26R3,8PR TL Pressure 16 psi Ballast per tyre 854lb or 387 kgs.

Volvo Construction Equipment


Global CST- Training 98 2013-07-08

Major components SD110 Tier 3

Operator seat
One number ergonomically designed operator seat
Lap type Seat belt

Seat switch

Volvo Construction Equipment


Global CST- Training 99 2013-07-08

Major components SD110 Tier 3

Compact meter

Compact meter The Compact meter is simply a measure of soil stiffness. It consist off accelerometer (s) mounted inside the drum and it measures rebound and the gauge simply read out in increasing values. If the material is soft when the drum impacts it, the energy is absorbed, low number value on gauge. If soil is more compacted the drum will impact it and stop quicker; which the accelerometer measures.
Volvo Construction Equipment
Global CST- Training 100 2013-07-08

Accelerometer

Major components SD110 Tier 3

Battery
Electrical 12VDC, negative ground Battery one

BCI: L537 x W212 x H247 mm


1000 CCA: 300 min reserve @ 80 deg F)

A.H 150 ampere hour

Volvo Construction Equipment


Global CST- Training 101 2013-07-08

Major components SD110 Tier 3

Battery cut off switch


Battery cut of switch

Volvo Construction Equipment


Global CST- Training 102 2013-07-08

Major components SD110 Tier 3

Starter
Starter Motor

Iskara 12 Volts 4 KW

Volvo Construction Equipment


Global CST- Training 103 2013-07-08

Major components SD110 Tier 3

Alternator
Alternator Iskara 01183181 KZ 12 Volts (95 Amps)

Volvo Construction Equipment


Global CST- Training 104 2013-07-08

Major components SD110 Tier 3

LH Control panel carling switches


1. Hazard switch

2. Beacon light switch


3. High / Low speed switch 4. Park brake test switch

5. Park brake switch

Volvo Construction Equipment


Global CST- Training 105 2013-07-08

Major components SD110 Tier 3

Warning Indicators on operator console


Tell Tales

1. LH & RH turn indicator


2. Seat belt indicator 3. Air filter choke indicator

4. Coolant temperature indicator


5. Pre heat indicator 6. Engine oil pressure indicator 7. No charge indicator 8. High beam indicator
Volvo Construction Equipment
Global CST- Training 106 2013-07-08

Major components SD110 Tier 3

RH Control panel carling switches


1. High beam switch

2. Low beam switch


3. Rear work lamp switch 4. Park light switch

5. LH & RH indicator switch


6. Horn push button 7. Fuel gauge 8. Key switch
Volvo Construction Equipment
Global CST- Training 107 2013-07-08

Major components SD110 Tier 3

Operator Control panel


Monitoring gauges

Carling Switches
Indicators on panel Vandalism cover

Volvo Construction Equipment


Global CST- Training 108 2013-07-08

Major components SD110 Tier 3

Electrical relays & fuse location in box


1. 60 Amps fuse
2. Low beam relay

3. Alarm relay
4. Brake latch relay

5. Brake light relay

Volvo Construction Equipment


Global CST- Training 109 2013-07-08

Major components SD110 Tier 3

Electrical distribution box


6. Head light relay 7. Reverse light relay 8. Flasher light relay 9. Position light relay 10. Rear light relay 11. High beam relay

Volvo Construction Equipment


Global CST- Training 110 2013-07-08

Major components SD110 Tier 3

Electrical distribution box

1. Power relay 2. Resistor 68 5 watts 3. Timer relay 4. Fuses

Volvo Construction Equipment


Global CST- Training 111 2013-07-08

Major components SD110 Tier 3

Electrical distribution box

On Frame rear near battery


1. Starter relay

2. Fuse 60 Amps
3. Glow plug relay
No of Relays No of fuses No of Diodes = 14 Nos = 15 Nos = 15 Nos
Major components SD110 Tier 3

Volvo Construction Equipment


Global CST- Training 112 2013-07-08

Beckon light

1. Flashing Beacon Light (Option)

2. Rear work Light

Volvo Construction Equipment


Global CST- Training 113 2013-07-08

Major components SD110 Tier 3

Rear working light

Rear Work Light

Volvo Construction Equipment


Global CST- Training 114 2013-07-08

Major components SD110 Tier 3

Rear combination light LH & RH


Top Amber left & right indicator & Hazard Red park light on only when park light switch on or when rear light on

White light on while reversing


Bottom Red brake light

Volvo Construction Equipment


Global CST- Training 115 2013-07-08

Major components SD110 Tier 3

Railings
New designed railings

Volvo Construction Equipment


Global CST- Training 116 2013-07-08

Major components SD110 Tier 3

Vibratory Compactor
SD110

Service Function

SD110 Vibratory Compactor


Service Function S Check Service Function C Change

A Add
G Grease T Torque AR As Required

D Drain
F - Fill CL Clean FTLH Fill To Level Hole

Volvo Construction Equipment


Global CST- Training 118 2013-07-08

Service Function SD110

SD110 Vibratory Compactor

Volvo Construction Equipment


Global CST- Training 119 2013-07-08

Service Function SD110

SD110 Vibratory Compactor

Volvo Construction Equipment


Global CST- Training 120 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 10 Hours or Daily
Ref No: 1 Description: Engine oil Recommended Lubricant: VDS-3,CL,SAE 15W40 Service code: SA Comments: Fill to Dipstick Full Mark

Volvo Construction Equipment


Global CST- Training 121 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 10 Hours or Daily
1. 2. Ref No: 2 Description: Air Cleaner Service code: S Comments: Check indicator Outer element change at clog indication Inner element change at 3rd change of outer element.

Volvo Construction Equipment


Global CST- Training 122 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 10 Hours or Daily
Ref No: 3 Description: Fuel filter Recommended Lubricant: Collected water Service code: D Comments:

Volvo Construction Equipment


Global CST- Training 123 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 10 Hours or Daily
Ref No: 4 Description: Fuel tank Recommended Lubricant: Diesel fuel Service code: SA Comments: 74 GAL / 280 L

Volvo Construction Equipment


Global CST- Training 124 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 10 Hours or Daily
Ref No: 5 Description: Engine coolant Recommended Lubricant: Volvo VCS coolant 15.5 liters Service code: SA Comments: Change coolant at 6000 hrs. / 4 Years

Tool Required ; 22 & 24 Double end

Volvo Construction Equipment


Global CST- Training 125 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 10 Hours or Daily
Ref No: 6 Description: Engine cooling system Recommended Lubricant: Clean fins Service code: S Comments:

Volvo Construction Equipment


Global CST- Training 126 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 50 Hours or Weekly Ref No: 7 Description: Battery Recommended Lubricant: Distilled water Service code: SA Comments: As required

Tool required; Open end or Ring spanner 16/17

Volvo Construction Equipment


Global CST- Training 127 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 50 Hours or Weekly Ref No: 8 Description: Torque Hub Oil Recommended Lubricant: SAE 85W -90 LS API GL5 Service code: SA Comments: Fill to Level Hole

Tool required; Square plug key 3/8

Volvo Construction Equipment


Global CST- Training 128 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 50 Hours or Weekly Ref No: 9 Description: Swivel & Cylinder pins Recommended Lubricant: MPG EP2 Grease Service code: G Comments: 3 Shots each

Tool required; Grease gun

Volvo Construction Equipment


Global CST- Training 129 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 50 Hours or Weekly Ref No: 10 Description: Centre Swivel Recommended Lubricant: MPG EP2 Grease Service code: G Comments: 5 Shots

Tool required; Grease gun

Volvo Construction Equipment


Global CST- Training 130 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 50 Hours or Weekly Ref No: 11 Description: Tyre Pressure Recommended Lubricant: Compressed Air Service code: SA Comments: 16 psi

Tool required; Tyre pressure gauge


Service Function SD110

Volvo Construction Equipment


Global CST- Training 131 2013-07-08

SD110 Vibratory Compactor


Service Intervals 50 Hours or Weekly Ref No: 12 Description: Hydraulic Oil Recommended Lubricant: Volvo super hydraulic oil ISO VG 46 Service code: SA Comments: FTLH

Volvo Construction Equipment


Global CST- Training 132 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 50 Hours or Weekly Ref No: 13 Description: Wheel nut Recommended Lubricant: See operator manual Service code: S T Comments: 350 FT - LB

Tool required; Tool Hex socket 1. 5/16 x3/4 sq drive Torque wrench
Volvo Construction Equipment
Global CST- Training 133 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 50 Hours or Weekly Ref No: 14 Description: Eccentric Oil Recommended Lubricant: Mobil SHC 630 Service code: SA Comments: Fill to Level Hole

Tool required; Allen key 14 mm


Service Function SD110

Volvo Construction Equipment


Global CST- Training 134 2013-07-08

SD110 Vibratory Compactor


Service Intervals 50 Hours or Weekly Ref No: 16 Description: Air cleaner system integrity Recommended Lubricant: (3) Service code: S Comments: See operators manual

Volvo Construction Equipment


Global CST- Training 135 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 100 Hours or Monthly Ref No: 17 Description: Shift Linkage Recommended Lubricant: Engine oil Service code: A Comments: 2 Drops each

Tool required; Lubricating oil can


Service Function SD110

Volvo Construction Equipment


Global CST- Training 136 2013-07-08

SD110 Vibratory Compactor


Service Intervals 100 Hours or Monthly Ref No: 18 Description: Axle housing Oil Recommended Lubricant: SAE 85W -90 LS API GL5 Service code: SA Comments: As required

Tool required; Ring spanner 17 mm

Volvo Construction Equipment


Global CST- Training 137 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 100 Hours or Monthly Ref No: 19 Description: Transmission Oil Recommended Lubricant: SAE 85W -90 LS API GL5 Service code: SA Comments: As required

Tool required; Ring spanner 17 mm

Volvo Construction Equipment


Global CST- Training 138 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 100 Hours or Monthly Ref No: 20 Description: Wheel End Oil Recommended Lubricant: SAE 85W -90 LS API GL5 Service code: SA Comments: Fill to Level Hole

Tool required; Key Allen 12 mm

Volvo Construction Equipment


Global CST- Training 139 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 250 Hours or Quarterly

Ref No: 21 Description: Engine Oil Recommended Lubricant: VDS -3 CL -4 SAE 15W - 40 Service code: Comments: 1.See engine operation manual for initial engine break in maintenance
4. See engine manual Oil Qty 15.5 LT MAX

Tool required; Drain valve coupling


Volvo Construction Equipment
Global CST- Training 140 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 250 Hours or Quarterly Ref No: 22 Description: Engine Filter (Lub Oil) Recommended Lubricant: (1) & (4) Service code: C Comments: 1.See engine operation manual for initial engine break in maintenance 4. See operator manual

Tool required; Heavy duty filter wrench


Volvo Construction Equipment
Global CST- Training 141 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 250 Hours or Quarterly Ref No: 23 Description: Axle housing Breather Recommended Lubricant: (2) Service code: CL Comments: 2 See operator manual

Tool required; Ring spanner 24 mm & 14 mm

Volvo Construction Equipment


Global CST- Training 142 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 250 Hours or Quarterly Ref No: 24 Description: Hydraulic filters Recommended Lubricant: (2) & (3) Service code: C Comments: 2 See operator manual 3 See parts manual Qty 2 Nos

Tool required; Heavy duty filter wrench


Volvo Construction Equipment
Global CST- Training 143 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 250 Hours or Quarterly Ref No: 25 Description: Engine Fuel filters Recommended Lubricant: (2) & (3) Service code: C Comments: 1 See engine operation manual for initial engine break in maintenance 2 See operator manual 3 See parts manual Qty 3 filters

Tool required; Heavy duty filter wrench


Volvo Construction Equipment
Global CST- Training 144 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 250 Hours or Quarterly Ref No: 26 Description: Carrier Breather Recommended Lubricant: (2) Service code: C L Comments:

Tool required; Ring spanner / DE 22 mm

Volvo Construction Equipment


Global CST- Training 145 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 27 Description: ARTL Vertical Nuts Recommended Lubricant: Service code: ST Comments: 500 FT - LB

Tool required; Box spanner 75 mm & Torque wrench

Volvo Construction Equipment


Global CST- Training 146 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 28 Description: Eccentric Oil Recommended Lubricant: Mobil SHC 630 Service code: DF Comments: 41 LT Max (Total) Drain & Fill

Tool required; Allen key 14 mm

Volvo Construction Equipment


Global CST- Training 147 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 29 Description: Axle housing Oil Recommended Lubricant: SAE 85W -90 LS API GL5 Service code: DF Comments: 12 LT Max Drain & Fill

Tool required; Ring spanner 17 mm

Volvo Construction Equipment


Global CST- Training 148 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 30 Description: Transmission Oil (Drop out put box) Recommended Lubricant: SAE 85W -90 LS API GL5 Service code: DF Comments: 1.9 LT Max Drain & Fill

Tool required; Ring spanner 17 mm

Volvo Construction Equipment


Global CST- Training 149 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 31 Description: Wheel end Oil Recommended Lubricant: SAE 85W -90 LS API GL5 Service code: DF Comments: 1.8 LT Max (Drain & Fill)

Tool required; Key Allen 12 mm

Volvo Construction Equipment


Global CST- Training 150 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 32 Description: Axle mounting bolts Recommended Lubricant: (2) Service code: ST Comments: 460 FT LB Torque

Tool required; 30 mm Box spanner & Ring 30 Torque wrench


Volvo Construction Equipment
Global CST- Training 151 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 33 Description: Horizontal Swivel Nut Recommended Lubricant: (2) Service code: ST Comments: See operators manual

Tool required; Box spanner 100 mm & Torque


wrench
Volvo Construction Equipment
Global CST- Training 152 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 34 Description: Torque Hub oil Recommended Lubricant: SAE 85W -90 LS GL5 Service code: DF Comments: FTLH (2 LT) Fill to Level Hole

Tool required; 3/8 square drive

Volvo Construction Equipment


Global CST- Training 153 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 35 Description: Carrier Oil Recommended Lubricant: Mobil SCH 630 Service code: DF Comments: FTLH (2 LT) Fill to Level Hole

Tool required; 27 & 22 DE 14/15 mm Double end


Volvo Construction Equipment
Global CST- Training 154 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 36 Description: Air Filter Element Recommended Lubricant: (2) Service code: C Comments: 1 See engine operation manual for initial engine break in maintenance

Change at 1000 hrs. or 1 year which ever earlier

Volvo Construction Equipment


Global CST- Training 155 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 500 Hours or Semi Annually Ref No: 37 Description: Poly V - Belt Recommended Lubricant: (2) Service code: S Comments: 1 See engine operation manual for initial engine break in maintenance

Tool Required: square drive T handle

Volvo Construction Equipment


Global CST- Training 156 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 1000 Hours or Annually Ref No: 38 Description: Hydraulic Oil Recommended Lubricant: Volvo super hydraulic oil ISO VG 46 Service code: DF Comments: 42GAL / 160 L Drain & Fill

Tool required; Open end spanner 24 mm

Volvo Construction Equipment


Global CST- Training 157 2013-07-08

Service Function SD110

SD110 Vibratory Compactor


Service Intervals 1000 Hours or Annually Ref No: 39 Description: Suction Strainer Recommended Lubricant: (2) Service code: CL Comments: Clean

Tool required;

65 mm Spanner OE for strainer

50 mm Spanner OE for hose


Volvo Construction Equipment
Global CST- Training 158 2013-07-08

Service Function SD110

SD110 Vibratory Compactor

SD110 -Tool kit for service functions

Volvo Construction Equipment


Global CST- Training 159 2013-07-08

Service Function SD110

Volvo Construction Equipment


Global CST- Training 160 2013-07-08

Service Function SD110

Vibratory Compactor SD110


Lubricants

information

Lubricants SD110 Tier 3

SD110 Tier 3

Lubricants

Part No

Description

Quantity

Unit

Drum Eccentric Oil

70865670

Mobil SCH 630

41

Liter

Drum Torque hub Oil


Carrier Oil

15188563

Oil Gear SAE 85W 40


Mobil SCH 630

1.9

Liter

70865670

0.9

Liter

Volvo Construction Equipment


Global CST- Training 162 2013-07-08

Lubricants SD110 Tier 3

Lubricants SD110 Tier 3


SD110 Tier 3

Lubricants

Part No

Description

Quantity

Unit

Axle Differential & Brake Transmission

15188563

Oil Gear, SAE 85W 40 Oil Gear, SAE 85W 40 Oil Gear, SAE 85W 40

12

Liter

15188563

1.9

Liter

(drop out put box)


Wheel end oil 15188563

1.8

Liter

Volvo Construction Equipment


Global CST- Training 163 2013-07-08

Lubricants SD110 Tier 3

Lubricants SD110 Tier 3


SD110 Tier 3

Lubricants

Part No

Description

Quantity

Unit

Engine Radiator Coolant Engine Crank Case Oil Grease

11715727

VCS Coolant

22

Liter

11708321

SAE 15W - 40

15.5

Liter

13923115

MPG-EPGrease

Kg

Volvo Construction Equipment


Global CST- Training 164 2013-07-08

Lubricants SD110 Tier 3

Lubricants SD110 Tier 3

SD110 Tier 3

Lubricants

Part No

Description

Quantity

Unit

Diesel

70652102

Diesel

280 - Total 270 - Useable

Liter

Hydraulic Oil

936903

Hydraulic Oil ISO VG 46

160 (Total)
125 (Useable)

Liter

Volvo Construction Equipment


Global CST- Training 165 2013-07-08

Lubricants SD110 Tier 3

Volvo Construction Equipment


Global CST- Training 166 2013-07-08

Lubricants SD110 Tier 3

D5 Engine Training
Road machine

Engine Identification - 010102

Engine identification plate Also on engine cover Engine serial number


Volvo Construction Equipment
Global CST- Training 168 2013-07-08

D5 engine training Road machine

Engine Identification plate - 010103

Engine Type plate: Engine model Engine spec No Engine serial number (8 digits) Rated engine speed Injection timing and type of cam shaft Injection pump code Piston class
Volvo Construction Equipment
Global CST- Training 169 2013-07-08

D5 engine training Road machine

Engine view from right

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Crank case breather Lubricating oil filling Injection pump Lubricating oil stick Lube oil cooler Lube oil replacement filter Lubricating oil drain plug Exchangeable fuel filter N/A V-belts Generator

Volvo Construction Equipment


Global CST- Training 170 2013-07-08

Paver D5 engine

Engine view from left

1. 2. 3. 4. 5. 6.

Combustion air inlet Coolant out let Coolant inlet Connection charge air cooler Exhaust outlet Starter

Volvo Construction Equipment


Global CST- Training 171 2013-07-08

Paver D5 engine

Engine Ignition order - 010104


Direction of rotation: Counter clockwise As seen from the fly wheel

Engine Ignition order : 1 3 4 - 2


Volvo Construction Equipment
Global CST- Training 172 2013-07-08

D5 engine training Road machine

Cylinder head valves - 010202

Valves: There are some difference in valve guide The valve springs of D5D / D7D have no special direction of installation and are replaceable

D5D / D7D valve guide are seal with O rings

Volvo Construction Equipment


Global CST- Training 173 2013-07-08

D5 engine training Road machine

Crank mechanism - 010301

Crank mechanism
Volvo Construction Equipment
Global CST- Training 174 2013-07-08

D5 engine training Road machine

Crank mechanism - 010302

D5D & D7D: Wet liner replaceable

Volvo Construction Equipment


Global CST- Training 175 2013-07-08

D5 engine training Road machine

Crank mechanism - 010303


Connecting rod: The connecting rod is made of forged steel and the bearing cap (1) is guided using two guide pin (3) Locating lug (2) are provided in bearing shells Connecting rod and bearing are marked (4)

Marking (5) on the piston is to face the fly wheel

Volvo Construction Equipment


Global CST- Training 176 2013-07-08

D5 engine training Road machine

Piston - 010304

Max injection pressure 1500 bar

The pistons are made of special aluminum alloy. The piston is slightly off Centre (A) in relation to the piston guide pin The piston must be installed with fly wheel symbol on the piston top facing the fly wheel There are three piston rings. The top ring has a ring carrier made of cast iron

6 hole nozzle
Volvo Construction Equipment
Global CST- Training 177 2013-07-08

D5 engine training Road machine

Selecting gasket - 010305

Gasket holes 1, 2 & 3

Piston crown clearance: To obtain the power, fuel consumption and exhaust gas emission specified for engine the piston height above the block face has to me measured and correct thickness for the cylinder head gasket has to be determined The piston height is measured using a dial gauge (1) fixture (2) and spacer (3) The procedure is described in service manual
Volvo Construction Equipment
Global CST- Training 178 2013-07-08

D5 engine training Road machine

Engine Timing gear - 010401

1. Governor gear 2. Transfer gear 3. Cam shaft gear

4. Crank shaft gear

Volvo Construction Equipment


Global CST- Training 179 2013-07-08

D5 engine training Road machine

Lubricating oil diagram


1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Lubricating oil sump Lubricating oil pump Pressure limiting valve TCD2013 Lube oil cooler Check valve TCD 2012 Bypass valve Bypass valve Pressure control valve Lubricating oil filter Main lube oil channel Piston cooling nozzle Rocker arm Internally switched exhaust gas return Turbo charger Air compressor
Paver D5 engine

Volvo Construction Equipment


Global CST- Training 180 2013-07-08

Lubrication system - 020103


Lubrication system D5D

7. Lube oil filter with integrated by pass valve 2.5 bar


8. By pass valve oil cooler located in oil cooler housing 4.0 bar 9. Oil pressure valve located in oil cooler housing 10 bar

10. Lube oil pump 90 l/min at 2500 rpm

Volvo Construction Equipment


Global CST- Training 181 2013-07-08

D5 engine training Road machine

Oil pump - 020202


1. Suction 2. Pressure chamber to crank housing 3. Inner Rotor 4. 5. 6. Outer Rotor Driven from crank shaft Safety valve

Volvo Construction Equipment


Global CST- Training 182 2013-07-08

D5 engine training Road machine

Piston Cooling Nozzle - 020301

The piston cooling nozzle made of plastic are fitted in the main bearing pedestals
Volvo Construction Equipment
Global CST- Training 183 2013-07-08

D5 engine training Road machine

Fuel system - 030101

Change unit injector pump for cylinder number 3 on D5D with injection timer Read off EP code for cylinder No 3 on the engine identification plate under column EP (1) Read sequence Line 1 = cylinder 1 Line 2 = cylinder 2 and so on
Volvo Construction Equipment
Global CST- Training 184 2013-07-08

D5 engine training Road machine

Fuel system - 030104

1. Injection pump 2. Delivery pipe

3. Engine block
4. Shim 5. Roller tappet 6. Cam shaft 7. Fuel rack 8. Fuel duct 9. Injector
Volvo Construction Equipment
Global CST- Training 185 2013-07-08

D5 engine training Road machine

Mechanical single injection pump system

Volvo Construction Equipment


Global CST- Training 186 2013-07-08

Paver D5 engine

Fuel system - 030105

Volvo Construction Equipment


Global CST- Training 187 2013-07-08

D5 engine training Road machine

Fuel schematic

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Fuel tank Fuel pre-filter Fuel pump Exchangeable fuel filter Fuel supply line to the FCU Control block fuel control unit High pressure pump Rail (Not applicable) Injector Fuel return to fuel tank

Volvo Construction Equipment


Global CST- Training 188 2013-07-08

Paver D5 engine

Fuel schematic

Volvo Construction Equipment


Global CST- Training 189 2013-07-08

Paver D5 engine

Fuel block diagram


1. Diesel Tank 2. Water separator 3. Feed pump

4. Fuel filter

5. Fuel supply to fuel control unit / Control block

6. U. I High pressure pump

7. Injector

8. Excess leak return


Volvo Construction Equipment
Global CST- Training 190 2013-07-08

9. Diesel Tank
D5 engine training Road machine

Coolant diagram (example)


1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Cooler Cooler inlet Coolant pump Coolant partial flow to the lubricating oil cooler Lube oil cooler Coolant supply for engine cooling Cylinder pipe head cooling Connection possibility for cab heating Heat exchanger Return line Coolant return to thermostat Coolant out let Compensation line Venting pipe
Paver D5 engine

Volvo Construction Equipment


Global CST- Training 191 2013-07-08

Schematic outlet controlled cooling system

Expansion Tank Water out let Thermostat

Water inlet

Water Pump Engine oil cooler


Volvo Construction Equipment
Global CST- Training 192 2013-07-08

Radiator
Paver D5 engine

Coolant block diagram (example)


1. Oil cooler inlet 2. Water pump 3. Engine cooler

4. Engine block / Head / Engine cylinder Head

5. Thermostat cooler out let

6. By pass thru special lines

7. Oil cooler outlet


Volvo Construction Equipment
Global CST- Training 193 2013-07-08

D5 engine training Road machine

Working description
The coolant pump (water pump) draws in the coolant via hose lines directly from the cooler and delivers it first via the engine-integrated lube oil cooler, thereafter enters the engine, flows along the cylinder, upwards into the cylinder head and to the thermostat at the coolant outlet. From there, the coolant is directed via special lines to the cooler inlet. When the engine is still cold the coolant is short circuited through the engine until thermostat response temperature has been reached (starting opening) according to the volume of hot coolant flowing off, the water pump draws in cold coolant from the cooler

Volvo Construction Equipment


Global CST- Training 194 2013-07-08

Paver D5 engine

Coolant thermostat
Checking the thermostat when removed 1. Measure dimension a on thermostat Note: a starts of lift at approx. 83+2 (T1) b end of lift at approx. 95+5 (T2)

Lift movement with indicated temp T2, Min. 8 mm

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Global CST- Training 195 2013-07-08

D5 engine training Road machine

Fuel system cylinder No positions 030113

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Global CST- Training 196 2013-07-08

D5 engine training Road machine

Internal exhaust gas recirculation


1. Additional cam for exhaust gas recirculation Inlet valve opens briefly during the outlet cycle and emits an exhaust gas partial flow to the suction system. This partial volume is sucked back in the next suction cycle

Volvo Construction Equipment


Global CST- Training 197 2013-07-08

Paver D5 engine

Charging

Compressor Turbine

From filter

Turbo charger with charge air cooling Advantages: Volumetric efficiency of engine increases Increase Horse Power Emission improved Compact in size

To CAC

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Global CST- Training 198 2013-07-08

Paver D5 engine

Charging piping connection


Air filter Compressor

CAC

Engine Inlet manifold

Engine exhaust
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Global CST- Training 199 2013-07-08

Paver D5 engine

Fuel shut off solenoid

Resistance 4.9 ohms

1. Fuel shut off solenoid operates when there is ignition supply 2nd position 2. Fuel shut off solenoid + excess fuel solenoid in 3rd start position
D5 engine training Road machine

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Global CST- Training 200 2013-07-08

Excess fuel solenoid

1. Excess fuel solenoid 2. Sensor Not applicable

1. Fuel shut off solenoid operates when there is ignition supply 2nd position 2. Fuel shut off solenoid + excess fuel solenoid in 3rd start position
Electrical Harness Installation SD110

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Global CST- Training 201 2013-07-08

Engine oil pressure switch

Engine oil pressure switch

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Global CST- Training 202 2013-07-08

D5 engine training Road machine

Engine water temperature switch

Engine Water temperature switch

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Global CST- Training 203 2013-07-08

D5 engine training Road machine

Engine glow plug

Engine Glow plug


Time - 8 seconds Temperature 950 0 c

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Global CST- Training 204 2013-07-08

D5 engine training Road machine

Diesel tank fuel sender

Fuel sender

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Global CST- Training 205 2013-07-08

D5 engine training Road machine

Mechanical governor

Governor adjustment screws Full load J Torque maximum NA based fuel charge G E G E J

Excess fuel start solenoid

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Global CST- Training 206 2013-07-08

Paver D5 engine

Engine V- belt
Procedure Change Engine V belt V belt AVX 11 (Width 11 mm) Belt tensioning Automatic tensioning Spring loaded clamping roller

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Global CST- Training 207 2013-07-08

D5 engine training Road machine

Removing the Starter motor

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Global CST- Training 208 2013-07-08

D5 engine training Road machine

Installing the Starter motor

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Global CST- Training 209 2013-07-08

D5 engine training Road machine

EK code - 030114

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Global CST- Training 210 2013-07-08

D5 engine training Road machine

A measurement - 030115

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Global CST- Training 211 2013-07-08

D5 engine training Road machine

Dimensions, definitions - 030116

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Global CST- Training 212 2013-07-08

D5 engine training Road machine

Theoretical shim thickness - 030118

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Global CST- Training 213 2013-07-08

D5 engine training Road machine

Actual shim thickness - 030119

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Global CST- Training 214 2013-07-08

D5 engine training Road machine

Reinstallation - 030120

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Global CST- Training 215 2013-07-08

D5 engine training Road machine

Special tools - 030121

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Global CST- Training 216 2013-07-08

D5 engine training Road machine

Unit pump installation - 030122

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Global CST- Training 217 2013-07-08

D5 engine training Road machine

Unit pump installation - 030123

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Global CST- Training 218 2013-07-08

D5 engine training Road machine

Assembly injection pump

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Global CST- Training 219 2013-07-08

D5 engine training Road machine

Unit injection pump system

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Global CST- Training 220 2013-07-08

D5 engine training Road machine

Explanation Lo & EP- code for D5D engines

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Global CST- Training 221 2013-07-08

D5 engine training Road machine

EP-Code on identification plate

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Global CST- Training 222 2013-07-08

D5 engine training Road machine

Determination compensation shim

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Global CST- Training 223 2013-07-08

D5 engine training Road machine

From value TS to SS

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Global CST- Training 224 2013-07-08

D5 engine training Road machine

F I P installation, step 1

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Global CST- Training 225 2013-07-08

D5 engine training Road machine

F I P installation, step 2

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Global CST- Training 226 2013-07-08

D5 engine training Road machine

Example Lubricating oil consumption


(at least 100 operating hours) engine in high load operation
Op. h 9 12 Fuel Lts 423 551 Lube oil 2 2 Date 15.2 12 16.2.12 Driver Paul Example

13 11
13 14 10 11 12 13 118
Global CST- Training 227 2013-07-08

523 600
620 590 450 597 580 620 5554

2 2
2 2 2 2 2 2 20

17.2.12 18.2.12
19.2.12 20.2.12 21.2.12 22.2.12 23.2.12 24.2.12 Ramalu Ballal

Shashi

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D5 engine training Road machine

Example Lubricating oil consumption


(at least 100 operating hours) engine in high load operation Calculation example: Fuel consumption = 5554 l Lubricating oil consumption = 20 l Calculation: 5554 l = 100% 20 l = x 20 L X=

100 %
5554 L

= 0.36 %

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Global CST- Training 228 2013-07-08

D5 engine training Road machine

Maintenance Job Volvo D5D Engine


Check oil level in engine Engine oil change

Cleaning fuel pre filters & fuel filter cartridge


Checking and cleaning air filter Cleaning cooling system

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Global CST- Training 229 2013-07-08

D5 engine training Road machine

Maintenance Job Volvo D5D Engine


Checking V- belt tension Battery servicing works

Breathing fuel pipes


Checking cooling water level

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Global CST- Training 230 2013-07-08

D5 engine training Road machine

Thank You & Happy Learning

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Global CST- Training 231 2013-07-08

D5 engine training Road machine

SD110 Electrical schematic circuit

India

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Global CST- Training 232 2013-07-08

Hydraulic & Electrical schematic circuit - SD110

SD110 T3 (Export) - Electrical schematic circuit

Drawing No 12780856 Issue No 03 Sheet No 1/4

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Global CST- Training 233 2013-07-08

Hydraulic & Electrical schematic circuit - SD110

SD110 T3 (Export - Electrical schematic circuit

Drawing No 12780856 Issue No 03 Sheet No 2/4

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Global CST- Training 234 2013-07-08

Hydraulic & Electrical schematic circuit - SD110

SD110 T3 (Export - Electrical schematic circuit

Drawing No 12780856 Issue No 03 Sheet No 3/4

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Global CST- Training 235 2013-07-08

Hydraulic & Electrical schematic circuit - SD110

SD110 T3 (Export - Electrical schematic circuit

Drawing No 12780856 Issue No 03 Sheet No 4/4

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Global CST- Training 236 2013-07-08

Hydraulic & Electrical schematic circuit - SD110

5- Axle and motor brake

Manual Release of axle brake Gap 34mm + 0.5 mm between the Axle arm and screw head top
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Global CST- Training 237 2013-07-08

Axle & Motor brake - SD110

5- SD110 D axle and motor brake

SD110D axle

SD110 D Drum Drive motor

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Global CST- Training 238 2013-07-08

Axle & Motor brake - SD110

5- SD110 D axle and motor brake

Brake

Cam Cover Bearing support

Dynamic brake

SD110 D Drum Drive motor


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Global CST- Training 239 2013-07-08

Axle & Motor brake - SD110

5- SD110 Drum drive motor Pt. no12765132

Speed sensor out let 1. Purpose: Transducer can be connected 2. Function : Measure the speed Model A302590

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Global CST- Training 240 2013-07-08

SD110 Drum drive motor

5 - Brake / Destroke valve

1. Brake Pressure switch 2. Brake dump valve 3. Pump destroke valve

BDV Coil Resistance = 7.2 PDV Coil Resistance = 7.2

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Global CST- Training 241 2013-07-08

Brake & Destroke Trouble shooting guide SD110

5 - Brake / Destroke valve


Part No: 59122085 Voltage: 12 volts Max Torque; 4 -6 lb ft or 5 -8 Nm B2 B1 S1 S2 NO C NC Minimum brake release 14 bar or 203 psi Maximum brake release 20 bar or 290 psi B1 = SAHR Brake B2 = SAHR Brake

P T

P = Pump Charge pump pressure T = Hydraulic Tank


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Global CST- Training 242 2013-07-08

S1 = To Pump servo control M4 S2 = To Pump servo control M5

Brake & Destroke Trouble shooting guide SD110

5 - Brake / Destroke valve


Neutral condition without power

1. S1 & S2 is connected B1, B2 & T is connected P blocked B2 B1 S1


S2 NO Energized condition power on

2. S1 & S2 blocked P connected to B1, B2 T blocked

3. If charge pressure is normal at brakes all that is required to release the brakes P = Pump Charge pump pressure (minimum 203 psi or 14 bar) It confirms T = Hydraulic Tank the valve is hydraulically okay & the problem could be in the axle brake itself B1 & B2 = SAHR Brake S1 & S2 = To Pump servo control M4 & M5
Volvo Construction Equipment
Global CST- Training 243 2013-07-08

NC

Brake & Destroke Trouble shooting guide SD110

5 - Brake / Destroke valve


Finally to check and conclude the valve is hydraulically okay or not working

1. Fix a pressure gauge on B1 & B2 and block the Axle brake port 2. If brake release pressure is obtained S2 minimum 203 psi or 14 bar we can NO conclude the valve is okay NC C 3. Note: This is when the valve is in energized condition P = Pump Charge pump pressure T = Hydraulic Tank

B2 B1

S1

B1 & B2 = SAHR Brake S1 & S2 = To Pump servo control M4 & M5


Volvo Construction Equipment
Global CST- Training 244 2013-07-08

Brake & Destroke Trouble shooting guide SD110

5 - Brake / Destroke valve Electrical Block Diagram

Key Switch

Fuse F1 (40 Amps)

Power Relay

Park Brake / Test Switch

Brake dump valve

Pump destroke valve

D6 Diode

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Global CST- Training 245 2013-07-08

Brake & Destroke Trouble shooting guide SD110

5- SD110 D axle and motor brake

SD110 D Axle Motor

SD110 D Two speed shift valve

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Global CST- Training 246 2013-07-08

Axle & Motor brake - SD110

6-Hydraulic Steering valve & system

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Global CST- Training 247 2013-07-08

Hydraulic steering SD110 Tier 3

7- Frame
Rear frame compatibility for Standard axle & drum drive axle

Rear frame

Front frame

Swivel frame
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Global CST- Training 248 2013-07-08

Frame assembly - SD110

8- Cab & ROPs

Operators console assembly

Operators platform assembly


Console & Rops - SD110

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Global CST- Training 249 2013-07-08

9 - Simple Hydrostatic Circuit Building


Learning Exercise

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Global CST- Training 250 2013-07-08

Simple Hydrostatic Circuit Building

9 - SD110 Hydraulic schematic circuit

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Global CST- Training 251 2013-07-08

Hydraulic schematic circuit - SD110

9 SD110D Hydraulic schematic circuit

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Global CST- Training 252 2013-07-08

Hydraulic schematic circuit - SD110

9 SD110D Hydraulic piping circuit

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Global CST- Training 253 2013-07-08

Hydraulic schematic circuit - SD110

9 SD110D Hydraulic piping circuit

Volvo Construction Equipment


Global CST- Training 254 2013-07-08

Hydraulic schematic circuit - SD110

9 SD110D Hydraulic piping circuit

Volvo Construction Equipment


Global CST- Training 255 2013-07-08

Hydraulic schematic circuit - SD110

10 SD110 Global options


Options
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Strobe lamp (Beacon lamp) Bolt on shell Drum pad foot installation Work lights ROPS Scraper bar for pad foot drum Work lights on railing Work lamp, HD lamp, Back alarm Vandalism cover Beacon lamp (12784833)

Installation procedure required


No Yes Yes Yes Yes No Yes Yes Yes Yes

Volvo Construction Equipment


Global CST- Training 256 2013-07-08

Options - SD110

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