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    B5.9C Manual Summary (T.T.H)

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    SS YS
    The document provides a manual summary for disassembling, measuring, recommending parts, assembling, and overview of a B5.9C engine. It includes: 1) A table of contents outlining the sections. 2) Steps and considerations for disassembling the engine. 3) Minimum and maximum measurement values for checking parts. 4) A link to an online parts recommendation website. 5) Detailed steps for assembling the short block and main assembly with torque specifications. 6) Information on piston and thermostat housing assembly. 7) Diagrams of the overall engine.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    B5.9C Manual Summary (T.T.H)

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    SS YS
    428 views25 pages
    The document provides a manual summary for disassembling, measuring, recommending parts, assembling, and overview of a B5.9C engine. It includes: 1) A table of contents outlining the sections. 2) Steps and considerations for disassembling the engine. 3) Minimum and maximum measurement values for checking parts. 4) A link to an online parts recommendation website. 5) Detailed steps for assembling the short block and main assembly with torque specifications. 6) Information on piston and thermostat housing assembly. 7) Diagrams of the overall engine.

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    so impressed for all mechanic

    Original Title

    B5.9C Manual Summary [ T.T.H ]

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    The document provides a manual summary for disassembling, measuring, recommending parts, assembling, and overview of a B5.9C engine. It includes: 1) A table of contents outlining the sections. 2) Steps and considerations for disassembling the engine. 3) Minimum and maximum measurement values for checking parts. 4) A link to an online parts recommendation website. 5) Detailed steps for assembling the short block and main assembly with torque specifications. 6) Information on piston and thermostat housing assembly. 7) Diagrams of the overall engine.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    428 views25 pages

    B5.9C Manual Summary (T.T.H)

    Uploaded by

    SS YS
    The document provides a manual summary for disassembling, measuring, recommending parts, assembling, and overview of a B5.9C engine. It includes: 1) A table of contents outlining the sections. 2) Steps and considerations for disassembling the engine. 3) Minimum and maximum measurement values for checking parts. 4) A link to an online parts recommendation website. 5) Detailed steps for assembling the short block and main assembly with torque specifications. 6) Information on piston and thermostat housing assembly. 7) Diagrams of the overall engine.

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    of 25

    For

    Beginner
    B 5.9 C { MANUAL SUMMARY }

    Main Diagram Download =>


    https://mega.nz/file/riZS2KZY#BBmRfiMyfv7yulPw81kCg-1iL2gPKOuGVbRLzDc6KS4

    PR Website => https://parts.cummins.com/home

    Thein Than Htet


    UMG (Reman) [7.2.2023]
    B5.9C ( Manual Summary )

    Table Of Contact Page

    1. Disassembly => 3
    2. Measurements [ Disassembly & Assembly ] => 4
    3. Parts Recommendation [ PR ] => 8
    4. Assembly => 11
    5. Piston Assembly => 13
    6. Thermostat Housing Assembly => 14
    6. Engine Over View => 15

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    ENGINE DISASSEMBLY

     Pipping & Accessory


     Timming Gear & Housing
     Inline Pump
     Engine Head
     Flywheel & Flywheel Housing
     *** [ Measurement front and back seal depth ]
     *** [ Measurement – Piston portrution & liner Portrution ]
     Piston [** marks piston number / con: no; & bearing No: ]
     Crank Shaft [*marks Bearing no: ]
     *** Visual Check Damages
     ***Measure Liner Inner Bore Diameter

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    ENGINE MEASUREMENT
    Min(mm) Max(mm) Taper(mm) Oval(mm)
    *Piston
    Protrusion
    Liner Depth
    From Block
    Block (main) 83.106
    With Bearing
    Block (Main) 87.982 88.018
    Without Bear;
    Cambushing 54.089 54.164
    With Bearing
    Cambushing 57.222 57.258
    Without Bear;
    Cylinder 1,2, 102.00 102.116 0.076 0.035
    3 inner bore
    Liner 1,2,3
    Outside(dry)
    Block Bent Cross to Cross Side To Side
    Cross & side2 0.07 0.07
    Crankshaft 82.962 83.013 0.013 0.05
    ( Main )
    Crankshaft 68.962 69.01 0.013 0.05
    (connecting)
    Crankshaft 129.975 130.025
    Back Seal
    Crankshaft 18.924 19.000
    Damper pilot
    Camshaft 53.962 54.013

    Connecting 69.051 69.103


    With Bearing
    Connecting 72.987 73.013
    Without

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Oil Cooler Test Air Pressure 483 kpa [ 70 psi ]

    HEAD leakage Test Degree 88*C

    Min(mm) Max(mm) Taper(mm) Oval(mm)


    Connecting 40.053 40.076
    (Small End)
    Valve Guide 0.039 0.15
    Clearance
    Valve Depth 0.254

    Head Bent 0.203 0.305


    Cross & side2
    Piston 101.823 101.887
    Diameter
    Pistion Pin 39.990 40.003

    Ring Gap 0.25 0.55

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    PARTS RECOMMENDATIONTION

    Part ( PR ) Link => https://parts.cummins.com/home

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    ASSEMBLY (Step By Step ShortBlock )


    No Name Torque Bolts
    [ Nm ] Short middle Long
    1. Cooling Nozzle
    2. Cambushing
    3. Crankshaft ( 65 / 120 / 175 )Nm 14
    4. Connecting ( 35 / 70 /100 ) Nm
    5. Piston
    5. Timing Housing 25 Nm 7
    6. Tappet
    7. Camshaft 28 Nm 2
    8. Engine Oil Pump 25 Nm 4
    9. Water Pump 25 Nm 2
    10. Flywheel Seal Housing *20 Nm 6
    11. Flywheel Seal
    12. Back Seal (Fly; Seal)
    13. Flywheel Housing 77 Nm 8
    14. Pump Gear ( no timing marking)
    15. Timing Cover 25 Nm 11 9
    16. Timing Cover Seal
    ( front seal 0
    17. Flywheel 137 Nm 8
    18. Damper 125 Nm 4
    19. Water Inlet Miniford 45 Nm 3
    20. Engine Mounting 77 Nm 14
    21. Oil Cooler 25 Nm 2 11 1

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    ASSEMBLY (Step By Step Main Assembly )


    No Name Torque Bolts
    [ Nm ] Short Middle Long
    22. Engine Head 1. (90Nm) => (All)
    2. Check 90Nm => (All) 6 14 6
    3. 120 Nm => (long)
    4. 90* => (All)
    23. Rocker Arm 35 Nm 6
    ( short )
    24. Push rod
    25. Tappet Cover 24 Nm
    26. Adjust Valve [1,2,4 – inlet =>0.25mm ]
    [1,3,5 – exhaust =>0.5mm]
    [Next Circle TDC =>
    0.25,0.5mm]
    27. Valve Cover 24 Nm 6
    28. Exhaust Miniford 43 Nm 12
    29. Thermostat 24 Nm
    housing
    30. Turbo Mounting 43 Nm 4
    31. Turbo Drain Pipe 24 Nm 2
    32. Strainer 24 Nm 3
    33. Oil Sump 24 Nm
    34. Fan Drive 40 Nm 3 1
    35. Belt Tensioner 43Nm
    36. Fuel Pump 40 Nm 4
    Housing
    37. Fuel pump shaft
    Nut
    38. Pipe Plumbing 24 Nm
    39. Timing Pin 20 Nm 2
    40. Oil Filter Housing 24 Nm 2
    41. Distic Pipe
    42. Alternator 40 Nm 2
    43. Starter Motor 40 Nm 2

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    PISTON ASSEMBLY

    *Ring Marking*

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    THERMOSTAT HOUSING ASSEMBLY

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    ENGINE OVER VIEW

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]


    B5.9C ( Manual Summary )

    Thein Than Htet [ 7.2.2023]

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